CN115837997A - Automatic surfactant filling and distributing system for oil displacement - Google Patents
Automatic surfactant filling and distributing system for oil displacement Download PDFInfo
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- CN115837997A CN115837997A CN202310151103.7A CN202310151103A CN115837997A CN 115837997 A CN115837997 A CN 115837997A CN 202310151103 A CN202310151103 A CN 202310151103A CN 115837997 A CN115837997 A CN 115837997A
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Abstract
The invention discloses an automatic filling and distributing system for a surfactant for oil displacement, and mainly relates to the field of chemical filling equipment. Comprises a conveying module, an alignment module and a filling module; the filling module comprises filling machines symmetrically arranged on two sides of the conveying module, the alignment module comprises a lifting plate with a lifting stroke, a fixed cylinder which is arranged in the middle of the conveying module is arranged below the lifting plate, a rotating cylinder which has the lifting stroke and the rotating stroke relative to the fixed cylinder is arranged on the lower portion of the fixed cylinder, a cross arm is fixed on the bottom end of the rotating cylinder in a bilateral symmetry mode, a spherical seat is arranged at the outer end of the cross arm, and a ball body in rolling fit with the spherical seat is arranged on the bottom surface of the spherical seat. The invention has the beneficial effects that: the barrel is aligned, so that the barrel can be matched with double-barrel filling of double machine positions, and the filling speed is greatly improved.
Description
Technical Field
The invention relates to the field of chemical filling equipment, in particular to an automatic filling and distributing system for a surfactant for oil displacement.
Background
The consumption of the surfactant oil displacement agent for oil extraction is very large, the surfactant oil displacement agent plays an important role in tertiary oil extraction, and the product usually adopts a double-opening chemical ton barrel with larger capacity. The material of the barrel can be an iron barrel or a plastic barrel according to specific requirements. During filling, automatic production is basically realized, and filling equipment comprises a filling machine, wherein the production time is mainly concentrated in the process of waiting for filling based on large capacity, and the speed is very slow.
Disclosure of Invention
The invention aims to provide an automatic filling and distributing system of a surfactant for oil displacement, which aligns barrels, enables the barrels to be matched with double-station double-pipe simultaneous filling and greatly improves the filling speed.
In order to achieve the purpose, the invention is realized by the following technical scheme:
an automatic filling and distributing system for a surfactant for oil displacement comprises a conveying module, wherein the conveying module is sequentially provided with an alignment module and a filling module along the conveying direction;
the filling module comprises filling machines symmetrically arranged at two sides of the conveying module, filling pipes are arranged at the inner ends of the filling machines, and the distance between the two filling pipes corresponds to the distance between the two openings of the ton barrel;
the alignment module comprises a lifting plate with a lifting stroke, a fixed barrel which is arranged in the middle of the conveying module is arranged below the lifting plate, a rotating barrel which has the lifting stroke and the rotating stroke relative to the fixed barrel is arranged at the lower part of the fixed barrel, a cross arm is fixed at the bottom end of the rotating barrel in a bilateral symmetry manner, a spherical seat is arranged at the outer end of the cross arm, and a sphere in rolling fit with the spherical seat is arranged on the bottom surface of the spherical seat.
The conveying module comprises a first conveying roller mechanism and a second conveying roller mechanism, the first conveying roller mechanism is arranged at a position corresponding to the filling module, a weighing unit is arranged at the bottom of the first conveying roller mechanism, the second conveying roller mechanism is located at the material supply side of the first conveying roller mechanism, and the aligning module is installed on the second conveying roller mechanism.
The counterpoint module includes the stand, the stand setting of symmetry respectively is in the both sides of second delivery roller mechanism, the top of stand is fixed with the mounting panel, the mounting panel spanes the top of second delivery roller mechanism, just the length direction of mounting panel corresponds with the width direction of second delivery roller mechanism, install the pneumatic cylinder between lifter plate and the mounting panel.
The rotatable upper base who installs the cylinder in bottom surface of lifter plate, the rotation of upper base is based on step motor drive, the coaxial setting of upper base is in the outside of solid fixed cylinder, the below of upper base is equipped with the lower base of cylindrical structure, install first spring between upper base and the lower base, lower base and upper base circumference are spacing, the bottom of lower base and the top coaxial fixation who rotates a section of thick bamboo.
