CN115812975A - Dietary fiber production and purification system - Google Patents
Dietary fiber production and purification system Download PDFInfo
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- CN115812975A CN115812975A CN202210199311.XA CN202210199311A CN115812975A CN 115812975 A CN115812975 A CN 115812975A CN 202210199311 A CN202210199311 A CN 202210199311A CN 115812975 A CN115812975 A CN 115812975A
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- dietary fiber
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- 235000013325 dietary fiber Nutrition 0.000 title claims abstract description 45
- 238000000746 purification Methods 0.000 title claims abstract description 40
- 238000007380 fibre production Methods 0.000 title claims abstract description 36
- 238000003756 stirring Methods 0.000 claims abstract description 291
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims abstract description 93
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 90
- 235000005822 corn Nutrition 0.000 claims abstract description 90
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 claims abstract description 10
- IMQLKJBTEOYOSI-UHFFFAOYSA-N Phytic acid Natural products OP(O)(=O)OC1C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C1OP(O)(O)=O IMQLKJBTEOYOSI-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229940068041 phytic acid Drugs 0.000 claims abstract description 10
- 235000002949 phytic acid Nutrition 0.000 claims abstract description 10
- 239000000467 phytic acid Substances 0.000 claims abstract description 10
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000004140 cleaning Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 19
- 230000018044 dehydration Effects 0.000 claims description 15
- 238000006297 dehydration reaction Methods 0.000 claims description 15
- 241000209149 Zea Species 0.000 claims 2
- 240000008042 Zea mays Species 0.000 abstract description 91
- 239000010903 husk Substances 0.000 abstract description 59
- 238000001035 drying Methods 0.000 abstract description 15
- 235000013305 food Nutrition 0.000 abstract description 2
- 238000002791 soaking Methods 0.000 description 19
- 230000000694 effects Effects 0.000 description 15
- 239000007788 liquid Substances 0.000 description 9
- 238000001179 sorption measurement Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 230000002940 repellent Effects 0.000 description 4
- 239000005871 repellent Substances 0.000 description 4
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 235000009973 maize Nutrition 0.000 description 3
- 235000015097 nutrients Nutrition 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000003245 working effect Effects 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical group 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003925 fat Chemical group 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052500 inorganic mineral Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Chemical group 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Chemical group 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Abstract
The invention belongs to the technical field of food processing, and particularly relates to a dietary fiber production and purification system which comprises an electric telescopic rod and a driving motor; two ends of the group of electric telescopic rods are fixedly connected with the stirring shell and the stirring upper cover respectively; the driving motor is fixedly connected to the upper end of the stirring upper cover; a coupling at the lower end of the driving motor is fixedly connected with a stirring shaft; the stirring shaft is fixedly connected with a group of stirring rods; the inner wall of the stirring shell is detachably and rotatably connected with a stirring net; the upper end of the stirring shell is obliquely and fixedly connected with a feeding plate; the invention solves the problems that when phytic acid in corn husks is removed, the corn husks are stirred, cleaned and dehydrated and then need to be placed in a drying box, a large amount of corn husks are difficult to take out and are easy to adhere to the inner wall of a stirring shell.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to a dietary fiber production and purification system.
Background
Dietary Fiber (DF) is a nutrient that can ensure the health of human body but cannot be replaced by other substances, and is called "seventh nutrient" other than six nutrients of secondary carbohydrates, fats, proteins, vitamins, water and minerals. China is a big corn production country, the corn yield is 2 nd in the world, corn husks serving as corn processing byproducts generate more than 2.0 multiplied by 10 kg every year, and the corn husks are mainly used as feeds at present, so that the product value is low, and the great resource waste is caused 5. Compared with other grain husks (rice bran, small corn bran and the like), the corn bran has the advantages of high dietary fiber content, good fiber structure and the like, and is a better dietary fiber source point.
For example, a Chinese patent with the application number of CN201920435132.5 discloses a dietary fiber processing and stirring device, which comprises a base, a bracket, a working box, a discharge hopper, a motor, a stirring rod and a control key, wherein the control key is electrically connected with the motor; the bracket comprises four groups of lower telescopic motors, four groups of support plates, a left support plate, a right support plate, a mounting plate and a first controller; the top end of the working box is inserted into and screwed into the fixing ring; still include the reinforcement, the stirring rod lateral wall is provided with the broken section of multiunit.
