CN115832387A - Belt sleeving mechanism and battery assembling system - Google Patents
Belt sleeving mechanism and battery assembling system Download PDFInfo
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- CN115832387A CN115832387A CN202111243425.1A CN202111243425A CN115832387A CN 115832387 A CN115832387 A CN 115832387A CN 202111243425 A CN202111243425 A CN 202111243425A CN 115832387 A CN115832387 A CN 115832387A
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Abstract
The invention relates to a strap sleeving mechanism and a battery assembling system. When the driver drives the first positioning piece and the second positioning piece to move away from each other, the first edge and the second edge are respectively stressed to move away from each other to generate elastic deformation, so that the interior of the fastening belt is expanded; after strutting, order about the location structure through the jacking ware and wholly rise to the fastening area after making strutting cup joints outside electric core module. Because the fastening belt can use the benchmark as the positioning basis all the time when strutting, consequently, can effectively avoid also taking place great deformation and easily scratching the blue membrane of electric core on the one side that is not stressed on the fastening belt when strutting to realize accurate, stable cover area, improve battery assembly yield and efficiency.
Description
Technical Field
The invention relates to the technical field of batteries, in particular to a strap sleeving mechanism and a battery assembling system.
Background
With the increasing scarcity of traditional energy sources, the demand of the automobile industry for new energy sources is increasing. The electric vehicle becomes an important component of sustainable development of the automobile industry due to the advantages of energy conservation and environmental protection, and for the electric vehicle, the battery technology is an important factor related to the development of the electric vehicle.
In order to adapt to the production rhythm of the battery, the steel belt is usually propped open by a traditional steel belt mechanism; and jacking and sleeving the steel belt after being unfolded on the battery cell module so as to realize automatic steel feeding operation. However, the steel strip is deformed at some positions when being unfolded due to the structural design defect of the traditional steel strip mechanism, so that the blue film of the battery cell is easily scratched in the pushing-out process, and the assembly yield and efficiency of the battery are seriously affected.
Disclosure of Invention
Therefore, there is a need for a strap sleeving mechanism and a battery assembling system, which can realize accurate and stable strap sleeving and improve the yield and efficiency of battery assembling.
In a first aspect, the present application provides a strap mechanism comprising: the positioning structure comprises a reference, a first positioning piece and a second positioning piece, wherein the first positioning piece and the second positioning piece are arranged oppositely, the first positioning piece and the second positioning piece are respectively used for positioning and matching with a first edge and a second edge which are opposite to each other on a fastening belt, and the reference is used for positioning and matching with a third edge which is connected between the first edge and the second edge on the fastening belt; the driver is used for driving the first positioning piece and the second positioning piece to move away from or towards each other; the jacking device is used for driving the positioning structure to move relative to the battery cell module, so that the propped fastening belt is sleeved outside the battery cell module.
In the technical scheme of the embodiment of the application, the positioning structure is at least designed into a reference, a first positioning piece and a second positioning piece, and the first positioning piece and the second positioning piece are arranged oppositely. In this way, the third side of the fastening band is positioned on the reference to serve as a reference end for positioning the fastening band during the battery assembly process; and the first edge and the second edge which are oppositely arranged on the fastening belt are correspondingly positioned on the first positioning piece and the second positioning piece respectively, so that at least three edges of the fastening belt are effectively positioned, and the fastening belt is ensured to be accurately positioned. When the driver drives the first positioning piece and the second positioning piece to move away from each other, the first edge and the second edge are respectively stressed to move away from each other to generate elastic deformation, so that the interior of the fastening belt is expanded; after strutting, order about the location structure through the jacking ware and wholly rise to the fastening area after making strutting cup joints outside electric core module. Because the fastening belt can use the benchmark as the positioning basis all the time when strutting, consequently, can effectively avoid also taking place great deformation and easily scratching the blue membrane of electric core on the one side that is not stressed on the fastening belt when strutting to realize accurate, stable cover area, improve battery assembly yield and efficiency.
In some embodiments, the number of the drivers is at least two, and the drivers are at least divided into a first driver and a second driver, and the first driver and the second driver correspondingly drive the first positioning part and the second positioning part to realize mutual moving away from or towards each other, so that the first positioning part and the second positioning part move stably, and the expansion action of the fastening belt is ensured to be more stable.
In some embodiments, the positioning structure further comprises a first beam provided with the first driver and a second beam provided with the second driver, the first beam and the second beam can be driven by the jacking device to lift, and at least one of the first beam and the second beam is provided with the reference, so that when the positioning structure needs to be driven to lift, only the first beam and the second beam need to be driven to lift, and the operation is more convenient.
In some embodiments, the strapping mechanism further comprises a first adapter and a first power device arranged on the first adapter, an output shaft of at least one of the lifters is connected with the first adapter, and the first power device is used for driving the first beam to ascend and descend, so that two-section driving is adopted, the driving stroke of a single power device is reduced, and the load on the single power device is effectively shared.
In some embodiments, the strapping mechanism further includes a second adapter and a second power device arranged on the second adapter, an output shaft of at least one of the lifters is connected with the second adapter, and the second power device is used for driving the second beam to lift, and the two-section type driving lifting is also used for reducing the driving stroke of a single power device.
In some embodiments, the taping mechanism further includes a first base, and the first beam is slidably disposed on the first base and can move in the height direction of the first base, so that the stretched fastening tape is stably sleeved outside the battery cell module.
In some embodiments, the first base is provided with a first guide rail extending along the height direction of the first base, and the first beam is provided with a first slider matched with the first guide rail, so that the first beam can move on the first base more stably and smoothly, and the fastening belt can be sleeved outside the battery cell module more accurately.
In some embodiments, the strap sleeving mechanism further comprises a second base opposite to the first base, a second guide rail is arranged on the second base in an extending manner along the height direction of the second base, and a second sliding block matched with the second guide rail is arranged on the second beam. So design for the removal of second roof beam on the second base is steady more, smooth and easy, guarantees that fastening area more accurate cover is outside electric core module.
