CN115845974B - Crushing grille equipment - Google Patents

Crushing grille equipment Download PDF

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Publication number
CN115845974B
CN115845974B CN202211717099.8A CN202211717099A CN115845974B CN 115845974 B CN115845974 B CN 115845974B CN 202211717099 A CN202211717099 A CN 202211717099A CN 115845974 B CN115845974 B CN 115845974B
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plate
guide
motor
shaft
garbage
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CN115845974A (en
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张欣
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Hangzhou Huashun Electromechanical Whole Set Equipment Engineering Co ltd
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Hangzhou Huashun Electromechanical Whole Set Equipment Engineering Co ltd
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Abstract

The invention belongs to the field of sewage treatment, and particularly relates to crushing grid equipment which comprises a bottom plate, stand columns, side plates A, side plates B, a top plate, a guide grid, a rotating shaft A, a motor A, a deflector rod, a deflector plate, a plate spring, crushing rollers, a motor B, a baffle plate, a motor D and a pressing mechanism, wherein the top plate and the bottom plate are connected through four stand columns and form a flow passage through concave side plates A and flat side plates B arranged on two sides. According to the invention, garbage collected near the water surface is pressed into water through the reciprocating pressing mechanism, so that a large amount of garbage collected at the two crushing rollers can be crushed by the two crushing rollers efficiently, the overall utilization rate of the crushing rollers is improved, and the crushing efficiency of the garbage near the water surface of the two crushing rollers is further improved, thereby avoiding the blockage of the guide grating caused by incapability of timely crushing and cleaning the garbage accumulated at the crushing rollers.

Description

Crushing grille equipment
Technical Field
The invention belongs to the field of sewage treatment, and particularly relates to a crushing grid device.
Background
In sewage treatment, a smashing grille is commonly used, and the smashing grille effectively smashes the filtered garbage with large particle size while filtering the garbage with large particle size in sewage, so that the normal operation of the subsequent sewage treatment process is facilitated.
The prior unilateral smashing grille has the following problems in the use process:
1. because the solid garbage in the water is lighter, the filtered garbage with large particle size can be concentrated near the water surface at the two crushing rollers under the guidance of the guide grating and enter the two crushing rollers for crushing under the action of water flow and the two crushing rollers with special structures. However, when there is a large amount of waste in the water, the amount of waste concentrated in the vicinity of the two pulverizing rollers is increased rapidly, and the entire grating is blocked. Meanwhile, as the garbage is mostly located near the water surface, the water surface parts of the two crushing rollers can effectively crush the garbage, and the underwater parts of the two crushing rollers cannot be effectively utilized because the garbage cannot be effectively crushed, so that the crushing efficiency of the crushing rollers on the garbage is reduced.
2. The existing crushing grille moves internally and is provided with a shifting plate for cleaning the garbage filtered out and attached to the guide grille, the shifting plate can clean the guide grille along with the movement of the shifting plate after entering the grille, and the garbage is easily brought into the guide grille from the outside of the guide grille when the shifting plate is separated from the guide grille, so that the sewage treatment quality of the grille is reduced.
3. When the existing smashing grille is damaged or has a problem, water needs to be stopped for maintenance, on one hand, the efficiency of sewage treatment can be reduced due to maintenance, and on the other hand, the water is stopped, and related equipment for sewage treatment can be completely stopped for waiting for maintenance of the grille, so that various cost for maintaining the grille is increased.
The invention designs a crushing grid device to solve the problems.
Disclosure of Invention
In order to solve the defects in the prior art, the invention discloses a crushing grid device which is realized by adopting the following technical scheme.
The utility model provides a crushing grid equipment, it includes bottom plate, stand, curb plate A, curb plate B, roof, guide grid, pivot A, motor A, driving lever, plectrum, leaf spring, crushing roller, motor B, baffle, motor D, pushing down the mechanism, wherein roof and bottom plate are connected through four stand and form the runner through concave curb plate A and the panel curb plate B that install in both sides between them; a guide grating is arranged between the bottom plate and the top plate, and filter tanks longitudinally and densely distributed on the arc part of the guide grating are flow channels for filtering garbage with large particle size; a runner which is wide at two ends and narrow in the middle is formed between the guide grating and the side plate A, and large-particle-size garbage is guided to reach two crushing rollers driven by the motor B under the impact of water flow, and a pressing mechanism which is used for alleviating garbage accumulation at the crushing rollers and improving the crushing efficiency of the crushing rollers by pressing down the garbage near the top plate is arranged in the runner; the guide grids are densely distributed in columns, so that drainage grooves for driving water flow for driving the garbage with large particle size to move towards the crushing roller are formed between the guide grids and the side plates A, and a baffle plate which is used for guiding the garbage to move towards the crushing roller, is arranged on the wall surface of the drainage groove in a sliding mode, and is driven by the motor D.
A rotating shaft A which is driven by a motor A and concentric with the center axis of the arc part of the guide grating is arranged between the bottom plate and the top plate, a plurality of deflector rods are spirally arranged on the rotating shaft A at intervals of 90 degrees in the circumferential direction, a plurality of deflector plates for cleaning corresponding filter grooves on the guide grating are hinged on each deflector rod, and a plate spring for resetting the deflector plates is arranged on each deflector rod; the deflector rod is provided with a structure for locking the deflector plate when the deflector plate enters the filter tank and unlocking the deflector plate when the deflector plate reaches the tail end of the filter tank; the rotating shaft A is provided with a structure which can disturb the water flow reaching the guide grating.
