CN115845700A - Preparation equipment for production of dyeing assistant and preparation method thereof - Google Patents

Preparation equipment for production of dyeing assistant and preparation method thereof Download PDF

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Publication number
CN115845700A
CN115845700A CN202211646242.9A CN202211646242A CN115845700A CN 115845700 A CN115845700 A CN 115845700A CN 202211646242 A CN202211646242 A CN 202211646242A CN 115845700 A CN115845700 A CN 115845700A
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China
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dyeing assistant
box
equipment main
raw materials
main body
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CN202211646242.9A
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Chinese (zh)
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郑国华
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Zhejiang Jiahong Printing And Dyeing Technology Co ltd
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Zhejiang Jiahong Printing And Dyeing Technology Co ltd
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Priority to CN202211646242.9A priority Critical patent/CN115845700A/en
Publication of CN115845700A publication Critical patent/CN115845700A/en
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Abstract

The invention discloses preparation equipment for producing an dyeing assistant, which comprises an equipment main body, a motor I and an installation box, wherein the installation box is installed on the outer side of the equipment main body, the motor I is installed on the top of the equipment main body, the output end of the motor I penetrates through the top of the equipment main body and is provided with a rotating rod, the output end of the rotating rod is provided with a crushing roller, and the outer side of a reinforcing rod is provided with crushing teeth. According to the invention, the crushing roller is arranged at the output end of the rotating rod, the rotating rod is driven to rotate by the operation of the motor, raw materials fall under the matching crushing action of the crushing roller and the side teeth to become fine particles and fall down through the screen, large-particle raw materials which are not crushed thoroughly fall on the surface of the screen, the electric telescopic rod works to push the sliding seat to move in the vertical direction to enable the screen to vibrate up and down, the particles which are not crushed thoroughly on the surface of the screen vibrate and bounce to enable the crushing teeth to crush the large-particle raw materials for the second time, and the crushing and filtering treatment on the raw materials enhances the preparation effect of the dyeing assistant.

Description

Preparation equipment for production of dyeing assistant and preparation method thereof
Technical Field
The invention relates to the technical field of dyeing assistant production, in particular to preparation equipment for dyeing assistant production and a preparation method thereof.
Background
The dyeing assistant is an assistant used in the process of printing and dyeing fabrics, is an important chemical product for helping materials to change the surface color, can improve the printing and dyeing effects, has excellent penetration, wetting, emulsification, diffusion and foaming performances, is widely applied to various procedures in the textile printing and dyeing industry, is mainly used as a penetrating agent and a wetting agent, and can also be used as a detergent, a dispersing agent, an insecticide, a herbicide and the like.
The preparation equipment of the dyeing assistant in the prior art has the following defects:
1. patent document CN216499781U discloses a dye assistant is grinding device for production and processing, "including the mounting bracket, the quantity of mounting bracket is two sets of, and is two sets of fixed mounting has first casing between the upper and lower surface position that the mounting bracket is close to each other, the front surface of first casing is seted up flutedly, first casing has the connecting plate through recess movable mounting, the front surface fixed mounting of connecting plate has the second casing, the front surface fixed mounting of first casing has the limiting plate, one side outer wall fixed mounting of second casing has the fixed plate, the fixed slot has been seted up between the both sides outer wall position of fixed plate. The utility model relates to a dye assistant agent is grinding device for production and processing can be effectual to the inside quantity of grinding the blade of gas and highly independently adjust, makes its demand that satisfies the object grinding of different quantity, reduces the possibility of its wasting of resources, also effectually adjusts its whole height simultaneously, makes its flexibility can indicate. "this grinding equipment is not thorough enough to the grinding of dyeing assistant, and large granule dyeing assistant raw materials easily lead to dissolving the effect not good.
2. Patent document CN211963893U discloses a printing and dyeing auxiliary agitating unit, "including box and funnel, feed inlet and discharge gate have been seted up respectively to the box both sides, the solid fixed ring of funnel bottom outer wall fixedly connected with, gu fixed ring passes through the bearing and rotates with the rotating tube to be connected, the rotating tube passes the first aperture of seting up at the box top, the rotating tube bottom is passed the second aperture and is set box fixed connection who sets up at set box top, set box side is provided with the agitator tube, the top and the equal fixedly connected with stirring leaf in bottom of agitator tube, the first pulley dead lever of set box inner wall top fixedly connected with, first pulley dead lever rotates with the baffle through first pulley and is connected. This printing and dyeing auxiliary agent agitating unit, the auxiliary agent in the stirring pipe can release when the stirring pipe drives the stirring leaf pivoted, can add the auxiliary agent in the stirring dyestuff for the stirring effect of auxiliary agent obtains very big promotion. "this agitating unit can not carry out fast drying to the input dyeing assistant raw materials, and the raw materials is moist has reduced dyeing assistant's production efficiency.
3. Patent document CN216799680U discloses a dyeing assistant agitating unit, "including base and agitator, the lower extreme movable mounting of base has the backing plate, the upper end both sides of backing plate all through connection have the bracing piece, the position cover that the surface of bracing piece is located the upper end of backing plate is equipped with damping spring, the position cover that the surface of bracing piece is located the lower extreme of backing plate is equipped with the damping pad, fixed cover has been cup jointed to the lower extreme of bracing piece, the upper end rear fixed mounting of base has the fixing base, the inside upper end fixed mounting of fixing base has the pneumatic cylinder, the output of pneumatic cylinder is located the position fixedly connected with mount pad of the top of fixing base, the upper end the place ahead fixed mounting of mount pad has the speed reducer, the input fixed mounting of speed reducer has the motor. The utility model discloses stability when can improve agitating unit and use to can make things convenient for agitating unit's use, have the practicality. "this agitating unit can not carry out accurate control to the volume of throwing into raw materials, has increased staff's intensity of labour, can't guarantee the production precision of dyeing assistant.
