CN115816928A - Waterproof flame-retardant composite fabric and production method thereof - Google Patents
Waterproof flame-retardant composite fabric and production method thereof Download PDFInfo
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- CN115816928A CN115816928A CN202211709021.1A CN202211709021A CN115816928A CN 115816928 A CN115816928 A CN 115816928A CN 202211709021 A CN202211709021 A CN 202211709021A CN 115816928 A CN115816928 A CN 115816928A
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Abstract
The invention discloses a waterproof flame-retardant composite fabric and a production method thereof, and the waterproof flame-retardant composite fabric comprises a fabric main body, wherein the fabric main body comprises a substrate body, a third composite layer is adhered to the top of the substrate body, a second composite layer is adhered to the top of the third composite layer, a first composite layer is adhered to the top of the second composite layer, a wear-resistant layer is adhered to the top of the first composite layer, the third composite layer comprises a second antibacterial layer, the top of the second antibacterial layer is connected with a first antibacterial layer in a sewing mode, the second composite layer comprises a second flame-retardant layer, the top of the second flame-retardant layer is connected with a tough fireproof layer in a sewing mode, and the top of the tough fireproof layer is connected with the tough fireproof layer in a sewing mode. According to the invention, through the matching of the waterproof layer, the moisture absorption layer, the water locking layer, the first bacteria inhibiting layer and the second bacteria inhibiting layer, external moisture can be blocked, sweat secreted by a wearer is prevented from being absorbed and locked, and bacteria are inhibited in a targeted manner, so that the breeding of bacteria caused by internal humidity due to the sweat is avoided.
Description
Technical Field
The invention relates to the technical field of garment manufacturing, in particular to a waterproof flame-retardant composite fabric and a production method thereof.
Background
The garment processing is divided into the following from the fabric: processing woven fabrics and processing knitted fabrics. The shuttle weaving is that the loom picks up the yarn in the form of picking, and the weave is generally plain weave, twill weave and satin weave and their variation weaves. The fabric is classified from components including cotton fabric, silk fabric, wool fabric, hemp fabric, chemical fiber fabric, blended fabric and interwoven fabric thereof, and the like, and the use of the woven fabric in the clothing is leading in variety and production quantity. In the strand process of garment processing, the waterproof flame-retardant composite fabric is often needed to be used for combined processing of garments.
The invention patent of patent application publication No. CN103465563A discloses a waterproof composite fabric and a production method thereof, comprising a first single brushed and single napped fabric, wherein a waterproof agent is attached to the first single brushed and single napped fabric; a second single-brushed and single-napped fabric is attached to the first single-brushed and single-napped fabric through glue; the first single-brushed and single-napped fabric and the second single-brushed and single-napped fabric are both formed by weft knitting plain loops and terry loops with elongated sinker loops, the raw materials of the plain loops and the terry loops are polyester yarns, the polyester yarn specification of the plain loops in the first single-brushed and single-napped fabric is 50D/24F, and the polyester yarn specification of the terry loops is 75D/144F; the polyester yarn specification of the plain stitch loop in the second single-brushed and single-napped fabric is 100D/36F, and the polyester yarn specification of the looped pile loop is 150D/144F. According to the invention, the waterproof agent is arranged on the single-brushed and single-napped fabric by a padding method, so that the fabric can play a waterproof role, and the product is light, thin and soft, and does not cause discomfort when being worn on a person.
But above-mentioned device still has some shortcomings when in actual use, and it is comparatively obvious that its surface fabric composite construction is comparatively single, and composite construction's functionality is also comparatively single for its surface fabric is when wearing, and holistic fire-retardant, antibacterial and waterproof performance are all comparatively general, probably under the influence of external changeable environmental condition, bring certain influence to its life and wearing personnel's wearing experience easily, thereby influence its holistic clothing quality.
Therefore, it is necessary to invent a waterproof flame-retardant composite fabric and a production method thereof to solve the above problems.