As a further improvement of the technology, the lower end of the rotating shaft A is provided with a shaft end assembly A, the shaft end assembly A is arranged in a mounting groove A on the bottom plate through a bolt, the upper end of the rotating shaft A is provided with a shaft end assembly B, the shaft end assembly B is arranged in a mounting groove C on the top plate through a bolt, and a motor A in transmission connection with the rotating shaft A is arranged on the shaft end assembly B through a bolt; the lower end of a rotating shaft B where the two crushing rollers are positioned is provided with a shaft end assembly C, the shaft end assembly C is arranged in a mounting groove B on the bottom plate, and the mounting groove B is provided with two U-shaped brackets for supporting the shaft end assembly C through bolts; the upper ends of the two rotating shafts B are provided with shaft end assemblies D which are connected with the shaft end assemblies C through two connecting rods, and the shaft end assemblies D are arranged in mounting grooves D on the top plate through bolts; the two rotating shafts B are provided with gears A which are meshed with each other; and a motor B in transmission connection with the rotating shaft B is arranged on the shaft end assembly D through a bolt.
As a further improvement of the technology, three racks a are uniformly arranged on the baffle plate, and the racks a slide in guide holes on the guide grid and are meshed with a gear B on an output shaft of the motor D.
As a further improvement of the technology, the shifting plate is hinged with the shifting rod through a round pin rotating in a round groove at the tail end of the corresponding shifting rod; a limiting rod matched with the limiting groove on the corresponding round pin is arranged in the sliding groove A at the tail end of the deflector rod in a radial sliding manner along the rotating shaft A, a reset spring for resetting the limiting rod is nested on the limiting rod, and an L rod on the limiting rod is matched with a trigger groove on a circular ring which is fixed on the guide grating and the side plate B and concentric with the center axis of the rotating shaft A.
As a further improvement of the technology, a plurality of arc plates which are distributed in a spiral mode at 180-degree intervals in the circumferential direction and concentric with the rotating shaft A are arranged on the rotating shaft A through fixing rods B, and the radian of each arc plate is 90 degrees.
As a further improvement of the technology, the pressing mechanism comprises a cover plate, a guide plate, a sliding plate, a pressing plate, a swing shaft, a vortex spring, a gear C, a rack B, a friction bar and a motor C, wherein the cover plate which is arranged in an installation groove E on the top plate through bolts is provided with the guide plate which is matched with a slot on a side plate A; a sliding plate driven by a motor C vertically slides on the guide plate; the sliding plate is hinged with a plurality of pressing plates which are uniformly distributed at intervals along the movement direction of the sliding plate through a horizontal swinging shaft, and the pressing plates and the sliding plate are matched with the accommodating grooves on the bottom plate; a vortex spring for resetting the swing shaft is arranged between each swing shaft and the corresponding support lug on the sliding plate; the gear C arranged on the swing shaft is in one-to-one corresponding engagement with a plurality of racks B sliding in a sliding chute B on the sliding plate, and each rack B is provided with a rubber friction strip in friction fit with the guide plate; a plurality of swing limiting plates B which are in one-to-one correspondence with the pressing plates and swing the pressing plates by 90 degrees due to the parallel state of the sliding plates are arranged on the sliding plates.
As a further improvement of the technology, a ring sleeve is arranged on the cover plate, an inner thread sleeve is rotatably matched in the ring sleeve, and a screw rod connected with the slide rod is rotatably combined in the inner thread sleeve; the gear D arranged on the internal thread sleeve is meshed with the gear E arranged on the output shaft of the motor C on the cover plate.
As a further improvement of the technology, the notch of the accommodating groove of the bottom plate is provided with a rubber film for preventing garbage from entering.
As a further improvement of the technology, four hanging rings are symmetrically arranged on the top plate.
Compared with the traditional sewage pipeline grating equipment, the garbage collecting device presses garbage collected near the water surface into water through the reciprocating pressing mechanism, so that a large amount of garbage collected at the two crushing rollers can be crushed by the two crushing rollers efficiently, the overall utilization rate of the crushing rollers is improved, the crushing efficiency of the garbage near the water surface of the two crushing rollers is further improved, and the problem that the guide grating is blocked due to the fact that the garbage accumulated at the crushing rollers cannot be crushed and cleaned in time is avoided.
According to the invention, garbage possibly hooked on the poking plates is effectively separated through the swing of each poking plate when the poking plates are separated from the guide grating, so that the poking plates are prevented from bringing the hooked garbage into the poking plates when the poking plates are separated from the guide grating. According to the invention, two arc plates which are circumferentially spaced 180 degrees apart on the rotating shaft A can periodically disturb water reaching the guide grating in the rotating process along with the rotating shaft A, so that the water reaching the guide grating can effectively crush the garbage filtered out and attached to the outer side of the guide grating and the large-particle-size garbage floating in the water by moving to the two crushing rollers.
