CN115819917B - ABS composite material and preparation method and application thereof - Google Patents

ABS composite material and preparation method and application thereof Download PDF

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Publication number
CN115819917B
CN115819917B CN202211655487.8A CN202211655487A CN115819917B CN 115819917 B CN115819917 B CN 115819917B CN 202211655487 A CN202211655487 A CN 202211655487A CN 115819917 B CN115819917 B CN 115819917B
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resin
abs
parts
nitrile rubber
powder
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CN115819917A (en
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罗鹏
陈平绪
叶南飚
胡志华
汪海
李�诚
徐冲
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Kingfa Science and Technology Co Ltd
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Kingfa Science and Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The invention discloses an ABS composite material, a preparation method and application thereof, and relates to the field of high polymer materials. Comprises the following components in parts by weight: ABS resin: 50-90 parts; nitrile rubber powder master batch: 10-50 parts; and (3) a lubricant: 0.1 to 1 part; an antioxidant: 0.5-2 parts of nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, wherein the cross-linking degree of the nitrile glove powder is more than or equal to 80%; the average particle size of the butyronitrile glove powder is below 0.5 mm. The particle size of the nitrile rubber powder is limited, and the carrier resin is added to obtain direct processability, so that the characteristics of easy adhesion and difficult storage under the room temperature condition can be solved, the masterbatch is uniformly dispersed in the matrix resin which is the same as the carrier resin, a better reinforcing and toughening effect is achieved after secondary dispersion, the surface glossiness of the composite material is kept higher, and the recycling value of the high-crosslinking-degree nitrile rubber powder can be improved.

Description

ABS composite material and preparation method and application thereof
Technical Field
The invention relates to the field of high polymer materials, in particular to an ABS composite material and a preparation method and application thereof.
Background
In recent years, the nitrile glove achieves extremely large-scale usage, but the recycling treatment of the nitrile glove is a difficult problem, and the main reason is that the nitrile glove is rubber formed by vulcanizing and crosslinking powder nitrile resin, the internal structure of the nitrile glove is a crosslinked structure and cannot be directly subjected to melt processing treatment, so that the nitrile glove is a realistic and feasible treatment method for grinding the nitrile glove. However, the glass transition temperature of the rubber is lower, the rubber is in an elastomer state at normal temperature, the rubber is extremely easy to be adhered again after being ground, the rubber is not easy to store and apply, the product performance of the ground butyronitrile glove powder applied cannot meet the requirements, and the higher the crosslinking degree is, the lower the utilizable value is.
The recovery treatment of rubber is a current problem, and is partially used for incineration to obtain energy conversion in a steam or electric power mode in the prior art, but the utilization rate is low, secondary pollution is caused to the environment, and the recovery treatment is partially used for crushing, grinding and other operations for pavement landfill, infrastructure construction and the like, so that the recovery field is limited.
Disclosure of Invention
The invention provides an ABS composite material, a preparation method and application thereof, which are used for solving the problem of poor performance of a nitrile rubber powder application product and improving the recycling value of the nitrile rubber.
In order to solve the technical problems, one of the purposes of the invention is to provide an ABS composite material which comprises the following components in parts by weight:
ABS resin: 50-90 parts;
nitrile rubber powder master batch: 10-50 parts;
and (3) a lubricant: 0.1 to 1 part;
an antioxidant: 0.5-2 parts;
wherein the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, and the cross-linking degree of the nitrile glove powder is more than or equal to 80%; the average particle size of the butyronitrile glove powder is below 0.5 mm.
As a preferable scheme, the average grain diameter of the butyronitrile glove powder is 0.1mm-0.5mm, and the cross-linking degree characterization method of the butyronitrile glove powder comprises the following steps: and (3) heating and dissolving 100mL of acetone solvent at 50 ℃ to soak 20g of butyronitrile glove powder until the solid quality is unchanged, and filtering to obtain the solid quality percentage which is used as a crosslinking degree value.