The outer wall of the fixed cylinder is respectively provided with an upper annular groove and a lower annular groove from top to bottom, the upper part of the rotating cylinder is symmetrically provided with two shells communicated with the inner ring of the rotating cylinder, a fixture block and a second spring are sequentially arranged in the shells from inside to outside, and the fixture block can be clamped into the upper annular groove or the lower annular groove based on the up-down stroke of the rotating cylinder relative to the fixed cylinder;
the side wall of the upper annular groove is symmetrically provided with an upper sliding sleeve in a penetrating manner, the side wall of the lower annular groove is symmetrically provided with a lower sliding sleeve in a penetrating manner, the fixed cylinder is rotatably provided with a mandrel coaxial with the fixed cylinder, the mandrel is driven by a reset motor, the middle part of the mandrel corresponding to the upper annular groove is fixedly provided with an upper swinging rod, two ends of the upper swinging rod are respectively hinged with an upper connecting rod, the outer end of the upper connecting rod is respectively hinged with an upper push block, and the upper push block is arranged in the upper sliding sleeve and is in sliding fit with the upper push block; the bottom end of the mandrel is fixedly provided with a lower swinging rod at a position corresponding to the lower annular groove, two ends of the lower swinging rod are respectively hinged with a lower connecting rod, the outer ends of the lower connecting rods are respectively hinged with a lower push block, and the lower push block is arranged in the lower sliding sleeve and is in sliding fit with the lower push block.
The air cylinder is characterized in that an upper lug plate is fixed on the peripheral side of the upper base, a lower lug plate is fixed on the peripheral side of the lower base, a cylinder barrel extending downwards is arranged on the upper lug plate, an upward extending guide rod is fixed on the lower lug plate, the upper portion of the guide rod is inserted into the cylinder barrel and matched with a piston of the cylinder barrel, an air valve is arranged at the top of the cylinder barrel, and a negative pressure joint with a control valve and connected with a negative pressure air source is arranged at the top end of the cylinder barrel.
The top surface and the bottom surface of the fixture block are planes, a plurality of spherical concave cavities are arranged on the inner side end surface of the fixture block, and steel balls are matched in the spherical concave cavities in a rolling mode.
Compared with the prior art, the invention has the beneficial effects that:
through in carrying, cooperate in advance and adopt counterpoint module, let two bung holes of ton bucket transversely set up, cooperate the double-barrelled filling simultaneously of two machine positions again, but the double-locomotive synchronization of filling initial stage is opened, and along with the bearing is close target weight, can close a liquid filling machine single tube accurate filling to improve filling speed greatly, and do not influence the filling precision. Meanwhile, the ton barrel is adjusted by using the transportation time, and the alignment adjustment and the filling adjustment are respectively and independently carried out simultaneously, so that the waiting time is reduced.
The bucket opening is aligned through the ball body, and centering correction of the ton bucket can be synchronously realized in the process of rotating and adjusting the bucket opening by a limiting adjustment method. The structure is low in cost and configuration, practical and efficient.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention.
Fig. 2 is a schematic view of the system of the present invention (from a view opposite to that of fig. 1).
Fig. 3 is a top view of the present invention.
Fig. 4 is a schematic view of the alignment module and the second delivery roller mechanism of the present invention.
Fig. 5 is a schematic view of a partial assembly structure of the aligning module according to the present invention.
Fig. 6 is a schematic exploded view of the assembly of fig. 5 of the present invention.
FIG. 7 is a schematic view of the inner structure of the fixed cylinder, the upper base, and the lower base.
Fig. 8 is a schematic view of the connection structure of the mandrel and the upper/lower push blocks of the present invention.
Fig. 9 is a schematic view of the internal structure of the lower base of the present invention.
Reference numerals shown in the drawings:
1. a first conveying roller mechanism; 2. a second conveying roller mechanism; 3. a weighing unit; 4. filling machine; 5. filling tubes; 6. a column; 7. mounting a plate; 8. a lifting plate; 9. a hydraulic cylinder; 10. an annular seat; 11. a ring gear; 12. a drive gear; 13. an upper base; 14. a lower base; 15. a first spring; 16. an upper ear plate; 17. a lower ear plate; 18. a cylinder barrel; 19. a guide bar; 20. an air valve; 21. a negative pressure joint; 22. a fixed cylinder; 23. an upper annular groove; 24. a lower annular groove; 25. a rotating cylinder; 26. a housing; 27. a clamping block; 28. a second spring; 29. steel balls; 30. a mandrel; 31. an upper swing lever; 32. an upper connecting rod; 33. pushing up the block; 34. an upper sliding sleeve; 35. a lower sliding sleeve; 36. a lower swing rod; 37. a lower connecting rod; 38. a pushing block is pushed down; 39. a cross arm; 40. a spherical seat; 41. a sphere; 42. a guide plate.