When the two crushing rollers are damaged due to high working strength, the pressing mechanism is disassembled, the motor D drives the baffle to close the channel formed by the guide grating and the side plate A, and then the two crushing rollers are disassembled for maintenance without stopping water, so that the invention temporarily loses the function of crushing garbage, but the invention can continue to filter sewage, and the sewage treatment work is ensured not to stop due to the maintenance of the invention.
The invention has simple structure and better use effect.
Drawings
Fig. 1 is a schematic diagram of two views of the present invention.
Fig. 2 is a schematic side cross-sectional view of the invention from two perspectives.
Fig. 3 is a schematic cross-sectional view of the shaft B mated with the top and bottom plates.
Fig. 4 is a schematic top view in cross section of the present invention.
Fig. 5 is a schematic cross-sectional view of the press-down mechanism mated with the guide grid.
Fig. 6 is a schematic view in partial cross-section of the press down mechanism mated with the guide grid.
Fig. 7 is a schematic view of a shutter drive structure.
Fig. 8 is a schematic cross-sectional view of the shaft a, the lever, the dial plate and the guide grid in cooperation with two viewing angles.
Fig. 9 is a schematic diagram of the cooperation of the bottom plate, the upright post, the side plate a, the side plate B and the top plate.
Fig. 10 is a schematic view of a guide grill.
Fig. 11 is a schematic partial cross-sectional view of the hold-down mechanism and its two views.
FIG. 12 is a schematic view of a guide plate and a slide plate.
FIG. 13 is a schematic view of a toggle and ring.
Reference numerals in the figures: 1. a bottom plate; 2. a mounting groove A; 3. a mounting groove B; 4. a receiving groove; 5. a column; 6. a side plate A; 7. a slot; 8. a side plate B; 9. a top plate; 10. a mounting groove C; 11. a mounting groove D; 12. a mounting groove E; 13. a hanging ring; 14. a bolt; 15. a guide grille; 16. a filter tank; 17. a guide hole; 18. a rotating shaft A; 19. a shaft end assembly A; 22. a shaft end assembly B; 24. a motor A; 25. an L plate; 26. a deflector rod; 27. a circular groove; 28. a chute A; 29. a ring groove; 30. round pins; 31. a poking plate; 32. a leaf spring; 33. a swing limiting plate A; 34. a limit rod; 35. a return spring; 36. a compression spring ring; 37. an L-shaped rod; 38. a circular ring; 39. a trigger slot; 40. a fixed rod A; 41. an arc plate; 42. a fixed rod B; 43. a rotating shaft B; 44. a pulverizing roller; 45. a shaft end assembly C; 48. a U-shaped support; 49. a shaft end assembly D; 51. a gear A; 52. a connecting rod; 53. a motor B; 54. a baffle; 55. a rack A; 56. a gear B; 57. a motor D; 58. a pressing mechanism; 59. a cover plate; 60. a guide plate; 61. a trapezoidal guide groove; 62. a slide plate; 63. a chute B; 64. trapezoidal guide bars; 65. a pressing plate; 66. a pendulum shaft; 67. a volute spring; 68. a swing limiting plate B; 69. a gear C; 70. a rack B; 71. a friction bar; 72. a ring sleeve; 73. an internal thread sleeve; 74. a screw; 75. a gear D; 76. a gear E; 77. a motor C; 78. a rubber film; 79. drainage groove.
Detailed Description
The drawings are schematic representations of the practice of the invention to facilitate understanding of the principles of operation of the structure. The specific product structure and the proportional size are determined according to the use environment and the conventional technology.
As shown in fig. 1, 2 and 4, the device comprises a bottom plate 1, upright posts 5, a side plate A6, a side plate B8, a top plate 9, a guide grid 15, a rotating shaft a18, a motor a24, a deflector rod 26, a deflector plate 31, a plate spring 32, a crushing roller 44, a motor B53, a baffle plate 54, a motor D57 and a pressing mechanism 58, wherein the top plate 9 and the bottom plate 1 are connected through four upright posts 5 and form a flow passage through a concave side plate A6 and a flat side plate B8 which are arranged on two sides as shown in fig. 1, 4 and 10; a guide grating 15 is arranged between the bottom plate 1 and the top plate 9, and filter grooves 16 densely distributed in longitudinal rows on the arc part of the guide grating 15 are flow passages for filtering garbage with large particle size; as shown in fig. 4 and 5, a flow passage which is wide at both ends and narrow in the middle and guides the garbage with large particle diameter to two crushing rollers 44 driven by a motor B53 under the impact of water flow is formed between the guide grille 15 and the side plate A6, and a pressing mechanism 58 for reducing the garbage accumulation at the crushing rollers 44 and improving the crushing efficiency of the crushing rollers 44 by pressing down the garbage near the top plate 9 is installed in the flow passage; as shown in fig. 4, 7 and 10, the guide grille 15 is densely arranged in a row so that a drainage groove 79 for driving the large-particle-size garbage to move toward the pulverizing roller 44 is formed between the guide grille 15 and the side plate A6, and a baffle 54 which is driven by a motor D57 and opens and closes a flow path for guiding the garbage to move toward the pulverizing roller 44 is slidingly provided on the wall surface where the drainage groove 79 is located.