According to the scheme, the cross-linking degree of the waste nitrile rubber glove is high, the recycling value is affected, the nitrile rubber glove is cross-linked rubber, the direct melt processing cannot be performed, the particle size of the powder nitrile rubber is large, the powder nitrile rubber powder is difficult to uniformly disperse in matrix resin, the particle size of the nitrile rubber powder in the nitrile rubber powder master batch is limited to be smaller than 0.5mm, meanwhile, carrier resin is added into the nitrile rubber powder to obtain direct processing performance, the problem that the nitrile rubber powder is easy to adhere and difficult to store at room temperature is solved, the prepared master batch is uniformly dispersed in the matrix resin which is the same as the carrier resin, the better reinforcing and toughening effect is achieved after secondary dispersion, the nitrile rubber powder can meet the dispersibility without reaching the micrometer level, the recycling value of recycled waste with the cross-linking degree of Gao Dingjing rubber powder being more than 80%, the prepared product can meet the higher performance requirement, and the ABS composite material prepared by the high cross-linking degree nitrile rubber powder has higher toughness and elongation at break, which shows that the ABS composite material obtained by the preparation of the high cross-linking degree has excellent ductility and can meet the application in the field of bags.
As a preferable scheme, the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, wherein the nitrile glove powder accounts for 60-80wt% of the nitrile rubber powder master batch.
Preferably, the ABS composite material further comprises 10-25 parts by weight of AS resin.
As a preferred embodiment, the AS resin has a melt flow rate of 20-40g/10min at 220℃and 10 kg.
By adopting the scheme, the AS resin can further adjust the fluidity of the material, and the larger fluidity of the AS resin is helpful for helping the movement and dispersion of the nitrile rubber powder, and the reinforcing and toughening effects of the material are improved.
Preferably, the ABS resin is emulsion ABS resin; the melt flow rate is 10-40g/10min at 220 ℃.
As a preferable scheme, the carrier resin in the nitrile rubber powder master batch is ABS resin or AS resin, wherein the melt flow rate of the AS resin is 20-50g/10min under the conditions of 220 ℃ and 10 kg.
Preferably, the ABS resin is one or more of virgin ABS resin, reclaimed ABS resin particles and reclaimed ABS resin crushed materials.
Preferably, the lubricant is a stearic acid-based lubricant.
Preferably, the antioxidant is hindered phenol antioxidant and/or phosphate antioxidant.
Preferably, the hindered phenol antioxidant is 1010, and the phosphate antioxidant is 168.
The composition comprises the following components in parts by weight:
ABS resin: 60-70 parts;
AS resin: 15-25 parts;
nitrile rubber powder master batch: 30-40 parts;
and (3) a lubricant: 0.3-0.5 parts;
an antioxidant: 0.5-0.8 parts.
In order to solve the technical problems, a second object of the present invention is to provide a preparation method of an ABS composite material, comprising the following steps:
s1, crushing and cutting the butyronitrile glove, and then mechanically grinding to obtain powdery butyronitrile glove powder;
s2, uniformly mixing carrier resin and nitrile glove powder, extruding the mixture through double-screw extrusion equipment, and granulating the mixture to obtain nitrile rubber powder master batch;
s3, uniformly mixing the ABS resin, the nitrile rubber powder master batch, the antioxidant, the lubricant and the AS resin, extruding and granulating, wherein the extrusion temperature is 190-200 ℃, and the rotating speed is 200-400r/min, so AS to obtain the ABS composite material.
