CN115821006A - Automatic skip system for heat treatment furnace - Google Patents
Automatic skip system for heat treatment furnace Download PDFInfo
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- CN115821006A CN115821006A CN202211398947.3A CN202211398947A CN115821006A CN 115821006 A CN115821006 A CN 115821006A CN 202211398947 A CN202211398947 A CN 202211398947A CN 115821006 A CN115821006 A CN 115821006A
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- heat treatment
- treatment furnace
- automatic skip
- skip system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
The utility model relates to a heat treatment technical field, concretely, relate to automatic skip system for heat treatment furnace, through setting up omnidirectional drive device on the chassis, so that whole heat treatment furnace is with automatic skip system convenient the removal, and elevating system can make into feeding and discharging mechanism be located different height, with be applicable to different heat treatment furnaces, and make and remove conveyor and remove along the first direction for fixed conveyor, thereby the flexible of feeding and discharging mechanism has been realized, make heat treatment furnace with automatic skip system whole need not all get into heat treatment furnace, that is to say, make and remove conveyor stretch into the transport that can realize combined material blank or work piece in the heat treatment furnace, and after carrying the completion, make and remove conveyor and withdraw from heat treatment furnace, and utilize omnidirectional drive device conveniently to remove heat treatment furnace with automatic skip system from heat treatment furnace, thereby do benefit to and reduce idle time of idle equipment, fungible manual work, improve heat treatment furnace load and unload efficiency.
Description
Technical Field
The application relates to the technical field of heat treatment, in particular to an automatic skip car system for a heat treatment furnace.
Background
A composite material heat treatment furnace is a device for heating a composite material blank or a workpiece by utilizing heat converted by electric energy in the production of composite materials. The heat treatment furnace is internally provided with a material carrying platform for placing materials and a special skip car for discharging the materials. Each heat treatment furnace is provided with an independent special skip car, the skip car is driven by a rail wheel and only has the functions of moving back and forth and feeding and discharging materials, and when the skip car carries out tool unloading by a person, the skip car cannot leave the heat treatment furnace to carry out other operations; in actual production, in order to fully improve the utilization rate of equipment, the idle occupation of the equipment on the platform is reduced as much as possible, but the current special skip car cannot achieve the purpose.
Disclosure of Invention
The embodiment of the application provides an automatic skip system for a heat treatment furnace to solve the problem that the idle work of equipment cannot be reduced to the greatest extent by using a special skip at present.
In order to achieve the above purpose, the present application provides the following technical solutions:
the embodiment of the application provides an automatic skip system for heat treatment furnace, it includes:
the chassis is provided with an omnidirectional driving device;
the lifting mechanism is arranged on the chassis; and
a feed and discharge mechanism configured to enable the lift of the feed and discharge mechanism;
wherein the feeding and discharging mechanism comprises a fixed conveyor and a mobile conveyor configured to be movable in a first direction relative to the fixed conveyor.
In some possible embodiments, the feeding and discharging mechanism further comprises a supporting frame, and the fixed conveying device and the moving conveying device are respectively arranged on the supporting frame.
In some possible embodiments, the lifting mechanism comprises a linear driving device, a guide upright post and a limit block; the guide upright is provided with a guide groove, the limiting block is fixed on the supporting frame, the limiting block is limited in the guide groove, and the linear driving device is used for enabling the supporting frame to move along the length direction of the guide groove.
In some possible embodiments, the fixed conveying device comprises a first driving mechanism, a first roller frame and a plurality of first conveying rollers distributed at intervals along the length direction of the first roller frame; the first driving mechanism is used for driving the first conveying roller to rotate; the first roller frame is fixed on the supporting frame.
In some possible embodiments, the mobile conveyor device comprises a second driving mechanism, a second roller frame, and a plurality of second conveying rollers spaced apart along a length of the second roller frame; the second driving mechanism is used for driving the second conveying roller to rotate; the second roller frame is provided with a rail wheel, so that the second roller frame can move along the first direction, and the first direction is parallel to the length direction of the second roller frame.
