CN115843987A - Method and device for improving swelling bag of pickled crisp plum - Google Patents
Method and device for improving swelling bag of pickled crisp plum Download PDFInfo
- Publication number
- CN115843987A CN115843987A CN202211522716.9A CN202211522716A CN115843987A CN 115843987 A CN115843987 A CN 115843987A CN 202211522716 A CN202211522716 A CN 202211522716A CN 115843987 A CN115843987 A CN 115843987A
- Authority
- CN
- China
- Prior art keywords
- pickled
- crisp
- plums
- water
- green
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000008961 swelling Effects 0.000 title claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 151
- 235000021018 plums Nutrition 0.000 claims abstract description 91
- 230000002378 acidificating effect Effects 0.000 claims abstract description 33
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 29
- 230000003647 oxidation Effects 0.000 claims abstract description 27
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 27
- 150000003839 salts Chemical class 0.000 claims abstract description 25
- CHHHXKFHOYLYRE-UHFFFAOYSA-M 2,4-Hexadienoic acid, potassium salt (1:1), (2E,4E)- Chemical compound [K+].CC=CC=CC([O-])=O CHHHXKFHOYLYRE-UHFFFAOYSA-M 0.000 claims abstract description 16
- 235000010241 potassium sorbate Nutrition 0.000 claims abstract description 16
- 239000004302 potassium sorbate Substances 0.000 claims abstract description 16
- 229940069338 potassium sorbate Drugs 0.000 claims abstract description 16
- 108010039918 Polylysine Proteins 0.000 claims abstract description 15
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 11
- 239000008213 purified water Substances 0.000 claims abstract description 5
- 230000010355 oscillation Effects 0.000 claims abstract description 4
- 230000001590 oxidative effect Effects 0.000 claims description 28
- 239000000243 solution Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 10
- 238000005554 pickling Methods 0.000 claims description 9
- 239000007864 aqueous solution Substances 0.000 claims description 8
- 239000003792 electrolyte Substances 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 7
- 239000010865 sewage Substances 0.000 claims description 7
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 6
- 239000000460 chlorine Substances 0.000 claims description 6
- 229910052801 chlorine Inorganic materials 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 6
- 238000011033 desalting Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000011780 sodium chloride Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 2
- 238000002203 pretreatment Methods 0.000 claims description 2
- 244000141353 Prunus domestica Species 0.000 claims 2
- 239000003755 preservative agent Substances 0.000 abstract description 10
- 230000002335 preservative effect Effects 0.000 abstract description 9
- 239000003205 fragrance Substances 0.000 abstract description 8
- 230000002401 inhibitory effect Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000019640 taste Nutrition 0.000 abstract description 5
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 abstract description 4
- 241000235029 Zygosaccharomyces bailii Species 0.000 abstract description 3
- 244000005700 microbiome Species 0.000 abstract description 3
- 239000005711 Benzoic acid Substances 0.000 abstract description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 abstract description 2
- 235000010233 benzoic acid Nutrition 0.000 abstract description 2
- 239000000447 pesticide residue Substances 0.000 abstract description 2
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 20
- 235000014680 Saccharomyces cerevisiae Nutrition 0.000 description 20
- 238000003860 storage Methods 0.000 description 10
- 230000001953 sensory effect Effects 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 235000013305 food Nutrition 0.000 description 5
- 235000019643 salty taste Nutrition 0.000 description 5
- 235000019614 sour taste Nutrition 0.000 description 5
- 241000209094 Oryza Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000796 flavoring agent Substances 0.000 description 4
- 235000019634 flavors Nutrition 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 235000011230 Prunus domestica subsp. italica Nutrition 0.000 description 3
- 244000249693 Reneklode Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 3
- 208000010877 cognitive disease Diseases 0.000 description 3
- OSWPMRLSEDHDFF-UHFFFAOYSA-N methyl salicylate Chemical compound COC(=O)C1=CC=CC=C1O OSWPMRLSEDHDFF-UHFFFAOYSA-N 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 239000009637 wintergreen oil Substances 0.000 description 3
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 2
- 235000003840 Amygdalus nana Nutrition 0.000 description 2
- 229920001661 Chitosan Polymers 0.000 description 2
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 2
- FYDIRKLRXHXXHY-UHFFFAOYSA-N Mumefural Chemical compound OC(=O)CC(O)(C(O)=O)CC(=O)OCC1=CC=C(C=O)O1 FYDIRKLRXHXXHY-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 235000011432 Prunus Nutrition 0.000 description 2
- 241000220299 Prunus Species 0.000 description 2
- 241000235342 Saccharomycetes Species 0.000 description 2
- 241000746966 Zizania Species 0.000 description 2
- 235000002636 Zizania aquatica Nutrition 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000006907 apoptotic process Effects 0.000 description 2
- -1 aromatic amino acids Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229930016911 cinnamic acid Natural products 0.000 description 2
- 235000013985 cinnamic acid Nutrition 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 235000012055 fruits and vegetables Nutrition 0.000 description 2
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 230000033116 oxidation-reduction process Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 235000014774 prunus Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical group COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 2
- 235000012141 vanillin Nutrition 0.000 description 2
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 description 2
- 208000022309 Alcoholic Liver disease Diseases 0.000 description 1
- 241000222122 Candida albicans Species 0.000 description 1
- 102000011632 Caseins Human genes 0.000 description 1
- 108010076119 Caseins Proteins 0.000 description 1