In some embodiments, the first positioning element and/or the second positioning element includes a first component and a first base body in driving fit with the driver, the first component is disposed on the first base body, and forms a first positioning groove with the first base body, and the positioning operation of the strap is more convenient by using a groove structure to perform positioning.
In some embodiments, the base includes a second member and a second seat, the second member is disposed on the second seat and forms a second positioning slot for at least inserting the third edge into the second seat.
In some embodiments, the sleeve belt mechanism further comprises a supporting component, when the stretched fastening belt rises to the position where the fastening belt is sleeved outside the battery cell module, the supporting component is used for supporting the fastening belt, so that the fastening belt is prevented from dropping when being tensioned, and therefore the sleeve belt is ensured to be stably carried out.
In some embodiments, the supporting component comprises an expansion piece and a supporting piece connected with an output shaft of the expansion piece, and the expansion piece is used for driving the supporting piece to move towards the fastening belt so that the supporting piece supports the fastening belt.
In some embodiments, the strapping mechanism further comprises a first sensor, wherein the first sensor is used for detecting whether the fastening strap is located at a preset position on the battery cell module, so that the monitoring of the battery assembly quality is facilitated, and the quality management of the battery assembly is improved.
In a second aspect, the present application provides a battery assembly system, battery assembly system includes extrusion mechanism and the sleeve belt mechanism in the above-mentioned embodiment, extrusion mechanism is located the top of sleeve belt mechanism is used for loading, extrusion the electricity core module, first setting element with the second setting element is located respectively extrusion mechanism's relative both sides.
In some embodiments, the pressing mechanism includes a base for loading the battery cell module, a limiting seat, and a pushing device, and the pushing device is configured to push and press the battery cell module along a length direction of the base, so that the battery cell module abuts against the limiting seat.
The foregoing description is only an overview of the technical solutions of the present application, and the present application can be implemented according to the content of the description in order to make the technical means of the present application more clearly understood, and the following detailed description of the present application is given in order to make the above and other objects, features, and advantages of the present application more clearly understandable.
Drawings
Various additional advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the application. Also, like parts are designated by like reference numerals throughout the drawings. In the drawings:
FIG. 1 is a perspective view of a strap mechanism according to some embodiments of the present application;
fig. 2 is a perspective view of a battery assembly system according to some embodiments of the present application;
FIG. 3 is another perspective view of a battery mounting system according to some embodiments of the present application;
FIG. 4 is an exploded view of the strap mechanism configuration of some embodiments of the present application;
FIG. 5 is another perspective view of a strap mechanism according to some embodiments of the present application;
FIG. 6 is an enlarged view of the structure at circle A in FIG. 1;
fig. 7 is an enlarged view of the structure at the circle B in fig. 1.
100. A belt sleeving mechanism; 110. a positioning structure; 111. a reference; 1111. a second component; 1112. a second seat body; 1113. a second positioning groove; 1114. a first groove section; 1115. a second groove section; 112. a first positioning member; 1121. a first member; 1122. a first seat body; 1123. a first positioning groove; 113. a second positioning member; 120. a driver; 121. a first driver; 122. a second driver; 130. a jacking device; 131. a mounting member; 140. a first beam; 141. a first transfer member; 142. a first power device; 143. a first base; 144. a first guide rail; 145. a first slider; 150. a second beam; 151. a second adaptor; 152. a second power device; 153. a second base; 154. a second guide rail; 155. a second slider; 160. a holding assembly; 161. a retractor; 162. a support member; 170. a first sensor; 200. an extrusion mechanism; 210. a pusher; 220. a base; 230. a limiting seat; 240. a push block; 250. a second sensor; 300. a battery cell module; 310. an electric core; 400. a fastening tape; 410. a first side; 420. a second edge; 430. a third side; 440. and a fourth side.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present application more clearly, and therefore are only used as examples, and the protection scope of the present application is not limited thereby.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof in the description and claims of this application and the description of the figures above, are intended to cover non-exclusive inclusions.
In the description of the embodiments of the present application, the technical terms "first", "second", and the like are used only for distinguishing different objects, and are not to be construed as indicating or implying relative importance or implicitly indicating the number, specific order, or primary-secondary relationship of the technical features indicated. In the description of the embodiments of the present application, "a plurality" means two or more unless specifically defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In the description of the embodiments of the present application, the term "and/or" is only one kind of association relationship describing the association object, and means that three relationships may exist, for example, a and/or B, and may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter associated objects are in an "or" relationship.
In the description of the embodiments of the present application, the term "plurality" refers to two or more (including two), and similarly, "plural sets" refers to two or more (including two), and "plural pieces" refers to two or more (including two).
In the description of the embodiments of the present application, the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships that are based on the orientations and positional relationships shown in the drawings, and are used for convenience in describing the embodiments of the present application and for simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are used in a broad sense, and for example, may be fixedly connected, detachably connected, or integrated; mechanical connection or electrical connection is also possible; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the embodiments of the present application can be understood by those of ordinary skill in the art according to specific situations.
At present, with the continuous expansion of the application field of power batteries, the market demand is continuously expanding, which also puts higher requirements on the assembly cycle and the assembly yield of the batteries.
The inventor notices that in the traditional steel belt process, when two side edges of the steel belt are stressed to generate elastic deformation, the unstressed side edge also generates structural deformation, so that the expanded size and the preset size have certain deviation more or less. If size after the deviation can't with electric core module 300 adaptation when, the blue membrane of electric core can seriously fish tail on at least one side of steel band, lead to the battery after the equipment can't satisfy the product control requirement, if light then the maintenance of doing over again, if heavy then directly scrap, seriously influence battery production efficiency and yield.