Although the technical scheme can adjust the distance between the discharge hopper and the base so as to place containers with various heights, the adaptability is improved, and the use limitation is reduced; however, when the corn bran is used for preparing the dietary fiber, the phytic acid in the corn bran needs to be removed in a drying box after stirring, cleaning and dehydration, and a large amount of corn bran is difficult to take out and is easy to adhere to the inner wall of the stirring shell; based on the above, the invention designs a dietary fiber production and purification system to solve the technical problems in the prior art.
Disclosure of Invention
The invention provides a dietary fiber production and purification system, which aims to make up the defects of the prior art and solve the problems that when phytic acid in corn husks is removed in the prior art, the corn husks are difficult to take out and easy to adhere to the inner wall of a stirring shell because the phytic acid in the corn husks needs to be placed in a drying box after being stirred, cleaned and dehydrated.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a dietary fiber production and purification system, which comprises a stirring, cleaning and dehydrating device; the stirring, cleaning and dehydrating device is used for removing phytic acid in the corn bran in the process of preparing dietary fiber from the corn bran; the stirring, cleaning and dehydrating device comprises a controller, a stirring shell, a stirring module and a dehydrating module; the upper end of the stirring shell is provided with a stirring upper cover; the stirring upper cover is provided with a water inlet;
the stirring module comprises an electric telescopic rod and a driving motor; two ends of the group of electric telescopic rods are fixedly connected with the stirring shell and the stirring upper cover respectively; the driving motor is fixedly connected to the upper end of the stirring upper cover; a coupling at the lower end of the driving motor is fixedly connected with a stirring shaft; the stirring shaft is fixedly connected with a group of stirring rods; the inner wall of the stirring shell is detachably and rotatably connected with a stirring net; the upper end of the stirring shell is obliquely and fixedly connected with a feeding plate;
when the corn bran drying machine works, when phytic acid in corn bran is removed, the corn bran is required to be placed in a drying box after being stirred, cleaned and dehydrated, a large amount of corn bran is difficult to take out and is easy to adhere to the inner wall of a stirring shell;
therefore, the stirring module is arranged; firstly, the controller controls the electric telescopic rod to extend to drive the stirring upper cover to move upwards, and then the corn husks are placed into the stirring shell through the feeding plate; the controller controls the electric telescopic rod to contract to drive the stirring upper cover to seal the stirring shell, and then soaking liquid is introduced into the stirring shell through the water inlet; the controller controls the driving motor to rotate to drive the stirring shaft to drive the stirring rod to rotate, and the stirring rod stirs the soaking solution and the corn bran, so that the soaking solution and the corn bran are mixed more uniformly; after soaking, enabling a soaking liquid to flow out through the water outlet, flushing corn husks through clear water at the water inlet, after flushing and spin-drying, controlling the electric telescopic rod to drive the stirring upper cover to ascend by the controller, detaching the stirring net from the inner wall of the stirring shell, and transferring the stirring net into a drying box for drying;
because the stirring net is arranged, the corn husks can be transferred more conveniently after stirring, and meanwhile, the corn husks cannot be adhered to the inner wall of the stirring shell; the convenience of a dietary fiber production and purification system is improved.
Preferably, the dehydration module comprises a support rod and an electrifying device; one group of the supporting rods is fixedly connected with the outer ring of the stirring net; a first magnet is fixedly connected inside the upper end of the supporting rod; a second magnet is fixedly connected to the stirring shaft at a position corresponding to the first magnet, and the first magnet and the second magnet are magnetically attracted; an electromagnetic coil is arranged in the side wall of the stirring shell; the electrifying equipment is electrically connected with the electromagnetic coil; when the device works, the dehydration module is arranged; in the initial state, the electrifying equipment is electrified to the electromagnetic coil, so that the electromagnetic coil generates a magnetic field which is attracted with the first magnet, and the side wall of the stirring shell is magnetically attracted with the first magnet; when the corn husks need to be dewatered after cleaning is finished, the current direction of the electrifying equipment to the electromagnetic coil is changed, so that the electromagnetic coil generates a magnetic field which is repellent to the first magnet, the side wall of the stirring shell is magnetically repellent to the first magnet, the first magnet is separated from the inner wall of the stirring shell, the first magnet drives the supporting rod to be magnetically attracted to the second magnet, and the upper end of the stirring net is contracted to gather the corn husks; the controller controls the driving motor to rotate, so that the stirring shaft drives the upper end of the stirring net to rotate, the stirring net is thrown in the stirring shell for dehydration, and corn husks in the stirring net are dehydrated; after dehydration is finished, manually separating the first magnet from the second magnet, and taking out and transferring the stirring net and the corn husks; the working effect of the dietary fiber production and purification system is enhanced.
