CN115820359B - Automatic fermentation device for brewing raw materials - Google Patents
Automatic fermentation device for brewing raw materials Download PDFInfo
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- CN115820359B CN115820359B CN202211270286.6A CN202211270286A CN115820359B CN 115820359 B CN115820359 B CN 115820359B CN 202211270286 A CN202211270286 A CN 202211270286A CN 115820359 B CN115820359 B CN 115820359B
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- 238000000855 fermentation Methods 0.000 title claims abstract description 126
- 230000004151 fermentation Effects 0.000 title claims abstract description 126
- 239000002994 raw material Substances 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000006073 displacement reaction Methods 0.000 claims description 18
- 238000005096 rolling process Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 210000000056 organ Anatomy 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 9
- 241000894006 Bacteria Species 0.000 abstract description 3
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The invention discloses an automatic fermentation device for brewing raw materials, which comprises a fermentation tank and a fermentation tank arranged in the fermentation tank, wherein the fermentation tank comprises a tank body and a tank cover, supporting shafts are arranged on the side walls of two sides of the tank body, one end of the fermentation tank is provided with a temperature control device, the temperature control device comprises a gantry crane and a supporting plate which is hung on the gantry crane, a plurality of mixers are arranged on the supporting plate, an air supply pipe which can extend into the bottom of the tank is arranged between adjacent mixers, an exhaust pipe is arranged on the supporting plate on one side of the air supply pipe, temperature sensors are arranged on the outer wall of the air supply pipe and in the exhaust pipe, a liquid supply pipe is also arranged on the supporting plate, and travelling mechanisms for driving the fermentation tank to move are arranged on two sides of the fermentation tank. According to the invention, the fermentation box is matched with the temperature control device, so that the raw materials can be cooled to a constant temperature, and the fermentation bacteria liquid is sprayed on the brewing raw materials through the liquid supply pipe to assist fermentation, so that the accurate control of the temperature of the brewing raw materials can be realized, and the quality of brewed wine is ensured.
Description
Technical Field
The invention relates to the field of brewing equipment, in particular to an automatic brewing raw material fermentation device.
Background
The brewing process is to utilize microorganism fermentation to produce alcoholic beverage with certain concentration, and the key point of brewing is to ferment raw materials, if the wine with better quality is to be brewed, the fermentation condition needs to be strictly controlled, namely the tightness of a container in the fermentation process needs to be ensured, meanwhile, the accurate control of the fermentation temperature needs to be ensured, the existing fermentation mainly comprises the steps of mixing distiller's yeast into the steamed raw materials through a stirrer, the temperature needs to be controlled in a certain range after the raw materials are steamed, and the distiller's yeast can be ensured to be normally fermented, but the temperature loss is faster after the raw materials are stirred, and if the temperature is lower than a certain amount, the fermentation of the distiller's yeast can be influenced, so that the quality of the wine can be influenced, and a device for controlling the fermentation of the raw materials needs to be designed.
Disclosure of Invention
The invention aims to provide an automatic fermentation device for brewing raw materials, which can cool steamed raw materials to a specified temperature and can control the fermentation temperature of the raw materials.
The invention aims at realizing the following technical scheme:
the utility model provides an automatic fermenting installation of making wine raw materials, includes the fermentation vat and places the fermentation vat in the fermentation vat, the fermentation vat includes box and the case lid of articulated on the box, install the back shaft on the lateral wall of box both sides, the temperature regulating device with the raw materials packing into fermentation vat is installed to fermentation vat one end, temperature regulating device includes the gantry crane and hangs the backup pad of installing on the gantry crane, installs many mixers along box length direction in the backup pad, installs the blast pipe that can stretch into the bottom half between the adjacent mixer, installs the blast pipe in the backup pad of blast pipe one side, all install temperature sensor in the outer wall and the blast pipe of blast pipe, still install the feed pipe that carries the zymotic fluid in the backup pad, the running gear that drives the fermentation vat and remove is installed to fermentation vat both sides.
The fermentation tank both sides processing has the spacing groove of installation running gear, vertically set up many logical grooves with spacing groove intercommunication on the fermentation tank, the interval adaptation of interval and the adjacent box on the back shaft between the adjacent logical groove, install the inflatable balloon on the lateral wall of logical groove both sides.
