CN115819917A - ABS composite material and preparation method and application thereof - Google Patents

ABS composite material and preparation method and application thereof Download PDF

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Publication number
CN115819917A
CN115819917A CN202211655487.8A CN202211655487A CN115819917A CN 115819917 A CN115819917 A CN 115819917A CN 202211655487 A CN202211655487 A CN 202211655487A CN 115819917 A CN115819917 A CN 115819917A
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resin
abs
nitrile rubber
powder
rubber powder
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CN115819917B (en
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罗鹏
陈平绪
叶南飚
胡志华
汪海
李�诚
徐冲
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Kingfa Science and Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The invention discloses an ABS composite material and a preparation method and application thereof, relating to the field of high polymer materials. The paint comprises the following components in parts by weight: ABS resin: 50-90 parts; nitrile rubber powder master batch: 10-50 parts; lubricant: 0.1 to 1 portion; antioxidant: 0.5-2 parts of nitrile rubber powder master batch, wherein the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, and the crosslinking degree of the nitrile glove powder is more than or equal to 80%; the average particle diameter of the butyronitrile glove powder is less than 0.5 mm. The preparation method has the advantages that the direct processing performance is obtained by limiting the particle size of the nitrile rubber powder and adding the carrier resin, the characteristic that the nitrile rubber powder is easy to adhere and is not easy to store at room temperature can be solved, the prepared master batch is uniformly dispersed in the same matrix resin as the carrier resin, the better reinforcing and toughening effects are achieved after secondary dispersion, the surface gloss of the composite material is kept higher, and the recycling value of the nitrile rubber powder with high crosslinking degree can be improved.