Preferably, the stirring rod is divided into an upper section and a lower section, and the two sections of stirring rods are connected through a first spring; the lower end surface of the lower section of the stirring rod is in a rounded arc shape; when the corn husking machine works, the two stirring rods are connected through the first spring, the controller controls the change of the rotating speed of the driving motor in the stirring process to enable the stirring shaft and the stirring rods to do variable-speed motion, the first spring stretches back and forth under the action of changed centrifugal force to turn over corn husks, and therefore the stirring effect of the stirring rods on the corn husks is better; the lower end surface of the stirring rod is set to be in a round arc shape, so that the stirring net cannot be scraped in the stirring rotation process; simultaneously in the stirring in-process, because a spring is in the state that stretches out and draws back the change always for the state of contact collision between puddler and the stirring net, thereby reach the purpose that the puddler can not drag the stirring net, improved the stirring effect of dietary fiber production purification system work.
Preferably, one end of the stirring net close to the bottom wall of the stirring shell is fixedly connected with cleaning bristles; the tail end of the stirring rod is fixedly connected with a third magnet, and the third magnet and the first magnet are magnetically attracted; when the magnetic stirrer works, the cleaning bristles are arranged, after the last work is finished, a new stirring net is placed in the stirring shell, and at the beginning, the electromagnetic coil is electrified by the electrifying equipment, so that the electromagnetic coil generates a magnetic field which is attracted with the first magnet, the side wall of the stirring shell is magnetically attracted with the first magnet, and the stirring shell is magnetically repelled with the third magnet; when the power-on equipment stops being powered on, because the gravity of the supporting rod is greater than the adsorption force between the first magnet and the third magnet, the first magnet is attached to the inner wall of the stirring shell, so that the third magnet drives the stirring rod to move towards the first magnet, and simultaneously drives the first spring to stretch, the stirring rod enables the stirring net to be abutted against the inner wall of the stirring shell, and the force for recovering the stretching deformation of the first spring is less than the magnetic adsorption force between the first magnet and the third magnet; then the controller controls the stirring rod to drive the stirring net to rotate, water is introduced into the water inlet, and the cleaning bristles on the stirring net clean the bottom wall of the stirring shell; further improving the working cleanliness of the dietary fiber production and purification system.
Preferably, an electric push rod is fixedly connected to the bottom wall end of the stirring shell; the upper end of the electric push rod is contacted with the stirring net; when the device works, the electric push rod is arranged, and in the rotating process of the stirring shaft, the controller controls the electric push rod to stretch and drive the lower end of the stirring net to move up and down, so that the corn husks at the lower end in the stirring net shake up and down, the contact effect of the corn husks and the soaking liquid is increased, and the purification effect of the dietary fiber production and purification system is further enhanced.
Preferably, the upper end of the feeding plate is fixedly connected with a second spring; the upper end of the second spring is fixedly connected with a shaking plate; when the corn husking machine works, the shaking plate and the second spring are arranged, when corn husks enter the stirring shell through the feeding plate, the corn husks obliquely fall along the inclination angle of the feeding plate, and the weight of the corn husks on the shaking plate changes in the falling process of the corn husks, so that the stress of the second spring also changes; no. two springs drive the shake board shake again at the in-process that makes a round trip to stretch and contract for the maize skin on the shake board is more quick drops into in stirring the shell, has further improved dietary fiber production purification system's work efficiency.
The invention has the following beneficial effects:
1. compared with the traditional technical scheme, the dietary fiber production and purification system provided by the invention has the advantages that the stirring net is arranged, so that corn husks can be transferred more conveniently after stirring; the convenience of a dietary fiber production and purification system is improved.