The walking mechanism comprises a track and four-wheel displacement vehicles movably mounted on the track, the track is located on two sides of a limit groove, a fracture aligned with the through groove is formed in the track between the limit groove and the fermentation groove, the four-wheel displacement vehicles are of a C type, a C-shaped opening of each four-wheel displacement vehicle faces the fermentation groove, a support frame is vertically mounted in each C-shaped four-wheel displacement vehicle, the bottom of each support frame stretches into the corresponding limit groove, a screw rod is vertically mounted in each support frame, a motor for driving the screw rod to rotate is mounted at the top of each support frame, a sliding block is connected to the screw rod in a threaded mode, a sliding groove for limiting the sliding block is formed in each support frame, and an automatic clamping jaw for clamping a supporting shaft is mounted on the side wall of each sliding block close to one side of the box body.
The novel automatic clamping jaw is characterized in that a groove is formed in the inner wall of the box cover, an organ cover is arranged in the groove, a baffle is arranged at one end of the organ cover, a compression-resistant pipe is arranged at the top of the box cover, one end of the compression-resistant pipe penetrates through the box cover and is arranged in the groove, the other end of the compression-resistant pipe extends to the upper portion of the supporting shaft, a quick-connection female head with an air leakage-proof function is arranged on the supporting frame, an air pump is arranged on the supporting frame, an air outlet of the air pump is connected with a quick-connection male head through a flexible pipeline, and the quick-connection male head is arranged on one side of the automatic clamping jaw.
The top of the fermentation tank is provided with a sealing device, the sealing device comprises a film rolling pulley arranged on a rail and a film rolling shaft arranged on the film rolling pulley, and sealing felt cloth paved at the top of the fermentation tank is wound on the film rolling shaft.
The automatic brewing raw material fermentation device provided by the invention has the beneficial effects that:
(1) The fermentation tank is matched with the temperature control device, so that the steamed brewing raw material can be cooled to a constant temperature, and then fermentation bacteria liquid is sprayed on the brewing raw material through the liquid supply pipe to assist fermentation, and the fermentation tank can be conveyed into the fermentation tank to perform fermentation operation by matching with the travelling mechanism, so that the temperature of the brewing raw material can be accurately controlled, the quality of brewed wine is ensured, meanwhile, the manual operation can be avoided, and the manual labor intensity is effectively reduced;
(2) Through the through groove between the fermentation groove and the limit groove, the fermentation box can be completely placed in the fermentation groove so as to ensure the fermentation operation of the raw materials;
(3) By arranging the travelling mechanism, the fermentation tank can be easily filled into the fermentation tank, so that the process of manually transferring raw materials into the fermentation tank is avoided, and the labor intensity of manpower is greatly reduced;
(4) Through installing the organ cover in the case lid, the air content in the box of very big reduction to guarantee that the raw materials can be stable ferment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic top view of an embodiment of the present invention.
Fig. 2 is a cross-sectional view taken along line a-a of fig. 1.
Fig. 3 is a schematic structural diagram of a temperature control device according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a travelling mechanism according to an embodiment of the present invention.
Reference numerals: 1. a fermentation tank; 11. a limit groove; 12. a through groove; 13. an inflatable airbag; 2. a fermentation tank; 21. a case; 22. a case cover; 23. a support shaft; 24. a groove; 25. an organ cover; 26. a baffle; 27. a pressure-resistant tube; 28. quickly connecting the female joint; 3. a temperature control device; 31. a gantry crane; 32. a support plate; 33. a stirrer; 34. an air supply pipe; 35. an exhaust pipe; 36. a temperature sensor; 37. a liquid supply pipe; 4. a walking mechanism; 41. a track; 42. a fracture; 43. a four-wheel displacement vehicle; 44. a support frame; 45. a screw rod; 46. a motor; 47. a slide block; 48. a chute; 49. automatic clamping jaw; 5. an air pump; 51. a flexible conduit; 52. quickly connecting a male head; 6. a sealing device; 61. film rolling pulley; 62. a film winding shaft; 63. sealing felt cloth.