Detailed description of the preferred embodiments
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
The instruments, reagents, materials and the like used in the following examples are conventional instruments, reagents, materials and the like in the prior art and are commercially available in a normal manner unless otherwise specified. Unless otherwise specified, the experimental methods, detection methods, and the like described in the following examples are conventional experimental methods, detection methods, and the like in the prior art.
Example (b): an automatic filling and distributing system for a surfactant for oil displacement is shown in figures 1-9, and the main structure of the system comprises a conveying module, a filling module and an alignment module.
(1) Transport module
The conveying module adopts a roller type conveying device, is not limited to the example, and can adopt other structures or forms of conveying devices.
The conveying module comprises a first conveying roller mechanism 1 and a second conveying roller mechanism 2, the position of the first conveying roller mechanism 1 corresponding to the filling module is arranged and used for being matched with filling to convey, a weighing unit 3 is arranged at the bottom of the first conveying roller mechanism 1 and used for obtaining the weight of a ton barrel borne on the first conveying roller mechanism 1, and therefore the weight data of filling is fed back and used for judging whether the filling is full.
The first conveyor roller mechanism 1 is only long enough to accommodate one ton bucket.
The second conveying roller mechanism 2 is in butt joint with the first conveying roller mechanism 1 and corresponds to the first conveying roller mechanism 1 in width, and the second conveying roller mechanism 2 is located in a material receiving direction of the first conveying roller mechanism 1 and used for conveying empty barrels to a filling station.
The material removing side of the first conveying roller mechanism 1 can be butted with conveying equipment or blanking equipment and is used for transferring or conveying to other stations.
(2) Filling module
The filling module comprises filling machines 4 arranged on two sides of the first conveying roller mechanism 1, and the two filling machines 4 are symmetrically arranged oppositely.
The scheme is not only a double pipe, but also has the key that the double machines are respectively and independently controlled, thereby being flexibly applied and independently controlled, and not influencing the filling precision.
The filling machine 4 comprises a filling base, wherein a filling machine head which has a lifting stroke relative to the filling machine head is arranged at the top end of the filling base, a connecting pipe with a pump is installed on the filling machine head, the outer end of the connecting pipe is connected with a material source, a filling pipe 5 is arranged at the inner end of the connecting pipe, the filling pipe 5 extends vertically, the diameter of the filling pipe 5 is matched with the inner diameter of the opening of the ton barrel, and the filling pipe 5 can be inserted into the opening of the ton barrel to be filled.
The filling machine head can adopt common lifting control structures such as a hydraulic cylinder 9 structure, a lead screw guide rail structure and the like relative to the lifting structure of the filling base.
Without being limited to this example, the first conveyor roller mechanism 1 may be raised and lowered while the filling head remains stationary, and the filling tube 5 may be inserted into the mouth of the ton drum for filling.
The wheelbase of the two filling tubes 5 corresponds to the center distance of the two openings of the ton barrel.
(3) Alignment module
The counterpoint module includes stand 6, the setting of stand 6 difference symmetry is in the both sides of second delivery roller mechanism 2, the top of stand 6 is fixed with mounting panel 7, mounting panel 7 spans the top of second delivery roller mechanism 2, just the length direction of mounting panel 7 corresponds with the width direction of second delivery roller mechanism 2, the below of mounting panel 7 is equipped with relative second delivery roller mechanism 2 transversely the lifter plate 8 that sets up between two parties, install pneumatic cylinder 9 between lifter plate 8 and the mounting panel 7, pneumatic cylinder 9 is fixed on mounting panel 7, the cylinder rod bottom mounting of pneumatic cylinder 9 is on lifter plate 8 to reduce the rising of lifter plate 8 and carry out accurate control.