2. According to the dietary fiber production and purification system, the electric push rod is arranged, and in the rotating process of the stirring shaft, the controller controls the electric push rod to stretch and retract to drive the lower end of the stirring net to move up and down, so that corn husks at the lower end in the stirring net shake up and down, the contact effect of the corn husks and the soaking liquid is increased, and the purification effect of the dietary fiber production and purification system is further enhanced.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 isbase:Sub>A cross-sectional view taken at A-A of FIG. 1;
in the figure: 11. stirring the shell; 2. an upper stirring cover; 3. a water inlet; 4. a stirring module; 41. an electric telescopic rod; 42. a drive motor; 43. a stirring shaft; 44. a stirring rod; 45. a stirring net; 46. feeding a plate; 5. a dehydration module; 51. a first magnet; 52. a second magnet; 53. a support bar; 54. powering on the device; 55. an electromagnetic coil; 6. a first spring; 7. cleaning the bristles; 8. a magnet III; 9. an electric push rod; 12. a second spring; 13. the board is shaken.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 2, the dietary fiber production and purification system of the present invention comprises a stirring, cleaning and dehydrating device; the stirring, cleaning and dehydrating device is used for removing phytic acid in the corn bran in the process of preparing dietary fiber from the corn bran; the stirring, cleaning and dehydrating device comprises a controller, a stirring shell 1, a stirring module 4 and a dehydrating module 5; the upper end of the stirring shell 1 is provided with a stirring upper cover 2; the stirring upper cover 2 is provided with a water inlet 3;
the stirring module 4 comprises an electric telescopic rod 41 and a driving motor 42; two ends of the group of electric telescopic rods 41 are fixedly connected with the stirring shell 1 and the stirring upper cover 2 respectively; the driving motor 42 is fixedly connected with the upper end of the stirring upper cover 2; a coupling at the lower end of the driving motor 42 is fixedly connected with a stirring shaft 43; a group of stirring rods 44 is fixedly connected to the stirring shaft 43; the inner wall of the stirring shell 1 is detachably and rotatably connected with a stirring net 45; the upper end of the stirring shell 1 is obliquely and fixedly connected with a feeding plate 46;
when the corn bran phytic acid removing device works, when phytic acid in corn bran is removed, the corn bran is required to be placed in a drying box after being stirred, cleaned and dehydrated, a large amount of corn bran is difficult to take out and is easy to adhere to the inner wall of the stirring shell 1;
therefore, the stirring module 4 is arranged; firstly, the controller controls the electric telescopic rod 41 to extend to drive the stirring upper cover 2 to move upwards, and then corn husks are placed into the stirring shell 1 through the feeding plate 46; the controller controls the electric telescopic rod 41 to contract to drive the stirring upper cover 2 to seal the stirring shell 1, and then soaking liquid is introduced into the stirring shell 1 through the water inlet 3; the controller controls the driving motor 42 to rotate to drive the stirring shaft 43 to drive the stirring rod 44 to rotate, and the stirring rod 44 stirs the soaking solution and the corn bran, so that the soaking solution and the corn bran are mixed more uniformly; after soaking, the soaking liquid flows out through the water outlet, the corn husks are washed by clean water through the water inlet 3, after washing and drying, the controller controls the electric telescopic rod 41 to drive the stirring upper cover 2 to ascend, then the stirring net 45 is detached from the inner wall of the stirring shell 1 and transferred to a drying box for drying;
the stirring net 45 is arranged, so that the corn husks can be transferred more conveniently after stirring, and meanwhile, the corn husks cannot be adhered to the inner wall of the stirring shell 1; the convenience of a dietary fiber production and purification system is improved.