In some possible embodiments, a push-pull mechanism is further disposed on the support frame, the push-pull mechanism includes a third driving mechanism, a chain, and a plurality of chain wheels mounted on the support frame, the chain is linked with the chain wheels, one end of the second roller frame is fixedly connected with the chain, and the third driving mechanism drives the chain to move, so that the second roller frame moves along the first direction.
In some possible embodiments, the mobile conveyor further comprises a plurality of jacking modules, and the plurality of jacking modules are distributed at intervals along the length direction of the second roller frame.
In some possible embodiments, the first drive mechanism, the second drive mechanism, and the third drive mechanism are all motors.
In some possible embodiments, the linear drive is a hydraulic cylinder, an air cylinder, or an electric cylinder.
In some possible embodiments, the number of the omnidirectional driving devices is multiple, and the multiple omnidirectional driving devices are uniformly distributed on the chassis.
Compared with the prior art, the automatic skip car system for the heat treatment furnace provided in the embodiment of the application has the following technical effects:
the utility model provides an automatic skip system for heat treatment furnace, through set up omnidirectional drive device on the chassis, so that whole heat treatment furnace is with automatic skip system convenient the removal, and elevating system can make feeding and discharging mechanism be located different height, so as to be applicable to different heat treatment furnaces, and make and remove conveyor and remove along the first direction for fixed conveyor, thereby the flexible of feeding and discharging mechanism has been realized, make the whole automatic skip system that need not all get into in the heat treatment furnace for heat treatment furnace, that is to say, make and remove conveyor and stretch into the transport that can realize combined material blank or work piece in the heat treatment furnace, and after the transport is accomplished, make and remove conveyor and withdraw from the heat treatment furnace, and utilize omnidirectional drive device to conveniently move away automatic skip system for heat treatment furnace from the heat treatment furnace, thereby do benefit to reduction equipment idle occupation time, fungible manual work, improve heat treatment furnace load-out efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a front view of an automatic skip system for a heat treatment furnace according to an embodiment of the present disclosure;
FIG. 2 is a top view of an automatic skip system for a heat treatment furnace according to an embodiment of the present disclosure;
FIG. 3 is an enlarged view of a portion of FIG. 1 at A;
fig. 4 is a partially enlarged schematic view of a portion B in fig. 2.
The drawings are numbered as follows:
101. a chassis; 102. a support frame; 103. moving the conveyor; 104. fixing the conveying device; 105. an omnidirectional driving device; 106. an obstacle avoidance sensor; 107. a guardrail; 108. a linear drive device; 109. a guide upright post; 110. a limiting block; 111. a guide groove; 112. a first drive mechanism; 113. a first roller frame; 114. a first conveying roller; 115. a second drive mechanism; 116. a second roller frame; 117. a second conveying roller; 118. a rail wheel; 119. a track groove; 120. a third drive mechanism; 121. and (4) a jacking module.
Detailed Description
In order to make the technical solutions and advantages of the embodiments of the present application more apparent, the following further detailed description of the exemplary embodiments of the present application with reference to the accompanying drawings makes it clear that the described embodiments are only a part of the embodiments of the present application, and are not exhaustive of all embodiments. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
In one or more embodiments, the present application provides an automatic skip system for a heat treatment furnace, comprising: the device comprises a chassis 101, a lifting mechanism and a feeding and discharging mechanism, wherein the chassis 101 is provided with an omnidirectional driving device 105; the lifting mechanism is arranged on the chassis 101; the lifting mechanism is configured to enable the feeding and discharging mechanism to lift and lower; the feeding and discharging mechanism includes a fixed conveyor 104 and a mobile conveyor 103, and the mobile conveyor 103 is configured to be movable in a first direction with respect to the fixed conveyor 104.