As shown in fig. 2 and 4, a rotating shaft a18 which is driven by a motor a24 and is concentric with the arc part of the guide grid 15 is arranged between the bottom plate 1 and the top plate 9; as shown in fig. 4 and 8, the rotating shaft a18 is spirally provided with a plurality of deflector rods 26 at intervals of 90 degrees in the circumferential direction, each deflector rod 26 is hinged with a plurality of pairs of deflector plates 31 for cleaning the corresponding filter grooves 16 on the guide grids 15, and a plate spring 32 for resetting the deflector plates 31 is arranged; the deflector rod 26 is provided with a structure for locking the deflector plate 31 when the deflector plate 31 enters the filter tank 16 and unlocking the deflector plate 31 when the deflector plate 31 reaches the tail end of the filter tank 16; the shaft a18 has a structure that disturbs the water flow reaching the guide grill 15.
As shown in fig. 2 and 9, the lower end of the rotating shaft a18 is provided with a shaft end assembly a19, the shaft end assembly a19 is installed in an installation groove A2 on the bottom plate 1 through a bolt 14, the upper end of the rotating shaft a18 is provided with a shaft end assembly B22, the shaft end assembly B22 is installed in an installation groove C10 on the top plate 9 through a bolt 14, and a motor a24 in transmission connection with the rotating shaft a18 is installed on the shaft end assembly B22 through a bolt 14; as shown in fig. 2, 3 and 9, the lower end of a rotating shaft B43 where two crushing rollers 44 are positioned is provided with a shaft end assembly C45, the shaft end assembly C45 is arranged in a mounting groove B3 on the bottom plate 1, and the mounting groove B3 is provided with two U brackets 48 for supporting the shaft end assembly C45 through bolts 14; the upper ends of the two rotating shafts B43 are provided with shaft end assemblies D49 which are connected with the shaft end assemblies C45 through two connecting rods 52, and the shaft end assemblies D49 are arranged in mounting grooves D11 on the top plate 9 through bolts 14; the two rotating shafts B43 are provided with gears A51, and the two gears A51 are meshed with each other; a motor B53 in driving connection with the rotating shaft B43 is mounted on the shaft end assembly D49 by means of the bolt 14.
As shown in fig. 4, 7 and 10, three racks a55 are uniformly mounted on the baffle 54, and the racks a55 slide in the guide holes 17 on the guide grid 15 and are meshed with a gear B56 on the output shaft of the motor D57.
As shown in fig. 4, 8 and 13, the shift plate 31 is hinged to the shift lever 26 by a round pin 30 rotating in a round slot 27 at the end of the corresponding shift lever 26; a limiting rod 34 matched with a limiting groove on the corresponding round pin 30 is arranged in the sliding groove A28 at the tail end of the deflector rod 26 in a radial sliding manner along the rotating shaft A18, a reset spring 35 for resetting the limiting rod is nested on the limiting rod 34, and an L rod 37 on the limiting rod 34 is matched with a trigger groove 39 on a circular ring 38 which is fixed on the guide grid 15 and the side plate B8 and is concentric with the center axis of the rotating shaft A18.
As shown in fig. 4 and 8, a plurality of arc plates 41 are mounted on the rotating shaft a18 through fixing rods B42, the arc plates 41 are distributed in a spiral manner at 180-degree intervals in the circumferential direction and concentric with the rotating shaft a18, and the radian of the arc plates 41 is 90 degrees.
As shown in fig. 11, the pressing mechanism 58 includes a cover plate 59, a guide plate 60, a sliding plate 62, a pressing plate 65, a swing shaft 66, a spiral spring 67, a gear C69, a rack B70, a friction bar 71, and a motor C77, wherein, as shown in fig. 6, 9 and 11, the guide plate 60 matched with the slot 7 on the side plate A6 is mounted on the cover plate 59 mounted in the mounting slot E12 on the top plate 9 through the bolt 14; the slide plate 62 driven by the motor C77 vertically slides on the guide plate 60; the slide plate 62 is hinged with a plurality of pressing plates 65 which are evenly distributed at intervals along the movement direction of the slide plate through a horizontal swinging shaft 66, and the pressing plates 65 and the slide plate 62 are matched with the containing groove 4 on the bottom plate 1; a vortex spring 67 for swinging and resetting each swing shaft 66 and a corresponding support lug on the sliding plate 62 is arranged between the swing shaft and the corresponding support lug; as shown in fig. 6, 11 and 12, a gear C69 mounted on the pendulum shaft 66 is in one-to-one corresponding engagement with a plurality of racks B70 sliding in a sliding groove B63 on the sliding plate 62, and each rack B70 is provided with a rubber friction strip 71 in friction fit with the guide plate 60; a plurality of swing limiting plates B68 which swing the pressing plates 65 by 90 degrees due to the parallel state of the sliding plates 62 through one-to-one corresponding matching with the pressing plates 65 are arranged on the sliding plates 62.
As shown in fig. 6 and 11, the cover plate 59 is provided with a ring 72, an internal thread sleeve 73 is rotatably matched in the ring 72, and a screw 74 connected with the slide bar is rotatably matched in the internal thread sleeve 73; the gear D75 mounted on the internally threaded sleeve 73 meshes with the gear E76 mounted on the output shaft of the motor C77 on the cover plate 59.
As shown in fig. 6, a rubber film 78 for preventing garbage from entering is installed at the notch of the accommodating groove 4 of the bottom plate 1.
As shown in fig. 1, four hanging rings 13 are symmetrically installed on the top plate 9.