4. Patent document CN104959058B discloses a printing and dyeing auxiliary storage tank stirring device, "comprising a cylindrical storage tank, a balance support platform, a limit ring, a protection cover, a central through hole, a ring platform, a cross rotating rod, a clamping chute, an arc plate wheel sheet, a connecting cylinder, a rotating round rod, a driven large gear, a rotating round pipe, a driven small gear, an upper thrust bearing, a lower thrust bearing, a supporting cylindrical block, a rotating impeller, a driving small gear, a driving large gear, a rotating shaft and a constant-speed motor. The device has a simple structure, is convenient to manufacture and install, can form an internal single-side upward circulating flow during stirring by gradually changing the vertical rotating angle of the inner cavity, can ensure that the internal rotating speed and the external rotating speed are inconsistent by matching different internal and external rotating tooth groups, and can effectively and fully change the uniformity degree of the dyeing auxiliary. "this agitating unit can not strike off the tank body inner wall after the production and adhere to the dyeing assistant, has caused the waste of raw materials, and can not filter the impurity in the dyeing assistant after the production, has reduced the production quality of dyeing assistant.
Disclosure of Invention
The invention aims to provide a preparation device for dyeing assistant production and a preparation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation device for production of an dyeing assistant comprises a device main body, a first motor and an installation box, wherein side teeth are installed on the inner wall of the device main body, an opening is formed in the outer side of the device main body in a penetrating mode, an electric heating device is installed on the inner side of the opening, the installation box is installed on the outer side of the device main body, a motor is installed on the inner wall of the installation box, and fan blades are installed at the output end of the motor;
the top of equipment main part is installed motor one, the output of motor one runs through the top of equipment main part and installs the bull stick, crushing roller is installed to the output of bull stick, the stiffener is installed to the bottom of crushing roller, crushing tooth is installed in the outside of stiffener.
Preferably, the top of the equipment main body is provided with a feeding hole, the top of the equipment main body is provided with a water supply pipe, the inner wall of the equipment main body is provided with a material guide plate, the inner wall of the equipment main body is provided with a cleaning spray head, the outer side of the equipment main body is provided with a water adding pipe in a penetrating mode, the inner side of the opening is provided with a protective net, and the front of the equipment main body is provided with a controller.
Preferably, the connecting box is installed in the outside of equipment main part, installs the fan on the inner wall of connecting box, and the dust absorption pipe is installed to the output of fan, and the purifying box is installed in the outside of equipment main part.
Preferably, install the vibrations piece on the inner wall of equipment main part, electric telescopic handle is installed to the top inboard and the bottom inboard of vibrations piece, and buffer spring has been cup jointed in electric telescopic handle's the outside, and the sliding seat is installed to two sets of electric telescopic handle's output, and the screen cloth is installed to the opposite side of sliding seat.
Preferably, the storage box is installed to the inboard of equipment main part, has seted up the sliding tray on the inner wall of storage box, and the weighing plate is installed to the inboard gomphosis of sliding tray, installs weighing sensor on the diapire of storage box, and the case is placed to the top of weighing plate installation, places and installs the cylinder on the inner wall of case, and the scraping wings is installed to the output of cylinder, places the bottom of case and installs electric control valve, and the unloading pipe is installed to electric control valve's output.
Preferably, the installation box is matched with the opening, the protective net is positioned on the inner side of the electric heating device, the output end of the dust collection pipe extends to the inside of the purification box, two ends of the buffer spring are connected with the sliding seat, the weighing plate slides on the inner side of the sliding groove, the output end of the weighing sensor is connected with the bottom of the weighing plate, and the output end of the water supply pipe is connected with the input end of the cleaning sprayer.
Preferably, the mixing box is installed to the inboard of equipment principal, and the mixing box is located the below of storage case, and motor two is installed to the bottom of mixing box, and the puddler is installed to the output of motor two, and the stirring leaf is installed in the outside of puddler, installs the heating rod on the diapire of mixing box, installs the slide rail seat on the inner wall of mixing box, and the drive slider is installed to the outside gomphosis of slide rail seat, and the connecting plate is installed to the opposite side of drive slider, and the doctor-bar is installed to the bottom of connecting plate.
Preferably, a filter box is installed on the outer side of the equipment main body, a transmission pipe is arranged at the top of the filter box, an input end of the transmission pipe is connected with the outer side of the mixing box, a mounting groove is formed in the outer side of the filter box, a frame body is movably installed on the inner side of the mounting groove, a filter screen is installed on the inner side of the frame body, a sealing gasket is installed on the outer side of the frame body, a handle is installed on the outer side of the frame body, and a chemical discharging pipe is installed on the outer side of the filter box.