In the automatic skip car system for the heat treatment furnace in at least one embodiment of the present application, the omnidirectional driving device 105 is disposed on the chassis 101, so that the whole automatic skip car system for the heat treatment furnace can be conveniently moved, and the lifting mechanism can enable the feeding and discharging mechanism to be located at different heights so as to be capable of being in butt joint with the loading platforms of the heat treatment furnaces with different heights, and enable the movable conveying device 103 to move in a first direction relative to the fixed conveying device 104, thereby achieving extension and retraction of the feeding and discharging mechanism, so that the whole automatic skip car system for the heat treatment furnace does not need to enter the heat treatment furnace, that is, the movable conveying device 103 extends into the heat treatment furnace so as to achieve conveying of a composite material blank or a workpiece, and after the conveying is completed, the movable conveying device 103 exits from the heat treatment furnace, and the omnidirectional driving device 105 is used to conveniently move the automatic skip car system for the heat treatment furnace away from the heat treatment furnace, thereby being beneficial to reducing the occupied time of equipment, being capable of replacing manual operation, and improving the charging and discharging efficiency of the heat treatment furnace.
In some embodiments, the base pan 101 is substantially rectangular, which facilitates accommodation of the heat treatment furnace; the omnidirectional driving device 105 can adjust the direction of the whole skip car system, and is beneficial to front and back or left and right movement; in addition, suitable omni-directional drive arrangements 105 of the prior art may be employed as desired; the fixed conveying device 104 and the movable conveying device 103 are matched for use, so that the composite material blank or workpiece is conveyed, and the conveying path of the composite material blank or workpiece can be reduced; the worker places the composite material blank or workpiece on the fixed conveyor 104 outside the heat treatment furnace, and transfers the composite material blank or workpiece onto the mobile conveyor 103 through the fixed conveyor 104 to enter the interior of the heat treatment furnace through the mobile conveyor 103.
In some embodiments, the feeding and discharging mechanism further comprises a supporting frame 102, and the fixed conveyor 104 and the movable conveyor 103 are respectively disposed on the supporting frame 102. By means of a support frame 102 to support a fixed conveyor 104 and a mobile conveyor 103. In one embodiment, the fixed conveyors 104 are four in number, respectively two conveying groups, each conveying group including two fixed conveyors 104; the number of the mobile conveying devices 103 is two; a track groove 119 is formed between the two fixed conveying devices 104 in each conveying group, and one movable conveying device 103 is correspondingly arranged in each track groove 119. The conveying direction of the fixed conveyor 104 is parallel to the conveying direction of the mobile conveyor 103.
In some embodiments, the number of the omnidirectional driving devices 105 is multiple, and the multiple omnidirectional driving devices 105 are uniformly distributed on the chassis 101, for example, the number of the omnidirectional driving devices 105 is 4, and the 4 omnidirectional driving devices 105 are respectively located at four corners of the chassis 101; two corners at the front end and two corners at the rear end of the chassis 101 in the length direction are respectively provided with an obstacle avoidance sensor 106 for avoiding collision between the circumference of the chassis 101 and other objects, and the laser obstacle avoidance sensor is illustratively a laser obstacle avoidance sensor or an infrared laser obstacle avoidance sensor; the omni-directional drive 105 is designed to be independently suspended to reduce the vibration of the skip car system.
In some embodiments, the long sides of the supporting frame 102 are respectively provided with a detachable guard rail 107, for example, the long sides of the supporting frame 102 are fixed with sleeves, and the bottoms of the guard rails 107 are provided with insertion rods inserted into the sleeves, so as to detachably connect the guard rails 107 to the supporting frame 102.
In some embodiments, the lifting mechanism includes a linear drive 108, a guide post 109, and a stop block 110; the guide column 109 is provided with a guide groove 111, the stopper 110 is fixed on the support frame 102, the stopper 110 is limited in the guide groove 111, and the linear driving device 108 is used for moving the support frame 102 along the length direction of the guide groove 111. This is advantageous to prevent the support frame 102 from rotating in the horizontal plane during the lifting process, so that the feeding and discharging mechanism can be lifted and lowered smoothly.