- 208000028698 Cognitive impairment Diseases 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 208000036110 Neuroinflammatory disease Diseases 0.000 description 1
- 235000004789 Rosa xanthina Nutrition 0.000 description 1
- 241000220222 Rosaceae Species 0.000 description 1
- 102000000763 Survivin Human genes 0.000 description 1
- 108010002687 Survivin Proteins 0.000 description 1
- 108060008682 Tumor Necrosis Factor Proteins 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 235000001014 amino acid Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 235000019606 astringent taste Nutrition 0.000 description 1
- 239000000022 bacteriostatic agent Substances 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012925 biological evaluation Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 229940095731 candida albicans Drugs 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 230000001149 cognitive effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 229930003935 flavonoid Natural products 0.000 description 1
- 150000002215 flavonoids Chemical class 0.000 description 1
- 235000017173 flavonoids Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 210000003494 hepatocyte Anatomy 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- 230000003959 neuroinflammation Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000009938 salting Methods 0.000 description 1
- 229940080237 sodium caseinate Drugs 0.000 description 1
- 239000003206 sterilizing agent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 210000004881 tumor cell Anatomy 0.000 description 1
- 102000003390 tumor necrosis factor Human genes 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
Images
Abstract
The invention discloses a method and a device for improving the expansion bag of pickled crisp plums, wherein alkaline potential water is used for cleaning green plums in a mode of combining spraying and oscillation so as to remove pesticide residues and stains on green plum fruits; then spraying acidic oxidation potential water on the pickled crisp plums which are pickled by salt and desalted by purified water, wherein microorganisms on the surfaces of the pickled crisp plums can be killed by 100%; the method of combining epsilon-polylysine and hydrochloride thereof with potassium sorbate not only reduces the usage amount of preservative in the product, but also has inhibiting effect on common preservative such as potassium sorbate, benzoic acid and the like, i.e. Zygosaccharomyces bailii and the like which do not have inhibiting effect. The finished crisp plum product obtained by the production technical route adopted by the invention is dark cyan, has the fragrance of green plum, is crisp and tasty in taste, can be stored for 10 months at room temperature in a dark place, and can efficiently solve the problem of expansion of the bag of the pickled crisp plum.
Description
(I) technical field
The invention relates to green plum processing, in particular to a process flow for pickling crisp plums by combining acidic electrolyzed oxidizing water with epsilon-polylysine to solve the problem of bag expansion of green plum products.
(II) background of the invention
The green plum belongs to the Rosaceae, is a characteristic fruit resource in China, originates from Qinghai province in China, and is a very common fruit. The green plums contain rich nutrient substances including organic acids, vitamins, amino acids, flavonoids, alcohols and the like (Li Hailin, the health care value and the development and utilization of the green plums, food research and development, 2004, liu Gongde and the like, the functional value and the processing research progress of the green plums, agricultural research and application, 2018, lin Fengbing and the like, the research on the quality and the flavor of sugared Yongtai green plums, the university newspaper of Fujian Master (Nature science edition), 2020.). In addition, green plums also have good physiological activities, such as aromatic amino acids that can inhibit the apoptosis of hepatocytes, thereby effectively preventing alcoholic liver disease (Daozong Xia, et al, phenolic compounds from the edge seeds extract of Chinese Mei (Prunus museum Sieb. Et Zucc) and the anti-microbial activity, LWT-Food Science and Technology, 2010.); terpenoid organic acids can inhibit protein survivin, cause apoptosis of tumor cells, and promote tumor necrosis factor release (Xi-Tao Yan, et al, chemInform abscacts: identification and biological evaluation of lipids from the streams of Prunus mune, chemInform, 2014.); the mume fructus produced during the processing process has the functions of improving blood circulation, resisting virus, lowering blood pressure, improving cognitive dysfunction, etc. (Jihy Bang, et al, mumefural enzymes cognitive impairment in cognitive dysfunction video regulation the septohippopotal cognitive system and neuroinflammation, nutriments, 2019.).
The processed products of the green plums are various, wherein the pickled crisp plums are sweetmeats which are very popular among people, and are easy to be polluted by yeast in the processing process of the pickled crisp plums in order to ensure crisp and refreshing mouthfeel, and the pickled crisp plum products are usually stored in bags at normal temperature, and the bag expansion phenomenon often occurs during storage and transportation. The existing non-thermal processing methods for inhibiting microbial pollution in fruit and vegetable products comprise preservative addition, an irradiation technology, an ozone sterilization technology, an ultrahigh pressure technology, a low-temperature plasma technology, a pulse treatment technology, acidic oxidation potential water treatment and the like. Irradiation treatment has a good bactericidal effect, but nuclear irradiated food has not been accepted by most consumers for potential safety risk. Ozone treatment may reduce the crispy, crisp mouthfeel. Low-temperature plasma and ultrahigh-pressure equipment are high in cost and complex in operation, and large-scale sample treatment cannot be realized. The pulse equipment has high price and a complex operating system, and the green plum has short production season, so that the effective utilization rate of the pulse equipment cannot be effectively guaranteed.