As an embodiment of the present invention, the dehydration module 5 includes a support rod 53 and a power-on device 54; a group of the support rods 53 are fixedly connected to the outer ring of the stirring net 45; a first magnet 51 is fixedly connected inside the upper end of the support rod 53; a second magnet 52 is fixedly connected to the position, corresponding to the first magnet 51, of the stirring shaft 43, and the first magnet 51 and the second magnet 52 are magnetically attracted; an electromagnetic coil 55 is arranged in the side wall of the stirring shell 1; the energizing device 54 is electrically connected to the electromagnetic coil 55; when the device works, the dehydration module 5 is arranged; in the initial state, the energizing device 54 energizes the electromagnetic coil 55, so that the electromagnetic coil 55 generates a magnetic field which is attracted to the magnet one 51, and the side wall of the stirring housing 1 is magnetically attracted to the magnet one 51; when the corn husks need to be dewatered after the washing is finished, the current direction of the electrifying device 54 to the electromagnetic coil 55 is changed, so that the electromagnetic coil 55 generates a magnetic field which is repelled with the first magnet 51, the side wall of the stirring shell 1 magnetically repels the first magnet 51, the first magnet 51 is separated from the inner wall of the stirring shell 1, the first magnet 51 drives the support rod 53 to magnetically attract the second magnet 52, and the upper end of the stirring net 45 is contracted to gather the corn husks; the controller controls the driving motor 42 to rotate, so that the stirring shaft 43 drives the upper end of the stirring net 45 to rotate, and the stirring net 45 swings in the stirring shell 1 for dehydration, so that corn husks in the stirring net 45 are dehydrated; after dehydration is finished, manually separating the first magnet 51 from the second magnet 52, and taking out and transferring the stirring net 45 and the corn husks; the working effect of the dietary fiber production and purification system is enhanced.
In one embodiment of the present invention, the stirring rod 44 is divided into an upper section and a lower section, and the two sections of stirring rods 44 are connected through a first spring 6; the lower end surface of the lower stirring rod 44 is in a rounded arc shape; when the corn husking machine works, the two sections of the stirring rods 44 are connected through the first spring 6, in the stirring process, the controller controls the rotation speed change of the driving motor 42 to enable the stirring shaft 43 and the stirring rods 44 to do variable-speed motion, the first spring 6 stretches back and forth under the action of changed centrifugal force to turn over corn husks, and therefore the stirring effect of the stirring rods 44 on the corn husks is better; the lower end surface of the stirring rod 44 is set to be in a round arc shape, so that the stirring net 45 is not scraped in the stirring rotation process; simultaneously in the stirring process, because spring 6 is in the state that changes of stretching out and drawing back all the time for be the contact collision's state between puddler 44 and the stirring net 45, thereby reach the purpose that puddler 44 can not drag stirring net 45, improved the stirring effect of dietary fiber production purification system work.
As an embodiment of the invention, one end of the stirring net 45 close to the bottom wall of the stirring shell 1 is fixedly connected with the cleaning bristles 7; the tail end of the stirring rod 44 is fixedly connected with a third magnet 8, and the third magnet 8 and the first magnet 51 are magnetically attracted; when the stirring device works, the cleaning brush bristles 7 are arranged, after the last work is finished, a new stirring net 45 is placed in the stirring shell 1, and at the beginning, because the electrifying device 54 electrifys the electromagnetic coil 55, the electromagnetic coil 55 generates a magnetic field which is attracted with the first magnet 51, so that the side wall of the stirring shell 1 is magnetically attracted with the first magnet 51, and the stirring shell 1 is magnetically repelled with the third magnet 8; when the electrifying device 54 stops electrifying, because the gravity of the supporting rod 53 is greater than the adsorption force between the first magnet 51 and the third magnet 8, the first magnet 51 is attached to the inner wall of the stirring shell 1, so that the third magnet 8 drives the stirring rod 44 to move towards the direction of the first magnet 51 and simultaneously drives the first spring 6 to stretch, the stirring rod 44 enables the stirring net 45 to be abutted against the inner wall of the stirring shell 1, and the force for recovering the stretching deformation of the first spring 6 is less than the magnetic adsorption force between the first magnet 51 and the third magnet 8; then the controller controls the stirring rod 44 to drive the stirring net 45 to rotate, water is introduced into the water inlet 3, and the cleaning bristles 7 on the stirring net 45 clean the bottom wall of the stirring shell 1; further improving the working cleanliness of the dietary fiber production and purification system.
As an embodiment of the present invention, an electric push rod 9 is fixedly connected to the bottom wall end of the stirring shell 1; the upper end of the electric push rod 9 is contacted with the stirring net 45; when the device works, the electric push rod 9 is arranged, and in the rotating process of the stirring shaft 43, the controller controls the electric push rod 9 to stretch and drive the lower end of the stirring net 45 to move up and down, so that corn husks at the inner lower end of the stirring net 45 shake up and down, the contact effect of the corn husks and the soaking liquid is increased, and the purification effect of the dietary fiber production and purification system is further enhanced.