Preferably, the working steps of the preparation device are as follows:
s1, firstly adding solid raw materials of an dyeing assistant through a feed inlet, guiding the raw materials by a guide plate, enabling the added raw materials to uniformly disperse and fall, driving a rotating rod to rotate by a motor, enabling the raw materials to fall under the matched crushing action of a crushing roller and side teeth to become fine particles and to fall downwards through a screen mesh, enabling large particle raw materials which are not completely crushed to fall onto the surface of the screen mesh, driving a sliding seat to move in the vertical direction by the operation of an electric telescopic rod to enable the screen mesh to vibrate up and down, buffering impact force generated when reciprocating, enabling particles which are not completely crushed on the surface of the screen mesh to vibrate and bounce to enable the crushing teeth to perform secondary crushing on the large particle raw materials, and enabling the dyeing assistant raw materials which are completely crushed to fall into a storage box through the screen mesh;
s2, moving a weighing plate to move a weighing sensor to extrude the dyeing assistant in the storage box due to the fact that the dyeing assistant raw material weight presses the weighing plate on the inner side of a sliding groove, enabling the weighing sensor to be used for detecting the dyeing assistant raw material weight in the storage box in real time and displaying a numerical value on a controller, opening an electric control valve to enable the dyeing assistant raw material to fall into a mixing box through a discharging pipe, and closing the electric control valve after the specified dyeing assistant raw material input amount is achieved;
s3, adding water for the dyeing assistant production through a water adding pipe, driving a stirring rod to rotate by a motor II to enable stirring blades to uniformly stir raw materials of the dyeing assistant and water, heating a dyeing assistant in a mixing box by a heating rod, improving the mixing efficiency of the dyeing assistant, preventing the dyeing assistant from condensing, enabling the mixed dyeing assistant to flow into a filter box through a transmission pipe, driving a sliding block to move on a sliding rail seat to reciprocate in the vertical direction, and enabling a connecting plate to drive a scraping blade to scrape the dyeing assistant attached to the inner wall of the mixing box;
s4, the produced dyeing assistant flows down to the inside of the filter box after being filtered by the filter screen, the dyeing assistant is discharged by opening the agent discharging pipe for filling, cleaning water is sprayed out from the cleaning spray head through the water supply pipe for cleaning the inside of the equipment main body, the cleaned sewage is discharged by the agent discharging pipe, and the handle is pulled to pull the frame body out of the inside of the filter box after long-time use for replacing the filter screen.
Preferably, the step S1 further includes the steps of:
s11, preheating the interior of the equipment main body by the operation of the electric heating device, driving fan blades to rotate by the operation of a motor to blow heat generated by the operation of the electric heating device, performing infiltration drying on dyeing assistant particles in a falling process by the heat, and preventing the particles from entering the interior of an installation box by a protective net to damage the motor;
s12, the fan operates to suck dust gas generated in the crushing process, the sucked dust enters the purifying box through the dust suction pipe, and the dust in the gas is adsorbed by solution in the purifying box;
in step S2, the method further includes the steps of:
s21, the air cylinder operates to drive the material pushing plate to push the residual dyeing assistant raw materials at the bottom of the placing box to the discharging pipe, and the residual dyeing assistant raw materials are prevented from being wasted due to the fact that the residual dyeing assistant raw materials cannot fall into the mixing box.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the crushing roller is arranged at the output end of the rotating rod, the rotating rod is driven to rotate by the operation of the motor, raw materials fall under the matching crushing action of the crushing roller and the side teeth to become fine particles and fall down through the screen mesh, large-particle raw materials which are not crushed thoroughly fall on the surface of the screen mesh, the electric telescopic rod works to push the sliding seat to move in the vertical direction to enable the screen mesh to vibrate up and down, the buffer spring buffers impact force during reciprocating movement, the particles which are not crushed thoroughly on the surface of the screen mesh vibrate and bounce to enable the crushing teeth to crush the large-particle raw materials for the second time, the dyeing assistant raw materials which are crushed thoroughly fall into the storage box through the screen mesh, the dissolving rate of the dyeing assistant raw materials is improved by crushing and filtering the raw materials, and the preparation effect of the dyeing assistant is enhanced.
2. According to the invention, the motor is arranged on the inner wall of the mounting box, the electric heating device works to preheat the inside of the equipment main body, the motor runs to drive the fan blades to rotate to blow heat generated by the electric heating device, the heat penetrates and dries dyeing assistant particles in the falling process, the protective net prevents the particles from entering the mounting box to damage the motor, and the penetration and drying of raw materials improve the production efficiency of the dyeing assistant.
3. According to the invention, the storage box is arranged on the inner side of the equipment main body, the weighing plate is moved to move the weighing sensor to extrude the storage box in the storage box due to the weight of the dyeing assistant raw materials, the weighing sensor is used for detecting the weight of the dyeing assistant raw materials in the storage box in real time and displaying a numerical value on the controller, the electric control valve is opened to enable the dyeing assistant raw materials to fall into the mixing box through the blanking pipe, the electric control valve is closed after the specified dyeing assistant raw material input amount is reached, the labor intensity of workers is relieved by automatically and accurately controlling the input dyeing assistant raw materials, and the preparation precision of the dyeing assistant is improved.