Electrolyzed oxidizing water (acidified water) is a relatively popular sterilization treatment in recent years, and can be used for surface sterilization of fruits and vegetables. A small amount of salt (0.1% NaCl) is added into water, and then electrolysis is carried out through an ion exchange membrane, so that special water with high oxidation-reduction potential, namely acidic oxidation potential water, is generated on the anode side. On the cathode side, alkaline reduction potential water is produced, the pH of which is greater than 11.0, and the main components of which are hydrogen and dilute sodium hydroxide solution.
The patent "use of preservative composition in foods and beverages" of e.a.j.heinza et al shows that the preservative composition of vanillin and cinnamic acid and/or its salt is used for microbial inhibition in beverages, and it is found that candida albicans, saccharomyces cerevisiae and zygosaccharomyces bailii can be effectively inhibited in the beverages. It is considered that when vanillin and cinnamic acid are used in pickling crisp plums, the residual odor of the two may affect the final flavor of the product.
Wang Ling et al, and its preparation method and application (publication No. CN 114437414A), show that chitosan is added into a wintergreen oil microcapsule composite preservative film, and the prepared preservative film can keep water content of wild rice stem during storage, delay lignification process of wild rice stem, and prevent brown stain and putrefaction. The chitosan and the wintergreen oil have an antibacterial effect synergistically, but the product prepared by the method is complex to operate and high in cost, and the odor residue of the wintergreen oil is also a factor influencing the flavors of fruits, vegetables and products thereof.
The patent of the patent literature, et al, "a processing method of preserved green plums" (publication No. CN 111700147A), is to mix sodium caseinate and bacteriostatic agent, cut and homogenize to make emulsion, mix fresh green plum and bacteriostatic emulsion, pulse treat and soak for a certain time, then dry, then carry on the step of sugar salting again, the green plum product obtained finally is low sugar, without astringent taste, and has good preservation performance. However, the operation method has many steps and is relatively complex, and the treatment time of soaking and the like is long.
3238 Zxft 3238 et al (publication No. CN 111213826A) uses acidic electrolyzed oxidizing water as a sterilizing agent, wherein the pH of the acidified water is 2-5, the available chlorine content is 10-750 ppm, and the oxidation-reduction potential is more than 1100mV. Completely immersing fresh wet rice flour in acidified water in a non-open space for 2-15 min; or spraying acidic electrolyzed oxidizing water to uniformly cover the surface of fresh wet rice flour, and allowing effective action time to be not less than 3min. The acidified water treatment effectively reduces the total number of colonies of the fresh and wet rice noodles in the storage process and prolongs the shelf life, but the treatment objects are only limited to the fresh and wet rice noodles and the treatment time is longer.
Disclosure of the invention
The invention aims to provide a method and a device for improving the bag expansion of pickled crisp plums, which are simple and convenient to operate, time-saving and labor-saving, are suitable for large-scale production, reduce the generation of sewage and wastewater, have obvious effects and solve the bag expansion problem of pickled crisp plum products in the storage and transportation process.
The technical scheme adopted by the invention is as follows:
the invention provides a method for improving a swelling bag of pickled crisp plums, which comprises the following steps:
(1) Pretreatment: cleaning and removing impurities from the fresh green plums without the bad fruits to obtain pretreated green plums;
(2) Pickling of crisp plums: adding salt into the green plums pretreated in the step (1), uniformly mixing, and sealing and pickling at room temperature for 7 days to obtain a pickled crisp plum primary product with high salt concentration;
(3) Desalting of crisp plums: soaking the primary pickled crisp plum product obtained in the step (2) in 1-3 times of clear water for desalting for 1-3 times, and then spraying and cleaning with acidic oxidation potential water (preferably, spraying the acidic oxidation potential water for 1-3min by using a pressurizing nozzle) to obtain desalted and pickled crisp plums;
(4) And (4) adding the green plum essence into the desalted and pickled crisp plums in the step (3), uniformly stirring, spraying a compound solution of epsilon-polylysine and potassium sorbate, airing, and packaging to obtain finished pickled crisp plums.
Preferably, the pretreatment method in step (1) is: spraying fresh green plums with alkaline potential water (preferably spraying under pressure), and cleaning for 1-5min with oscillation to remove impurities to ensure that stains on the surface of the green plums can be completely removed; the alkaline potential water with the pH value larger than 11 is a liquid obtained by injecting a sodium chloride aqueous solution with a certain concentration into an electrolytic cell embedded with a diaphragm for electrolysis.
Preferably, the mass ratio of the green plums pretreated in the step (2) to the salt is 1 kg; the salt content of the primary pickled crisp plum product is 20-25%.
Preferably, the acidic oxidation potential water in the step (3) is sprayed until the salt content of the desalted and pickled crisp plums is 1-5% (preferably 3%); the pH value of the acidic oxidation potential water is 2-3, the effective chlorine content is 40-100mg/L, the ORP is not less than 1100mV, the preparation is carried out on site, and the working current is 6A.