In order to solve the technical problems, the invention provides an application of the ABS composite material in case products.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
according to the preparation method, the carrier resin is added into the nitrile rubber powder to obtain direct processability, the characteristics that the nitrile rubber powder is easy to adhere and difficult to store at room temperature can be solved, the master batch is uniformly dispersed in matrix resin which is the same AS the carrier resin, a good reinforcing and toughening effect is achieved after secondary dispersion, AS (acrylonitrile-butadiene-styrene) has good compatibility with ABS (acrylonitrile-butadiene-styrene) resin, the AS and the ABS resin have good fluidity, the AS and the ABS resin belong to a continuous phase in the resin, the uniform dispersion and distribution of the nitrile rubber are facilitated, the surface glossiness of the composite material is kept high, and the recycling value of the nitrile rubber powder can be improved.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Table 1 below shows the sources of the raw materials in the examples and comparative examples of the present application, and the antioxidants and lubricants were obtained by commercial use, the reclaimed ABS resin and the waste nitrile glove powder were recovered by commercial use, and the same antioxidants, lubricants, reclaimed ABS resin and waste nitrile glove powder were used in parallel experiments.
TABLE 1 sources and types of raw materials in examples and comparative examples of the present application
Examples 1 to 10
An ABS composite material, specifically shown in Table 2, comprises ABS resin, nitrile rubber powder master batch, antioxidant and lubricant; the ABS resin is new ABS resin or regenerated ABS resin; the antioxidant is antioxidant 1010 and antioxidant 168 according to the mass ratio of 1:1, compounding; the lubricant is zinc stearate; the nitrile rubber powder master batch takes new ABS resin or AS resin AS a carrier, and simultaneously contains 60-80wt% of nitrile glove powder prepared by grinding waste nitrile glove, wherein the grain size of the nitrile glove powder is about 0.5mm, and the crosslinking degree of the nitrile glove powder is more than or equal to 80%; the sources of the new ABS are the same.
Preferably, the ABS composite further comprises an AS resin, the sources of which are all the same.
The preparation method of the ABS composite material comprises the following steps:
s1, crushing and cutting the recovered waste nitrile glove into small pieces, and mechanically grinding to obtain powder with the particle size of about 0.5mm to obtain nitrile glove powder;
s2, uniformly mixing ABS resin and nitrile glove powder, extruding the mixture through a double-screw extruder, and granulating the mixture to obtain nitrile rubber powder master batch, wherein the nitrile glove powder accounts for 60-80%;
s3, uniformly mixing the ABS resin, the nitrile rubber powder master batch, the antioxidant, the lubricant and the AS resin, extruding and granulating by a double-screw extruder, wherein the extrusion temperature is 200 ℃, and the rotating speed is 400r/min, so AS to obtain the ABS composite material.
TABLE 2 Components and contents in examples 1 to 10 and comparative examples 1 to 3
Example 11
The ABS composite material, the reagents and process parameters used in each step are the same as those in example 3, except that the particle size of the nitrile rubber powder in the nitrile rubber powder master batch is 0.1mm.
Comparative example 4
The ABS composite material, the reagents and process parameters used in each step are the same as those in example 3, except that the particle size of the nitrile rubber powder in the nitrile rubber powder master batch is 0.8mm.
Comparative example 5
The ABS composite material, the reagents and process parameters used in each step are the same as those in example 3, except that the particle size of the nitrile rubber powder in the nitrile rubber powder master batch is 0.8mm, and the crosslinking degree of the nitrile glove powder is 50-70%.
Performance test
1. Notched Izod impact Strength: examples 1-11 and comparative examples 1-5 were tested according to GB/T1843-2008 standard and injection molded into standard bars according to the standard, the test results being shown in Table 3.
2. Gloss (60 °): examples 1-11 and comparative examples 1-5 were tested according to GB/T8807-1988, standard bars were injection molded according to the standard, and the test results are shown in Table 3.
3. Melt flow rate: examples 1 to 11 and comparative examples 1 to 5 were tested according to GB/T3682-2000 at 220℃under 10kg, and the test results are shown in Table 3.
4. Elongation at break: examples 1-11 and comparative examples 1-5 were tested according to GB/T1040-1992 under 50 mm/min and the test results are shown in Table 3.