Based on the above consideration, in order to solve the problem that the blue film of the battery cell is easily scratched during assembly, the inventor conducted extensive research and designed a taping mechanism 100, please refer to fig. 1, wherein at least a reference 111, a first positioning member 112 and a second positioning member 113 are disposed during positioning, and the first positioning member 112 and the second positioning member 113 are disposed opposite to each other. Meanwhile, the first positioning member 112 and the second positioning member 113 are driven to move away from or towards each other by cooperating with the at least one driver 120, and the at least one lifter 130 is configured to drive the whole positioning structure 110 to move up and down.
In the strap mechanism 100 thus designed, at least three sides of the fastening strap 400 are effectively positioned when stretched; meanwhile, one side of the reference 111 is used as a positioning basis, so that the reference 111 is always used as the positioning basis when the fastening belt 400 is unfolded, the phenomenon that the blue film of the battery cell is easily scratched due to large deformation of the unstressed side of the fastening belt 400 is effectively avoided, the problem that the blue film of the battery cell is easily scratched during assembly is effectively solved, and the assembly yield and the assembly efficiency of the battery are improved.
The application discloses set of belting mechanism 100 is applicable to the steel band of electric core module 300 and cup joints, for example: the lower steel belt is automatically sleeved outside the battery cell module 300 through the belt sleeving mechanism 100, and the upper steel belt can also be automatically sleeved outside the battery cell module 300 and the like. Of course, the taping mechanism 100 disclosed in the present application is not limited to the above-described devices, and can also be applied to all devices requiring taping, such as: aluminum ingot binding equipment, carton packing equipment and the like.
The sleeve belt mechanism 100 disclosed in the embodiment of the present application can be used in cooperation with the battery extrusion mechanism 200, and can also be used in cooperation with other ejection mechanisms. If the taping mechanism 100 is used in conjunction with the extrusion mechanism 200, referring to fig. 1 and fig. 2, before the jacking device 130 drives the expanded fastening tape 400 to be sleeved outside the battery cell module 300, the battery cell module 300 can be extruded by the extrusion mechanism 200 to be compressed and deformed. When the jacking device 130 sleeves the expanded fastening belt 400 outside the battery cell module 300, the retraction and extrusion mechanism 200 releases force, so that the battery cell module 300 rebounds and is tensioned on the fastening belt 400. If the sleeve belt mechanism 100 is matched with the ejection mechanism, the jacking device 130 lifts the expanded fastening belt 400 to be sleeved outside the battery cell module 300. At this time, the fastening band 400 after being spread can be directly slid onto the battery cell module 300 through the ejection mechanism.
The present embodiment provides a battery assembling system using the strap mechanism 100 for automatic sleeving, please refer to fig. 2 and fig. 3, which includes the strap mechanism 100 and the pressing mechanism 200. In this embodiment, the structure of the pressing mechanism 200 has multiple designs, and it is only necessary to press the cell module 300 formed by combining at least two cells 310 arranged side by side, for example: the extruding mechanism 200 can be designed to be, but not limited to, a combination structure of a cylinder and a push block 240, a combination structure of an electric cylinder and a push block 240, a combination structure of a motor, a screw rod and a push block 240, and the like.
According to some embodiments of the present application, a strap mechanism 100 is provided. Referring to fig. 1 and 4, the strap threading mechanism 100 includes a positioning structure 110, a driver 120 and a lifter 130. The positioning structure 110 includes a base 111, and a first positioning element 112 and a second positioning element 113 disposed opposite to each other. The first positioning member 112 and the second positioning member 113 are used for positioning and matching with the first edge 410 and the second edge 420 of the fastening strip 400. The datum 111 is configured to be positioned in engagement with a third edge 430 of the fastening strip 400 that is connected between the first edge 410 and the second edge 420. The driver 120 is used for driving the first positioning element 112 and the second positioning element 113 to move away from or towards each other. The lifter 130 is configured to drive the positioning structure 110 to move up and down relative to the battery cell module 300.
"the driver 120 drives the first positioning element 112 and the second positioning element 113 to move away from or towards each other" should be understood as: when the first positioning element 112 and the second positioning element 113 are driven to move, they may share one driver 120, or may be driven by one driver 120. When the first positioning member 112 and the second positioning member 113 share one actuator 120, the actuator 120 can be designed as, but not limited to, a motor and screw assembly, a telescopic device, two hinged stay bar assemblies, and the like. The telescopic device can be, but not limited to, an air cylinder, a hydraulic cylinder, an electric cylinder, and the like. For example: when the driver 120 is a combined structure of a motor and a screw rod, the first positioning element 112 and the second positioning element 113 are both screwed on the screw rod, and the screw threads of the first positioning element 112 and the second positioning element 113 are opposite in rotation direction, and when the motor drives the screw rod to rotate, the first positioning element 112 and the second positioning element 113 are away from each other or move towards each other under the screw thread transmission.
The term "positioning fit" means that when the first edge 410, the second edge 420 and the third edge 430 of the fastening strip 400 respectively act on the first positioning member 112, the second positioning member 113 and the reference 111, the first edge 410 and the first positioning member 112, the second edge 420 and the second positioning member 113, and the third edge 430 and the reference 111 are respectively tightly combined during the unfolding process of the fastening strip 400, and no relative movement is generated. For example: the first positioning piece 112, the second positioning piece 113 and the datum 111 are provided with grooves for clamping the edges of the fastening belt 400; alternatively, protrusions are provided on the first positioning member 112, the second positioning member 113 and the reference 111 to hook the inner sides of the respective bands of the fastening band 400, respectively; further alternatively, fixing members such as: magnetic equipment, buckle structure, locating pin etc.. In addition, when positioning, a manual mode can be adopted, and an automatic mode can also be adopted, such as: the fastening band 400 is positioned on the positioning structure 110 by a robot. Wherein the first side 410 is opposite to the second side 420, and the third side 430 is opposite to the fourth side 440.