Preferably, the mass adding amount of the green plum essence in the step (4) is 0.1% of the mass of the desalted and pickled crisp plums; the compound solution is a water solution of 0.25mg/mL epsilon-polylysine and 0.4mg/mL potassium sorbate, and 1L of the compound solution is sprayed on every 1kg of the desalted and pickled crisp plums.
The invention also provides a device of the combined automatic cleaning equipment of the electrolyzed oxidizing water generator for improving the expansion bag of the pickled crisp plum, which comprises the electrolyzed oxidizing water generator (5) and the automatic cleaning equipment (9), wherein the top end of the electrolyzed oxidizing water generator (5) is provided with a special electrolyte inlet (2), the front surface of the electrolyzed oxidizing water generator is provided with an on-off key (3) and an on-off key (4), the side surface of the top end of the electrolyzed oxidizing water generator is provided with a purified water inlet (1) and an alkaline water outlet (6), and the bottom end of the electrolyzed oxidizing water generator is provided with an acidified water outlet (7); the automatic cleaning equipment (9) is a cleaning bin with a shakable conveyor belt (11) arranged at the inner side of the bottom, a movable door (10) is arranged on the side face of the cleaning bin, one end of the shakable conveyor belt (11) is connected with a green plum inlet conveyor belt (14), the other end of the shakable conveyor belt is connected with a green plum outlet conveyor belt (15), and a fixable pulley (13) and a sewage outlet (12) are arranged at the bottom end of the shakable conveyor belt; the alkaline water outlet (6) and the acidified water outlet (7) are both provided with a pressurized water sprayer (8); the pressurized water sprayer at the alkaline water outlet is matched with the green plums on the oscillating conveying belt (11) for spraying.
Preferably, the green plum inlet conveying belt (14) and the green plum outlet conveying belt (15) are both gentle slope type conveying belts. Green plum entry transmission band (14), shakable transmission band (11) and green plum export transmission band (15) pass through the connecting plate and connect, avoid causing mechanical damage to the green plum.
Preferably, the movable door (10) controls the transportation and washing of the green plums.
The method for improving the swelling bag of the pickled crisp plum by adopting the device combining the acid oxidation potential water generator with the automatic cleaning equipment comprises the following steps:
1) Adding a special electrolytic agent sodium chloride aqueous solution with the mass concentration of 1% into an electrolyzed oxidizing water generator (5) through a special electrolyte inlet (2), starting an instrument, and under the condition of working current 6A, simultaneously obtaining electrolyzed oxidizing water and equivalent alkaline electrolyzed water, wherein the pH of the obtained electrolyzed oxidizing water is 2-3, the content of available chlorine is 40-100mg/L, and ORP is more than or equal to 1100mV; the pH value of the alkaline potential water is more than 11;
2) Taking fresh green plums, screening out bad fruits in the fresh green plums, placing the fresh green plums on a green plum inlet conveying belt (14), spraying alkaline potential water above a shakable conveying belt (11) through an alkaline potential water outlet (6) and a pressurized water sprayer (8) connected with the alkaline potential water outlet, shaking and cleaning the green plums transmitted from the green plum inlet conveying belt (14) under the spraying of the alkaline potential water for 1-5min at the same time, and draining after being output through a green plum outlet conveying belt (15) to obtain pretreated green plums;
3) Adding salt into all the green plums pretreated in the step 2), uniformly mixing, and hermetically pickling at room temperature for 7 days to obtain a pickled crisp plum primary product with high salt concentration;
4) Soaking the pickled crisp plum primary product in the step 3) in 1-3 times of clear water for 1-3 times until the salt content of the pickled crisp plum is 1-5% (preferably 3%); then spraying acidic oxidation potential water for 1min through a pressurized water sprayer (8) of an acidified water outlet (7), and draining to obtain desalted and pickled crisp plums;
5) Adding green plum essence with the mass concentration of 0.1% into all the desalted and pickled crisp plums obtained in the step 4), uniformly stirring, adding a mixed solution of epsilon-polylysine and potassium sorbate, draining, and packaging to obtain finished pickled crisp plums.
Preferably, the spraying amount of the electrolyzed oxidizing water and the spraying amount of the electrolyzed oxidizing water are both 500mL/min.
Step 5), the mass adding amount of the green plum essence is 0.1 percent based on the mass of the desalted and pickled crisp plums; the compound solution is a water solution of 0.25mg/mL epsilon-polylysine and 0.4mg/mL potassium sorbate, and 1L of the compound solution is sprayed on every 1kg of desalted and pickled crisp plums.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a method for improving the swelling bag of pickled crisp plum, which is characterized in that alkaline potential water is used for cleaning green plum in a mode of combining spraying and oscillation so as to remove pesticide residues and stains on green plum fruits; then spraying acidic oxidation potential water on the pickled crisp plums which are salted by salt and desalted by purified water, wherein the surface microorganisms can be killed by 100%, and the alkaline potential water and the acidic oxidation potential water generated by an acidulating machine are reasonably used, so that the generation of sewage and waste water is reduced; meanwhile, the salt content of the pickled crisp plum product is controlled, so that the taste is pleasant, and the growth and development of microorganisms in fruits can be inhibited. In addition, the method of using epsilon-polylysine and hydrochloride thereof in combination with potassium sorbate under the condition of not adding any harmful preservative not only reduces the using amount of the preservative in the product, but also has the inhibiting effect on the Zygosaccharomyces bailii and the like which do not have inhibiting effect on common preservatives such as potassium sorbate, benzoic acid and the like.