TABLE 3 Performance test results for examples 1-11 and comparative examples 1-5
As can be seen from the performance detection results of the example 3 and the comparative examples 1 and 3 in the table 3, after the butyronitrile glove powder is prepared into the master batch, the notch impact performance of the prepared matrix resin is obviously superior to that of the prepared matrix resin obtained by directly adding the butyronitrile glove powder, and compared with the method that the material gloss of the butyronitrile glove added by the method of the comparative example 3 is better maintained as compared with that of the material obtained by simply adding the ABS resin; the reason is probably because the nitrile rubber is in a cross-linked network shape, the masterbatch is prepared and uniformly dispersed in the matrix resin which is the same as the carrier resin, a better reinforcing and toughening effect is achieved after secondary dispersion, the powdery nitrile is difficult to uniformly disperse in the matrix resin due to larger particle size, an agglomeration phenomenon exists, a good reinforcing and toughening effect cannot be achieved, the surface glossiness is obviously reduced, and the grinding of the nitrile glove into micron-sized powder is difficult to achieve although the grinding can be improved, and the difficulty and the cost are high.
As is clear from the results of the performance test of example 3 and comparative example 2 in Table 3, the amount of the nitrile rubber powder master batch added was large, the degree of crosslinking was severe during the melt extrusion, the notched impact strength was rather lowered, and the melt flow rate was drastically lowered with the increase of the rubber content.
As can be seen from the performance detection results of example 3 and comparative examples 4-5 in Table 3, the higher the crosslinking degree of the waste nitrile rubber glove, the lower the recycling value, and the more difficult the performance of the prepared product to meet the requirements, the dispersibility can be met without reaching the micron level by limiting the particle size of the nitrile rubber powder in the nitrile rubber powder master batch to below 0.5mm, the recycling value of the recycled waste with the Gao Dingjing rubber powder crosslinking degree of more than 80%, the prepared product can meet the higher performance requirements, and the ABS composite material prepared from the high-crosslinking-degree nitrile rubber powder has higher toughness and elongation at break, which indicates that the extensibility is superior.
The notch impact strength of the cantilever beam of the ABS composite material finally obtained by the embodiment of the application can reach 21kJ/m 2 The glossiness (60 degrees) reaches more than 80, the melt flow rate reaches more than 10g/10 min, the elongation at break reaches more than 18%, the extensibility is excellent, and the application requirements of the case and bag field can be met.
AS can be seen from the performance test results of examples 3 and 6 in table 3, the addition of the AS resin can further adjust the flowability and glossiness of the material, and the AS resin itself is one of the raw materials for synthesizing the ABS resin, has excellent compatibility with the composite material, has better flowability relative to the ABS resin itself, and the higher flowability of the AS resin is helpful to help the movement and dispersion of the nitrile rubber powder, and improves the reinforcing and toughening effects of the material.
As can be seen from the results of the performance tests of examples 3 and 8 to 10 in Table 3, when the content of the nitrile rubber powder in the nitrile rubber powder master batch is too large, the agglomeration phenomenon may be more serious because the powder content is too large, and instead there is a slight decrease in the melt flow rate and gloss properties.
The foregoing embodiments have been provided for the purpose of illustrating the general principles of the present invention, and are not to be construed as limiting the scope of the invention. It should be noted that any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without departing from the spirit and principles of the present invention are intended to be included in the scope of the present invention.

Claims (10)

1. The ABS composite material is characterized by comprising the following components in parts by weight:
ABS resin: 50-90 parts;
nitrile rubber powder master batch: 10-50 parts;
and (3) a lubricant: 0.1 to 1 part;
an antioxidant: 0.5-2 parts;
wherein the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, and the cross-linking degree of the nitrile glove powder is more than or equal to 80%; the average grain diameter of the butyronitrile glove powder is below 0.5 mm; the carrier resin in the nitrile rubber powder master batch is ABS resin or AS resin.