The fastening belt 400 is not limited to a steel belt, but may be a belt made of other materials, that is, the fastening belt 400 capable of fastening the battery cell module 300 can perform automatic belt sleeving operation by using the belt sleeving mechanism 100 of the embodiment. In addition, the fourth side 440 of the fastening strip 400 may be positioned during taping as well as not. When the fourth side 440 of the fastening band 400 is not positioned, the positioning structure 110 is not provided with a corresponding structure at a position corresponding to the fourth side 440, so that the fourth side 440 of the fastening band 400 is in a free state, which enables the fastening band 400 to be compatible with a plurality of lengths, and the application range of the fastening band 400 is expanded.
Positioning the third side 430 of the fastening band 400 on the datum 111 during the battery assembly process as the datum 111 end where the fastening band 400 is positioned; and then the first edge 410 and the second edge 420 which are oppositely arranged on the fastening belt 400 are respectively and correspondingly positioned on the first positioning part 112 and the second positioning part 113, so that at least three edges of the fastening belt 400 are effectively positioned, and the fastening belt 400 is ensured to be accurately positioned. When the at least one driver 120 drives the first positioning element 112 and the second positioning element 113 to move away from each other, the first edge 410 and the second edge 420 are respectively forced to move away from each other to be elastically deformed, so that the interior of the fastening band 400 is expanded; after the battery cell module 300 is unfolded, the positioning structure 110 is driven to integrally ascend through the at least one jacking device 130, so that the unfolded fastening belt 400 is sleeved outside the battery cell module 300. Because the fastening belt 400 always takes the reference 111 as a positioning basis when being unfolded, the phenomenon that the blue film of the battery cell is easily scratched due to large deformation of the unstressed side of the fastening belt 400 can be effectively avoided when the fastening belt is unfolded, so that accurate and stable strap covering is realized, and the assembly yield and efficiency of the battery are improved.
According to some embodiments of the present application, referring to fig. 1 and fig. 5, optionally, the number of the drivers 120 is at least two, and the drivers are divided into at least a first driver 121 and a second driver 122. The first driver 121 and the second driver 122 correspondingly drive the first positioning element 112 and the second positioning element 113 to move away from or toward each other.
The number of the first positioning members 112 and the second positioning members 113 may be one, two or more. In order to balance the forces applied to the first side 410 and the second side 420, a plurality of first positioning members 112 and a plurality of second positioning members 113 may be provided, such that the first side 410 is positioned on the plurality of first positioning members 112, and the second side 420 is positioned on the plurality of second positioning members 113.
In addition, when there are a plurality of first positioning elements 112 and second positioning elements 113, the number of the first drivers 121 and the first positioning elements 112 may be configured to be in a one-to-one correspondence; it is also possible to have a one-to-many configuration, i.e., a plurality of first positioning members 112 share one first driver 121. Similarly, the number of the second drivers 122 and the second positioning elements 113 may be configured to correspond to each other one by one; a one-to-many configuration is also possible. The first actuator 121 and the second actuator 122 may be, but not limited to, an air cylinder, an electric cylinder, a hydraulic cylinder, etc.
The driver 120 is divided into at least a first driver 121 and a second driver 122 so that the first positioning member 112 and the second positioning member 113 are driven individually by the first driver 121 and the second driver 122, respectively. So design for first setting element 112 and second setting element 113's motion is steady, thereby guarantees fastening area 400 struts the action more stable, is favorable to promoting the assembly quality of battery.
According to some embodiments of the present application, optionally, referring to fig. 1 and 5, the positioning structure 110 further includes a first beam 140 with a first driver 121, and a second beam 150 with a second driver 122. The first beam 140 and the second beam 150 can be driven by the jack 130 to lift, and at least one of them is provided with a reference 111.
In the driving of the first beam 140 and the second beam 150, at least one jack 130 may be provided independently of each other. When one jack 130 is arranged, the first beam 140 and the second beam 150 are driven to ascend and descend by the same jack 130; when at least two jacks 130 are provided, the lifting of the first beam 140 and the second beam 150 can be completed by the respective jacks 130.
In addition, it should be noted that the first beam 140 and the second beam 150 are driven by the jack 130 to lift, and the purpose of the lifting operation is: the fastening belt 400 stretched out from the positioning structure 110 is lifted to be capable of being sleeved outside the battery cell module 300; the purpose of the descent is: 1. separating the positioning structure 110 from the fastening tape 400, so that the fastening tape 400 remains on the battery cell module 300; 2. the initial position of the locating structure 110 is restored in preparation for assembly of the next battery. The jack 130 may be, but not limited to, an air cylinder, a hydraulic cylinder, an electric cylinder, etc.
The first driver 121 may be mounted on the first beam 140 by, but not limited to, bolting, snapping, pinning, welding, riveting, etc. Similarly, the second driver 122 can be mounted on the second beam 150 by, but not limited to, bolting, snapping, pinning, welding, riveting, etc.
The first roof beam 140 and the second roof beam 150 that set up can be in the same place benchmark 111, first setting element 112 and second setting element 113 connection, so, when needing to order about location structure 110 and go up and down, only need order about first roof beam 140 and second roof beam 150 lift can for the action outside electric core module 300 is established to the fastener cover after strutting more convenient.
According to some embodiments of the present application, referring to fig. 1 and 5, optionally, the strap sleeving mechanism 100 further comprises a first rotating member 141, and a first power device 142 disposed on the first rotating member 141. An output shaft of at least one jack 130 is connected with the first adapter 141, and the first power device 142 is used for driving the first beam 140 to lift.
The output shaft of at least one jack 130 is connected to the first adapter 141 directly or indirectly. When the output shaft of the jack 130 is indirectly connected to the first adapter 141, an intermediate structure, for example, needs to be disposed between the jack 130 and the first adapter 141: the output shaft of the jack 130 is connected with the first adapter 141 through the mounting member 131, wherein the mounting member 131 has various shapes, such as: square, concave, L-shaped, etc.
In addition, if the jacking device 130 is indirectly connected with the first adapter 141, the arrangement of the jacking device 130 in the strapping mechanism 100 is more flexible and reasonable, such as: the jack 130 may be located at one side of the first beam 140, and the first adapter 141 and the first power device 142 are located at the other side of the first beam 140. At this time, the mounting member 131 has one end connected to the first coupler 141 and the other end connected to the at least one jack 130 around the first beam 140.
Alternatively, the first power unit 142 may be, but is not limited to, an air cylinder, an electric cylinder, a hydraulic cylinder, or the like.
A first transfer part 141 and a first power device 142 are additionally arranged between the jacking device 130 and the first beam 140, so that the lifting of the first beam 140 has two-stage driving, namely one stage of driving is from the jacking device 130, and the first transfer part 141, the first power device 142 and the first beam 140 are lifted as a whole by utilizing the jacking device 130; the second section is from the internal drive of the first power means 142. When the first rotating member 141 is driven by the jacking device 130 to ascend to a certain height, the first power device 142 is started, and the first rotating member 141 is used as a support to drive the first beam 140 to reach a preset height position, so that the expanded fastening belt 400 is sleeved outside the battery cell module 300. Like this, through two segmentation drive lifts, reduce the drive stroke of single power equipment for the effective sharing of load on the single power equipment is favorable to guaranteeing that first roof beam 140's lift is safer, steady.
According to some embodiments of the present application, referring to fig. 1 and fig. 5, optionally, the strap sleeving mechanism 100 further comprises a second adaptor 151 and a second power device 152 disposed on the second adaptor 151. An output shaft of at least one jacking device 130 is connected with a second adaptor 151, and a second power device 152 is used for driving the second beam 150 to lift.
The second adaptor 151 is similar to the first adaptor 141 in structure design, and may be directly connected or indirectly connected when connected to the output shaft of the at least one jack 130. When the output shaft of the jack 130 is indirectly connected to the second adaptor 151, an intermediate structure, for example, is required to be disposed between the jack 130 and the second adaptor 151: the output shaft of the jack 130 is connected to the second adaptor 151 through a mounting member 131, wherein the mounting member 131 has various shapes, such as: square, concave, L-shaped, etc.
In addition, if the jacking device 130 is indirectly connected with the second adaptor 151, the arrangement of the jacking device 130 in the strapping mechanism 100 is more flexible and reasonable, such as: the jack 130 may be located on one side of the second beam 150, and the second adaptor 151 and the second power unit 152 may be located on the other side of the second beam 150. At this time, one end of the mounting member 131 is connected to the second adaptor 151, and the other end is connected to the at least one lifter 130 around the second beam 150.
Alternatively, the second power device 152 may be, but is not limited to, an air cylinder, an electric cylinder, a hydraulic cylinder, or the like.
Similarly, a second adapter 151 and a second power device 152 are additionally arranged between the jacking device 130 and the second beam 150, so that the lifting of the second beam 150 has two-stage driving, namely one stage of driving is from the jacking device 130, and the jacking device 130 is used for lifting the second adapter 151, the second power device 152 and the second beam 150 as a whole; the second section is from the internal drive of the second power means 152. When the second adaptor 151 is driven by the jacking device 130 to rise to a certain height, the second power device 152 is started, the second adaptor 151 is used as a support to drive the second beam 150 to reach a preset height position, and the stretched fastening belt 400 is sleeved outside the battery cell module 300. Like this, through two segmentation drive lifts, reduce the drive stroke of single power equipment for the load on the single power equipment is effectively shared, is favorable to guaranteeing that the lift of second roof beam 150 is safer, steady.
According to some embodiments of the present application, optionally, referring to fig. 1, the strap mechanism 100 further comprises a first base 143. The first beam 140 is slidably provided on the first base 143 and is movable in the height direction of the first base 143.
The sliding design of the first beam 140 on the first base 143 is various, and only the first beam 140 can move in the height direction of the first base 143. Such as: a slide way is arranged on the first base 143, and a roller or a roller wheel and other structures are arranged on the first beam 140; or, a sliding groove is arranged on the first base 143, and a sliding strip matched with the sliding groove is arranged on the first beam 140; further alternatively, the first base 143 is provided with a slide bar, and the first beam 140 is provided with a slide groove or the like engaged with the slide groove. To facilitate understanding of the height direction of the first base 143 of the present embodiment, taking fig. 1 as an example, the height direction of the first base 143 is S in fig. 1 1 The direction indicated by any arrow.
Slide first roof beam 140 and set up on first base 143 for first roof beam 140's lift process has a support, avoids first roof beam 140 to take place to shake or skew when going up and down, thereby makes fastening belt 400 after strutting stable cover outside electric core module 300, and then is favorable to improving battery assembly quality.
According to some embodiments of the present application, optionally, referring to fig. 1, the first base 143 is provided with a first guide rail 144 extending along a height direction thereof. The first beam 140 is provided with a first slider 145 engaged with the first guide rail 144.
The extension length of the first guide rail 144 on the first base 143 needs to be related to the ascending stroke of the stretched fastening band 400, for example: the extension length of the first rail 144 on the first base 143 is designed to be longer than the lifting stroke of the expanded fastening band 400, and the like. The lifting stroke of the stretched fastening strip 400 is understood to be: fastening area 400 rises to the distance that the cover walked outside electric core module 300 under the drive of jacking ware 130.
Utilize first guide rail 144 and first slider 145 cooperation for first roof beam 140 is more steady, smooth and easy in the removal on first base 143, guarantees that fastening belt 400 more accurately overlaps outside electric core module 300.
According to some embodiments of the present application, optionally, referring to fig. 1, the strap mechanism 100 further comprises a second base 153 opposite the first base 143. The second base 153 has a second rail 154 extending in the height direction thereof. The second beam 150 is provided with a second slider 155 engaged with the second guide rail 154.
Similarly, the extension length of the second rail 154 on the second base 153 is related to the ascending stroke of the stretched fastening strip 400, for example: the extension length of the second rail 154 on the second base 153 is designed to be longer than the rising stroke or the like of the expanded fastening band 400. The lifting stroke of the stretched fastening strip 400 is understood to be: fastening area 400 rises to the distance that the cover walked outside electric core module 300 under the drive of jacking ware 130. To facilitate understanding of the height direction of the second base 153 of the present embodiment, taking fig. 1 as an example, the height direction of the second base 153 is S in fig. 1 2 The direction indicated by any arrow.
Utilize second guide rail 154 and second slider 155 cooperation for the removal of second roof beam 150 on second base 153 is more steady, smooth and easy, guarantees that fastening belt 400 is more accurate the cover outside electric core module 300.
According to some embodiments of the present application, optionally, referring to fig. 6, the first positioning element 112 and/or the second positioning element 113 includes a first part 1121 and a first seat 1122 in driving cooperation with the driver 120. The first member 1121 is disposed on the first seat 1122, and forms a first positioning slot 1123 with the first seat 1122.
At least one of the first positioning element 112 and the second positioning element 113 is composed of a first part 1121 and a first seat 1122. If only one of the first positioning element 112 and the second positioning element 113 is composed of the first part 1121 and the first seat 1122, the other one can be designed into other structures, such as: the other is designed into a block structure, and a groove or a protrusion structure is formed therein to position one side of the fastening band 400; or the other one is designed into a table-shaped structure, and a fixing part similar to a magnetic attraction device, a buckle structure, a positioning pin shaft and the like is additionally arranged on the table-shaped structure.
Alternatively, the first member 1121 and the first seat 1122 can be connected by, but not limited to, bolting, clamping, riveting, welding, etc.
In the process of the strap sleeving, the first edge 410 and the second edge 420 of the strap are correspondingly inserted into the first positioning grooves 1123 on the two sides respectively, so that the first edge 410 and the second edge 420 are stably positioned, and the strap can be effectively unfolded. Meanwhile, the positioning is carried out by utilizing the groove structure, so that the positioning operation of the sleeve belt is more convenient, and the assembly efficiency of the battery is favorably improved.
According to some embodiments of the present application, optionally, please refer to fig. 7, the base 111 includes a second component 1111 and a second seat 1112. The second component 1111 is disposed on the second base 1112, and a second positioning groove 1113 is formed between the second base 1112 and the second base 1112 for at least inserting the third side 430.
The second positioning slot 1113 for at least the third side 430 to be inserted should be understood as: the second positioning slot 1113 may be inserted by only the third edge 430, or by the third edge 430 and a portion of the first edge 410 or a portion of the second edge 420. When the second positioning groove 1113 can be inserted by the third side 430 and a portion of the first side 410 or a portion of the second side 420 at the same time, the second positioning groove 1113 is bent on the base 111, that is, the second positioning groove 1113 has two sections: a first channel section 1114 and a second channel section 1115. At this time, the first slot section 1114 is arranged at an included angle with the second slot section 1115, and the third side 430 is inserted into the first slot section 1114. Second slot segment 1115 is inserted into either a portion of first side 410 or a portion of second side 420. The design can ensure that the fastening belt 400 is positioned on the positioning structure 110 more stably and accurately.
Alternatively, the second component 1111 and the second housing 1112 can be connected by, but not limited to, bolting, clamping, riveting, welding, etc.
In the taping process, the third edge 430 of the taping is inserted into the second positioning groove 1113, so that the fastening tape 400 can be positioned on the basis of the third edge, and the positioning accuracy is improved. Meanwhile, the groove structure is utilized for positioning, and in operation, an operator only needs to insert the third edge 430, so that the operation is more convenient, and the assembly efficiency of the battery is improved.
According to some embodiments of the present application, optionally, referring to fig. 1, the strap mechanism 100 further comprises a brace assembly 160. When the fastening belt 400 after strutting rises to the cover when the position outside electric core module 300, bearing subassembly 160 is used for bearing fastening belt 400.
When the strap is worn, the battery cell module 300 can be released after the fastening strap 400 is worn on the battery cell module 300, so that the battery cell module 300 rebounds. And at the in-process of kick-backing, electric core module 300 can not tensioning fastening area 400 immediately, and fastening area 400 has the condition emergence that drops again this moment. To this end, a brace member 160 is added to provide a brace support for the fastening strap 400.
In the supporting process, the supporting member 160 can move to the lower side of the fastening belt 400 when the fastening belt 400 reaches the position where the battery cell module 300 is sleeved with the fastening belt 400, and support the fastening belt 400. Of course, the support member 160 is always supported by the fastening belt 400, such as: the supporting member 160 can also be lifted and lowered synchronously with the positioning structure 110, so that the supporting member 160 and the fastening belt 400 can be kept in a supporting state at all times.
When the fastening belt 400 after strutting rises to the cover outside the battery cell module 300 under the effect of jacking ware 130, the battery cell module 300 begins the tensioning fastening belt 400. During this period, the bearing subassembly 160 bearing is in fastening area 400 below for the position of fastening area 400 keeps relatively fixed, avoids fastening area 400 to take place to drop when the tensioning, thereby guarantees that the lasso area is stable goes on.
According to some embodiments of the present application, optionally, referring to fig. 1, the holder assembly 160 includes a retractor 161 and a holder 162 coupled to an output shaft of the retractor 161. The retractor 161 is used to drive the supporting member 162 toward the fastening band 400 so that the supporting member 162 supports the fastening band 400.
The support member 162 is movable toward the fastening band 400 under the urging of the expansion element 161, so that the support of the fastening band 400 can be selectively achieved, for example: when the fastening band 400 rises to be sleeved outside the cell module 300, the support member 162 is moved to the bottom of the fastening band 400 by the expansion piece 161 and contacts with the same. At this time, the position design of the supporting member 162 needs to be consistent with the position of the fastening belt 400 when being sleeved with the battery cell module 300. Of course, in order to make the supporting member 162 support the fastening belt 400 better, the supporting member 162 may be designed as a sheet structure, and the sheet structure is bent so that the bent portion supports the fastening belt 400 better.