The finished crisp plum product obtained by the production technical route adopted by the invention is dark cyan, has the fragrance of green plum, is crisp and tasty in taste, and can be stored for 10 months at room temperature in a dark place. The improved processing method is simple and convenient to operate and obvious in effect, alkaline potential water and acidic oxidation potential water generated by the water acidifying machine are reasonably used, the generation of sewage and wastewater is reduced, the flavor, the taste and the texture of the pickled crisp plums are not influenced in all links, no redundant chemical additive is added, no acidic oxidation potential water is left, and the problem that the pickled crisp plums expand bags can be efficiently solved.
(IV) description of the drawings
FIG. 1 is a flow chart of a production process of pickled crisp plums.
FIG. 2 is a schematic diagram of the apparatus of the electrolyzed oxidizing water generator combined with an automatic cleaning device; 1 pure water inlet, 2 special electrolyte inlets, 3 start keys, 4 shut-down keys, 5 acid oxidation potential water generators, 6 alkaline water outlets, 7 acidified water outlets, 8 pressurized water sprayers, 9 green plum cleaning equipment, 10 movable doors, 11 shakable conveying belts, 12 sewage outlets, 13 fixable pulleys, 14 green plum inlet conveying belts and 15 green plum outlet conveying belts.
(V) detailed description of the preferred embodiments
The invention will be further described with reference to specific examples, but the scope of the invention is not limited thereto:
(ii) sensory Scoring criteria
The average value is taken by 10 human sensory evaluation groups, the total score is 80-100 is excellent, 35-75 is medium, and 0-30 is unqualified.
(II) detection of Total Yeast colonies
The yeast in the pickled green plums is counted according to GB 4789.15-2016 food safety national standard food microbiology test mould and yeast count.
Example 1:
the device adopting the acidic electrolyzed oxidizing water generator combined with the automatic cleaning equipment shown in the figure 2 comprises an acidic electrolyzed oxidizing water generator 5 and an automatic cleaning equipment 9, wherein the top end of the acidic electrolyzed oxidizing water generator 5 is provided with a special electrolyte inlet 2, the front side of the acidic electrolyzed oxidizing water generator is provided with an on-key 3 and an off-key 4, the side surface of the top end is provided with a purified water inlet 1 and an alkaline water outlet 6, and the bottom end of the acidic electrolyzed oxidizing water generator is provided with an acidified water outlet 7; the automatic cleaning equipment 9 is a cleaning bin with a shakable conveyor belt 11 arranged at the inner side of the bottom, a movable door 10 is arranged on the side surface of the cleaning bin, one end of the shakable conveyor belt 11 is connected with a green plum inlet conveyor belt 14, the other end of the shakable conveyor belt is connected with a green plum outlet conveyor belt 15, and a fixable pulley 13 and a sewage outlet 12 are arranged at the bottom; and the alkaline water outlet 6 and the acidic water outlet 7 are both provided with a pressurized water sprayer 8, wherein the pressurized water sprayer at the alkaline water outlet is matched with the green plums on the oscillating conveying belt 11 for spraying.
Greengage entry transmission band 14 and greengage export transmission band 15 are gentle slope formula transmission band. Green plum entry transmission band 14, can vibrate transmission band 11 and green plum export transmission band 15 pass through the connecting plate and connect, avoid causing mechanical damage to the green plum.
The spraying amount of the acidified water and the alkaline potential water is 500mL/min.
The movable door 10 controls the transportation and washing of the greengage.
A sodium chloride aqueous solution (special electrolytic agent) with the mass concentration of 1 percent is added into the electrolyzed oxidizing water generator 5 through a special electrolyte inlet 2, an instrument is started, and under the working current of 6A, electrolyzed oxidizing water and equivalent alkaline electrolyzed water can be simultaneously obtained, wherein the pH of the obtained electrolyzed oxidizing water is 2.97, the content of available chlorine is about 50mg/L, ORP is 1153mV, and the pH of the alkaline electrolyzed water is 11.36.
The method for treating the crisp plums by adopting the device combining the acid oxidation potential water generator with the automatic cleaning equipment comprises the following steps:
(1) Taking 1kg of fresh green plums, screening out bad fruits, placing the fresh green plums on a green plum inlet conveying belt 14, spraying alkaline potential water above a shakable conveying belt 11 through an alkaline water outlet 6 and a pressurized paint sprayer 8 connected with the alkaline water outlet, simultaneously shaking, cleaning and removing impurities for 5min on the shakable conveying belt 11 from the green plum inlet conveying belt 14 under the spraying of the alkaline potential water, outputting the green plums through a green plum outlet conveying belt 15, and draining to obtain the pretreated green plums.