Detailed Description
Examples
As shown in fig. 1 to 4, the automatic fermentation device for brewing materials provided in this embodiment comprises a fermentation tank 1 and a fermentation tank 2 placed in the fermentation tank 1, the fermentation tank 2 comprises a tank body 21 and a tank cover 22 hinged on the tank body 21, supporting shafts 23 are installed on the side walls of two sides of the tank body 21, the supporting shafts 23 are connecting parts for moving the fermentation tank 2, a temperature control device 3 for loading materials into the fermentation tank 2 is installed at one end of the fermentation tank 1, the temperature control device 3 is used for controlling the temperature of the materials loaded in the fermentation tank 2, the temperature control device 3 comprises a gantry 31 and a supporting plate 32 hung on the gantry 31, the supporting plate 32 is adjusted in height by the gantry 31, a plurality of mixers 33 are installed on the supporting plate 32 along the length direction of the tank body 21, the mixers 33 turn over the materials in the tank body 21 after the supporting plate 32 descends so as to conveniently dissipate heat in the steamed materials, in order to improve the cooling efficiency, an air supply pipe 34 which can extend into the bottom of the box body 21 is arranged between adjacent mixers 33, the air supply pipe 34 is matched with a fan for use, normal-temperature air is blown into the bottom of the box body 21, so that the temperature in raw materials is dispersed, as the raw materials are steamed and boiled, a great amount of water vapor is contained in the heat, in order to prevent the water vapor from volatilizing to influence the humidity, an exhaust pipe 35 is arranged on a supporting plate 32 on one side of the air supply pipe 34, the exhaust pipe 35 is matched with an exhaust fan for use, the heat and the water vapor are discharged, the outer wall of the air supply pipe 34 and the exhaust pipe 35 are both internally provided with temperature sensors 36, the temperature sensors 36 arranged on the outer wall of the air supply pipe 34 are used for detecting the temperature in the box body 21, the temperature sensors 36 arranged in the exhaust pipe 35 are used for detecting the temperature of the discharged gas, and the temperature of the raw materials can be judged in real time by utilizing multi-point temperature measurement so as to judge the time of mixing into distiller's yeast, in order to ensure that the fermentation bacteria of the distiller's yeast can be conveniently mixed into the raw materials, the distiller's yeast is firstly mixed into warm water to prepare fermentation liquor, a liquid supply pipe 37 for conveying the fermentation liquor is further arranged on the supporting plate 32, the liquid supply pipe 37 is used for spraying the fermentation liquor and simultaneously stirring the raw materials by the stirrer 33, so that the uniformity of the raw materials and the fermentation liquor is improved, the two sides of the fermentation tank 1 are provided with travelling mechanisms 4 for driving the fermentation tank 2 to move, and the travelling mechanisms 4 are used for conveying the tank body 21 mixed with the fermentation liquor into the fermentation tank 1 for fermentation operation.
In order to facilitate the running mechanism 4 to move the fermentation tank 2 filled with raw materials, as shown in fig. 1 and 2, limit grooves 11 for installing the running mechanism 4 are processed on two sides of the fermentation tank 1, a plurality of through grooves 12 communicated with the limit grooves 11 are vertically formed in the fermentation tank 1, the distance between every two adjacent through grooves 12 is matched with the distance between supporting shafts 23 on the adjacent tank bodies 21, after the tank bodies 21 are placed in the fermentation tank 1, the supporting shafts 23 protruding from two sides of the tank bodies 21 are positioned in the through grooves 12, inflatable air bags 13 are mounted on the side walls on two sides of the through grooves 12, and the inflatable air bags 13 can be sealed after the fermentation tank 2 is completely placed in a fermentation tank so as to ensure that the raw materials can be fermented in a closed manner.
In order to be convenient to pack the fermentation tank 2 into the fermentation tank 1, as shown in fig. 4, the running gear 4 includes track 41 and movable four-wheel displacement car 43 of installing on track 41, track 41 is located the spacing groove 11 both sides, and track 41 that is located between spacing groove 11 and the fermentation tank 1 is equipped with the fracture 42 that aligns with logical groove 12, and the wheel spacing on four-wheel displacement car 43 is greater than the width of fracture 42, adopts the four-wheel positioning car simultaneously and can be when one of them wheel strides fracture 42, and all the other three supporting wheels still can provide stable support, so as to guarantee the stability of fermentation tank 2 transportation, four-wheel displacement car 43 is the C type, and four-wheel displacement car 43's C type opening is the fermentation tank 1, and the support frame 44 is installed in the four-wheel displacement car 43 of C type vertically, and the support frame 44 bottom stretches into in the spacing groove 11, and the vertical lead screw 45 of installing in the support frame 44, the motor 46 that drives lead screw 45 rotation is installed at the top of support frame 44, threaded connection has slider 47 on the lead screw 45, the last processing has the spout 48 to the slider spacing of slider, and motor 46 drives the slider 47 when one of wheels strides across fracture 42, and the slider 47 can realize that the accurate displacement of the corresponding position of the slider 47 is detected to the side wall of the four-wheel displacement car 43, and the position of the slider is located in order to realize that the corresponding position of the slider is located at the side of the position of the slider 47, and is located at the side of the position of the automatic position of the slider 47, and can be detected to realize the position to be detected to the slider and the position to the slider and the side of the slider and is located at the position 47.