As shown in fig. 8, the lever 26 is connected to an L plate 25 attached to the rotary shaft a18 by the bolt 14. The shifting plate 31 on each shifting lever 26 is fixedly connected through a swing limiting plate A33 matched with the shifting lever 26. The leaf spring 32 has one end connected to the dial plate 31 and the other end connected to the lever 26.
As shown in fig. 8 and 13, the return spring 35 is a compression spring. The return spring 35 is positioned in the annular groove 29 on the inner wall of the chute a 28. One end of the return spring 35 is connected with the inner wall of the ring groove 29, and the other end is connected with the pressure spring ring 36 on the deflector rod 26.
As shown in fig. 11 and 12, the sliding plate 62 has two trapezoidal guide bars 64, and the two trapezoidal guide bars 64 slide in the two trapezoidal guide grooves 61 on the guide plate 60, respectively.
As shown in fig. 4 and 8, the ring 38 is fixed to the side plate B8 and the guide grill 15 by a fixing rod a 40.
The working flow of the invention is as follows: in the initial state, the sliding plate 62 is located outside the accommodating groove 4, the pressing mechanism 58 is installed between the top plate 9 and the bottom plate 1, all the pressing plates 65 are in a horizontal state and are abutted against the corresponding swing limiting plates B68, and the vortex springs 67 are in a compressed state. The L-bar 37 at the end of the filter tank 16, where the dial 31 is located, is located in a trigger slot 39 on the corresponding ring 38 and the corresponding limit lever 34 is in an unlocked state for the corresponding round pin 30. All leaf springs 32 are in compression. The L-bar 37, in which the pulling plate 31, which is not located at the end of the filter tank 16, is located, is not located in the trigger groove 39 on the corresponding ring 38 and the corresponding limit lever 34 is in a locked state with respect to the corresponding round pin 30. The baffle 54 is in an open state for the flow passage between the guide grill 15 and the side plate A6.
When the invention is needed to be used for filtering the garbage with large particle size in the sewage, the invention is hoisted and installed in the sewage pipeline through the hoisting ring 13. After the installation of the present invention is completed, the valve is opened so that sewage enters the pipeline and the motor A24 and the motor B53 in the present invention are started.
The motor a24 drives the rotation shaft a18 to rotate, the rotation shaft a18 drives all the shift levers 26 and all the arc plates 41 to synchronously rotate, each shift lever 26 drives a group of shift plates 31 hinged with the shift lever 26 to synchronously move, and the L-shaped rod 37 on each shift lever 26 moves along the cylindrical surface of the corresponding circular ring 38. The motor B53 drives the two rotating shafts B43 to synchronously and reversely rotate through the rotating shafts B43 and the gears A51 on the two rotating shafts B43, and the two rotating shafts B43 drive the two crushing rollers 44 to rotate.
Most of the sewage flow reaching between the side plate A6 and the side plate B8 is filtered by the filter grooves 16 on the guide grating 15, and the large-particle garbage is blocked outside the guide grating 15. The flow channel between the guide grating 15 and the side plate A6 forms water flow in the flow channel between the guide grating 15 and the side plate A6 due to the existence of the drainage groove 79, the water flow of the flow channel between the guide grating 15 and the side plate A6 drives the blocked large-particle garbage to move to the two crushing rollers 44 and the two crushing rollers 44 crush the arrived large-particle garbage, and the large-particle garbage is crushed into small particles to enter a pipeline for the treatment of one-step process.
When the rotating shaft a18 drives the corresponding set of shifting plates 31 to enter the corresponding set of filter tanks 16 through the shifting rod 26, the shifting plates 31 can shift the large-particle garbage which is filtered and blocked on the filter tanks 16 of the guide grating 15 and attached to the filter tanks 16 and effectively clean the filter tanks 16, so that the filter tanks 16 on the guide grating 15 are prevented from being blocked to reduce the filtering efficiency.
When the deflector 31 drives the garbage cleaned from the filter tank 16 to move to the flow channel between the guide grille 15 and the side plate A6, the water flow in the flow channel between the guide grille 15 and the side plate A6 will guide part of the garbage hooked on the deflector 31 to the two crushing rollers 44 for crushing.
When the shifting plate 31 rotates along with the rotating shaft A18 to reach the tail end of the filter tank 16, the L-shaped rod 37 on the shifting rod 26 enters the trigger groove 39 on the corresponding circular ring 38, and the limiting rod 34 is separated from the limiting groove on the corresponding round pin 30 under the action of the corresponding return spring 35 and unlocks the round pin 30. The paddle 31 swings under the action of the guide grill 15 as the rotation shaft a18 rotates, the corresponding leaf spring 32 is further compressed, and the garbage still hooked to the paddle 31 is scraped off by the end of the filter tank 16 and reaches the two pulverizing rollers 44 to be pulverized with the water flow of the flow path between the guide grill 15 and the side plate A6.
When the shifting plate 31 is separated from the tail end of the filter tank 16 along with the continuous rotation of the rotating shaft A18, the shifting plate 31 swings back and returns relative to the shifting rod 26 under the return action of the plate spring 32. After the dial plate 31 swings back and returns, the L-shaped rod 37 on the dial rod 26 corresponding to the dial plate 31 is separated from the trigger groove 39 on the circular ring 38 and is propped against the outer column surface of the circular ring 38, the L-shaped rod 37 drives the corresponding limiting rod 34 to be inserted into the limiting groove on the round pin 30 and lock the round pin 30 again, and the return spring 35 returns to the initial state.