(2) Adding 250g of salt into all the green plums pretreated in the step (1), uniformly mixing, and sealing and pickling at room temperature for 7 days to obtain a pickled crisp plum primary product with high salt concentration.
(3) Soaking the pickled crisp plum primary product in the step (2) in 3 times of clear water for 3 times until the salt content of the pickled crisp plum is 3 percent; then spraying acidic oxidation potential water for 1min through a pressurized water sprayer 8 of an acidified water outlet 7, and draining to obtain the desalted and pickled crisp plums.
(4) And (3) adding 10g (namely mass concentration of 0.1%) of green plum essence into all the desalted and pickled crisp plums obtained in the step (3), uniformly stirring, adding 1L of 0.25mg/mL epsilon-polylysine and 0.4mg/mL potassium sorbate water solution, draining, packaging to obtain finished pickled crisp plums, storing at room temperature in a dark place for one week, and performing sensory evaluation and yeast colony count detection.
Detecting yeast in the untreated fresh green plums in the step (1), wherein the yeast number is 3 multiplied by 10 4 CFU/g. Detecting yeast in the pretreated mume fructus obtained by the treatment of the step (1), wherein the yeast number is 1.31 × 10 4 CFU/g。
Detecting saccharomycetes in the primary pickled crisp plum product with high salt concentration obtained by the treatment of the steps (1) and (2), wherein the saccharomycetes number is 1.2 multiplied by 10 2 CFU/g。
No yeast is detected in the desalted and pickled crisp plums obtained through the treatment of the steps (1), (2) and (3).
And (5) yeasts are not detected in the pickled crisp plum finished product produced in the step (4), the product is dark cyan, has green plum fragrance, is crisp and tasty in mouthfeel, is moderate in sour and salty taste, is totally divided into 96 grades in sensory evaluation, and belongs to an excellent grade. The bag expansion phenomenon does not occur after the storage for a certain time.
Comparative example 1:
the acidified potential water and the alkaline potential water in example 1 were changed to clear water, and the other operations were the same.
The yeast is detected in the produced pickled crisp plum product, and the yeast number is 7.36 × 10 5 CFU/g; the product is dark green and yellow, has green plum fragrance, has slightly soft and loose mouthfeel and moderate sour and salty taste, and is evaluated to be 65.1 points in total in sensory evaluation, belonging to a medium level. The bag expansion phenomenon appears after a certain time of storage, and the bag expansion rate is 15.12 percent.
Example 2:
the salt content of the pickled crisp plums in the step (3) in the example 1 is changed into 5 percent, and other operations are the same.
The yeast is not detected in the pickled crisp plum finished product, the product is dark cyan, has the fragrance of green plums, is crisp and tasty in mouthfeel, is slightly salty in taste, is totally divided into 88.5 points in sensory evaluation, and belongs to a good grade. The bag expansion phenomenon does not occur after the storage for a certain time.
Comparative example 2:
the alkaline potential water spray in the step (1) of the example 1 is changed into the acidic oxidation potential water spray, the acidified water in the step (3) is changed into the alkaline potential water spray, and other operations are the same.
The yeast with the yeast number of 3.97 × 10 is detected from the produced pickled crisp plum product 4 CFU/g; the product is dark green and yellow, has green plum fragrance, has slightly soft and loose mouthfeel and moderate sour and salty taste, and has a sensory evaluation total score of 66.6, belonging to a medium grade. The bag expansion phenomenon appears after a certain time of storage, and the bag expansion rate is 3.27 percent.
Comparative example 3:
the same procedure was repeated except that in step (4) of example 1, the 1L aqueous solution of 0.25mg/mL ε -polylysine and 0.4mg/mL potassium sorbate was changed to 1L aqueous solution of 0.4mg/mL potassium sorbate.
The produced pickled crisp plum product has yeast number of 8.0 × 10 2 CFU/g; the product is green yellow, has green plum fragrance, slightly soft and loose mouthfeel, moderate sour and salty taste, and 57.6 points of total sensory evaluation, and belongs to a medium grade. The bag expansion phenomenon appears after a certain time of storage, and the bag expansion rate is 1.08 percent.
Comparative example 4:
the basic potential water spray in the step (1) of the example 1 is changed into a basic potential water drum type washing and impurity removal for 5min, the 1L of the aqueous solution of 0.25mg/mL epsilon-polylysine and 0.4mg/mL of potassium sorbate in the step (4) is changed into 1L of the aqueous solution of 0.25mg/mL epsilon-polylysine, and the other operations are the same.
The yeast with the yeast number of 2.04 × 10 is detected in the pickled crisp plum product after production 4 CFU/g; the product is green yellow, has green plum fragrance, has slightly soft and loose mouthfeel and moderate sour and salty taste, and has a sensory evaluation total score of 58.3, belonging to a medium grade. The bag expansion phenomenon appears after a certain time of storage, and the bag expansion rate is 5.22 percent.