Because the raw materials in the box 21 need turn, consequently the raw materials in the box 21 can not fill, otherwise can cause the raw materials to drop, and can leave very big space in the unfilled box 21, and the air in the space can influence fermentation effect, in order to reduce the air content in the box 21, as shown in fig. 2, processing has recess 24 on the inner wall of case lid 22, installs organ cover 25 in the recess 24, and baffle 26 is installed to organ cover 25 one end, the compressive tube 27 is installed at the case lid 22 top, and compressive tube 27 one end passes case lid 22 and arranges in inside recess 24, and compressive tube 27's the other end extends to the back shaft 23 top to install the quick-connect female joint 28 that has the gas leakage prevention function, install air pump 5 on the support frame 44, the gas outlet of air pump 5 is connected with quick-connect male joint 52 through flexible pipeline 51, and the quick-connect male joint 52 is installed in automatic clamping jaw 49 one side, and automatic clamping jaw 49 is in clamping jaw 49 when the back support shaft 23, and the quick-connect male joint 52 and quick-connect female joint 28 intercommunication, after the box 21 is put, air pump 5 to blow into the air in the box 21, the effect with the influence fermentation effect with the air is blown into with the air in the box 21.
Since the fermentation process needs to be sealed, as shown in fig. 1, the top of the fermentation tank 1 is provided with a sealing device 6, the sealing device 6 comprises a film rolling pulley 61 installed on a track 41 and a film rolling shaft 62 installed on the film rolling pulley 61, a sealing felt 63 paved on the top of the fermentation tank 1 is wound on the film rolling shaft 62, after the fermentation tank 2 is placed, the film rolling pulley 61 moves on the track 41, and the sealing felt 63 on the film rolling shaft 62 is dragged to cover the top of the fermentation tank 1, so that the fermentation effect is ensured.
The application method of the invention is as follows:
when in use, firstly, the steamed raw materials are sent into the box body 21, then the box body 21 is sent into the lower part of the gantry crane 31, the gantry crane 31 drives the supporting plate 32 to move downwards and stretch into the box body 21, the stirrer 33 stirs the raw materials at the moment, meanwhile, the air supply pipe 34 supplies normal-temperature air into the box body 21 for rapidly cooling the raw materials to a set temperature, after the raw materials are cooled, the liquid supply pipe 37 sprays fermentation liquor on the raw materials, then a worker covers the cover plate, four-wheel displacement vehicles 43 on two sides of the fermentation tank 1 move to one side of the fermentation tank 2, a motor 46 on the supporting frame 44 works to drive a screw 45 to rotate, a sliding block 47 on the screw 45 moves downwards until an electric clamping jaw contacts with the supporting shaft 23, then the electric clamping jaw clamps the supporting shaft 23, at the moment, the motor 46 is reversed to lift the box body 21, the four-wheel displacement vehicle 43 advances along the track 41 to move the fermentation tank 2 to the upper side of the fermentation tank 1, then the motor 46 drives the screw 45 to rotate to enable the sliding block 47 to move downwards, the fermentation tank 2 is placed in the fermentation tank 1, after the fermentation tank 2 is placed, the air pump 5 inflates the tank cover 22 to enable the baffle 26 to move downwards to fill the space in the tank body 21 and reduce the air content in the fermentation tank 1, then the travelling mechanism 4 moves to one side of the portal frame again to wait for the placement of the next fermentation tank 2, after the placement of the fermentation tank 2 is completed, the travelling mechanism 4 moves to the side close to the portal crane 31, the film rolling pulley 61 drags the film rolling shaft 62 to lay the seal felt 63 on the fermentation tank 1, and simultaneously the inflatable air bag 13 is inflated to seal the fermentation tank 1 to wait for the fermentation of raw materials.