2. An ABS composite according to claim 1 wherein the nitrile glove powder comprises 60wt% to 80wt% of the nitrile rubber powder masterbatch.
3. The ABS composite of claim 2 further comprising from 10 parts to 25 parts by weight of AS resin.
4. An ABS composite according to claim 3 wherein the AS resin has a melt flow rate of 20-40g/10min at 220 ℃ and 10 kg.
5. An ABS composite according to claim 2 or 3 wherein the ABS resin melt flow rate is 10-40g/10min at 220 ℃.
6. An ABS composite according to claim 2 or 3 wherein the carrier resin in the nitrile rubber powder masterbatch is an ABS resin or an AS resin, wherein the AS resin has a melt flow rate of 20-50g/10min at 220 ℃ under 10 kg.
7. An ABS composite according to claim 2 or 3 wherein the ABS resin is one or more of virgin ABS resin, recycled ABS resin particles and recycled ABS resin crushed material, the lubricant is a stearic acid type lubricant, and the antioxidant is a hindered phenol type antioxidant and/or a phosphate type antioxidant.
8. An ABS composite according to claim 2 or 3 comprising the following components in parts by weight:
ABS resin: 60-70 parts;
AS resin: 15-25 parts;
nitrile rubber powder master batch: 30-40 parts;
and (3) a lubricant: 0.3-0.5 parts;
an antioxidant: 0.5-0.8 parts.
9. A method for preparing an ABS composite material according to any one of claims 3 to 8, comprising the steps of:
s1, crushing and cutting the butyronitrile glove, and then mechanically grinding to obtain powdery butyronitrile glove powder;
s2, uniformly mixing carrier resin and nitrile glove powder, extruding the mixture through double-screw extrusion equipment, and granulating the mixture to obtain nitrile rubber powder master batch;
s3, uniformly mixing the ABS resin, the nitrile rubber powder master batch, the antioxidant, the lubricant and the AS resin, extruding and granulating, wherein the extrusion temperature is 190-200 ℃, and the rotating speed is 200-400r/min, so AS to obtain the ABS composite material.
10. Use of an ABS composite according to any one of claims 1-8 in luggage products.
CN202211655487.8A 2022-12-22 2022-12-22 ABS composite material and preparation method and application thereof Active CN115819917B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105778183A (en) * 2014-12-18 2016-07-20 中国石油天然气股份有限公司 Method for preparing high-tenacity ABS resin
CN106893318A (en) * 2015-12-18 2017-06-27 上海杰事杰新材料(集团)股份有限公司 Ultra-fine fully vulcanized powder rubber toughness reinforcing high-temperature-resnylont nylont material and preparation method thereof
CN109897243A (en) * 2019-04-08 2019-06-18 中国农业大学 A kind of composite material suitable for doing harvest corn machine cylinder spike-tooth
CN112391026A (en) * 2020-11-28 2021-02-23 华东理工大学 Reinforced and toughened waste recovered ABS coordination crosslinking material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105778183A (en) * 2014-12-18 2016-07-20 中国石油天然气股份有限公司 Method for preparing high-tenacity ABS resin
CN106893318A (en) * 2015-12-18 2017-06-27 上海杰事杰新材料(集团)股份有限公司 Ultra-fine fully vulcanized powder rubber toughness reinforcing high-temperature-resnylont nylont material and preparation method thereof
CN109897243A (en) * 2019-04-08 2019-06-18 中国农业大学 A kind of composite material suitable for doing harvest corn machine cylinder spike-tooth
CN112391026A (en) * 2020-11-28 2021-02-23 华东理工大学 Reinforced and toughened waste recovered ABS coordination crosslinking material and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
废旧丁腈橡胶粉和空心玻璃微珠改性丙烯腈-丁二烯-苯乙烯共聚物复合材料的研究;李军伟;《橡胶工业》;第59卷(第2期);第74-79页 *
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