In addition, the supporting member 162 may support on either side of the fastening band 400 when supporting, which is not particularly limited in this embodiment. Of course, the supporting member 162 is supported on the fourth edge 440 of the fastening band 400, so as to avoid the structural congestion between the positioning structure 110 and the supporting member, and the overall band covering effect is better.
Alternatively, jack 161 may be, but is not limited to, an air cylinder, a hydraulic cylinder, an electric cylinder, or the like.
The expansion piece 161 is used for driving the supporting piece 162 to move to the lower part of the fastening belt 400 and supporting the same, so that the fastening belt 400 and the battery cell module 300 are not dropped when matched, and the stable operation of the belt sleeving operation is facilitated. When the fastening band 400 and the battery cell module 300 complete the taping, the support member 162 can be driven to retract by the expansion piece 161, so as to leave a space around the battery module, thereby preventing the support member 162 from interfering with the subsequent operation.
According to some embodiments of the present application, optionally, referring to fig. 4, the taping mechanism 100 further includes a first sensor 170. The first sensor 170 is used to detect whether the fastening band 400 is at a preset position on the battery cell module 300.
Alternatively, the first sensor 170 may be, but is not limited to, a pressure sensitive sensor, a photosensitive sensor, or the like.
Detect the position of fastening area 400 on electric core module 300 through first sensor 170 to whether install according to the testing result and target in place fastening area 400, be favorable to like this monitoring battery assembly quality, promote battery assembly's quality control.
According to some embodiments of the present application, a battery assembling system is also provided, please refer to fig. 1, fig. 2, and fig. 3, the battery assembling system includes a pressing mechanism 200 and the strap mechanism 100 of any of the above solutions. The extrusion mechanism 200 is located above the taping mechanism 100, and is used for loading and extruding the battery cell module 300. The first positioning element 112 and the second positioning element 113 are respectively located at two opposite sides of the pressing mechanism 200.
The pressing mechanism 200 is a device that presses the cell modules 300 loaded in parallel, so that the cell modules 300 are slightly compressed in structure. When fastening belt 400 after strutting is overlapped outside electric core module 300 like this, extrusion mechanism 200 lets out the power to electric core module 300, enables electric core module 300 resilience tensioning fastening belt 400. The battery cell module 300 is a module formed by arranging and splicing at least two battery cells 310 in parallel.
In addition, when the cell module 300 is loaded, the cells 310 may be sequentially arranged along the length direction of the first side 410 or the second side 420 of the fastening tape 400 to be combined into the cell module 300. At this time, the pressing direction of the pressing mechanism 200 is consistent with the longitudinal direction of the first side 410 or the second side 420. Of course, the taping effect of the battery is better when the pressing direction of the pressing mechanism 200 is specifically the direction from the fourth side 440 to the third side 430. To facilitate understanding of the length direction of the first side 410 or the second side 420, taking fig. 4 as an example, the length direction of the first side 410 or the second side 420 is S in fig. 4 3 The direction indicated by any arrow.
When the fastening belt 400 is positioned on the positioning structure 110, the pressing mechanism 200 is started to press the battery cell module 300; then, the driver 120 drives the first positioning element 112 and the second positioning element 113 to move away from each other, so as to open the fastener; after the battery cell module 300 is unfolded, the positioning structure 110 is driven to integrally lift by the jacking device 130, so that the unfolded fastening belt 400 is sleeved outside the battery cell module 300; at this moment, the extrusion mechanism 200 is controlled to release force to the cell module 300, so that the cell module 300 rebounds to tension the fastening belt 400, and automatic belt sleeving operation is completed.
According to some embodiments of the present application, optionally, referring to fig. 3, the pressing mechanism 200 includes a base 220 for loading the battery cell module 300, a limiting seat 230, and a pushing device 210. The pushing device 210 is used for pushing the battery cell module 300 along the length direction of the base 220, so that the battery cell module 300 is pressed against the limiting seat 230.
When the pushing device 210 pushes the battery cell module 300, the pushing stroke of the pushing device 210 needs to be reasonably controlled. The stroke cannot be too small nor too large. If the size is too small, slight structural compression cannot occur between the cell modules 300; if it is too large, the cell module 300 is easily crushed. For this reason, the pressing stroke of the presser 210 needs to be adjusted in accordance with the size of the actual fastening band 400. The pushing device 210 may be, but not limited to, a motor and screw rod combined structure, an air cylinder, a hydraulic cylinder, an electric cylinder, and the like. For conveniently promoting battery cell module 300, can set up ejector pad 240, ejector pad 240 and bulldozer 210 drive cooperation, transmit thrust to battery cell module 300 through ejector pad 240 on.
The arrangement of the base 220 in the battery assembly system should be: the length direction of the base 220 is maintained parallel to the length of the first side 410 or the second side 420. In addition, the position-limiting seat 230 may be disposed on the base 220 or not disposed on the base 220. Such as: the spacing block 230 is located on one side of the base 220 facing the datum 111.
In order to improve the assembly accuracy, a plurality of sets of sensors may be provided on the pressing mechanism 200 to determine whether the cell module 300 is in a desired position. Such as: the pressing mechanism 200 is provided with a second sensor 250, and the second sensor 250 is used for judging whether one side surface of the battery module exceeds a set position.
When bulldozing electric core module 300, start bulldozing ware 210, promote electric core module 300 along the length direction of base 220 for electric core module 300 one end supports on spacing seat 230, thereby makes electric core module 300 by stable compression deformation.
Referring to fig. 1, 2 and 4, according to some embodiments of the present application, a mechanism for quickly and automatically feeding a steel strip is provided, which includes a positioning structure 110, a driver 120, a lifter 130, a fastening belt 400 and a supporting member 160. The positioning structure 110 includes a reference 111, a first positioning member 112, and a second positioning member 113. In the action of the equipment, the robot automatically places the fastening belt 400 on the positioning structure 110, and places the pre-grouped battery cell modules 300 on the extrusion mechanism 200; when the extrusion mechanism 200 is pushed to the right side, the battery cell module 300 is extruded; after the pressing is in place, the driver 120 props open the periphery of the fastening belt 400; then, the jacking device 130 sleeves the expanded fastening belt 400 at the lower end of the battery cell module 300; at this time, the pressing mechanism 200 moves leftwards to release force, and the battery cell module 300 rebounds to tension the fastening belt 400. The supporting component 160 ensures that the steel belt does not fall off in the period; finally, electric core module 300 behind the earial stress firmly ties up together with fastening area 400.
Finally, it should be noted that: the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; these modifications and substitutions do not depart from the spirit of the embodiments of the present application, and they should be construed as being included in the scope of the claims and description of the present application. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. The present application is not intended to be limited to the particular embodiments disclosed herein but is to cover all embodiments that may fall within the scope of the appended claims.
Claims (15)
1. A strapping mechanism, comprising:
the positioning structure comprises a reference, a first positioning piece and a second positioning piece, wherein the first positioning piece and the second positioning piece are arranged oppositely, the first positioning piece and the second positioning piece are respectively used for positioning and matching with a first edge and a second edge which are opposite to each other on a fastening belt, and the reference is used for positioning and matching with a third edge which is connected between the first edge and the second edge on the fastening belt;
the driver is used for driving the first positioning piece and the second positioning piece to move away from or towards each other;
the jacking device is used for driving the positioning structure to move relative to the battery cell module, so that the propped fastening belt is sleeved outside the battery cell module.
2. The strapping mechanism as claimed in claim 1, wherein the number of the drivers is at least two, and the drivers are at least divided into a first driver and a second driver, and the first driver and the second driver correspondingly drive the first positioning member and the second positioning member to move away from or towards each other.
3. The strapping mechanism as claimed in claim 2, wherein the positioning structure further comprises a first beam provided with the first actuator and a second beam provided with the second actuator, wherein the first beam and the second beam can be driven by the jack to lift, and at least one of the first beam and the second beam is provided with the reference.
4. The strapping mechanism as claimed in claim 3, wherein the strapping mechanism further comprises a first coupling member and a first power device arranged on the first coupling member, wherein an output shaft of at least one of the lifters is connected with the first coupling member, and the first power device is used for driving the first beam to lift.
5. The strapping mechanism as claimed in claim 3 or 4, wherein the strapping mechanism further comprises a second adapter and a second power device arranged on the second adapter, an output shaft of at least one of the jacks is connected with the second adapter, and the second power device is used for driving the second beam to lift.
6. The strap mechanism according to any one of claims 3 to 5 further comprising a first base on which the first beam is slidably disposed and movable in a height direction of the first base.
7. The strapping mechanism as claimed in claim 6, wherein the first base is provided with a first guide rail extending along the height direction thereof, and the first beam is provided with a first slider engaged with the first guide rail.
8. The strapping mechanism as claimed in claim 6 or 7, wherein the strapping mechanism further comprises a second base opposite to the first base, a second guide rail is arranged on the second base in an extending manner along the height direction of the second base, and a second sliding block matched with the second guide rail is arranged on the second beam.
9. The strap mechanism according to any one of claims 1 to 8, wherein the first positioning element and/or the second positioning element comprises a first member and a first seat body in driving engagement with the driver, and the first member is disposed on the first seat body and forms a first positioning groove with the first seat body.
10. A strap mechanism according to any one of claims 1 to 9 wherein the datum comprises a second member and a second seat, the second member being disposed on the second seat and forming a second detent with the second seat for at least the third edge to be inserted into.
11. The strap mechanism of any one of claims 1 to 10, further comprising a support member for supporting the fastening strap when the stretched fastening strap is raised to a position where the stretched fastening strap is sleeved outside the cell module.
12. The strap mechanism of any one of claims 1 to 11 wherein the support member comprises an expansion device and a support member connected to an output shaft of the expansion device, the expansion device being configured to urge the support member towards the fastening strap such that the support member supports the fastening strap.
13. The strap mechanism of any one of claims 1 to 12, further comprising a first sensor for detecting whether the fastening strap is in a predetermined position on the cell module.
14. A battery assembling system, characterized in that, the battery assembling system includes an extrusion mechanism and the strap sleeving mechanism of any one of claims 1 to 13, the extrusion mechanism is located above the strap sleeving mechanism and is used for loading and extruding the battery cell module, and the first positioning member and the second positioning member are respectively located at two opposite sides of the extrusion mechanism.
15. The battery assembly system of claim 14, wherein the pressing mechanism includes a base for loading the cell module, a limiting seat, and a pushing device, and the pushing device is configured to push the cell module along a length direction of the base, so that the cell module is pressed against the limiting seat.
Priority Applications (1)
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CN202111243425.1A CN115832387A (en) | 2021-10-25 | 2021-10-25 | Belt sleeving mechanism and battery assembling system |
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CN202111243425.1A CN115832387A (en) | 2021-10-25 | 2021-10-25 | Belt sleeving mechanism and battery assembling system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117096463A (en) * | 2023-10-20 | 2023-11-21 | 江苏普正精密科技有限公司 | Lithium battery fastening belt winding machine |
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2021
- 2021-10-25 CN CN202111243425.1A patent/CN115832387A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117096463A (en) * | 2023-10-20 | 2023-11-21 | 江苏普正精密科技有限公司 | Lithium battery fastening belt winding machine |
CN117096463B (en) * | 2023-10-20 | 2023-12-22 | 江苏普正精密科技有限公司 | Lithium battery fastening belt winding machine |
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