By adopting the scheme, the temperature of raw material fermentation can be stably controlled, so that the quality of brewed wine is ensured, and raw materials can be easily fed into the fermentation tank 1 for fermentation operation by utilizing the cooperation of the temperature control device 3 and the travelling mechanism 4, so that the labor intensity of manpower can be effectively reduced, and a small amount of workers are required for brewing in a brewery to finish the wine brewing operation.
The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any modification and substitution based on the technical scheme and the inventive concept provided by the present invention should be covered in the scope of the present invention. It should be noted that the structures or components illustrated in the drawings are not necessarily drawn to scale, and that descriptions of well-known components and processing techniques and procedures are omitted so as not to unnecessarily limit the present invention.
Claims (5)
1. An automatic fermenting installation of making wine raw materials, its characterized in that: including the fermentation vat and place the fermentation vat in the fermentation vat, the fermentation vat includes box and the case lid of articulated on the box, install the back shaft on the lateral wall of box both sides, the temperature regulating device with the fermentation vat is installed to fermentation vat one end, the temperature regulating device includes the portal crane and hangs the backup pad of installing on the portal crane, installs many mixers along box length direction in the backup pad, installs the gas supply pipe that can stretch into the bottom of the case portion between the adjacent mixer, installs the blast pipe in the backup pad of gas supply pipe one side, temperature sensor is all installed in the outer wall of gas supply pipe and the blast pipe, still install the feed pipe that carries the zymotic fluid in the backup pad, the running gear that drives the fermentation vat and remove is installed to the fermentation vat both sides.
2. The brewing material automatic fermentation device according to claim 1, wherein: the fermentation tank both sides processing has the spacing groove of installation running gear, vertically set up many logical grooves with spacing groove intercommunication on the fermentation tank, the interval adaptation of interval and the adjacent box on the back shaft between the adjacent logical groove, install the inflatable balloon on the lateral wall of logical groove both sides.
3. The brewing material automatic fermentation device according to claim 2, wherein: the walking mechanism comprises a track and four-wheel displacement vehicles movably mounted on the track, the track is located on two sides of a limit groove, a fracture aligned with the through groove is formed in the track between the limit groove and the fermentation groove, the four-wheel displacement vehicles are of a C type, a C-shaped opening of each four-wheel displacement vehicle faces the fermentation groove, a support frame is vertically mounted in each C-shaped four-wheel displacement vehicle, the bottom of each support frame stretches into the corresponding limit groove, a screw rod is vertically mounted in each support frame, a motor for driving the screw rod to rotate is mounted at the top of each support frame, a sliding block is connected to the screw rod in a threaded mode, a sliding groove for limiting the sliding block is formed in each support frame, and an automatic clamping jaw for clamping a supporting shaft is mounted on the side wall of each sliding block close to one side of the box body.
4. The brewing material automatic fermentation device according to claim 3, wherein: the novel automatic clamping jaw is characterized in that a groove is formed in the inner wall of the box cover, an organ cover is arranged in the groove, a baffle is arranged at one end of the organ cover, a compression-resistant pipe is arranged at the top of the box cover, one end of the compression-resistant pipe penetrates through the box cover and is arranged in the groove, the other end of the compression-resistant pipe extends to the upper portion of the supporting shaft, a quick-connection female head with an air leakage-proof function is arranged on the supporting frame, an air pump is arranged on the supporting frame, an air outlet of the air pump is connected with a quick-connection male head through a flexible pipeline, and the quick-connection male head is arranged on one side of the automatic clamping jaw.
5. The brewing material automatic fermentation device according to claim 3, wherein: the top of the fermentation tank is provided with a sealing device, the sealing device comprises a film rolling pulley arranged on a rail and a film rolling shaft arranged on the film rolling pulley, and sealing felt cloth paved at the top of the fermentation tank is wound on the film rolling shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211270286.6A CN115820359B (en) | 2022-10-18 | 2022-10-18 | Automatic fermentation device for brewing raw materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211270286.6A CN115820359B (en) | 2022-10-18 | 2022-10-18 | Automatic fermentation device for brewing raw materials |
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| CN115820359A CN115820359A (en) | 2023-03-21 |
| CN115820359B true CN115820359B (en) | 2024-04-05 |
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| CN115820359A (en) | 2023-03-21 |
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