Claims (10)
1. A method for improving the swelling bag of the pickled crisp plum is characterized by comprising the following steps:
(1) Pretreatment: cleaning and removing impurities from the fresh green plums from which the bad fruits are removed to obtain pretreated green plums;
(2) Pickling of crisp plums: adding salt into the green plums pretreated in the step (1), uniformly mixing, and sealing and pickling at room temperature for 7 days to obtain pickled crisp plum primary products with high salt concentration;
(3) Desalting of crisp plums: soaking the primary pickled crisp plum product obtained in the step (2) with 1-3 times of clear water for desalting for 1-3 times, and then spraying and cleaning with acidic oxidation potential water to obtain desalted pickled crisp plums;
(4) And (4) adding the green plum essence into the desalted and pickled crisp plums in the step (3), uniformly stirring, spraying a compound solution of epsilon-polylysine and potassium sorbate, airing, and packaging to obtain finished pickled crisp plums.
2. The method for improving the swelling bag of pickled crisp plums as claimed in claim 1, wherein the pretreatment method in step (1) is: spraying fresh green plum with alkaline potential water, and cleaning and removing impurities for 1-5min with oscillation; the pH value of the alkaline potential water is more than 11.
3. The method for improving the swelling bag of pickled crisp plums as claimed in claim 1, wherein the mass ratio of the green plums pretreated in the step (2) to the salt is 1 kg.
4. The method for improving the swelling pouch of the salted prunes as claimed in claim 1, wherein the acidic oxidation potential water of step (3) is sprayed until the salt content of the desalted and salted prunes is 1-5% by mass; the pH value of the acidic oxidation potential water is 2-3, the content of available chlorine is 40-100mg/L, and the ORP is more than or equal to 1100mV.
5. The method for improving the swelling bag of pickled crisp plums as claimed in claim 1, wherein the mass adding amount of the green plum essence in the step (4) is 0.1% by mass of the desalted and pickled crisp plums; the compound solution is a water solution of 0.25mg/mL epsilon-polylysine and 0.4mg/mL potassium sorbate, and 1L of the compound solution is sprayed on every 1kg of the desalted and pickled crisp plums.
6. A device of an acidic oxidation potential water generator combined automatic cleaning device for improving a swelling bag of pickled crisp plums is characterized by comprising an acidic oxidation potential water generator (5) and an automatic cleaning device (9), wherein a special electrolyte inlet (2) is arranged at the top end of the acidic oxidation potential water generator (5), an on-off key (3) and an on-off key (4) are arranged on the front side of the acidic oxidation potential water generator, a purified water inlet (1) and an alkaline water outlet (6) are arranged on the side surface of the top end of the acidic oxidation potential water generator, and an acidified water outlet (7) is arranged at the bottom end of the acidic oxidation potential water generator; the automatic cleaning equipment (9) is a cleaning bin with a shakable conveyor belt (11) arranged at the inner side of the bottom, a movable door (10) is arranged on the side surface, one end of the shakable conveyor belt (11) is connected with a green plum inlet conveyor belt (14), the other end of the shakable conveyor belt is connected with a green plum outlet conveyor belt (15), and a fixable pulley (13) and a sewage outlet (12) are arranged at the bottom end of the shakable conveyor belt; the alkaline water outlet (6) and the acidified water outlet (7) are both provided with pressurized water sprayers (8), wherein the pressurized water sprayers of the acidified water outlet are matched with green plums on a green plum inlet conveying belt (14) for spraying; the pressurized water sprayer at the alkaline water outlet is matched with the green plums on the oscillating conveying belt (11) for spraying.
7. The device according to claim 6, characterized in that said green plum inlet conveyor (14) and said green plum outlet conveyor (15) are both gently sloping conveyors; green plum entry transmission band (14), but vibrate transmission band (11) and green plum export transmission band (15) are connected through the connecting plate.
8. A method for improving the expansion bag of pickled crisp plum by the device of claim 6 or 7, which is characterized in that the method comprises the following steps:
1) Adding a sodium chloride aqueous solution with the mass concentration of 1% into an electrolyzed oxidizing water generator (5) through a special electrolyte inlet (2), starting an instrument, and simultaneously obtaining electrolyzed oxidizing water and equivalent alkaline electrolyzed water under the condition of working current of 6A, wherein the pH of the obtained electrolyzed oxidizing water is 2-3, the available chlorine content is 40-100mg/L, and the ORP is more than or equal to 1100mV; the pH value of the alkaline potential water is more than 11;
2) Taking fresh green plums, screening out bad fruits in the fresh green plums, placing the fresh green plums on a green plum inlet conveying belt (14), spraying alkaline water above a shakable conveying belt (11) through an alkaline water outlet (6) and a pressurized water sprayer (8) connected with the alkaline water outlet, simultaneously shaking, cleaning and removing impurities for 1-5min under the spraying of the alkaline water, outputting the fresh green plums through a green plum outlet conveying belt (15), and draining to obtain pretreated green plums;
3) Adding salt into all the green plums pretreated in the step 2), uniformly mixing, and hermetically pickling at room temperature for 7 days to obtain a pickled crisp plum primary product with high salt concentration;
4) Soaking the pickled crisp plum in 1-3 times of clear water, and desalting the primary pickled crisp plum product in the step 2) for 1-3 times until the salt content of the pickled crisp plum is 1-5% by mass; then spraying acidic oxidation potential water for 1min through a pressurized water sprayer (8) of an acidified water outlet (7), and draining to obtain desalted and pickled crisp plums;
5) Adding green plum essence with the mass concentration of 0.1% into all the desalted and pickled crisp plums obtained in the step 4), uniformly stirring, adding a mixed solution of epsilon-polylysine and potassium sorbate, draining, and packaging to obtain finished pickled crisp plums.