In one embodiment, the length direction of the guide slot 111 is parallel to the length direction of the guide post 109; the number of lifting mechanisms is 4, and 4 lifting mechanisms are located below the support frame 102, wherein 2 lifting mechanisms are located near one long side of the support frame 102, and the other 2 lifting mechanisms are located near the other opposite long side of the support frame 102. The bottom end of the guide upright 109 is fixedly connected with the chassis 101. The support frame 102 has avoidance recesses at opposite sides in the longitudinal direction for mounting the lifting mechanism.
In some embodiments, the linear drive 108 is a telescopic device, the end of the telescopic rod of the telescopic device is fixedly connected with the support frame 102; illustratively, the telescopic device is a hydraulic cylinder, an air cylinder or an electric cylinder; the lifting of the supporting frame 102 is conveniently realized through the telescopic device, and in addition, the lifting mechanism has the characteristics of stable lifting type large tonnage and long stroke.
In some embodiments, the stationary conveying device 104 includes a first driving mechanism 112, a first roller frame 113, and a plurality of first conveying rollers 114 spaced apart along a length of the first roller frame 113; the first driving mechanism 112 is used for driving the first conveying roller 114 to rotate; the first roller frame 113 is fixed to the support frame 102. In one embodiment, each first conveying roller 114 is provided with a chain wheel, two adjacent first conveying rollers 114 are driven by a chain, and the first driving mechanism 112 and the first conveying roller 114 closest to the first driving mechanism are driven by a chain, so that the plurality of first conveying rollers 114 are linked.
In some embodiments, the mobile conveyor 103 includes a second drive mechanism 115, a second roller frame, and a plurality of second conveyor rollers 117 spaced apart along a length of the second roller frame; the second driving mechanism 115 is used for driving the second conveying roller 117 to rotate; the second roller frame is provided with rail wheels 118 to enable the second roller frame to move in a first direction, which is parallel to the length direction of the second roller frame. In one embodiment, each second conveying roller 117 is provided with a chain wheel, two adjacent second conveying rollers 117 are in chain transmission, and the second driving mechanism 115 and the second conveying roller 117 closest to the second driving mechanism are in chain transmission, so that the plurality of second conveying rollers 117 are linked; the rail wheel 118 can roll in the rail groove 119, and after the moving conveyor 103 is extended, the rail wheel 118 can move along the surface of the guide rail in the heat treatment furnace.
In some embodiments, the supporting frame 102 is further provided with a push-pull mechanism, the push-pull mechanism includes a third driving mechanism 120, a chain and a plurality of chain wheels mounted on the supporting frame 102, the chain is linked with the chain wheels, one end of the second roller frame is fixedly connected with the chain, and the third driving mechanism 120 drives the chain to move, so that the second roller frame moves along the first direction, that is, the extension or retraction of the mobile conveying device 103 is realized.
In some embodiments, the mobile conveying device 103 further includes a plurality of jacking modules 121, the plurality of jacking modules 121 are distributed at intervals along the length direction of the second roller frame, and the jacking modules 121 are hydraulic cylinders or electric cylinders, so as to conveniently support the second roller frame. When the composite material blank or workpiece is conveyed in the heat treatment furnace, the composite material blank or workpiece is positioned above the material carrying platform, after the composite material blank or workpiece is conveyed in place, the jacking module 121 and the lifting mechanism are simultaneously lowered for a certain height, two ends of the composite material blank or workpiece in the width direction (the width direction of the composite material blank or workpiece is parallel to the width direction of the movable conveying device 103) are contacted with the upper surface of the material carrying platform, and the composite material blank or workpiece is conveyed. After the conveying is finished, the third driving mechanism is started to enable the movable conveying device 103 to return to the initial position, then the lifting mechanism descends to return to the initial position, the automatic skip car system for the heat treatment furnace returns to the feeding and discharging area, and the material charging operation is finished. It should be noted that the above processes are performed in reverse, and the discharging operation of the material can be completed.
In some embodiments, the first driving mechanism 112, the second driving mechanism 115, and the third driving mechanism 120 are all motors, which facilitate the rotation of the first roller and the second roller and the extension and retraction of the mobile conveying device 103.