4. According to the invention, the filter screen is arranged on the inner side of the frame body, the slide block is driven to run on the slide rail seat to reciprocate in the vertical direction, so that the connecting plate drives the scraping blade to scrape off the dyeing assistant agent attached to the inner wall of the mixing box, the waste of raw materials is avoided, the adverse effect of the raw material attachment on the production precision of the dyeing assistant agent is prevented, the produced dyeing assistant agent flows into the filter box through the filter screen, the dyeing assistant agent is discharged by opening the agent discharging pipe for filling, the production quality of the dyeing assistant agent is ensured by filtering impurities in the dyeing assistant agent, and the service life of the preparation equipment is prolonged.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the internal structure of the present invention;
FIG. 3 is an enlarged schematic view of the structure at A of the present invention;
FIG. 4 is an enlarged schematic view of the structure at B of the present invention;
FIG. 5 is a schematic view of the internal structure of the storage bin of the present invention;
FIG. 6 is a perspective view of the connecting plate of the present invention;
FIG. 7 is a schematic perspective view of a filter box according to the present invention;
fig. 8 is a schematic perspective view of the frame body of the present invention.
In the figure: 1. an apparatus main body; 2. a first motor; 3. a vibration block; 4. installing a box; 5. a material storage box; 6. a mixing box; 7. a filter box; 8. a feed inlet; 9. a water supply pipe; 10. a material guide plate; 11. cleaning the spray head; 12. a side tooth; 13. a water feeding pipe; 14. a rotating rod; 15. a crushing roller; 16. a reinforcing rod; 17. crushing teeth; 18. an electric telescopic rod; 19. a sliding seat; 20. a buffer spring; 21. screening a screen; 22. a motor; 23. a fan blade; 24. an opening; 25. an electric heating device; 26. a protective net; 27. a connecting box; 28. a fan; 29. a dust collection pipe; 30. a purification box; 31. a sliding groove; 32. a weighing plate; 33. a weighing sensor; 34. placing a box; 35. a cylinder; 36. a material pushing plate; 37. an electrically controlled valve; 38. a discharging pipe; 39. a second motor; 40. a stirring rod; 41. stirring blades; 42. a heating rod; 43. a slide rail seat; 44. driving the slide block; 45. a connecting plate; 46. scraping a blade; 47. a conveying pipe; 48. mounting grooves; 49. a frame body; 50. filtering with a screen; 51. a gasket; 52. a handle; 53. a feeding pipe; 54. and a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be a fixed connection or a movable connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2 and fig. 4, an embodiment of the present invention: a preparation device and a preparation method thereof for the production of dyeing assistants;
the device comprises an equipment main body 1, a side tooth 12 is installed on the inner wall of the equipment main body 1, an opening 24 is formed in the outer side of the equipment main body 1 in a penetrating mode, an electric heating device 25 is installed on the inner side of the opening 24, a feed inlet 8 is installed at the top of the equipment main body 1, a water supply pipe 9 is arranged at the top of the equipment main body 1, a material guide plate 10 is installed on the inner wall of the equipment main body 1, a cleaning spray head 11 is installed on the inner wall of the equipment main body 1, the output end of the water supply pipe 9 is connected with the input end of the cleaning spray head 11, a water adding pipe 13 is installed in the outer side of the equipment main body 1 in a penetrating mode, a protective net 26 is installed on the inner side of the opening 24, a controller 54 is installed on the front side of the equipment main body 1, a connecting box 27 is installed on the outer side of the equipment main body 1, a fan 28 is installed on the inner wall of the connecting box 27, a dust suction pipe 29 is installed on the output end of the fan 28, a purification box 30 is installed on the outer side of the equipment main body 1, and the output end of the dust pipe 29 extends to the interior of the purification box 30, the raw materials of the dyeing assistant are fed through a feed port 8, the raw materials are guided by a guide plate 10 to uniformly fall, after the dyeing assistant is produced and filled, cleaning water is sprayed out from a cleaning spray head 11 through a water supply pipe 9 to clean the inside of the equipment main body 1, the operation state of electrical equipment in the equipment main body 1 is controlled by a controller 54, a connecting box 27 provides an installation position for a fan 28, the inside of the equipment main body 1 is preheated by an electric heating device 25, particles are prevented from entering the inside of an installation box 4 to damage a motor 22 by a protective net 26, dust gas generated in the crushing process is sucked by the operation of the fan 28, the sucked dust enters the inside of a purification box 30 through a dust suction pipe 29, the dust in the gas is adsorbed by a solution in the purification box 30, a motor I2 is installed at the top of the equipment main body 1, a rotating rod 14 is installed at the output end of the motor I2, and penetrates through the top of the equipment main body 1, crushing roller 15 is installed to the output of bull stick 14, stiffener 16 is installed to the bottom of crushing roller 15, crushing tooth 17 is installed in the outside of stiffener 16, equipment principal 1 provides the mounted position for motor 2, motor 2 operation drives bull stick 14 and rotates, the raw materials fall down and become fine particle and drop down through screen cloth 21 under the cooperation crushing action of crushing roller 15 and limit tooth 12, big granule raw materials that do not smash thoroughly fall to screen cloth 21 surface, install box 4 in the outside of equipment principal 1, install motor 22 on the inner wall of install box 4, flabellum 23 is installed to motor 22's output, install box 4 has guaranteed its stability when providing the mounted position for motor 22, motor 22 operation drives flabellum 23 and rotates and blows the heat that electro-thermal device 25 work produced, the heat is to the dyeing auxiliary granule infiltration stoving of whereabouts in-process.