Disclosure of Invention
The invention aims to provide a waterproof flame-retardant composite fabric and a production method thereof, which have the advantages of waterproof flame retardance and good bacteriostatic property, and solve the problem that the overall functional composite property of the fabric is low, so that the overall service life and wearing experience are easily influenced under the erosion of external variable environmental conditions.
In order to achieve the purpose, the invention provides the following technical scheme: the waterproof flame-retardant composite fabric comprises a fabric main body, wherein the fabric main body comprises a base body, the top of the base body is sewn and connected with a third composite layer, the top of the third composite layer is sewn and connected with a second composite layer, the top of the second composite layer is in hot-melt connection with a first composite layer, and the top of the first composite layer is in hot-melt connection with a wear-resistant layer.
Preferably, the third composite layer comprises a second antibacterial layer, the top of the second antibacterial layer is connected with a first antibacterial layer in a sewing mode, and the surface of the wear-resistant layer is provided with breathable micropores.
Preferably, the second composite layer comprises a second flame-retardant layer, a first flame-retardant layer is sewn and connected to the top of the second flame-retardant layer, and a tough fireproof layer is sewn and connected to the top of the first flame-retardant layer.
Preferably, the first composite layer comprises a water-locking layer, the top of the water-locking layer is in hot-melt connection with a moisture absorption layer, the top of the moisture absorption layer is in hot-melt connection with a waterproof layer, and a strong waterproof layer is coated on the surface of the first composite layer.
Preferably, the second antibacterial layer is made of bamboo charcoal antibacterial fiber material, and the first antibacterial layer is made of silver fiber material.
Preferably, the second flame-retardant layer is made of basalt fiber materials, the first flame-retardant layer is made of flame-retardant fiber materials, and the tough fireproof layer is made of glass fiber materials.
Preferably, the water-retaining layer is made of a high-water-absorption resin fiber material, the moisture-absorbing layer is made of a flax fiber material, and the waterproof layer is made of a polyurethane foam fiber material.
Preferably, the base layer body is made of a pure cotton fiber material, and the wear-resistant layer is made of a nylon fiber material.
A production method of a waterproof flame-retardant composite fabric comprises the following steps:
a: a designer screens materials with mutually matched material properties according to the requirements required by a user, and splices and compounds the screened materials with similar functions;
b: a designer combines and splices the compounded materials sequentially from top to bottom to test the performance stability of the materials in different splicing combinations and select an optimal solution;
c: after the optimal combination mode is screened out, workers connect, combine and splice the fabrics according to the principle of first-out and last-up, and carry out calendaring treatment on the outermost wear-resistant layer of the material.
D: make basic unit's body earlier and place in the bottommost layer as basic unit's surface fabric, then it is folding to its four sides, be connected third composite bed and its sewing through the hem sewing, then carry out the piece amalgamation to the second composite bed, it is connected with the third composite bed with it through sewing connection, then the staff carries out the piece amalgamation with first composite bed and second composite bed, then heat the pressurization to it through the hot press, thereby accomplish the hot melt and connect, improve the close fitting degree that it connects, the user heats the pressurization through the secondary hot press again at last, come wearing layer and carry out the hot melt with the top of first composite bed and be connected, thereby accomplish amalgamation connection and the moulding between the whole surface fabric and handle.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, through the matching of the waterproof layer, the moisture absorption layer, the water locking layer, the first bacteria inhibiting layer and the second bacteria inhibiting layer, external moisture can be blocked, sweat secreted by a wearer is prevented from being absorbed and locked, and bacteria are inhibited in a targeted manner, so that the breeding of bacteria caused by internal humidity due to the sweat is avoided.
2. According to the invention, through the matching of the tough fireproof layer, the first flame-retardant layer and the second flame-retardant layer, the fabric main body can be protected under the condition of predicting external open fire, so that the corrosion of the open fire to the fabric main body is reduced, and the service life of the whole fabric is prolonged.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective cross-sectional view of a first composite layer according to the present invention;
FIG. 3 is a schematic perspective sectional view of a second composite layer according to the present invention;
FIG. 4 is a third schematic perspective sectional view of a third composite layer according to the present invention.