In summary, the automatic skip car system for the heat treatment furnace in the embodiment of the present application has at least the following advantages: the automation, the intellectualization and the efficiency of the material entering and exiting the heat treatment furnace are effectively improved; the trackless omnidirectional design is adopted, the automatic transfer and automatic feeding and discharging functions are realized, and the off-position loading and unloading of the skip car can be realized; the cross-region automatic transfer and the automatic loading and unloading operation of large-size batch thermal structure composite material parts are facilitated, and the production efficiency and the production automation are effectively improved.
While the preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including the preferred embodiment and all changes and modifications that fall within the scope of the present application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.
Claims (10)
1. An automatic skip system for a heat treatment furnace, comprising:
the chassis is provided with an omnidirectional driving device;
the lifting mechanism is arranged on the chassis; and
a feed and discharge mechanism configured to enable the feed and discharge mechanism to be raised and lowered;
wherein the feeding and discharging mechanism comprises a fixed conveyor and a mobile conveyor configured to be movable in a first direction relative to the fixed conveyor.
2. The automatic skip system for heat treatment furnace according to claim 1, wherein said feeding and discharging mechanism further comprises a support frame, and said fixed conveyor and said moving conveyor are respectively disposed on said support frame.
3. The automatic skip system for the heat treatment furnace according to claim 2, wherein the elevating mechanism comprises a linear driving device, a guide column and a limiting block; the guide upright is provided with a guide groove, the limiting block is fixed on the supporting frame, the limiting block is limited in the guide groove, and the linear driving device is used for enabling the supporting frame to move along the length direction of the guide groove.
4. The automatic skip system for the heat treatment furnace according to claim 3, wherein the fixed conveying device comprises a first driving mechanism, a first roller frame and a plurality of first conveying rollers spaced along a length direction of the first roller frame; the first driving mechanism is used for driving the first conveying roller to rotate; the first roller frame is fixed on the supporting frame.
5. The automatic skip system for the heat treatment furnace according to claim 4, wherein the moving conveyor comprises a second driving mechanism, a second roller frame, and a plurality of second conveying rollers spaced along a length direction of the second roller frame; the second driving mechanism is used for driving the second conveying roller to rotate; the second roller frame is provided with a rail wheel to enable the second roller frame to move along the first direction, and the first direction is parallel to the length direction of the second roller frame.
6. The automatic skip system for the heat treatment furnace according to claim 5, wherein the supporting frame is further provided with a push-pull mechanism, the push-pull mechanism comprises a third driving mechanism, a chain and a plurality of chain wheels mounted on the supporting frame, the chain is linked with the chain wheels, one end of the second roller frame is fixedly connected with the chain, and the third driving mechanism drives the chain to move, so that the second roller frame moves along the first direction.
7. The automatic skip system for the heat treatment furnace according to claim 5, wherein the moving conveyor further comprises a plurality of jacking modules, and the plurality of jacking modules are spaced along the length direction of the second roller frame.
8. The automatic skip system for heat treatment furnaces as claimed in claim 6, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism are all motors.
9. The automatic skip system for heat treatment furnace according to any one of claims 3 to 8, wherein the linear driving means is a hydraulic cylinder, an air cylinder or an electric cylinder.
10. The automatic skip system for the heat treatment furnace according to any one of claims 1 to 8, wherein the number of the omnidirectional driving devices is plural, and the plural omnidirectional driving devices are uniformly distributed on the chassis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211398947.3A CN115821006A (en) | 2022-11-09 | 2022-11-09 | Automatic skip system for heat treatment furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211398947.3A CN115821006A (en) | 2022-11-09 | 2022-11-09 | Automatic skip system for heat treatment furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115821006A true CN115821006A (en) | 2023-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211398947.3A Pending CN115821006A (en) | 2022-11-09 | 2022-11-09 | Automatic skip system for heat treatment furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115821006A (en) |
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2022
- 2022-11-09 CN CN202211398947.3A patent/CN115821006A/en active Pending
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