Referring to fig. 2, fig. 3 and fig. 5, a manufacturing apparatus for manufacturing dyeing assistant and a manufacturing method thereof;
the device comprises a device main body 1, wherein a vibration block 3 is arranged on the inner wall of the device main body 1, electric telescopic rods 18 are arranged on the inner side of the top and the inner side of the bottom of the vibration block 3, buffer springs 20 are sleeved on the outer sides of the electric telescopic rods 18, the two ends of the buffer springs 20 are connected with sliding seats 19, the sliding seats 19 are arranged at the output ends of two groups of electric telescopic rods 18, screen meshes 21 are arranged on the opposite sides of the sliding seats 19, the device main body 1 ensures the stability of the vibration block 3 in working, the electric telescopic rods 18 work to push the sliding seats 19 to move in the vertical direction so that the screen meshes 21 vibrate up and down, the buffer springs 20 buffer the impact force in reciprocating movement, the un-thoroughly-crushed particles on the surface of the screen meshes 21 vibrate and bounce so that crushing teeth 17 perform secondary crushing on the particles, the thoroughly-crushed dyeing auxiliary agent raw materials fall into a storage box 5 through the screen meshes 21, the sliding seats 19 are detachably connected with the screen meshes 21, and the screen meshes 21 can be conveniently replaced in the later period, the inner side of the equipment main body 1 is provided with a storage box 5, the inner wall of the storage box 5 is provided with a sliding groove 31, the inner side of the sliding groove 31 is embedded with a weighing plate 32, the bottom wall of the storage box 5 is provided with a weighing sensor 33, the weighing plate 32 slides in the sliding groove 31, the output end of the weighing sensor 33 is connected with the bottom of the weighing plate 32, the top of the weighing plate 32 is provided with a placing box 34, the inner wall of the placing box 34 is provided with an air cylinder 35, the output end of the air cylinder 35 is provided with a material pushing plate 36, the bottom end of the placing box 34 is provided with an electric control valve 37, the output end of the electric control valve 37 is provided with a discharging pipe 38, the placing box 34 in the storage box 5 moves the weighing sensor 33 to move to extrude in the sliding groove 31 due to the fact that the dyeing assistant agent raw material weight presses the weighing plate 32, the weighing sensor 33 works to detect the dyeing assistant agent raw material weight in the placing box 34 in real time and display the numerical value on a controller 54, the electric control valve 37 is opened to make the dyeing assistant raw materials drop to the interior of the mixing box 6 through the blanking pipe 38, the electric control valve 37 is closed after the designated dyeing assistant raw material input amount is reached, the air cylinder 35 operates to drive the material pushing plate 36 to push the residual dyeing assistant raw materials at the bottom of the placing box 34 to the blanking pipe 38, and the residual dyeing assistant raw materials are prevented from being wasted due to the fact that the residual dyeing assistant raw materials cannot drop to the interior of the mixing box 6.
Referring to fig. 1, fig. 2, fig. 6, fig. 7 and fig. 8, a manufacturing apparatus for dyeing assistant production and a manufacturing method thereof;
the dyeing assisting device comprises an equipment main body 1, wherein a mixing box 6 is arranged on the inner side of the equipment main body 1, the mixing box 6 is positioned below a material storage box 5, a second motor 39 is arranged at the bottom of the mixing box 6, a stirring rod 40 is arranged at the output end of the second motor 39, stirring blades 41 are arranged on the outer side of the stirring rod 40, a heating rod 42 is arranged on the bottom wall of the mixing box 6, a slide rail seat 43 is arranged on the inner wall of the mixing box 6, a driving slide block 44 is embedded and arranged on the outer side of the slide rail seat 43, a connecting plate 45 is arranged on the opposite side of the driving slide block 44, scraping blades 46 are arranged at the bottom of the connecting plate 45, dyeing assisting agent production water is added through a water adding pipe 13, the second motor 39 operates to drive the stirring rod 40 to rotate so that the stirring blades 41 uniformly stir dyeing assisting agent raw materials and water, the heating rod 42 works to heat dyeing assisting agent in the mixing box 6, so as to improve the mixing efficiency of the dyeing assisting agent, the driving slide block 44 moves on the slide rail seat 43 to reciprocate in the vertical direction, so that the connecting plate 45 drives the scraping blade 46 to scrape off the dyeing assistant agent attached to the inner wall of the mixing box 6, the filtering box 7 is installed on the outer side of the equipment main body 1, the top of the filtering box 7 is provided with the transmission pipe 47, the input end of the transmission pipe 47 is connected with the outer side of the mixing box 6, the outer side of the filtering box 7 is provided with the installation groove 48, the inner side of the installation groove 48 is movably provided with the frame body 49, the inner side of the frame body 49 is provided with the filtering net 50, the outer side of the frame body 49 is provided with the sealing gasket 51, the outer side of the frame body 49 is provided with the handle 52, the dyeing assistant agent after production is filtered by the filtering net 50 and flows down to the inside of the filtering box 7, the dyeing assistant agent discharging pipe 53 is opened to discharge and fill the dyeing assistant agent, the production quality of the dyeing assistant agent is ensured by filtering impurities in the dyeing assistant agent, the handle 52 is pulled to pull the frame body 49 out from the inside of the filtering box 7 to replace the filtering net 50 after long-time use, the gasket 51 ensures the sealing between the frame 49 and the filter tank 7.
The preparation equipment comprises the following working steps:
s1, firstly, adding solid raw materials of an dyeing assistant through a feed inlet 8, guiding the raw materials by a guide plate 10, enabling the added raw materials to uniformly disperse and fall, driving a rotating rod 14 to rotate by operation of a motor I2, enabling the raw materials to fall under the matched crushing action of a crushing roller 15 and side teeth 12 to become fine particles and to fall downwards through a screen 21, enabling large particle raw materials which are not completely crushed to fall onto the surface of the screen 21, enabling the screen 21 to vibrate up and down by pushing a sliding seat 19 to move vertically by operation of an electric telescopic rod 18, buffering impact force generated during reciprocating movement by a buffer spring 20, enabling the particles which are not completely crushed on the surface of the screen 21 to vibrate and bounce to enable crushing teeth 17 to perform secondary crushing on the large particle raw materials, and enabling the dyeing assistant raw materials which are completely crushed to fall into a storage box 5 through the screen 21;
s2, the placing box 34 in the storage box 5 moves the weighing plate 32 to move the weighing sensor 33 to extrude at the inner side of the sliding groove 31 due to the fact that the dyeing assistant raw material weight presses, the weighing sensor 33 works to detect the dyeing assistant raw material weight in the placing box 34 in real time and display numerical values on the controller 54, the electric control valve 37 is opened to enable the dyeing assistant raw material to fall into the mixing box 6 through the discharging pipe 38, and the electric control valve 37 is closed after the specified dyeing assistant raw material input amount is achieved;
s3, adding water for dyeing assistant production through a water adding pipe 13, driving a stirring rod 40 to rotate by the operation of a second motor 39 so that a stirring blade 41 can uniformly stir raw materials of the dyeing assistant and the water, heating the dyeing assistant in a mixing box 6 by a heating rod 42, improving the mixing efficiency of the dyeing assistant, preventing the dyeing assistant from being condensed, enabling the dyeing assistant after being mixed to flow into a filter box 7 through a transmission pipe 47, driving a sliding block 44 to operate on a sliding rail seat 43 to perform reciprocating movement in the vertical direction so that a connecting plate 45 drives a scraping blade 46 to scrape the dyeing assistant attached to the inner wall of the mixing box 6;
s4, the produced dyeing assistant agent flows down into the filter box 7 after being filtered by the filter screen 50, the dyeing assistant agent is discharged and filled by opening the agent discharging pipe 53, cleaning water is sprayed out from the cleaning spray head 11 through the water supply pipe 9 to clean the inside of the equipment main body 1, the cleaned sewage is discharged through the agent discharging pipe 53, and the frame body 49 is pulled out from the inside of the filter box 7 by pulling the handle 52 after long-time use to replace the filter screen 50.
In step S1, the method further includes the steps of:
s11, the electric heating device 25 works to preheat the inside of the equipment main body 1, the motor 22 operates to drive the fan blades 23 to rotate to blow heat generated by the electric heating device 25, the heat penetrates and dries dyeing assistant particles in the falling process, and the protective net 26 prevents the particles from entering the inside of the installation box 4 to damage the motor 22;
s12, absorbing dust gas generated in the crushing process by the operation of a fan 28, allowing the absorbed dust to enter a purification box 30 through a dust absorption pipe 29, and adsorbing the dust in the gas by a solution in the purification box 30;
in step S2, the method further includes the steps of:
s21, the air cylinder 35 operates to drive the material pushing plate 36 to push the residual dyeing assistant raw materials at the bottom of the placing box 34 to the blanking pipe 38, so that the residual dyeing assistant raw materials are prevented from being unable to fall into the mixing box 6 to cause waste of the raw materials.
The working principle is as follows: when the device is used, firstly, solid raw materials of the dyeing assistant are added through a feed port 8, a guide plate 10 guides the raw materials, the added raw materials are uniformly dispersed and fall, a motor I2 operates to drive a rotating rod 14 to rotate, the raw materials fall under the matching crushing action of a crushing roller 15 and side teeth 12 to become fine particles and fall downwards through a screen 21, large-particle raw materials which are not completely crushed fall on the surface of the screen 21, an electric telescopic rod 18 operates to push a sliding seat 19 to move in the vertical direction to enable the screen 21 to vibrate up and down, a buffer spring 20 buffers reciprocating movement, particles which are not completely crushed on the surface of the screen 21 vibrate and bounce to enable a crushing tooth 17 to carry out secondary crushing on the large-particle raw materials, the completely crushed dyeing assistant raw materials fall into a storage box 5 through the screen 21, an electric heating device 25 operates to preheat the inside of an equipment main body 1, the motor 22 operates to drive a fan blade 23 to rotate to blow heat generated by the electric heating device 25, the heat penetrates and dries dyeing assistant particles in the falling process, the dyeing assistant particles are prevented from entering into a mounting box 4 to damage a motor 22, a gas generated in the operation of the electric control fan 28, the electric control a dust absorption and purification device 30, a dust absorption and purification device 34 is arranged inside a dust absorption and purification box 30, a dust absorption and purification device 34, a dust absorption control device 34 is arranged inside a dust absorption and purification raw material collection box 30, a dust collection and purification box 34, a dust collection and purification device 34, a dust collection and collection box 34 is arranged inside a dust collection box 34, a dust collection and collection box 34 is arranged on a dust collection box 34, the cylinder 35 operates to drive the material pushing plate 36 to push residual dyeing assistant raw materials