Description

ABS composite material and preparation method and application thereof
Technical Field
The invention relates to the field of high polymer materials, in particular to an ABS composite material and a preparation method and application thereof.
Background
In recent years, the butyronitrile gloves reach extremely large usage amount, but the recovery processing of the butyronitrile gloves is a big problem mainly because the butyronitrile gloves are rubber formed by vulcanization crosslinking treatment of powdery butyronitrile resin, the internal structure of the butyronitrile gloves is a crosslinked structure, and direct melting processing treatment cannot be carried out, so that the butyronitrile gloves are ground into powder, which is a practical and feasible treatment method. However, the rubber has a low glass transition temperature, is in an elastomer state at normal temperature, is easy to adhere again after being ground, is difficult to store and apply, the product performance of the ground butyronitrile glove powder cannot meet the requirement, and the higher the crosslinking degree is, the lower the available value is.
The recovery treatment of rubber is a great problem at present, in the prior art, part of the rubber is used for burning to obtain energy conversion in the form of steam or electric power, but the utilization rate is low, secondary pollution is caused to the environment, part of the rubber is used for operations such as crushing, grinding and the like, and is used for road surface landfill or infrastructure construction and the like, and the recovery field is limited.
Disclosure of Invention
The invention provides an ABS composite material and a preparation method and application thereof, aiming at solving the problem of poor performance of nitrile rubber powder application products and improving the recycling value of nitrile rubber.
In order to solve the technical problems, the invention provides an ABS composite material, which comprises the following components in parts by weight:
ABS resin: 50-90 parts;
nitrile rubber powder master batch: 10-50 parts;
lubricant: 0.1 to 1 portion;
antioxidant: 0.5 to 2 portions;
the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, and the crosslinking degree of the nitrile glove powder is more than or equal to 80%; the average particle diameter of the butyronitrile glove powder is less than 0.5 mm.
Preferably, the average particle size of the butyronitrile glove powder is 0.1mm-0.5mm, and the cross-linking degree characterization method of the butyronitrile glove powder comprises the following steps: heating 100mL of acetone solvent at 50 ℃, dissolving and soaking 20g of butyronitrile glove powder until the solid mass is unchanged, and filtering to obtain the solid mass percentage serving as a crosslinking degree value.
By adopting the scheme, as the waste nitrile rubber gloves have high crosslinking degree and influence on recycling value, as the nitrile rubber gloves are crosslinked rubber and cannot be directly subjected to melt processing, and the powdery nitrile is difficult to uniformly disperse in matrix resin due to large particle size, the particle size of the nitrile rubber powder in the nitrile rubber powder master batch is limited to be less than 0.5mm, and meanwhile, the carrier resin is added into the nitrile rubber powder to obtain direct processing performance, so that the characteristic that the nitrile rubber gloves are easy to adhere and difficult to store at room temperature can be solved, the prepared master batch is uniformly dispersed in the matrix resin same as the carrier resin, and a good reinforcing and toughening effect is achieved after secondary dispersion, the nitrile rubber powder can meet the dispersity without reaching micron level, the recycling value of the recycled waste with the nitrile rubber powder crosslinking degree of more than 80 percent is improved, the prepared product can meet high performance requirements, and the ABS composite material prepared from the high crosslinking degree nitrile rubber powder has high toughness and elongation at break, so that the extension performance is excellent and can meet the application in the field of bags and bags.
As a preferred scheme, the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, wherein the nitrile glove powder accounts for 60-80wt% of the nitrile rubber powder master batch.
Preferably, the ABS composite material also comprises 10-25 parts by weight of AS resin.
Preferably, the AS resin has a melt flow rate of 20-40g/10min at 220 ℃ under 10 kg.
By adopting the scheme, the flowability of the material can be further adjusted by the AS resin, and the AS resin with higher flowability is beneficial to helping the movement and dispersion of the nitrile rubber powder and improving the reinforcing and toughening effects of the material.
Preferably, the ABS resin is emulsion ABS resin; the melt flow rate was 10-40g/10min at 220 ℃ under 10 kg.
Preferably, the carrier resin in the nitrile rubber powder master batch is ABS resin or AS resin, wherein the melt flow rate of the AS resin is 20-50g/10min at 220 ℃ under the condition of 10 kg.
Preferably, the ABS resin is one or more of new ABS resin, regenerated ABS resin particles and regenerated ABS resin broken materials.
Preferably, the lubricant is a stearic acid-based lubricant.
Preferably, the antioxidant is a hindered phenol antioxidant and/or a phosphate antioxidant.
Preferably, the hindered phenol antioxidant is 1010, and the phosphate antioxidant is 168.
Preferably, the composition comprises the following components in parts by weight:
ABS resin: 60-70 parts;
AS resin: 15-25 parts;
nitrile rubber powder master batch: 30-40 parts;
lubricant: 0.3 to 0.5 portion;
antioxidant: 0.5 to 0.8 portion.
In order to solve the above technical problems, the second object of the present invention is to provide a method for preparing an ABS composite material, comprising the following steps:
s1, crushing and cutting the butyronitrile gloves, and then mechanically grinding the butyronitrile gloves to obtain powder, so as to obtain butyronitrile glove powder;
s2, uniformly mixing the carrier resin and the nitrile glove powder, and extruding and granulating the mixture by using double-screw extrusion equipment to obtain nitrile rubber powder master batches;
s3, uniformly mixing the ABS resin, the nitrile rubber powder master batch, the antioxidant, the lubricant and the AS resin, and extruding and granulating at the extrusion temperature of 190-200 ℃ and the rotation speed of 200-400r/min to obtain the ABS composite material.
In order to solve the technical problems, the invention also provides an application of the ABS composite material in luggage products.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
the acrylonitrile butadiene rubber powder is added with the carrier resin to obtain the direct processing performance, the characteristic that the acrylonitrile butadiene rubber powder is easy to adhere and is not easy to store at room temperature can be solved, the prepared master batch is uniformly dispersed in the matrix resin which is the same AS the carrier resin, a better reinforcing and toughening effect is achieved after secondary dispersion, AS and ABS resin have better compatibility, the acrylonitrile butadiene rubber powder has good fluidity, and belongs to a continuous phase in the resin, so that the acrylonitrile butadiene rubber powder is favorably uniformly dispersed and distributed, the surface glossiness of a composite material is kept higher, and the recycling value of the acrylonitrile butadiene rubber powder can be improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The following table 1 shows the sources of raw materials in the examples and comparative examples of the present application, and if not specifically mentioned, the antioxidant and the lubricant are commercially available, the recycled ABS resin and the waste nitrile glove powder are obtained by commercial recycling, and the same antioxidant, lubricant, recycled ABS resin and waste nitrile glove powder are used in the parallel experiments.
TABLE 1 sources and types of raw materials in examples and comparative examples of the present application
Figure SMS_1
Examples 1 to 10
An ABS composite material, as shown in Table 2, comprises ABS resin, nitrile rubber powder master batch, antioxidant, and lubricant; the ABS resin is new material ABS resin or regenerated ABS resin; the antioxidant is prepared from antioxidant 1010 and antioxidant 168 according to a mass ratio of 1:1, compounding; the lubricant is zinc stearate; the nitrile rubber powder master batch takes new material ABS resin or AS resin AS a carrier, the nitrile rubber powder master batch simultaneously contains 60-80wt% of nitrile glove powder prepared by grinding waste nitrile gloves, the particle size of the nitrile glove powder is about 0.5mm, and the crosslinking degree of the nitrile glove powder is more than or equal to 80%; the ABS as the new material has the same source.
Preferably, the ABS composite further comprises an AS resin, all of which are derived from the same source.
The preparation method of the ABS composite material comprises the following steps:
s1, crushing and cutting the recovered waste butyronitrile gloves into small pieces, and mechanically grinding the small pieces to obtain powder with the particle size of about 0.5mm to obtain butyronitrile glove powder;
s2, uniformly mixing ABS resin and butyronitrile glove powder, and extruding and granulating the mixture by using a double-screw extruder to obtain butyronitrile rubber powder master batches, wherein the butyronitrile glove powder accounts for 60-80 percent;
s3, uniformly mixing the ABS resin, the nitrile rubber powder master batch, the antioxidant, the lubricant and the AS resin, and extruding and granulating by using a double-screw extruder at the extrusion temperature of 200 ℃ and the rotation speed of 400r/min to obtain the ABS composite material.
TABLE 2 Components and amounts in examples 1-10 and comparative examples 1-3
Figure SMS_2
Figure SMS_3
Figure SMS_4
Example 11
An ABS composite material, each step and reagent and process parameters used in each step are the same as those in example 3, except that the particle size of the nitrile rubber powder in the nitrile rubber powder masterbatch is 0.1mm.
Comparative example 4
An ABS composite material, each step and reagent and process parameters used in each step are the same as those in example 3, except that the particle size of the nitrile rubber powder in the nitrile rubber powder masterbatch is 0.8mm.
Comparative example 5
An ABS composite material, each step and reagent and process parameter used in each step are the same as those of embodiment 3, the difference is that the particle size of nitrile rubber powder in nitrile rubber powder master batch is 0.8mm, and the degree of crosslinking of nitrile glove powder is 50-70%.
Performance test
1. Izod notched impact strength: examples 1-11 and comparative examples 1-5 were tested according to GB/T1843-2008 standard and injection molded into standard bars according to the standard, with the test results shown in Table 3.
2. Gloss (60 °): examples 1-11 and comparative examples 1-5 were tested according to GB/T8807-1988 and injection molded into standard bars according to the test standards, the results of which are shown in Table 3.
3. Melt flow rate: examples 1 to 11 and comparative examples 1 to 5 were tested according to GB/T3682-2000 under conditions of 220 ℃ and 10kg, and the test results are shown in Table 3.
4. Elongation at break: examples 1 to 11 and comparative examples 1 to 5 were tested according to GB/T1040-1992 under test conditions of 50 mm/min, and the test results are shown in Table 3.
TABLE 3 Performance test results for examples 1-11 and comparative examples 1-5
Figure SMS_5
According to the performance detection results of the example 3 and the comparative examples 1 and 3 in the table 3, the notch impact performance of the prepared matrix resin is obviously superior to that of the matrix resin directly added with the butyronitrile glove powder after the butyronitrile glove powder is prepared into the master batch, and compared with the fact that the ABS resin material is simply added in the comparative example 3, the glossiness of the material added with the butyronitrile glove can be well maintained; the reason may be that the nitrile rubber is in a cross-linked network shape, the prepared master batch is uniformly dispersed in the matrix resin which is the same as the carrier resin, and a better reinforcing and toughening effect is achieved after secondary dispersion, while the powdery nitrile is difficult to uniformly disperse in the matrix resin due to a larger particle size, has an agglomeration phenomenon, cannot achieve a good reinforcing and toughening effect, and obviously reduces the surface gloss, and the degree of difficulty and the cost are higher and are difficult to achieve although the nitrile gloves are ground to micron-sized powder which can be improved.
The performance test results of example 3 and comparative example 2 in table 3 show that the addition amount of the nitrile rubber powder masterbatch is large, the degree of crosslinking is severe in the melt extrusion process, the notch impact strength is reduced on the contrary, and the melt flow rate is reduced rapidly along with the increase of the rubber content.
According to the performance detection results of the example 3 and the comparative examples 4 to 5 in the table 3, the higher the crosslinking degree of the waste nitrile rubber gloves is, the lower the recycling value of the gloves is, and the more difficult the performance of the prepared product is to meet the requirements, the particle size of the nitrile rubber powder in the nitrile rubber powder master batch is limited to be less than 0.5mm, the micron-sized particles are not required to reach, the dispersibility can be met, the recycling value of the recycled waste with the crosslinking degree of the nitrile rubber powder being more than 80% is improved, the prepared product can meet the higher performance requirements, and the ABS composite material prepared from the nitrile rubber powder with the high crosslinking degree has higher toughness and elongation at break, so that the elongation performance is superior.
The impact strength of the notch of the finally obtained ABS composite material cantilever beam can reach 21kJ/m 2 Above, the glossiness (60 ℃) reaches more than 80, the melt flow rate reaches more than 10g/10 min, the elongation at break reaches more than 18%, the extensibility is excellent, and the application requirements in the field of bags and bags can be met.
The performance test results of examples 3 and 6 in table 3 show that the addition of the AS resin can further adjust the fluidity and the glossiness of the material, the AS resin is one of the raw materials for synthesizing the ABS resin, has excellent compatibility with the composite material, and has better fluidity compared with the ABS resin, and the greater fluidity of the AS resin is helpful for assisting the movement and dispersion of the nitrile rubber powder, and improving the reinforcing and toughening effects of the material.
The performance test results of examples 3 and 8-10 in Table 3 show that when the content of the nitrile rubber powder in the nitrile rubber powder masterbatch is too high, agglomeration may be more serious due to too high powder content, and the melt flow rate and the gloss performance are slightly reduced.
The above-mentioned embodiments are provided to further explain the objects, technical solutions and advantages of the present invention in detail, and it should be understood that the above-mentioned embodiments are only examples of the present invention and are not intended to limit the scope of the present invention. It should be understood that any modifications, equivalents, improvements and the like, which come within the spirit and principle of the invention, may occur to those skilled in the art and are intended to be included within the scope of the invention.

Claims (10)

1. The ABS composite material is characterized by comprising the following components in parts by weight:
ABS resin: 50-90 parts;
nitrile rubber powder master batch: 10-50 parts;
lubricant: 0.1 to 1 portion;
antioxidant: 0.5 to 2 portions;
the nitrile rubber powder master batch comprises nitrile glove powder and carrier resin, and the crosslinking degree of the nitrile glove powder is more than or equal to 80%; the average particle diameter of the butyronitrile glove powder is less than 0.5 mm.
2. The ABS composite material according to claim 1, wherein the butyronitrile glove powder accounts for 60wt% to 80wt% of the butyronitrile rubber powder masterbatch.
3. The ABS composite of claim 2 further comprising 10 to 25 parts by weight of an AS resin.
4. The ABS composite material according to claim 3, wherein the AS resin has a melt flow rate of 20-40g/10min at 220 ℃ under 10 kg.
5. The ABS composite material according to claim 2 or 3, wherein the ABS resin has a melt flow rate of 10kg to 10g/10 min at 220 ℃.
6. The ABS composite material according to claim 2 or 3, wherein the carrier resin in the nitrile rubber powder masterbatch is ABS resin or AS resin, and the melt flow rate of the AS resin is 20-50g/10min at 220 ℃ under 10 kg.
7. The ABS composite material according to claim 2 or 3, wherein the ABS resin is one or more of a virgin ABS resin, recycled ABS resin particles and recycled ABS resin crushed materials, the lubricant is a stearic acid type lubricant, and the antioxidant is a hindered phenol antioxidant and/or a phosphate antioxidant.
8. The ABS composite material according to claim 2 or 3, comprising the following components in parts by weight:
ABS resin: 60-70 parts;
AS resin: 15-25 parts;
nitrile rubber powder master batch: 30-40 parts;
lubricant: 0.3 to 0.5 portion;
antioxidant: 0.5 to 0.8 portion.
9. A method of making an ABS composite according to any one of claims 3 to 8 comprising the steps of:
s1, crushing and cutting butyronitrile gloves, and then mechanically grinding the butyronitrile gloves to obtain powder, so as to obtain butyronitrile glove powder;
s2, uniformly mixing the carrier resin and the nitrile glove powder, and extruding and granulating the mixture by using double-screw extrusion equipment to obtain nitrile rubber powder master batches;
s3, uniformly mixing the ABS resin, the nitrile rubber powder master batch, the antioxidant, the lubricant and the AS resin, and extruding and granulating at the extrusion temperature of 190-200 ℃ and the rotation speed of 200-400r/min to obtain the ABS composite material.
10. Use of an ABS composite according to any one of claims 1 to 8 in luggage products.
CN202211655487.8A 2022-12-22 2022-12-22 ABS composite material and preparation method and application thereof Active CN115819917B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105778183A (en) * 2014-12-18 2016-07-20 中国石油天然气股份有限公司 Method for preparing high-tenacity ABS resin
CN106893318A (en) * 2015-12-18 2017-06-27 上海杰事杰新材料(集团)股份有限公司 Ultra-fine fully vulcanized powder rubber toughness reinforcing high-temperature-resnylont nylont material and preparation method thereof
CN109897243A (en) * 2019-04-08 2019-06-18 中国农业大学 A kind of composite material suitable for doing harvest corn machine cylinder spike-tooth
CN112391026A (en) * 2020-11-28 2021-02-23 华东理工大学 Reinforced and toughened waste recovered ABS coordination crosslinking material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105778183A (en) * 2014-12-18 2016-07-20 中国石油天然气股份有限公司 Method for preparing high-tenacity ABS resin
CN106893318A (en) * 2015-12-18 2017-06-27 上海杰事杰新材料(集团)股份有限公司 Ultra-fine fully vulcanized powder rubber toughness reinforcing high-temperature-resnylont nylont material and preparation method thereof
CN109897243A (en) * 2019-04-08 2019-06-18 中国农业大学 A kind of composite material suitable for doing harvest corn machine cylinder spike-tooth
CN112391026A (en) * 2020-11-28 2021-02-23 华东理工大学 Reinforced and toughened waste recovered ABS coordination crosslinking material and preparation method thereof

Non-Patent Citations (2)

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Title
李军伟: "废旧丁腈橡胶粉和空心玻璃微珠改性丙烯腈-丁二烯-苯乙烯共聚物复合材料的研究", 《橡胶工业》, vol. 59, no. 2, pages 74 - 79 *
李军伟: "废旧丁腈橡胶粉改性ABS的性能研究", 《橡塑技术与装备》, vol. 37, no. 5, pages 1 - 4 *

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