In the figure: 1 surface fabric main part, 2 wearing layer, 3 first composite sheet, 4 second composite sheet, 5 third composite sheet, 6 base layer body, 7 waterproof layer, 8 moisture absorption layer, 9 water locking layer, 10 first antibacterial layer, 11 second antibacterial layer, 12 toughness flame retardant coating, 13 first fire-retardant layers, 14 second fire-retardant layers.
Detailed Description
Referring to fig. 1 to 4, a waterproof and flame-retardant composite fabric includes a fabric main body 1, the fabric main body 1 includes a base body 6, a third composite layer 5 is sewn on a top of the base body 6, a second composite layer 4 is sewn on a top of the third composite layer 5, a first composite layer 3 is hot-melt connected on a top of the second composite layer 4, and a wear-resistant layer 2 is hot-melt connected on a top of the first composite layer 3.
The third composite bed 5 includes the second and inhibits the fungus layer 11, and the top sewing connection of the second and inhibits the fungus layer 11 has first and inhibits fungus layer 10, and ventilative micropore has been seted up on the surface of wearing layer 2.
The second composite layer 4 comprises a second flame-retardant layer 14, a first flame-retardant layer 13 is sewn on the top of the second flame-retardant layer 14, and a tough fireproof layer 12 is sewn on the top of the first flame-retardant layer 13.
First composite bed 3 includes lock water layer 9, and the top hot melt of lock water layer 9 is connected with moisture absorption layer 8, and moisture absorption layer 8's top hot melt is connected with waterproof layer 7, and first composite bed 3's surface is paintd strong waterproof layer.
The second antibacterial layer 11 is made of bamboo charcoal antibacterial fiber material, and the first antibacterial layer 10 is made of silver fiber material.
The second flame-retardant layer 14 is made of basalt fiber materials, the first flame-retardant layer 13 is made of flame-retardant fiber materials, and the tough fireproof layer 12 is made of glass fiber materials.
The water-retaining layer 9 is made of high water-absorption resin fiber material, the moisture-absorption layer 8 is made of flax fiber material, and the waterproof layer 7 is made of polyurethane foam fiber material.
The basal body 6 is made of pure cotton fiber material, and the wear-resistant layer 2 is made of nylon fiber material.
The wear-resistant layer 2 is arranged, so that the wear of the fabric main body 1 by external substances can be reduced, and the service life of the whole fabric main body is prolonged;
by arranging the waterproof layer 7, moisture invading from the outside can be blocked, and the erosion of the fabric main body 1 caused by the moisture can be avoided;
by arranging the moisture absorption layer 8, the moisture which is partially invaded or sweat secreted by a user can be absorbed after the waterproof layer 7 is damaged, so that the dry wearing experience is provided for the user;
the water-locking layer 9 can absorb and lock water, so that the waterproof effect of the fabric main body 1 is further improved when the fabric is used on the basis of the moisture absorption layer 8 and the waterproof layer 7;
by arranging the first antibacterial layer 10, the bacteria breeding in the fabric main body 1 can be reduced by matching with the second antibacterial layer 11;
by arranging the tough fireproof layer 12, the overall flame retardance of the fabric main body 1 can be improved while certain toughness is provided;
by providing the first flame-retardant layer 13 and the second flame-retardant layer 14, the flame-retardant effect of the fabric main body 1 can be improved by compounding them with each other.
The first embodiment is as follows:
the utility model provides a waterproof fire-retardant compound surface fabric, includes surface fabric main part 1, and surface fabric main part 1 includes basic unit's body 6, and the top sewing of basic unit's body 6 is connected with third composite bed 5, and the top sewing of third composite bed 5 is connected with second composite bed 4, and the top hot melt of second composite bed 4 is connected with first composite bed 3, and the top hot melt of first composite bed 3 is connected with wearing layer 2.
The second composite layer 4 comprises a second flame-retardant layer 14, a first flame-retardant layer 13 is sewn on the top of the second flame-retardant layer 14, and a tough fireproof layer 12 is sewn on the top of the first flame-retardant layer 13.
First composite bed 3 includes lock water layer 9, and the top hot melt of lock water layer 9 is connected with moisture absorption layer 8, and moisture absorption layer 8's top hot melt is connected with waterproof layer 7, and first composite bed 3's surface is paintd strong waterproof layer.
The second flame-retardant layer 14 is made of basalt fiber materials, the first flame-retardant layer 13 is made of flame-retardant fiber materials, and the tough fireproof layer 12 is made of glass fiber materials.
The water-retaining layer 9 is made of high water-absorption resin fiber material, the moisture-absorption layer 8 is made of flax fiber material, and the waterproof layer 7 is made of polyurethane foam fiber material.
By arranging the waterproof layer 7, moisture invading from the outside can be blocked, and the erosion of the fabric main body 1 is avoided;
by arranging the moisture absorption layer 8, moisture which is partially invaded or sweat secreted by a user can be absorbed after the waterproof layer 7 is damaged, so that dry wearing experience is provided for the user;
the water-locking layer 9 can absorb and lock water, so that the waterproof effect of the fabric main body 1 is further improved when the fabric is used on the basis of the moisture absorption layer 8 and the waterproof layer 7;
by arranging the tough fireproof layer 12, the overall flame retardance of the fabric main body 1 can be improved while certain toughness is provided;
by arranging the first flame-retardant layer 13 and the second flame-retardant layer 14, the flame-retardant effect of the main body of the fabric main body 1 can be improved by compounding the layers;
example two:
the utility model provides a waterproof fire-retardant compound surface fabric, includes surface fabric main part 1, and surface fabric main part 1 includes basic unit's body 6, and the top sewing of basic unit's body 6 is connected with third composite bed 5, and the top sewing of third composite bed 5 is connected with second composite bed 4, and the top hot melt of second composite bed 4 is connected with first composite bed 3, and the top hot melt of first composite bed 3 is connected with wearing layer 2.
The third composite bed 5 includes the second and inhibits the fungus layer 11, and the top sewing connection of the second and inhibits the fungus layer 11 has first and inhibits fungus layer 10, and ventilative micropore has been seted up on the surface of wearing layer 2.
First composite bed 3 includes lock water layer 9, and the top hot melt of lock water layer 9 is connected with moisture absorption layer 8, and moisture absorption layer 8's top hot melt is connected with waterproof layer 7, and first composite bed 3's surface is paintd strong waterproof layer.
The second antibacterial layer 11 is made of bamboo charcoal antibacterial fiber material, and the first antibacterial layer 10 is made of silver fiber material.
The water-retaining layer 9 is made of high water-absorption resin fiber material, the moisture-absorption layer 8 is made of flax fiber material, and the waterproof layer 7 is made of polyurethane foam fiber material.
The basal body 6 is made of pure cotton fiber material, and the wear-resistant layer 2 is made of nylon fiber material.
The wear-resistant layer 2 is arranged, so that the wear of the fabric main body 1 by external substances can be reduced, and the service life of the whole fabric main body is prolonged;
by arranging the waterproof layer 7, moisture invading from the outside can be blocked, and the erosion of the fabric main body 1 is avoided;
by arranging the moisture absorption layer 8, moisture which is partially invaded or sweat secreted by a user can be absorbed after the waterproof layer 7 is damaged, so that dry wearing experience is provided for the user;
the water-locking layer 9 can absorb and lock water, so that the waterproof effect of the fabric main body 1 is further improved when the fabric is used on the basis of the moisture absorption layer 8 and the waterproof layer 7;
by arranging the first antibacterial layer 10, the bacteria breeding in the fabric main body 1 can be reduced by matching with the second antibacterial layer 11;
example three:
the utility model provides a waterproof fire-retardant compound surface fabric, includes surface fabric main part 1, and surface fabric main part 1 includes basic unit's body 6, and the top sewing of basic unit's body 6 is connected with third composite bed 5, and the top sewing of third composite bed 5 is connected with second composite bed 4, and the top hot melt of second composite bed 4 is connected with first composite bed 3, and the top hot melt of first composite bed 3 is connected with wearing layer 2.
The third composite bed 5 includes the second and inhibits the fungus layer 11, and the top sewing connection of the second and inhibits the fungus layer 11 has first and inhibits fungus layer 10, and ventilative micropore has been seted up on the surface of wearing layer 2.
The second composite layer 4 comprises a second flame-retardant layer 14, a first flame-retardant layer 13 is sewn on the top of the second flame-retardant layer 14, and a tough fireproof layer 12 is sewn on the top of the first flame-retardant layer 13.
The second antibacterial layer 11 is made of bamboo charcoal antibacterial fiber material, and the first antibacterial layer 10 is made of silver fiber material.
The second flame-retardant layer 14 is made of basalt fiber materials, the first flame-retardant layer 13 is made of flame-retardant fiber materials, and the tough fireproof layer 12 is made of glass fiber materials.
The basal body 6 is made of pure cotton fiber material, and the wear-resistant layer 2 is made of nylon fiber material.
The wear-resistant layer 2 is arranged, so that the wear of the fabric main body 1 by external substances can be reduced, and the service life of the whole fabric main body is prolonged;
by arranging the first antibacterial layer 10, the bacteria breeding in the fabric main body 1 can be reduced by matching with the second antibacterial layer 11;
by arranging the tough fireproof layer 12, the overall flame retardance of the fabric main body 1 can be improved while certain toughness is provided;
by providing the first flame-retardant layer 13 and the second flame-retardant layer 14, the flame-retardant effect of the fabric main body 1 can be improved by compounding them with each other.
The basalt fiber is a continuous fiber drawn from natural basalt, is a continuous fiber formed by melting basalt stone at 1450-1500 ℃ and drawing the basalt stone at high speed through a platinum-rhodium alloy wire drawing bushing, is generally brown in color, is a novel inorganic environment-friendly high-performance fiber material, and consists of oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, iron oxide, titanium dioxide and the like, and not only is the basalt continuous fiber high in strength, but also has various excellent performances such as electric insulation, corrosion resistance, high temperature resistance and the like.
A production method of a waterproof flame-retardant composite fabric comprises the following steps:
a: a designer screens materials with mutually matched material properties according to the requirements required by a user, and splices and compounds the screened materials with similar functions;
b: a designer combines and splices the compounded materials sequentially from top to bottom to test the performance stability of the materials in different splicing combinations and select an optimal solution;
c: after the optimal combination mode is screened out, the working personnel carry out connection, combination and splicing on the fabrics according to the principle of first-come and last-come and carry out calendaring treatment on the outermost wear-resistant layer 2 of the materials.
D: make basic unit body 6 earlier and place in the bottommost layer as basic unit's surface fabric, then fold its four sides, sew third composite bed 5 rather than sewing connection through the hem, then carry out the piece amalgamation to second composite bed 4, it is connected with third composite bed 5 to rethread sewing connection, then the staff carries out the piece amalgamation with first composite bed 3 and second composite bed 4, then heat the pressurization through the hot press to it, thereby accomplish hot melt connection, improve the close fitting degree of its connection, the user heats the pressurization through the secondary hot press again at last, come wearing layer 2 and carry out hot melt connection with the top of first composite bed 3, thereby accomplish amalgamation connection and the moulding between the whole surface fabric and handle.
In summary, the following steps: according to the waterproof flame-retardant composite fabric and the production method thereof, the problem that the overall functional composite property of the fabric is low due to the matching of the fabric main body 1, the wear-resistant layer 2, the first composite layer 3, the second composite layer 4, the third composite layer 5 and the base body 6, so that the overall service life and the wearing experience of the fabric are easily affected under the external changeable environmental condition erosion is solved.
Claims (9)
1. The utility model provides a waterproof fire-retardant compound surface fabric, includes surface fabric main part (1), its characterized in that: the fabric main body (1) comprises a base body (6), a third composite layer (5) is sewn and connected to the top of the base body (6), a second composite layer (4) is sewn and connected to the top of the third composite layer (5), a first composite layer (3) is connected to the top of the second composite layer (4) in a hot melting mode, and a wear-resistant layer (2) is connected to the top of the first composite layer (3) in a hot melting mode.
2. The waterproof flame-retardant composite fabric according to claim 1, characterized in that: the third composite layer (5) comprises a second antibacterial layer (11), the top of the second antibacterial layer (11) is connected with a first antibacterial layer (10) in a sewing mode, and the surface of the wear-resistant layer (2) is provided with breathable micropores.
3. The waterproof flame-retardant composite fabric according to claim 1, characterized in that: the second composite layer (4) comprises a second flame-retardant layer (14), a first flame-retardant layer (13) is sewn on the top of the second flame-retardant layer (14), and a tough fireproof layer (12) is sewn on the top of the first flame-retardant layer (13).
4. The waterproof flame-retardant composite fabric according to claim 1, characterized in that: the waterproof coating is characterized in that the first composite layer (3) comprises a water-locking layer (9), the top of the water-locking layer (9) is connected with a moisture absorption layer (8) in a hot melting mode, the top of the moisture absorption layer (8) is connected with a waterproof layer (7) in a hot melting mode, and a strong waterproof layer is coated on the surface of the first composite layer (3).
5. The waterproof flame-retardant composite fabric according to claim 2, characterized in that: the second antibacterial layer (11) is made of bamboo charcoal antibacterial fiber materials, and the first antibacterial layer (10) is made of silver fiber materials.
6. The waterproof flame-retardant composite fabric according to claim 3, characterized in that: the second flame-retardant layer (14) is made of basalt fiber materials, the first flame-retardant layer (13) is made of flame-retardant fiber materials, and the tough flame-retardant layer (12) is made of glass fiber materials.
7. The waterproof flame-retardant composite fabric according to claim 4, characterized in that: the water-retaining layer (9) is made of a high-water-absorption resin fiber material, the moisture absorption layer (8) is made of a flax fiber material, and the waterproof layer (7) is made of a polyurethane foam fiber material.
8. The waterproof flame-retardant composite fabric according to claim 1, characterized in that: the base layer body (6) is made of pure cotton fiber materials, and the wear-resistant layer (2) is made of nylon fiber materials.
9. A method for producing the waterproof flame-retardant composite fabric according to any one of claims 1 to 8, characterized by comprising the steps of:
a: a designer screens materials with mutually matched material properties according to the requirements required by a user, and splices and compounds the screened materials with similar functions;
b: a designer combines and splices the compounded materials sequentially from top to bottom to test the performance stability of the materials in different splicing combinations and select an optimal solution;
c: after the optimal combination mode is screened out, working personnel carry out connection, combination and splicing on the fabric according to the principle of first-come and last-come, and carry out calendaring treatment on the outermost wear-resistant layer (2) of the material.
D: the base body (6) is placed on the bottommost layer as a base fabric, the four sides of the base body are folded, the third composite layer (5) is connected with the third composite layer through edge folding sewing, splicing and splicing are conducted on the second composite layer (4), the third composite layer is connected with the third composite layer (5) through sewing connection, then the first composite layer (3) and the second composite layer (4) are spliced through a worker, heating and pressurizing are conducted through a hot press, hot melt connection is achieved, the connection tightness of the composite layer is improved, and finally a user heats and pressurizes through a secondary hot press to achieve hot melt connection of the top of the wear-resistant layer (2) and the top of the first composite layer (3), and splicing connection and gluing processing between the whole fabrics are achieved.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211709021.1A CN115816928A (en) | 2022-12-29 | 2022-12-29 | Waterproof flame-retardant composite fabric and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211709021.1A CN115816928A (en) | 2022-12-29 | 2022-12-29 | Waterproof flame-retardant composite fabric and production method thereof |
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| CN115816928A true CN115816928A (en) | 2023-03-21 |
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| CN202211709021.1A Pending CN115816928A (en) | 2022-12-29 | 2022-12-29 | Waterproof flame-retardant composite fabric and production method thereof |
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