at the bottom of the placing box 34 to the discharging pipe 38, so that the residual dyeing assistant raw materials cannot fall into the mixing box 6 to cause waste, the dyeing assistant production water is added through the water adding pipe 13, the motor II 39 operates to drive the stirring rod 40 to rotate to enable the stirring blades 41 to uniformly stir the dyeing assistant raw materials and the water, the heating rod 42 works to heat the dyeing assistant of the mixing box 6, the dyeing assistant mixing efficiency is improved, the dyeing assistant is prevented from being condensed, the mixed dyeing assistant flows into the filtering box 7 through the transmission pipe 47, the sliding block 44 is driven to move on the sliding rail seat 43 in a reciprocating mode in the vertical direction to enable the connecting plate 45 to drive the scraping blade 46 to scrape the dyeing assistant attached to the inner wall of the mixing box 6, the produced dyeing assistant flows into the filtering box 7 after being filtered by the filter screen 50, the discharging pipe 53 is opened to discharge the dyeing assistant for filling, cleaning water is sprayed out of the cleaning nozzle 11 through the water supply pipe 9 to clean the inside of the equipment main body 1, the cleaned sewage is discharged through the discharging pipe 53, and the pulling the handle 52 to replace the filter screen 50 after being used for a long time.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. A preparation equipment for dyeing assistant production usefulness, includes equipment main part (1), motor (2) and install bin (4), its characterized in that: the device comprises an equipment main body (1), and is characterized in that side teeth (12) are installed on the inner wall of the equipment main body (1), an opening (24) is formed in the outer side of the equipment main body (1) in a penetrating mode, an electric heating device (25) is installed on the inner side of the opening (24), an installation box (4) is installed on the outer side of the equipment main body (1), a motor (22) is installed on the inner wall of the installation box (4), and fan blades (23) are installed at the output end of the motor (22);
motor (2) are installed at the top of equipment main part (1), bull stick (14) is installed at the top that the output of motor (2) runs through equipment main part (1), crushing roller (15) are installed to the output of bull stick (14), stiffener (16) are installed to the bottom of crushing roller (15), crushing tooth (17) are installed in the outside of stiffener (16).
2. The preparation apparatus for dyeing assistant production according to claim 1, characterized in that: the feed inlet (8) is installed at the top of the equipment main body (1), a water supply pipe (9) is arranged at the top of the equipment main body (1), a material guide plate (10) is installed on the inner wall of the equipment main body (1), a cleaning spray head (11) is installed on the inner wall of the equipment main body (1), a water adding pipe (13) is installed on the outer side of the equipment main body (1) in a penetrating mode, a protective net (26) is installed on the inner side of an opening (24), and a controller (54) is installed on the front side of the equipment main body (1).
3. The preparation apparatus for dyeing assistant production according to claim 1, characterized in that: a connecting box (27) is installed on the outer side of the equipment main body (1), a fan (28) is installed on the inner wall of the connecting box (27), a dust suction pipe (29) is installed at the output end of the fan (28), and a purifying box (30) is installed on the outer side of the equipment main body (1).
4. The preparation apparatus for dyeing assistant production according to claim 1, characterized in that: install vibrations piece (3) on the inner wall of equipment main part (1), electric telescopic handle (18) are installed to the top inboard and the bottom inboard of vibrations piece (3), and buffer spring (20) have been cup jointed in the outside of electric telescopic handle (18), and sliding seat (19) are installed to the output of two sets of electric telescopic handle (18), and screen cloth (21) are installed to the opposite side of sliding seat (19).
5. The preparation apparatus for dyeing assistant production according to claim 1, characterized in that: storage tank (5) are installed to the inboard of equipment main part (1), sliding tray (31) have been seted up on the inner wall of storage tank (5), weighing plate (32) are installed to the inboard gomphosis of sliding tray (31), install weighing sensor (33) on the diapire of storage tank (5), the top of weighing plate (32) is installed and is placed case (34), install cylinder (35) on the inner wall of placing case (34), scraping wings (36) are installed to the output of cylinder (35), place the bottom of case (34) and install automatically controlled valve (37), unloading pipe (38) are installed to the output of automatically controlled valve (37).
6. The manufacturing apparatus for manufacturing dyeing assistant according to any one of claims 1 to 5, wherein: the mounting box (4) is matched with the opening (24), the protective net (26) is located on the inner side of the electric heating device (25), the output end of the dust collection pipe (29) extends to the inside of the purification box (30), two ends of the buffer spring (20) are connected with the sliding seat (19), the weighing plate (32) slides on the inner side of the sliding groove (31), the output end of the weighing sensor (33) is connected with the bottom of the weighing plate (32), and the output end of the water supply pipe (9) is connected with the input end of the cleaning sprayer (11).
7. The preparation apparatus for dyeing assistant production according to claim 1, characterized in that: mixing box (6) are installed to the inboard of equipment main part (1), and mixing box (6) are located the below of storage case (5), two (39) motors are installed to the bottom of mixing box (6), puddler (40) are installed to the output of two (39) motors, stirring leaf (41) are installed in the outside of puddler (40), install heating rod (42) on the diapire of mixing box (6), install slide rail seat (43) on the inner wall of mixing box (6), drive slider (44) are installed to the outside gomphosis of slide rail seat (43), connecting plate (45) are installed to the opposite side of drive slider (44), doctor-bar (46) are installed to the bottom of connecting plate (45).