The flowing water at the guide grille 15 will be disturbed as the flow rate of the flowing water changes as the arc plate 41 reciprocates on the rotating shaft a18, and the disturbed flowing water will further guide the garbage filtered and attached to the guide grille 15 into the flow passage between the guide grille 15 and the side plate A6.
Since the garbage reaching the two crushing rollers 44 is mostly concentrated near the top plate 9 due to the smaller specific density, the garbage concentrated near the top plate 9 is mostly concentrated near the top plate 9, so that the utilization rate of the two crushing rollers 44 under water is lower, and the crushing efficiency of the two crushing rollers 44 on the garbage is further reduced, and the garbage near the crushing rollers 44 is accumulated and cannot be timely scattered, crushed and discharged.
At this time, the motor C77 is started, and the motor C77 drives the slide plate 62 to vertically reciprocate through the gear E76, the gear D75, and the screw 74.
When the sliding plate 62 moves downwards, the sliding plate 62 drives all the racks B70 to move downwards vertically synchronously through the pressing plate 65 and the gear C69 because the friction strips 71 mounted on all the racks B70 and the guide plate 60 have larger friction force and all the pressing plates 65 are propped against the corresponding limiting plates. The pressing plate 65 kept horizontal presses down the garbage near the top plate 9 to the position in the water of the two pulverizing rollers 44, and the pressed garbage is efficiently pulverized by the position under the water of the two pulverizing rollers 44.
When the top plate 9 reaches the receiving groove 4 of the bottom plate 1 and is about to enter the receiving groove 4, the pressing plate 65 swings up under the action of the bottom plate 1 and moves into the receiving groove 4 along with the sliding plate 62, the vortex springs 67 are further compressed, and the pressing plate 65 drives the corresponding racks B70 to move downward relative to the sliding plate 62 through the gears.
When the pressing plate 65 completely enters the receiving groove 4, the pressing plate 65 is parallel to the slide plate 62. After all the pressing plates 65 enter the accommodating groove 4, the rubber film 78 at the notch of the accommodating groove 4 closes the accommodating groove 4 and prevents garbage from entering, at this time, the motor C77 drives the sliding plate 62 to move vertically upwards through a series of transmission, the pressing plates 65 keep to move upwards synchronously in parallel with the sliding plate 62 under the limitation of the accommodating groove 4, the pressing plates 65 drive the corresponding racks B70 to move synchronously through the gears C69, and the uppermost pressing plate 65 is separated from the accommodating groove 4 first.
When the pressing plate 65 is separated from the accommodating groove 4, the pressing plate 65 still keeps parallel to the sliding plate 62 due to friction between the friction strips 71 on the racks B70 and the guide plate 60, and the sliding plate 62 drives the corresponding racks B70 to synchronously move upwards through the pressing plate 65 and the gear C69. The pressure plate 65 at this time does not bring the trash in the water upward.
When the sliding plate 62 moves upwards to the limit, the motor C77 drives the sliding plate 62 to move downwards through a series of transmission, along with the downward movement of the sliding plate 62, the pressing plate 65 swings back and returns to the horizontal direction under the action of the friction strips 71 on the rack B70 and the guide plate 60 and the vortex springs 67, and keeps the horizontal state to move towards the containing groove 4 along with the continued downward movement of the sliding plate 62, and the pressing plate 65 in the horizontal state presses down the garbage near the top plate 9 into the water again, so that the garbage is crushed efficiently by the water parts of the two crushing rollers 44. When the pressing plate 65 reaches the receiving groove 4, it is folded again to be counted into the receiving groove 4. The garbage near the top plate 9 is pressed into the water for a large part to be effectively crushed by the underwater parts of the two crushing rollers 44, so that the garbage deposited near the top plate 9 is effectively cleaned while the garbage crushing efficiency of the two crushing rollers 44 is improved.
When the garbage near the top plate 9 is cleaned, the motor C77 drives the sliding plate 62 to move upwards to the limit and then drives the sliding plate 62 to move downwards by a small extent, so that the pressing plate 65 is restored to the horizontal state.
The probability of damage occurring after a long time has elapsed is greater due to the greater crushing strength of the two crushing rollers 44. A step of
When two crushing rollers 44 fail, the motor B53 is stopped, then the downward pressing mechanism 58 is detached, then the motor D57 is started, and the motor D57 drives the baffle plate 54 to move towards the side plate A6 through the gear B56 and the rack A55 and closes a flow passage between the guide grid 15 and the side plate A6, so that large-particle garbage in sewage can not enter the next process without being filtered.
Next, the two pulverizing rolls 44 and the two rotating shafts B43 are removed for maintenance, after the two pulverizing rolls 44 and the two rotating shafts B43 are installed after the maintenance is completed, the baffle plate 54 is driven by the start motor D57 to open the flow channel between the guide grille 15 and the side plate A6. Finally, the pushing mechanism 58 is reinstalled.
The closing of the flow passage between the guide grill 15 and the side plate A6 by the shutter 54 can keep the guide grill 15 of the present invention to continue filtering the sewage without stopping the water when the garbage cannot be crushed during the maintenance of the crushing roller 44, thereby improving the sewage filtering efficiency.