9. The method of claim 8, wherein the electrolyzed oxidizing water and the alkaline water are sprayed in an amount of 500mL/min.
10. The method as claimed in claim 8, wherein the amount of the green plum essence added in step 5) is 0.1% by mass based on the mass of the desalted and pickled crisp plums; the compound solution is a water solution of 0.25mg/mL epsilon-polylysine and 0.4mg/mL potassium sorbate, and 1L of the compound solution is sprayed on every 1kg of the desalted and pickled crisp plums.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211522716.9A CN115843987A (en) | 2022-11-30 | 2022-11-30 | Method and device for improving swelling bag of pickled crisp plum |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211522716.9A CN115843987A (en) | 2022-11-30 | 2022-11-30 | Method and device for improving swelling bag of pickled crisp plum |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115843987A true CN115843987A (en) | 2023-03-28 |
Family
ID=85668424
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211522716.9A Pending CN115843987A (en) | 2022-11-30 | 2022-11-30 | Method and device for improving swelling bag of pickled crisp plum |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115843987A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20070040192A (en) * | 2005-10-11 | 2007-04-16 | 한국식품연구원 | Preparation method of salted food with improved storability and hygienic safety |
CN106616684A (en) * | 2016-12-30 | 2017-05-10 | 三只松鼠股份有限公司 | Preserved green plum manufacture method |
CN110973237A (en) * | 2019-12-26 | 2020-04-10 | 山东福瑞达生物科技有限公司 | Pickled mushroom preservative and using method thereof |
-
2022
- 2022-11-30 CN CN202211522716.9A patent/CN115843987A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20070040192A (en) * | 2005-10-11 | 2007-04-16 | 한국식품연구원 | Preparation method of salted food with improved storability and hygienic safety |
CN106616684A (en) * | 2016-12-30 | 2017-05-10 | 三只松鼠股份有限公司 | Preserved green plum manufacture method |
CN110973237A (en) * | 2019-12-26 | 2020-04-10 | 山东福瑞达生物科技有限公司 | Pickled mushroom preservative and using method thereof |
Non-Patent Citations (1)
Title |
---|
杨颖;陆胜民;夏其乐;邢建荣;陈剑兵;: "胀袋脆梅微生物的分离、鉴定与抑制研究", 中国食品学报, no. 02, 30 April 2009 (2009-04-30) * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Artés et al. | Sustainable sanitation techniques for keeping quality and safety of fresh-cut plant commodities | |
Pao et al. | Enhancing microbiological safety of fresh orange juice by fruit immersion in hot water and chemical sanitizers | |
CN101933591A (en) | Instant preserved flowering cabbage and production method thereof | |
KR20020008383A (en) | Adduct having an acidic solution of sparingly-soluble group IIA complexes | |
CN103815321A (en) | Method for reducing content of nitrite in pickled vegetables | |
CN107114466A (en) | A kind of lotus rhizome storage practice | |
CN109122816A (en) | A kind of preparation method and application of the black angle orchid extract of corona treatment | |
CN1502249A (en) | Freshness-retaining method for fruit and vegetable | |
CN109892580A (en) | A kind of method for salting of orange rock-fiss | |
CN106720255B (en) | Shiitake mushroom preservation method suitable for logistics fresh marketing | |
CN115843987A (en) | Method and device for improving swelling bag of pickled crisp plum | |
CN114903079B (en) | Fresh-keeping method for delaying color change and lignification of fresh velvet mushroom fruiting bodies | |
CN107299007A (en) | A kind of biological fruit-vegetable cleaning agent and preparation method | |
JP2001046006A (en) | Method for producing processed plum food | |
Nimitkeatkai et al. | Washing efficiency of acidic electrolyzed water on microbial reduction and quality of'Fuji'apples. | |
CN107432313A (en) | A kind of high-pressure electrostatic composite fresh-keeping method of seawater shrimps | |
CN102907490A (en) | All natural green strawberry preservative and preparation method thereof | |
CN106615082A (en) | Method for preserving mulberry fruits with coating film prepared from essential oil of three types of ginger | |
KR100843975B1 (en) | Packing method of peel garlic | |
CN111248256B (en) | Fruit and vegetable cleaning, sterilizing and fresh-keeping method | |
CN106259821A (en) | A kind of fence method for disinfection being combined with electrolysis water for the supertension of yellow mud spiral shell | |
CN1179652C (en) | Dewatering and disinfecting process for fresh fruit group food | |
CN102960433A (en) | Green composite fruit-dedicated fresh-keeping agent suitable for soaking and spraying | |
CN111616328B (en) | Preparation method of canned yellow peach | |
KR20110137458A (en) | Making method for sugared citron improved storage and safety |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |