CN115818136A - Automatic material changing system and material changing method - Google Patents

Automatic material changing system and material changing method Download PDF

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Publication number
CN115818136A
CN115818136A CN202111101139.1A CN202111101139A CN115818136A CN 115818136 A CN115818136 A CN 115818136A CN 202111101139 A CN202111101139 A CN 202111101139A CN 115818136 A CN115818136 A CN 115818136A
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China
Prior art keywords
magazine
loading
driving
feeding
automatic
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CN202111101139.1A
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Chinese (zh)
Inventor
罗杰聘
陈韦甫
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China Wonderland Nurserygoods Co Ltd
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China Wonderland Nurserygoods Co Ltd
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Priority to CN202111101139.1A priority Critical patent/CN115818136A/en
Publication of CN115818136A publication Critical patent/CN115818136A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic reloading system which comprises a magazine bin, a material trolley and a loading mechanism, wherein the magazine bin is provided with a magazine; the magazine bin is prestored in the loading area and is used for loading cloth; the material trolley comprises a movable trolley body, and the trolley body is used for loading and conveying a magazine bin; the feeding mechanism comprises a feeding cavity, a preparation area and a driving mechanism, wherein the two opposite ends of the feeding mechanism are respectively provided with a feeding hole and a discharging hole which are communicated with the feeding cavity, the preparation area is in butt joint with the feeding hole, the driving mechanism is installed on the outer side of the feeding cavity and can move in a reciprocating mode, and the driving mechanism is used for pushing a magazine bin of the preparation area into the feeding cavity. According to the invention, the magazine bin is used for loading and conveying the material in batches, and the magazine bin is conveyed by the material trolley, so that the material in the feeding mechanism is replaced systematically, full-automatic material changing is realized, the material changing efficiency is high, and no manpower is needed. The invention also discloses an automatic material changing method.

Description

Automatic material changing system and material changing method
Technical Field
The invention relates to the technical field of automatic material changing, in particular to an automatic material changing system and an automatic material changing method suitable for a pattern sewing machine.
Background
The pattern sewing machine is used for sewing patterns on cloth, so that the shape of the cloth is more diversified, and various requirements of people are met. In the production process of a pattern sewing machine, firstly, the cut cloth needs to be conveyed to the pattern sewing machine, a large amount of cloth is generally conveyed to the pattern sewing machine through a skip car at one time, then the cloth is placed on the pattern sewing machine one by one to be sewn, and finished products obtained after sewing are required to be taken away from the pattern sewing machine one by one; meanwhile, finished products are generally collected in the skip car, and a large amount of finished products are transported away at one time after the skip car is full.
In the process, after the material distribution in the skip car is finished, the empty skip car needs to be moved away, and then the next skip car loaded with the material distribution is transferred to the pattern sewing machine, so that the material changing operation is finished. The existing mode is that the skip is pushed manually to change materials, a large amount of manpower is needed, and meanwhile, the material changing efficiency is not high enough, so that the overall production efficiency is influenced.
Therefore, it is necessary to provide an automatic material changing system and an automatic material changing method with high production efficiency and reduced labor force to solve the above problems.
Disclosure of Invention
The invention aims to provide an automatic reloading system which reduces manpower and has high production efficiency.
The invention also aims to provide an automatic reloading method which reduces manpower and has high production efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows: the automatic material changing system is suitable for a pattern sewing machine and comprises a magazine bin, a material trolley and a feeding mechanism; the magazine bin is prestored in the loading area and is used for loading the material; the material trolley comprises a movable trolley body, and the trolley body is used for loading and conveying the magazine; feed mechanism includes material loading chamber, preparation district and actuating mechanism, feed mechanism's double-phase opposite end is equipped with the intercommunication respectively the feed inlet and the discharge gate in material loading chamber, the preparation district dock in the feed inlet, actuating mechanism install in the outside in material loading chamber can be at first direction reciprocating motion, actuating mechanism is used for with the preparation district the magazine bin pushes the material loading intracavity.
Preferably, when the loading cavity has an empty magazine, the empty magazine is pushed out from the discharge port when the full magazine enters the loading cavity.
Preferably, the material trolley further comprises a first controller arranged on the trolley body, the first controller is used for controlling the trolley body to move back and forth between the loading area and the preparation area so as to convey the full magazine, and the first controller is also used for controlling the trolley body to move to one side of the discharge hole so as to convey the empty magazine to the loading area.
Preferably, the material trolley further comprises a pushing mechanism which is arranged on the trolley body and electrically connected with the first controller, and the pushing mechanism is used for pushing out the magazine bin in the trolley body.
Preferably, a side of the vehicle body is provided with an entrance, the entrance and the pushing mechanism are respectively arranged on two opposite sides of the vehicle body, and the magazine moves into or out of the vehicle body through the entrance.
Preferably, the preparation area is provided with a guide rail extending along the first direction, and the bottom of the magazine is provided with a clamping groove matched with the guide rail.
Preferably, the driving mechanism includes a first driving member and a driving plate, the first driving member is fixed to the outer side of the feeding cavity and can stretch in the first direction, the driving plate is fixed to the end of the first driving member and protrudes in the second direction crossing the first direction, and the first driving member drives the driving plate to stretch so that the driving plate extends into the preparation area or pushes the magazine bin of the preparation area into the feeding cavity.
Preferably, the feeding mechanism further comprises a lifting mechanism mounted on a side wall of the feeding cavity, and the lifting mechanism is used for lifting all the cloth materials in the magazine of the magazine layer by layer.
Preferably, the lifting mechanism includes a second driving member, a third driving member and a carrying member, the second driving member is fixed to the side wall of the feeding cavity and can stretch out and draw back along the vertical direction, the third driving member is fixed to the end portion of the second driving member and can stretch out and draw back along the horizontal direction, the carrying member is fixed to the end portion of the third driving member, the third driving member drives the carrying member to stretch out and draw back so that the carrying member extends into or withdraws from the feeding cavity, the carrying member extends into the feeding cavity and carries all the cloth, and then the second driving member drives the third driving member and the carrying member to rise layer by layer.
Preferably, the feeding mechanism further comprises a second controller, the second controller is electrically connected with the driving mechanism and used for controlling the operation of the driving mechanism, the second controller is further in communication connection with the first controller, and the second controller is further used for sending a signal indicating that the processing of the material in the magazine bin is completed to the first controller.
Preferably, the material trolley further comprises a pushing handle arranged at the top of the trolley body.
Correspondingly, the invention also provides an automatic reloading method using the automatic reloading system, which comprises the following steps:
(1) When the material trolley receives the material changing signal, the material trolley automatically moves to a loading area to load a full-load magazine bin;
(2) The material trolley carries the fully loaded magazine and moves to a feeding mechanism, and the material trolley stops moving to the side part of a preparation area of the feeding mechanism;
(3) The driving mechanism of the feeding mechanism extends out to enable the end part of the feeding mechanism to move to the end part of the preparation area;
(4) The material trolley unloads the fully loaded magazine bin in the preparation area, and at the moment, the outer wall of the magazine bin is clamped in the driving mechanism;
(5) The drive mechanism retracts to push the magazine into the loading chamber.
Preferably, in the automatic material changing method of the present invention, in the process of performing the step (5), if there is an empty magazine bin in the loading cavity, the empty magazine bin can be pushed out of the discharge hole by pushing the full magazine bin into the loading cavity.
Preferably, in the automatic material changing method of the present invention, the step (5) further includes the following steps:
(6) And the unloaded material trolley moves to one side of a discharge port of the feeding mechanism from the preparation area, and the unloaded magazine bin is conveyed to the loading area.
Preferably, in the automatic material changing method of the present invention, the feeding mechanism sends a signal indicating that all the materials in the feeding cavity are used completely to the material trolley as the material changing signal.
Compared with the prior art, the automatic reloading system loads the cloth through the magazine bin, so that the quick filling and mass transportation of the cloth can be realized, and the carrying capacity and reloading efficiency are improved; secondly, the magazine bin fully loaded with the distributed materials is conveyed to a feeding mechanism through the automatic movement of a material trolley, and the full-loaded magazine bin is pushed into a feeding cavity by a driving mechanism of the feeding mechanism to finish automatic material changing; in addition, no manual operation is needed in the whole process of material changing, so that the labor is reduced.
Correspondingly, the automatic material changing method using the automatic material changing system of the invention also has the same technical effect.
Drawings
FIG. 1 is a schematic structural diagram of a loading mechanism of an automatic refueling system for refueling.
Fig. 2 is a top view of fig. 1.
FIG. 3 is a schematic diagram of the automatic feeding system for feeding the feeding mechanism.
FIG. 4 is a schematic diagram of the magazine of the automatic reloading system of the present invention.
Fig. 5 is a schematic diagram of a refueling track of the automatic refueling system of the invention.
FIG. 6 is a schematic diagram of a refueling status of the automatic refueling system according to the present invention.
Fig. 7 is a schematic view of the state of the refueling of fig. 6.
FIG. 8 is a functional block diagram of the automatic refueling system of the present invention.
Detailed Description
Embodiments of the present invention will now be described with reference to the drawings, wherein like element numerals represent like elements. The directional descriptions referred to in the present invention, such as the directions or positional relationships indicated above, below, left, right, front, rear, etc., are all based on the directions or positional relationships shown in the drawings, and are only for convenience of describing the technical solutions of the present application or/and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific direction, be constructed in a specific direction and operation, and thus, should not be interpreted as limiting the present application. The description of first, second, etc. merely serves to distinguish technical features and should not be interpreted as indicating or implying a relative importance or implying a number of indicated technical features or implying a precedence relationship between indicated technical features.
First, referring to fig. 1 to 8, the automatic material changing system 100 provided by the present invention is mainly applicable to a pattern machine, and is used for realizing automatic material changing of the pattern machine, but not limited thereto, and the automatic material changing system 100 may also be applied to other similar settings.
Referring initially to fig. 1-4, the automatic reloading system 100 of the present invention includes a magazine 110, a material cart 120, and a loading mechanism 130. Wherein, magazine feed bin 110 has a plurality ofly, and each magazine feed bin 110 all prestores in loading area and is used for loading cloth 200, loads large batch cloth 200 through magazine feed bin 110, not only can realize the express delivery of cloth and fill, can also realize that the batch of cloth transports, improves the capacity of carrying and reloading efficiency from this. The feeding mechanism 130 is provided corresponding to a pattern machine, and is used to supply the received cloth 200 to the pattern machine for processing. The material trolley 120 can automatically move to and from the loading area and the loading mechanism 130 to transport the loaded magazine 110 of the loading area to the loading mechanism 130, thereby realizing batch and automatic transportation of the material.
Furthermore, the material trolley 120 of the present invention can automatically move to the other side of the loading mechanism 130 to transport the empty magazine 110 back to the loading area, so as to automatically transport the empty magazine 110, thereby improving the efficiency of the whole automatic reloading process of the present invention. Of course, the empty magazine 110 can also be transported back to the loading area by other means.
Referring to fig. 1 and fig. 3-4, the magazine 110 of the present invention includes a bottom plate 111 and a frame 112 disposed on the bottom plate 111, wherein a receiving cavity 113 with an open top is defined between the bottom plate 111 and the frame 112, and the cloth 200 is placed in the receiving cavity 113 or the cloth 200 in the receiving cavity 113 is taken out through the open top. Since the magazine 110 can receive a large amount of cloth 200, the large amount of cloth 200 can be transported at a time, thereby improving the transporting and reloading efficiency.
More preferably, the magazine 110 further includes positioning members 114 disposed on the frame 112 and located in the accommodating cavity 113, the number and structure of the positioning members 114 are flexibly set according to the specific shape of the cloth 200, and the positioning members 114 are used for positioning the cloth 200 stacked in the accommodating cavity 113, and the structure and number of the positioning members 114 are not particularly limited in the present invention. Of course, the absence of the positioning member 114 does not affect the storage of the magazine 110 for the cloth 200.
Referring to fig. 4 and 8, in the present invention, the material trolley 120 includes a movable trolley body 121, a pushing mechanism 122 disposed on the trolley body 121, and a first controller 123. Wherein, a side of the vehicle body 121 is provided with an access 1211, the pushing mechanism 122 is installed on the other side relative to the access 1211 and is electrically connected to the first controller 123, and the first controller 123 is used for controlling the pushing mechanism 122 to operate; the magazine 110 moves into the body 121 through the gate 1211 and out through the gate 1211 under the urging of the urging mechanism 122.
The first controller 123 of the material trolley 120 of the present invention is further configured to control the trolley body 121 to move freely. Specifically, the first controller 123 may control the vehicle body 121 to move to the loading area to load the fully loaded magazine 110, and then control the vehicle body 121 to move to the loading mechanism 130 to transport the fully loaded magazine 110 to the feed port side of the loading mechanism 130; further, it can control the car body 121 to move from the inlet side to the outlet side of the loading mechanism 130, and then transport the empty magazine 110 back to the loading area. The moving mode of the car body 121 is a conventional mode in the field of material trolleys, and therefore, the detailed description is omitted.
Referring to fig. 4 again, the cart body 121 of the material trolley 120 of the present invention is further provided with a push handle 1212, and the push handle 1212 is fixed on the top of the cart body 121, so that the material trolley 120 can be pushed by the push handle 1212 to move when necessary, thereby increasing the convenience of operation.
As shown in fig. 1-3 and 8, the feeding mechanism 130 includes a feeding chamber 131, a preparation area 132, a driving mechanism 133, and a second controller 135. More specifically, the feeding mechanism 130 has a bottom plate 136 and an outer frame 137 disposed on the bottom plate 116, the feeding cavity 131 is defined between the bottom plate 116 and the outer frame 137, and a feeding port 131a and a discharging port 131b communicating with the feeding cavity 131 are respectively disposed at two opposite ends of the outer frame 137. A preparation area 132 is abutted to the feed port 131a, the preparation area 132 being used for receiving the magazine 110 unloaded from the material trolley 120. The driving mechanism 133 is installed on the bottom plate 136 or the outer frame 137 and can extend and retract along a first direction (X-axis direction) for pushing the magazine 110 of the preparation area 132 into the loading chamber 131, wherein the first direction is parallel to the direction from the feeding port 131a to the discharging port 131b. The second controller 135 is electrically connected to the driving mechanism 133 and is used for controlling the operation thereof, specifically, the second controller 135 controls the driving mechanism 133 to operate first, the driving mechanism 133 extends to the preparation area 132, when the material trolley 120 unloads the fully loaded magazine 110 in the preparation area 132, the outer wall of the magazine 110 is engaged with the driving mechanism 133, and when the driving mechanism 133 retracts, the magazine 110 is pushed into the loading cavity 131.
As shown in fig. 1 and 3, the preparation area 132 is preferably formed by the bottom plate 111 protruding in the X-axis direction, and the preparation area 132 is provided with a guide rail 1321 extending in the first direction (X-axis direction). Correspondingly, the bottom of the bottom plate 111 of the magazine 110 is provided with a slot that mates with the rail 1321. When the magazine 110 is unloaded from the preparation area 132, the slot of the magazine 110 can be engaged with the rail 1321, and when the driving mechanism 133 pushes the magazine 110, the magazine 110 will slide along the rail 1321 into the loading chamber 131, so that the magazine 110 can be pushed into the loading chamber 131 with less power. Of course, the preparation area 132 may be made of another plate member and fixed to the bottom plate 136 or the outer frame 137.
Referring to fig. 1 to 3, after the cloth 200 in the loading chamber 131 is completely processed, the empty magazine 110 is disposed in the loading chamber 131, so that, in the process of pushing the full magazine 110 into the loading chamber 131 by the driving mechanism 133, the full magazine 110 directly pushes the empty magazine 110 to push it out from the discharge port 131b, and the empty magazine 110 is pushed out as shown in fig. 3, thereby realizing the whole process of automatic material changing.
As shown in fig. 1 and fig. 3, in the present invention, the driving mechanism 133 includes a first driving member 1331 and a driving plate 1332, the first driving member 1331 is fixed outside the bottom plate 136 or the outer frame 137 and can extend and contract along a first direction (X-axis direction), the first driving member 1331 extends and contracts in the preparation area 132, the driving plate 1332 is fixed at an end of the first driving member 1331 and protrudes along a second direction crossing the first direction, and the driving plate 1332 protrudes toward a middle of the preparation area 132; in the present invention, the second direction is preferably perpendicular to the first direction, and the second direction is specifically the Y-axis direction. When the material is changed, the first driving member 1331 extends to drive the driving plate 1332 to move and extend, so that the driving plate 1332 moves to the end of the preparation area 132 far away from the feeding cavity 131, as shown in fig. 1; then, the fully loaded magazine 110 is unloaded to the preparation area 132, at this time, the side wall of the magazine 110 is just clamped between the telescopic rod and the drive plate 1332 of the first driving member 1331, that is, the drive plate 1332 is clamped on the outer wall of the magazine 110; next, the first driving member 1331 retracts to drive the driving plate 1332 to retract, so as to pull the magazine 110 to push it into the loading chamber 131, and the pushed state is shown in fig. 3.
As shown in fig. 1-3 and 8, the feeding mechanism 130 of the present invention further preferably includes a lifting mechanism 134, the lifting mechanism 134 is mounted to the outer frame 137 and electrically connected to the second controller 135, the second controller 135 controls the lifting mechanism 134 to operate, so that the lifting mechanism 134 extends and retracts in the vertical direction to raise all the cloth 200 in the magazine 110 layer by layer, so as to grasp the cloth 200 in the magazine 110.
Specifically, the lifting mechanism 134 includes a second driving member 1341, a third driving member (not shown), and a supporting member (not shown), the second driving member 1341 is fixed to the outer frame 137 and can extend and retract along the vertical direction, specifically, extend downward, the third driving member is fixed to an end of the second driving member 1341 and can extend and retract along the horizontal direction, in this embodiment, the third driving member extends and retracts in the second direction (Y-axis direction), the supporting member is fixed to an end of the third driving member, and the third driving member drives the supporting member to extend and retract so as to extend into or exit from the feeding cavity 131. When the cloth 200 needs to be raised, the second driving member 1341 extends downwards first to drive the third driving member and the bearing member to move downwards integrally, when the bearing plate moves downwards to the bottom of the feeding cavity 131, the third driving member extends out to drive the bearing member to extend into the feeding cavity 131, and when the bearing member is inserted into the bottoms of all the cloths 200, the second driving member 1341 retracts upwards layer by layer, so that the third driving member and the bearing member are driven to move upwards integrally step by step, and all the cloths 200 are raised layer by layer.
In the present invention, the first driving member 1331, the second driving member 1341 and the third driving member may be a double-shaft cylinder, a single-shaft cylinder, a rodless cylinder or a hydraulic cylinder. However, the driving mechanism is not limited to the above-mentioned one, and other power mechanisms may be adopted.
Referring again to fig. 8, in a more preferred embodiment of the present invention, the second controller 135 is further in communication with the first controller 123, in such a manner that when the cloth 200 in the magazine 110 is completely processed, the second controller 135 sends a signal indicating that the processing of the cloth 200 is completed to the first controller 123, and the first controller 123 receives the signal and controls the material trolley 120 to move to the loading area to reload the magazine 110 with the full magazine, thereby realizing the full automatic reloading.
The operation and process of the automatic refueling system 100 of the present invention will be described with reference to fig. 1 to 8.
When the first controller 123 of the material trolley 120 receives the material change signal, it controls the vehicle body 121 to move to the loading area to load the fully loaded magazine 110, after the loading is completed, the first controller 123 controls the vehicle body 121 to move to the loading mechanism 130, and when the vehicle body 121 moves to the vicinity of the loading mechanism 130, it moves in the negative direction of the first direction (X-axis direction) so that it can move in parallel to the side of the preparation area 132.
As shown in fig. 5 to 6 in conjunction, when the vehicle body 121 moves to the side of the preparation area 132 and is aligned, the vehicle body 121 stops moving; at this time, the second controller 135 of the feeding mechanism 130 controls the driving mechanism 133 to operate, and specifically, the first driving part 1331 of the driving mechanism 133 is extended in the X-axis direction to move the driving plate 1332 to the end of the preliminary region 132, and the driving plate 1332 is extended in the Y-axis direction, but the first driving part 1331 and the driving plate 1332 are not limited to have a right angle, and the angle therebetween is specifically set according to the external shape of the magazine 110.
Next, the first controller 123 of the material trolley 120 controls the pushing mechanism 122 to operate to unload the magazine 110 thereon, specifically, the pushing mechanism 122 operates to push the magazine 110, so as to push the magazine 110 in the vehicle body 121 out of the inlet 1211 and unload the magazine 110 in the preparation area 132, at this time, the slot at the bottom of the magazine 110 is engaged with the rail 1321, as shown in fig. 1, 4, and 6. At this time, two adjacent sidewalls of the magazine 110 are engaged between the telescopic rod of the first driving member 1331 and the driving plate 1332, that is, the driving plate 1332 is parallel to one sidewall of the magazine 110, as shown in fig. 1.
Then, the second controller 135 of the loading mechanism 130 controls the operation of the driving mechanism 133 thereof again, specifically, the first driving member 1331 retracts in the negative direction of the X-axis direction to retract the driving plate 1332, the driving plate 1332 acts on the side wall of the magazine 110, so as to pull the magazine 110 to move along the guide rail 1321, when the driving plate 1332 retracts to the initial position, the magazine 110 is finally pushed into the loading cavity 131 from the feeding hole 131a, and the completed state is shown in fig. 3 and 7.
With continued reference to fig. 3 and 7, in the process that the full magazine 110 enters the loading chamber 131, if there is an empty magazine 110 in the loading chamber 131, the full magazine 110 directly pushes the empty magazine 110 to move to push it out from the discharge port 131b, and the empty magazine 110 is pushed out as shown in fig. 3 and 7, thereby completing the whole process of automatic reloading.
Further, the first controller 123 of the material trolley 120 can also control the car body 121 to move from the preparation area 132 to the side of the discharge port 131b of the loading mechanism 130, i.e., to the side of the empty magazine 110, and to transport the empty magazine 110 back to the loading area.
Referring to fig. 1 to 8 again, the present invention further provides an automatic refueling method, which uses the above automatic refueling system 100, and specifically includes the following steps:
s01: when the material trolley 120 receives the material changing signal, the material trolley automatically moves to the loading area to load the fully loaded magazine bin 110;
s02: the material trolley 120 carries the fully loaded magazine 110 and moves to the feeding mechanism 130, and the material trolley 120 stops after moving to the side part of the preparation area 132 of the feeding mechanism 130;
s03: the driving mechanism 133 of the feeding mechanism 130 is extended to move its end to the end of the preparation area 132;
as shown in fig. 1-3, in this step, the first driving member 1331 of the driving mechanism 133 extends along the X-axis direction to drive the driving plate 1332 to move to the end of the preparation area 132, and the driving plate 1332 extends along the Y-axis direction, i.e., the first driving member 1331 and the driving plate 1332 are arranged at a right angle.
S04: the material trolley 120 unloads the fully loaded magazine bin 110 in the preparation area 132, and at this time, the outer wall of the magazine bin 110 is clamped in the driving mechanism 133;
referring specifically to fig. 1, two adjacent sidewalls of the magazine 110 are engaged between the extension rod of the first driving member 1331 and the driving plate 1332, such that one sidewall of the magazine 110 is parallel to the driving plate 1332.
S05: the drive mechanism 133 is retracted to push the magazine 110 into the loading chamber 131.
As shown in fig. 1 to 3, during the negative retraction of the first driving member 1331 in the X-axis direction, the driving plate 1332 is moved, the driving plate 1332 acts on the side wall of the magazine 110, thereby pulling the magazine 110 to move, and when the driving plate 1332 is retracted to the initial position, the magazine 110 is pushed into the loading chamber 131.
Referring to fig. 7, in a preferred embodiment of the automatic material changing method of the present invention, the step S05 may further include the following steps:
s06: the unloaded material cart 120 moves from the preparation area 132 to the discharge port 131b side of the loading mechanism 130, and the empty magazine 110 is transported back to the loading area.
Referring to fig. 1-3 and 7, in the automatic reloading method of the invention, if there is an empty magazine 110 in the loading chamber 131 during the step S05, the empty magazine 110 is pushed out of the loading chamber 131 by directly pushing the empty magazine 110 into the loading chamber 131.
Referring now to fig. 8, in a more preferred embodiment of the automatic material changing method of the present invention, the material trolley 120 is used to communicate with the feeding mechanism 130, so that the feeding mechanism 130 can send a signal that all the cloth 200 in the feeding cavity 131 is used to the material trolley 120 as the material changing signal.
In summary, since the automatic material changing system 100 of the present invention loads the material 200 through the magazine 110, the material 200 can be quickly filled and transported in a large batch, thereby improving the loading capacity and the material changing efficiency; secondly, the magazine bin 110 with the full-load cloth 200 is conveyed to the feeding mechanism 130 through the automatic movement of the material trolley 120, and then the driving mechanism 133 of the feeding mechanism 130 pushes the magazine bin 110 with the full load into the feeding cavity 131 to complete the automatic material changing, wherein if the magazine bin 110 with no load is in the feeding cavity 131, the magazine bin 110 with the full load directly pushes the magazine bin 110 with the no load to push the magazine bin 110 out, so that the redundant material changing operation is not needed, the material changing efficiency is further improved, and the overall production efficiency is further improved; in addition, no manual operation is needed in the whole process of material changing, so that the labor is reduced.
Correspondingly, the automatic material changing method using the automatic material changing system 100 of the present invention also has the above technical effects.
The structures of the material trolley and other parts of the feeding mechanism, the working principle thereof and the like related to the invention are all conventional manners well known to those skilled in the art, and detailed description is not provided herein.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the appended claims.

Claims (15)

1. The utility model provides an automatic system of reloading, is applicable to the style machine, its characterized in that includes:
the magazine bin is prestored in the loading area and is used for loading the cloth;
a material trolley comprising a movable trolley body for loading and transporting the magazine;
the feeding mechanism comprises a feeding cavity, a preparation area and a driving mechanism, wherein two opposite ends of the feeding mechanism are respectively provided with a feeding hole and a discharging hole which are communicated with the feeding cavity, the preparation area is butted with the feeding hole, the driving mechanism is installed on the outer side of the feeding cavity and can reciprocate in a first direction, and the driving mechanism is used for pushing the magazine in the preparation area into the feeding cavity.
2. The automatic reloading system as recited in claim 1, wherein when said empty magazine is present in said loading chamber, said empty magazine is pushed out of said discharge opening by said full magazine entering said loading chamber.
3. The automatic reloading system as recited in claim 2, wherein said material cart further comprises a first controller disposed on said cart body, said first controller being adapted to control said cart body to reciprocate between said loading zone and said staging zone to transport a loaded magazine, and said first controller being further adapted to control said cart body to move to a side of said discharge opening to transport an empty magazine to said loading zone.
4. The automatic reloading system as recited in claim 1, wherein said material cart further comprises a pushing mechanism disposed on said cart body and electrically connected to said first controller, said pushing mechanism for pushing out said magazine of said magazine in said cart body.
5. The automatic reloading system as recited in claim 4, wherein said body defines an access opening on one side thereof, said access opening and said pushing mechanism being disposed on opposite sides of said body, respectively, said magazine being movable into and out of said body through said access opening.
6. The automatic reloading system as recited in claim 1, wherein said staging area is provided with a guide rail extending along said first direction, and a bottom of said magazine is provided with a catching groove for engaging said guide rail.
7. The automatic reloading system as recited in claim 1, wherein said driving mechanism comprises a first driving member fixed to an outside of said loading chamber and being extendable and retractable in said first direction, and a driving plate fixed to an end of said first driving member and protruding in a second direction crossing said first direction, said first driving member driving said driving plate to extend and retract so as to extend said driving plate to said preparation area or push said magazine of said preparation area into said loading chamber.
8. The automatic reloading system as recited in claim 1, wherein said loading mechanism further comprises an elevator mechanism mounted to a side wall of said loading chamber, said elevator mechanism for raising all of the material in said magazine in a layer-by-layer manner.
9. The automatic reloading system as claimed in claim 8, wherein said lifting mechanism comprises a second driving member, a third driving member and a supporting member, said second driving member is fixed to a side wall of said loading cavity and is capable of extending and retracting along a vertical direction, said third driving member is fixed to an end of said second driving member and is capable of extending and retracting along a horizontal direction, said supporting member is fixed to an end of said third driving member, said third driving member drives said supporting member to extend and retract so as to extend into or withdraw from said loading cavity, and said second driving member drives said third driving member and said supporting member to integrally lift layer by layer after said supporting member extends into said loading cavity and supports all the cloth.
10. The automatic refueling system as recited in claim 3 wherein the feed mechanism further includes a second controller electrically connected to the drive mechanism for controlling operation thereof, the second controller further communicatively connected to the first controller, the second controller further for signaling completion of the material processing within the magazine to the first controller.
11. The automatic refueling system as recited in claim 1 wherein said material cart further comprises a push handle disposed at a top portion of said cart body.
12. An automatic reloading method using an automatic reloading system according to any of claims 1 to 11, characterized in that it comprises the following steps:
(1) When the material trolley receives the material changing signal, the material trolley automatically moves to a loading area to load a full-load magazine bin;
(2) The material trolley carries the fully loaded magazine and moves to a feeding mechanism, and the material trolley stops when moving to the side part of the preparation area of the feeding mechanism;
(3) The driving mechanism of the feeding mechanism extends out to enable the end part of the feeding mechanism to move to the end part of the preparation area;
(4) The material trolley unloads the fully loaded magazine bin in the preparation area, and at the moment, the outer wall of the magazine bin is clamped in the driving mechanism;
(5) The drive mechanism retracts to push the magazine into the loading chamber.
13. The automatic reloading method as recited in claim 12, wherein in said step (5), when there is an empty magazine in said loading chamber, said empty magazine is pushed out of said discharge port by pushing said full magazine into said loading chamber.
14. The automatic reloading method as recited in claim 12, further comprising, after said step (5), the steps of:
(6) And the unloaded material trolley moves to one side of a discharge port of the feeding mechanism from the preparation area, and the unloaded magazine bin is conveyed to the loading area.
15. The automatic reloading method as recited in claim 12, wherein said loading mechanism sends a signal of completion of use of all the material inside said loading chamber to said material trolley as said reloading signal.
CN202111101139.1A 2021-09-18 2021-09-18 Automatic material changing system and material changing method Pending CN115818136A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111101139.1A CN115818136A (en) 2021-09-18 2021-09-18 Automatic material changing system and material changing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111101139.1A CN115818136A (en) 2021-09-18 2021-09-18 Automatic material changing system and material changing method

Publications (1)

Publication Number Publication Date
CN115818136A true CN115818136A (en) 2023-03-21

Family

ID=85515332

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111101139.1A Pending CN115818136A (en) 2021-09-18 2021-09-18 Automatic material changing system and material changing method

Country Status (1)

Country Link
CN (1) CN115818136A (en)

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