In summary, the beneficial effects of the invention are as follows: the garbage collected near the water surface is pressed into water through the reciprocating pressing mechanism 58, so that a large amount of garbage collected at the two crushing rollers 44 can be crushed by the two crushing rollers 44 efficiently, the overall utilization rate of the crushing rollers 44 is improved, the crushing efficiency of the garbage near the water surface of the two crushing rollers 44 is further improved, and the problem that the garbage collected at the crushing rollers 44 cannot be crushed and cleaned in time to block the guide grating 15 is avoided.
The invention effectively separates the garbage possibly hooked on the poking plates 31 through the swing of each poking plate 31 when the poking plates are separated from the guide grids 15, thereby avoiding that the poking plates 31 bring the garbage hooked by the poking plates 31 when the poking plates are separated from the guide grids 15. In the invention, two arc plates 41 which are circumferentially spaced 180 degrees apart on the rotating shaft A18 periodically disturb the water reaching the guide grating 15 in the process of rotating along with the rotating shaft A18, so that the water reaching the guide grating 15 can effectively crush the garbage filtered out and attached to the outer side of the guide grating 15 and the large-particle-size garbage floating in the water by moving to the two crushing rollers 44.
When the two crushing rollers 44 are damaged due to high working strength, the baffle plate 54 is driven by the motor D57 to close the channel formed by the guide grille 15 and the side plate A6 after the pressing mechanism is detached, and then the two crushing rollers 44 are detached for maintenance without stopping water, so that the invention temporarily loses the function of crushing garbage, but the invention can continue to filter sewage, and the sewage treatment work is ensured not to stop due to the maintenance of the invention.

Claims (9)

1. A comminuting grill apparatus characterized by: the device comprises a bottom plate, stand columns, side plates A, side plates B, a top plate, a guide grating, a rotating shaft A, a motor A, a deflector rod, a deflector plate, a plate spring, a crushing roller, a motor B, a baffle plate, a motor D and a pressing mechanism, wherein the top plate and the bottom plate are connected through the four stand columns and form a flow channel through concave side plates A and flat side plates B which are arranged on two sides; a guide grating is arranged between the bottom plate and the top plate, and filter tanks longitudinally and densely distributed on the arc part of the guide grating are flow channels for filtering garbage with large particle size; a runner which is wide at two ends and narrow in the middle is formed between the guide grating and the side plate A, and large-particle-size garbage is guided to reach two crushing rollers driven by the motor B under the impact of water flow, and a pressing mechanism which is used for alleviating garbage accumulation at the crushing rollers and improving the crushing efficiency of the crushing rollers by pressing down the garbage near the top plate is arranged in the runner; the guide grids are densely distributed in longitudinal rows, so that drainage grooves for driving the large-particle-size garbage to move towards the crushing roller are formed between the guide grids and the side plates A, and a baffle plate which is used for guiding the garbage to move towards the crushing roller, is arranged on the wall surface of the drainage groove in a sliding manner, and is driven by a motor D;
a rotating shaft A which is driven by a motor A and concentric with the center axis of the arc part of the guide grating is arranged between the bottom plate and the top plate, a plurality of deflector rods are spirally arranged on the rotating shaft A at intervals of 90 degrees in the circumferential direction, a plurality of deflector plates for cleaning corresponding filter grooves on the guide grating are hinged on each deflector rod, and a plate spring for resetting the deflector plates is arranged on each deflector rod; the deflector rod is provided with a structure for locking the deflector plate when the deflector plate enters the filter tank and unlocking the deflector plate when the deflector plate reaches the tail end of the filter tank; the rotating shaft A is provided with a structure which can disturb the water flow reaching the guide grating.
2. A pulverizing grill apparatus as defined in claim 1, wherein: the lower end of the rotating shaft A is provided with a shaft end assembly A, the shaft end assembly A is arranged in a mounting groove A on the bottom plate through a bolt, the upper end of the rotating shaft A is provided with a shaft end assembly B, the shaft end assembly B is arranged in a mounting groove C on the top plate through a bolt, and a motor A in transmission connection with the rotating shaft A is arranged on the shaft end assembly B through a bolt; the lower end of a rotating shaft B where the two crushing rollers are positioned is provided with a shaft end assembly C, the shaft end assembly C is arranged in a mounting groove B on the bottom plate, and the mounting groove B is provided with two U-shaped brackets for supporting the shaft end assembly C through bolts; the upper ends of the two rotating shafts B are provided with shaft end assemblies D which are connected with the shaft end assemblies C through two connecting rods, and the shaft end assemblies D are arranged in mounting grooves D on the top plate through bolts; the two rotating shafts B are provided with gears A which are meshed with each other; and a motor B in transmission connection with the rotating shaft B is arranged on the shaft end assembly D through a bolt.
3. A pulverizing grill apparatus as defined in claim 1, wherein: three racks A are uniformly arranged on the baffle plate, and the racks A slide in guide holes on the guide grids and are meshed with a gear B on an output shaft of the motor D.