The utility model discloses a lifter plate, including lifter plate 8, annular seat 10, upper pedestal 13, first spring 15 is sharp helical compression spring, has the elastic force that makes upper pedestal 13 keep away from lower base 14, and the annular seat is equipped with annular seat 10 on the bottom surface of lifter plate 8 between two parties, the rotatable upper base 13 that is connected with through the bearing spare on the annular seat 10, upper base 13 is the cylindrical structure, the below of upper base 13 is equipped with lower base 14 that is the cylindrical structure equally, install between upper base 13 and the lower base 14, first spring 15 is sharp helical compression spring, has the messenger upper base 13 and keeps away from lower base 14.
The outer side of the upper base 13 is fixed with a gear ring 11, the lifting plate 8 is rotatably provided with a driving gear 12 meshed with the gear ring 11, and the driving gear 12 is driven by a stepping motor.
An upper lug plate 16 is fixed on the peripheral side of the upper base 13, a lower lug plate 17 is fixed on the peripheral side of the lower base 14, a cylinder barrel 18 extending downwards is arranged on the upper lug plate 16, an air cavity is arranged in the cylinder barrel 18, a guide rod 19 extending upwards is fixed on the lower lug plate 17, the upper part of the guide rod 19 is inserted into the cylinder barrel 18, a plug part matched with the air cavity is arranged at the top end of the guide rod 19, an air valve 20 is arranged at the top of the cylinder barrel 18, and the air valve 20 is communicated with the external environment in a controllable opening mode. The top end of the cylinder barrel 18 is provided with a negative pressure joint 21 which is connected with a negative pressure air source and is provided with a control valve, when the air valve 20 is opened, the negative pressure joint 21 closes a passage, the pressure of an air cavity is balanced with the outside, a plug part can freely slide up and down based on lubrication, the guide rod 19 is in up-and-down sliding fit with the cylinder barrel 18, when the air valve 20 is closed, the negative pressure joint 21 is opened to provide negative pressure for the air cavity above the plug part, the guide rod 19 is driven to lift up, the lower base 14 is driven to obtain upward lifting power, and therefore the clamping block 27 is clamped into the upper annular groove 23 to obtain a standby state.
Meanwhile, based on the matching of the guide rod 19 and the cylinder barrel 18, the stability of the upper and lower strokes of the lower base 14 relative to the upper base 13 is strengthened and restrained, and the lower base 14 and the upper base 13 are circumferentially limited and synchronously rotate.
The inner ring sleeve of the annular seat 10 is provided with a vertically extending fixed cylinder 22, the fixed cylinder 22 is of a hollow cylindrical structure, and an upper annular groove 23 and a lower annular groove 24 are respectively arranged on the outer wall of the fixed cylinder 22 from top to bottom.
The lower base 14 is provided with a rotating cylinder 25 fixedly connected with the lower base, the rotating cylinder 25 is a hollow and vertically extending straight cylinder structure, the rotating cylinder 25 is sleeved outside the fixed cylinder 22, the upper portion of the rotating cylinder 25 is symmetrically provided with two shells 26 communicated with inner rings of the rotating cylinder 25, the shells 26 extend horizontally and linearly outwards, a mounting cavity is arranged in the shells 26, the length direction of the mounting cavity corresponds to the radial direction of the rotating cylinder 25, a fixture block 27 and a second spring 28 are sequentially arranged in the mounting cavity from inside to outside, a spring seat for fixing the second spring 28 is arranged at the outer end of the mounting cavity, a spring seat for fixing the second spring 28 is also arranged on the end face of the fixture block 27 close to the outer side of the spring, so that the second spring 28 is mounted between the fixture block 27 and the outer end of the mounting cavity to obtain an elastic force pushing the fixture block 27 inwards, and the inner end of the fixture block 27 is abutted against the circumferential surface of the annular groove bottom or the circumferential surface of the fixed cylinder 22.
The latch 27 can be latched into the upper annular groove 23 or the lower annular groove 24 based on the upward and downward stroke of the lower base 14 relative to the fixed cylinder 22.
The top surface and the bottom surface of the fixture block 27 are planes and can be matched with the annular groove for up-and-down limiting, a plurality of spherical concave cavities are formed in the inner side end surface of the fixture block 27, steel balls 29 are matched in the spherical concave cavities in a rolling mode, the steel balls 29 are pressed on the peripheral surface of the fixed cylinder 22 or the annular groove through the steel balls 29, the rotating cylinder 25 can smoothly rotate relative to the fixed cylinder 22, and friction of the fixture block 27 on the fixed cylinder 22 is avoided.
The upper portion of a fixed section of thick bamboo 22 is equipped with the flange board, it has the dabber 30 rather than rotating the connection to run through between two parties on the flange board, reset motor is installed to the top of flange board, reset motor's output shaft is connected with the top of dabber 30 for drive dabber 30 rotates.
The side wall of the upper annular groove 23 is symmetrically provided with upper sliding sleeves 34 penetrating the inner ring of the upper annular groove, the extending direction of the upper sliding sleeves 34 is consistent with the radial direction of the fixed cylinder 22, and the length direction of the upper sliding sleeves 34 is vertical to the conveying direction of the conveying module, namely the upper sliding sleeves are transversely arranged;
an upper swing rod 31 is fixed at the middle position of the mandrel 30 corresponding to the upper annular groove 23, two ends of the upper swing rod 31 are respectively hinged with an upper connecting rod 32, the outer ends of the upper connecting rods 32 are respectively hinged with an upper push block 33, and the upper push block 33 is arranged in an upper sliding sleeve 34 and is in sliding fit with the upper sliding sleeve 34;
the side wall of the lower annular groove 24 is also provided with two lower sliding sleeves 35, and the two lower sliding sleeves 35 are arranged transversely;
a lower swing rod 36 is fixed at the bottom end of the mandrel 30 corresponding to the lower annular groove 24, two ends of the lower swing rod 36 are respectively hinged with a lower connecting rod 37, the outer ends of the lower connecting rods 37 are respectively hinged with a lower push block 38, and the lower push block 38 is arranged in the lower sliding sleeve 35 and is in sliding fit with the lower sliding sleeve 35;
based on the structure, when the mandrel 30 rotates, the push-up block 33/the push-down block 38 can be synchronously pushed outwards or the push-up block 33/the push-down block 38 can be synchronously retracted inwards through the linkage transmission, so that the telescopic control of the push-up block 33/the push-down block 38 is realized.
When the push-up block 33/push-down block 38 is pushed out, the latch 27 at this position can be pushed out from the upper annular groove 23/lower annular groove 24.
After the latch 27 is locked in the upper annular groove 23, or after the latch 27 is locked in the lower annular groove 24, the rotating cylinder 25 is locked up and down relative to the fixed cylinder 22, even if the rotating cylinder cannot move under the elastic force of the first spring 15, and when the core shaft 30 rotates to push the pushing block to extend outwards, the locking position of the latch 27 and the annular groove is released, the rotating cylinder 25 can move up and down according to the external acting force, at this time, the inner end of the latch 27 acts on the outer wall of the rotating cylinder 25, and the latch 27 is retracted into the housing 26.
The bottom end of the rotating cylinder 25 is symmetrically provided with a cross arm 39, the outer end of the cross arm 39 is provided with a spherical seat 40, the bottom surface of the spherical seat 40 is provided with a sphere 41 in rolling fit with the spherical seat, and the bottom curved surface of the sphere 41 is used for pressing the top surface of the ton barrel and rotates around the top surface of the ton barrel based on the rolling of the sphere 41.
The diameter of the ball 41 is slightly larger than the inner diameter of the mouth of the ton barrel, and the ball can fall into the mouth and be matched with the mouth to adjust the position of the ton barrel.
The second conveying roller mechanism 2 is provided with a sensor, when the ton barrel is conveyed to a position which is aligned with the fixed barrel 22 in the middle up and down, the sensor acquires the position information of the ton barrel and feeds back the second conveying roller mechanism 2 to stop conveying, and after the alignment mechanism finishes aligning, conveying is resumed.
The alignment module and the second conveying roller mechanism 2 execute the alignment action with the following time sequence:
the second conveying roller mechanism 2 carries out directional conveying, and when the ton barrel is positioned below the alignment module, the conveying is suspended;
the initial machine position of the alignment module is as follows: the lifting plate 8 is positioned at the top end of the stroke (the hydraulic cylinder 9 is contracted), the air valve 20 is closed, the air cavity above the plug part is under negative pressure, the fixture block 27 is positioned in the upper annular groove 23, the rotating cylinder 25 is stopped, and the cross arm 39 is transverse (vertical relative to the conveying direction);
the single alignment process of starting is as follows:
s1, the lifting plate 8 falls down until the sphere 41 is close to the top surface of the ton barrel,
s2, the mandrel 30 rotates until the pushing block 33 extends out (the mandrel 30 returns to reset after the clamping block 27 is separated from the upper annular groove 23), the clamping block 27 is pushed out of the upper annular groove 23, the air valve 20 is opened, the pressure in the air cavity is slowly balanced with the outside, the rotating sleeve slides downwards under the action of the first spring 15 until the ball 41 falls on the top surface of the ton barrel, and the inner end of the clamping block 27 presses on the surface of the fixed barrel 22;
s3, the upper base 13 rotates to drive the rotating cylinder 25 to rotate, the ball 41 draws a circle on the top of the ton barrel dome, when the ball 41 falls into the opening of the ton barrel through the opening of the barrel, the clamping block 27 is positioned in the lower annular groove 24, and the rotating cylinder 25 is locked at the upper and lower positions relative to the fixed cylinder 22;
s4, the upper base 13 rotates and resets, and stops rotating after the cross arm 39 is horizontal, so that the ton barrel is driven to rotate to adjust the position to be horizontal to the barrel opening, and further centering alignment is obtained;
s5, keeping the rotary cylinder 25 in the transverse direction of the cross arm 39, lifting the lifting plate 8, and enabling the ball 41 to leave the bung;
s6, closing the air valve 20, switching on the negative pressure joint 21, rotating the mandrel 30 until the lower push block 38 extends out to push the fixture block 27 out of the upper annular groove 23 (the mandrel 30 returns to reset after the fixture block 27 is separated from the lower annular groove 24), lifting the rotating cylinder 25 based on negative pressure until the fixture block 27 is clamped into the upper annular seat 10, closing the negative pressure joint 21, and keeping the air valve 20 in a closed state; at the same time, the second conveying roller mechanism 2 resumes starting the directional conveyance.
In the above-mentioned flow, through two upper and lower ring channels, carry on spacingly to the relative height of revolving drum 25 and fixed section of thick bamboo 22, through lower ring channel 24, make spheroid 41 fall into the intraoral back of bung, can keep its state of inserting into the bung, avoid breaking away from the bung when xarm 39 rotates, effectively drive ton bucket synchronous rotation. The upper ring groove 23 lifts the rotary drum 25 to be locked and maintains the compression force accumulation state of the first spring 15 in preparation for the subsequent action of falling on the top surface of the drum. And the part between the upper annular groove 23 and the lower annular groove 24 can keep enough pressure on the rolling edge of the top surface of the ton bucket by the ball 41 through the elastic force of the first spring 15, when meeting the bucket opening, because the bottom spherical crown surface of the ball 41 is round and slightly larger than the bucket opening, the ball cannot fall into other textures and grooves on the top surface of the ton bucket when meeting the bucket opening, and the ball rolls smoothly to separate from the grooves and the textures, so that the alignment identification of the bucket opening is not influenced. And 41 bottoms of spheroid not only easily get into the bung hole, and at the in-process that rolls into the bung hole, based on its mellow and smooth surface and rolling characteristic, there is the guide effect to the position of bung hole still to the effect of the ton bucket correction placed in the middle of a little deviation to the position makes original position not too placed in the middle, and some partial ton bucket realizes the correction effect placed in the middle in 41 whereabouts of spheroid.
Summarizing the benefits of alignment by the spheres 41 include:
the transverse position of the ton barrel can be further corrected and centered;
the tight fit with the bung hole can be obtained based on the spherical surface;
the top surface of the ton barrel is not damaged in the process of finding the barrel opening in a rolling way;
the influence of the grooves and the textures on the top surface of the ton barrel is avoided.
At the same time, the ball 41 is falling with a speed that achieves a reduced backlash by the cylinder barrel 18. After the air valve 20 is opened, the internal and external pressures are gradually restored to be balanced, the elastic force of the first spring 15 and the falling speed of the ball 41 can be oppositely impacted from large to small, and the impact force on the barrel surface is reduced.
Through in carrying, cooperate in advance and adopt counterpoint module, let two bung holes of ton bucket transversely set up, cooperate the double-barrelled filling simultaneously of two machine positions again, but the double-locomotive synchronous opening of filling initial stage, along with the bearing is close target weight, can close 4 single tubes of a liquid filling machine accuracy filling to improve filling speed greatly, and do not influence the filling precision.
Utilize transportation time adjustment ton bucket simultaneously, practiced thrift the time of filling link, compare the filling equipment that adopts the tape unit tool arm structure, not only configuration cost greatly reduced adjusts moreover counterpoint and filling and independently goes on simultaneously respectively, reduces latency.
Claims (7)
1. An automatic filling and distributing system for a surfactant for oil displacement is characterized by comprising a conveying module, wherein the conveying module is sequentially provided with an alignment module and a filling module along the conveying direction;
the filling module comprises filling machines symmetrically arranged at two sides of the conveying module, filling tubes are arranged at the inner ends of the filling machines, and the distance between the two filling tubes corresponds to the distance between the two openings of the ton bucket;
the alignment module comprises a lifting plate with a lifting stroke, a fixed cylinder arranged in the middle relative to the conveying module is arranged below the lifting plate, a rotating cylinder with a lifting stroke and a rotating stroke relative to the fixed cylinder is arranged at the lower part of the fixed cylinder, transverse arms are fixed at the bottom end of the rotating cylinder in a bilateral symmetry mode, spherical seats are arranged at the outer ends of the transverse arms, and spheres in rolling fit with the spherical seats are arranged on the bottom surfaces of the spherical seats.
2. The automatic surfactant filling and dispensing system for flooding, according to claim 1, wherein the delivery module comprises a first delivery roller mechanism and a second delivery roller mechanism, the first delivery roller mechanism is disposed corresponding to the position of the filling module, a weighing unit is disposed at the bottom of the first delivery roller mechanism, the second delivery roller mechanism is located at the material supply side of the first delivery roller mechanism, and the alignment module is mounted on the second delivery roller mechanism.
3. The automatic surfactant filling and dispensing system for flooding, according to claim 2, characterized in that the alignment module comprises columns, the columns are respectively and symmetrically arranged on two sides of the second conveying roller mechanism, a mounting plate is fixed to the top end of each column, the mounting plate spans over the second conveying roller mechanism, the length direction of the mounting plate corresponds to the width direction of the second conveying roller mechanism, and a hydraulic cylinder is installed between the lifting plate and the mounting plate.
4. The automatic surfactant filling and dispensing system for flooding, according to claim 1, characterized in that a cylindrical upper base is rotatably mounted on the bottom surface of the lifting plate, the rotation of the upper base is driven by a stepping motor, the upper base is coaxially disposed outside the fixed cylinder, a lower base having a cylindrical structure is disposed below the upper base, a first spring is mounted between the upper base and the lower base, the lower base is circumferentially limited to the upper base, and the bottom of the lower base is coaxially fixed to the top end of the rotating cylinder.
5. The automatic surfactant filling and distributing system for flooding, according to claim 4, characterized in that the outer wall of the fixed cylinder is respectively provided with an upper annular groove and a lower annular groove from top to bottom, the upper part of the rotating cylinder is symmetrically provided with two shells communicated with the inner ring of the rotating cylinder, the shells are internally and sequentially provided with a fixture block and a second spring from inside to outside, and the fixture block can be clamped into the upper annular groove or the lower annular groove based on the up-down stroke of the rotating cylinder relative to the fixed cylinder;
the side wall of the upper annular groove is symmetrically provided with an upper sliding sleeve in a penetrating manner, the side wall of the lower annular groove is symmetrically provided with a lower sliding sleeve in a penetrating manner, the fixed cylinder is rotatably provided with a mandrel coaxial with the fixed cylinder, the mandrel is driven by a reset motor, the middle part of the mandrel corresponding to the upper annular groove is fixedly provided with an upper swinging rod, two ends of the upper swinging rod are respectively hinged with an upper connecting rod, the outer end of the upper connecting rod is respectively hinged with an upper push block, and the upper push block is arranged in the upper sliding sleeve and is in sliding fit with the upper push block; the bottom end of the mandrel is fixedly provided with a lower swing rod at a position corresponding to the lower annular groove, two ends of the lower swing rod are respectively hinged with a lower connecting rod, the outer end of the lower connecting rod is respectively hinged with a lower push block, and the lower push block is arranged in the lower sliding sleeve and is in sliding fit with the lower sliding sleeve.
6. The automatic surfactant filling and dispensing system for flooding, according to claim 5, characterized in that an upper ear plate is fixed on the periphery of the upper base, a lower ear plate is fixed on the periphery of the lower base, a cylinder barrel extending downward is arranged on the upper ear plate, a guide rod extending upward is fixed on the lower ear plate, the upper portion of the guide rod is inserted into the cylinder barrel and is matched with a piston of the cylinder barrel, an air valve is arranged on the top of the cylinder barrel, and a negative pressure joint with a control valve, which is connected with a negative pressure air source, is arranged at the top end of the cylinder barrel.