8. The preparation apparatus for dyeing assistant production according to claim 1, characterized in that: filter box (7) are installed in the outside of equipment main part (1), the top of filter box (7) is provided with transmission pipe (47), and the input of transmission pipe (47) is connected with the outside of mixing box (6), mounting groove (48) have been seted up in the outside of filter box (7), the inboard movable mounting of mounting groove (48) has framework (49), filter screen (50) are installed to the inboard of framework (49), sealed pad (51) are installed in the outside of framework (49), handle (52) are installed in the outside of framework (49), agent pipe (53) down is installed in the outside of filter box (7).
9. The method for preparing a preparation device for the production of an auxiliary dye according to any one of claims 1 to 8, wherein the preparation device comprises the following working steps:
s1, firstly adding solid raw materials of an dyeing assistant through a feeding hole (8), guiding the raw materials by a guide plate (10) to enable the added raw materials to uniformly disperse and fall, driving a rotating rod (14) to rotate by operation of a motor I (2), enabling the raw materials to fall under the matching crushing action of a crushing roller (15) and side teeth (12) to become fine particles and to fall downwards through a screen (21), enabling large-particle raw materials which are not completely crushed to fall on the surface of the screen (21), enabling an electric telescopic rod (18) to work to push a sliding seat (19) to move in the vertical direction to enable the screen (21) to vibrate up and down, buffering impact force generated during reciprocating movement by a buffer spring (20), enabling the particles which are not completely crushed on the surface of the screen (21) to vibrate and bounce to enable crushing teeth (17) to perform secondary crushing on the large-particle raw materials, and enabling the dyeing assistant raw materials which are completely crushed to fall into a storage box (5) through the screen (21);
s2, a placing box (34) in a storage box (5) moves a weighing plate (32) to move a symmetrical weighing sensor (33) to extrude at the inner side of a sliding groove (31) due to the fact that the weight of the dyeing assistant raw materials presses, the weighing sensor (33) works to detect the weight of the dyeing assistant raw materials in the placing box (34) in real time and display numerical values on a controller (54), an electric control valve (37) is opened to enable the dyeing assistant raw materials to fall into a mixing box (6) through a discharging pipe (38), and the electric control valve (37) is closed after the specified dyeing assistant raw material input amount is reached;
s3, adding the dyeing assistant production water through a water adding pipe (13), driving a stirring rod (40) to rotate by the operation of a motor II (39) to enable a stirring blade (41) to uniformly stir the dyeing assistant raw materials and water, heating the dyeing assistant of the mixing box (6) by the operation of a heating rod (42), improving the mixing efficiency of the dyeing assistant, preventing the dyeing assistant from being condensed, enabling the dyeing assistant after mixing to flow into a filter box (7) through a transmission pipe (47), driving a sliding block (44) to move on a sliding rail seat (43) to reciprocate in the vertical direction to enable a connecting plate (45) to drive a scraping blade (46) to scrape the dyeing assistant attached to the inner wall of the mixing box (6);
s4, filtering the produced dyeing assistant by a filter screen (50) and allowing the dyeing assistant to flow down into a filter box (7), opening a dyeing assistant discharging pipe (53) to discharge the dyeing assistant for filling, spraying cleaning water from a cleaning spray head (11) through a water supply pipe (9) to clean the interior of the equipment main body (1), discharging the cleaned sewage through the dyeing assistant discharging pipe (53), pulling a handle (52) after long-time use to pull a frame body (49) out of the interior of the filter box (7) to replace the filter screen (50).
10. The method for preparing a preparation apparatus for dyeing assistant production according to claim 9, characterized in that, in step S1, the method further comprises the following steps:
s11, preheating the interior of the equipment main body (1) by the operation of the electric heating device (25), blowing heat generated by the operation of the electric heating device (25) by the rotation of the fan blades (23) driven by the operation of the motor (22), carrying out infiltration drying on dyeing assistant particles in the falling process by the heat, and preventing the particles from entering the installation box (4) by the protective net (26) to damage the motor (22);
s12, a fan (28) operates to suck dust gas generated in the crushing process, the sucked dust enters a purification box (30) through a dust suction pipe (29), and the dust in the gas is adsorbed by solution in the purification box (30);
in step S2, the method further includes the steps of:
s21, the air cylinder (35) operates to drive the material pushing plate (36) to push the residual dyeing assistant raw materials at the bottom of the placing box (34) to the discharging pipe (38), so that the residual dyeing assistant raw materials are prevented from being wasted due to the fact that the residual dyeing assistant raw materials cannot fall into the mixing box (6).
CN202211646242.9A 2022-12-21 2022-12-21 Preparation equipment for production of dyeing assistant and preparation method thereof Pending CN115845700A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211646242.9A CN115845700A (en) 2022-12-21 2022-12-21 Preparation equipment for production of dyeing assistant and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211646242.9A CN115845700A (en) 2022-12-21 2022-12-21 Preparation equipment for production of dyeing assistant and preparation method thereof

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Publication Number Publication Date
CN115845700A true CN115845700A (en) 2023-03-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211646242.9A Pending CN115845700A (en) 2022-12-21 2022-12-21 Preparation equipment for production of dyeing assistant and preparation method thereof

Country Status (1)

Country Link
CN (1) CN115845700A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116947251A (en) * 2023-08-07 2023-10-27 江苏京可为纺织科技有限公司 Printing and dyeing environment-friendly sewage treatment equipment and treatment method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116947251A (en) * 2023-08-07 2023-10-27 江苏京可为纺织科技有限公司 Printing and dyeing environment-friendly sewage treatment equipment and treatment method thereof

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