4. A pulverizing grill apparatus as defined in claim 1, wherein: the shifting plate is hinged with the shifting rod through a round pin rotating in a round groove at the tail end of the corresponding shifting rod; a limiting rod matched with the limiting groove on the corresponding round pin is arranged in the sliding groove A at the tail end of the deflector rod in a radial sliding manner along the rotating shaft A, a reset spring for resetting the limiting rod is nested on the limiting rod, and an L rod on the limiting rod is matched with a trigger groove on a circular ring which is fixed on the guide grating and the side plate B and concentric with the center axis of the rotating shaft A.
5. A pulverizing grill apparatus as defined in claim 1, wherein: the rotating shaft A is provided with a plurality of arc plates which are spirally distributed at intervals of 180 degrees in the circumferential direction and concentric with the rotating shaft A through a fixing rod B, and the radian of each arc plate is 90 degrees.
6. A pulverizing grill apparatus as defined in claim 1, wherein: the pressing mechanism comprises a cover plate, a guide plate, a sliding plate, a pressing plate, a pendulum shaft, a vortex spring, a gear C, a rack B, a friction bar and a motor C, wherein the cover plate which is arranged in an installation groove E on the top plate through bolts is provided with the guide plate which is matched with the slot on the side plate A; a sliding plate driven by a motor C vertically slides on the guide plate; the sliding plate is hinged with a plurality of pressing plates which are uniformly distributed at intervals along the movement direction of the sliding plate through a horizontal swinging shaft, and the pressing plates and the sliding plate are matched with the accommodating grooves on the bottom plate; a vortex spring for resetting the swing shaft is arranged between each swing shaft and the corresponding support lug on the sliding plate; the gear C arranged on the swing shaft is in one-to-one corresponding engagement with a plurality of racks B sliding in a sliding chute B on the sliding plate, and each rack B is provided with a rubber friction strip in friction fit with the guide plate; a plurality of swing limiting plates B which are in one-to-one correspondence with the pressing plates and swing the pressing plates by 90 degrees due to the parallel state of the sliding plates are arranged on the sliding plates.
7. A pulverizing grill apparatus as defined in claim 6, wherein: the cover plate is provided with a ring sleeve, an inner thread sleeve is rotationally matched in the ring sleeve, and a screw rod connected with the slide rod is rotationally matched in the inner thread sleeve; the gear D arranged on the internal thread sleeve is meshed with the gear E arranged on the output shaft of the motor C on the cover plate.
8. A pulverizing grill apparatus as defined in claim 6, wherein: the notch of the accommodating groove of the bottom plate is provided with a rubber film for preventing garbage from entering.
9. A pulverizing grill apparatus as defined in claim 1, wherein: four hanging rings are symmetrically arranged on the top plate.
CN202211717099.8A 2022-12-30 2022-12-30 Crushing grille equipment Active CN115845974B (en)

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CN115845974B true CN115845974B (en) 2023-06-13

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104511352A (en) * 2013-09-29 2015-04-15 扬州东新水处理设备有限公司 Crushing separation grille
CN110975986A (en) * 2019-12-27 2020-04-10 重庆科众机械有限公司 Crushing type grid device with initiative clearance mechanism
CN212732416U (en) * 2020-06-10 2021-03-19 南京中徽环保科技有限公司 High-safety crushing grid with explosion-proof motor
CN214234309U (en) * 2021-01-14 2021-09-21 江苏惠生流体设备有限公司 Crushing type grid with antiwind function
CN113522404A (en) * 2021-07-24 2021-10-22 嘉兴昊海建设工程有限公司 Municipal house building garbage crushing equipment and garbage treatment method using same
CN214599337U (en) * 2021-02-03 2021-11-05 福建省恺思智能设备有限公司 Crushing type grid with antiwind function
CN215429422U (en) * 2021-05-19 2022-01-07 海宁中锴源机械有限公司 Dive is smashed nature grid
CN217450401U (en) * 2022-04-22 2022-09-20 上海罗实机电有限公司 Large-flow crushing type grid for sewage treatment
CN115283067A (en) * 2022-08-02 2022-11-04 广东亨益环保集团有限公司 Industrial waste treatment device for environmental protection

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104511352A (en) * 2013-09-29 2015-04-15 扬州东新水处理设备有限公司 Crushing separation grille
CN110975986A (en) * 2019-12-27 2020-04-10 重庆科众机械有限公司 Crushing type grid device with initiative clearance mechanism
CN212732416U (en) * 2020-06-10 2021-03-19 南京中徽环保科技有限公司 High-safety crushing grid with explosion-proof motor
CN214234309U (en) * 2021-01-14 2021-09-21 江苏惠生流体设备有限公司 Crushing type grid with antiwind function
CN214599337U (en) * 2021-02-03 2021-11-05 福建省恺思智能设备有限公司 Crushing type grid with antiwind function
CN215429422U (en) * 2021-05-19 2022-01-07 海宁中锴源机械有限公司 Dive is smashed nature grid
CN113522404A (en) * 2021-07-24 2021-10-22 嘉兴昊海建设工程有限公司 Municipal house building garbage crushing equipment and garbage treatment method using same
CN217450401U (en) * 2022-04-22 2022-09-20 上海罗实机电有限公司 Large-flow crushing type grid for sewage treatment
CN115283067A (en) * 2022-08-02 2022-11-04 广东亨益环保集团有限公司 Industrial waste treatment device for environmental protection

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