7. The automatic surfactant filling and dispensing system for flooding of claim 5, wherein the top surface and the bottom surface of the cartridge are flat, the inner end surface of the cartridge is provided with a plurality of spherical cavities, and the spherical cavities are engaged with steel balls in a rolling manner.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310151103.7A CN115837997B (en) | 2023-02-22 | 2023-02-22 | Automatic filling and distributing system for surfactant for oil displacement |
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CN202310151103.7A CN115837997B (en) | 2023-02-22 | 2023-02-22 | Automatic filling and distributing system for surfactant for oil displacement |
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CN115837997A true CN115837997A (en) | 2023-03-24 |
CN115837997B CN115837997B (en) | 2023-05-05 |
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CN202310151103.7A Active CN115837997B (en) | 2023-02-22 | 2023-02-22 | Automatic filling and distributing system for surfactant for oil displacement |
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CN101037182A (en) * | 2007-04-27 | 2007-09-19 | 梅特勒-托利多(常州)称重设备系统有限公司 | Visual sense addressing location auto-filling equipment |
CN109625486A (en) * | 2018-12-22 | 2019-04-16 | 珠海瑞创科技发展有限公司 | The filling pipeline of double end |
CN209492718U (en) * | 2019-01-24 | 2019-10-15 | 成都川一机械有限公司 | A kind of Weighing type bulking machine |
CN210595226U (en) * | 2019-08-09 | 2020-05-22 | 湖北昊为云天科技有限公司 | Filling device for water-based paint finished product |
CN111892002A (en) * | 2020-08-28 | 2020-11-06 | 丰泽区创智工业设计服务部 | Automatic change filling device for cosmetics production |
CN112027127A (en) * | 2020-10-18 | 2020-12-04 | 山东冠嘉智能设备有限公司 | Superfine powder packagine machine |
CN113247848A (en) * | 2021-07-01 | 2021-08-13 | 山东大明精细化工有限公司 | Surfactant ton bucket filling device |
CN113292034A (en) * | 2021-05-26 | 2021-08-24 | 江西牛牛乳业有限责任公司 | Double-cavity bottle filling process and filling equipment |
CN114394269A (en) * | 2022-01-13 | 2022-04-26 | 昆山联枭智能化工程有限公司 | Image type full-automatic quantitative filling machine |
CN216970083U (en) * | 2021-09-26 | 2022-07-15 | 上海申谢自动化设备有限公司 | Weighing platform sedimentation type automatic weighing filling machine |
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2023
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Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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GB809089A (en) * | 1956-07-27 | 1959-02-18 | Lewis Charles Stevens | Improvements in or relating to filling machines |
CN101037182A (en) * | 2007-04-27 | 2007-09-19 | 梅特勒-托利多(常州)称重设备系统有限公司 | Visual sense addressing location auto-filling equipment |
CN109625486A (en) * | 2018-12-22 | 2019-04-16 | 珠海瑞创科技发展有限公司 | The filling pipeline of double end |
CN209492718U (en) * | 2019-01-24 | 2019-10-15 | 成都川一机械有限公司 | A kind of Weighing type bulking machine |
CN210595226U (en) * | 2019-08-09 | 2020-05-22 | 湖北昊为云天科技有限公司 | Filling device for water-based paint finished product |
CN111892002A (en) * | 2020-08-28 | 2020-11-06 | 丰泽区创智工业设计服务部 | Automatic change filling device for cosmetics production |
CN112027127A (en) * | 2020-10-18 | 2020-12-04 | 山东冠嘉智能设备有限公司 | Superfine powder packagine machine |
CN113292034A (en) * | 2021-05-26 | 2021-08-24 | 江西牛牛乳业有限责任公司 | Double-cavity bottle filling process and filling equipment |
CN113247848A (en) * | 2021-07-01 | 2021-08-13 | 山东大明精细化工有限公司 | Surfactant ton bucket filling device |
CN216970083U (en) * | 2021-09-26 | 2022-07-15 | 上海申谢自动化设备有限公司 | Weighing platform sedimentation type automatic weighing filling machine |
CN114394269A (en) * | 2022-01-13 | 2022-04-26 | 昆山联枭智能化工程有限公司 | Image type full-automatic quantitative filling machine |
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