As an embodiment of the present invention, the upper end of the feeding plate 46 is fixedly connected with a second spring 12; the upper end of the second spring 12 is fixedly connected with a shaking plate 13; when the corn husking machine works, the shaking plate 13 and the second spring 12 are arranged, when corn husks enter the stirring shell 1 through the feeding plate 46, the corn husks obliquely fall along the inclined angle of the feeding plate 46, the weight of the corn husks on the shaking plate 13 is changed in the falling process of the corn husks, and therefore the stress of the second spring 12 is also changed; no. two springs 12 drive shaking plate 13 to shake again at the in-process that makes a round trip to stretch and contract for the maize skin on shaking plate 13 drops into stirring shell 1 more fast in, has further improved dietary fiber production purification system's work efficiency.
The specific working process is as follows:
the invention arranges a stirring module 4; firstly, the controller controls the electric telescopic rod 41 to extend to drive the stirring upper cover 2 to move upwards, and then the corn husks are placed into the stirring shell 1 through the feeding plate 46; the controller controls the electric telescopic rod 41 to contract to drive the stirring upper cover 2 to seal the stirring shell 1, and then soaking liquid is introduced into the stirring shell 1 through the water inlet 3; the controller controls the driving motor 42 to rotate to drive the stirring shaft 43 to drive the stirring rod 44 to rotate, and the stirring rod 44 stirs the soaking solution and the corn bran, so that the soaking solution and the corn bran are mixed more uniformly; after soaking, the soaking liquid flows out through the water outlet, the corn husks are washed by clean water through the water inlet 3, after washing and drying, the controller controls the electric telescopic rod 41 to drive the stirring upper cover 2 to ascend, then the stirring net 45 is detached from the inner wall of the stirring shell 1 and transferred to a drying box for drying; the stirring net 45 is arranged, so that the corn husks can be transferred more conveniently after stirring, and meanwhile, the corn husks cannot be adhered to the inner wall of the stirring shell 1; the convenience of a dietary fiber production and purification system is improved; the invention arranges a dehydration module 5; in the initial state, the energizing device 54 energizes the electromagnetic coil 55, so that the electromagnetic coil 55 generates a magnetic field which is attracted to the magnet one 51, and the side wall of the stirring housing 1 is magnetically attracted to the magnet one 51; when dehydration is needed after cleaning, the current direction of the electrifying device 54 to the electromagnetic coil 55 is changed, so that the electromagnetic coil 55 generates a magnetic field which is repellent to the first magnet 51, the side wall of the stirring shell 1 is magnetically repellent to the first magnet 51, the first magnet 51 is separated from the inner wall of the stirring shell 1, the first magnet 51 drives the supporting rod 53 to be magnetically attracted to the second magnet 52, and the upper end of the stirring net 45 is contracted to gather corn husks; the controller controls the driving motor 42 to rotate, so that the stirring shaft 43 drives the upper end of the stirring net 45 to rotate, and the stirring net 45 swings in the stirring shell 1 for dehydration, so that corn husks in the stirring net 45 are dehydrated; after dehydration is finished, manually separating the first magnet 51 from the second magnet 52, and taking out and transferring the stirring net 45 and the corn husks; the working effect of the dietary fiber production and purification system is enhanced; according to the invention, two sections of stirring rods 44 are connected through the first spring 6, and in the stirring process, the controller controls the change of the rotating speed of the driving motor 42 to enable the stirring shaft 43 and the stirring rods 44 to do variable-speed motion, the first spring 6 stretches back and forth under the action of changed centrifugal force to turn over corn husks, so that the stirring rod 44 has a better stirring effect on the corn husks; the lower end surface of the stirring rod 44 is set to be in a round arc shape, so that the stirring net 45 is not scraped in the stirring rotation process; meanwhile, in the stirring process, because the first spring 6 is in a state of being stretched and deformed all the time, the stirring rod 44 and the stirring net 45 are in a contact collision state, so that the purpose that the stirring rod 44 cannot scrape the stirring net 45 is achieved, and the stirring effect of the working of the dietary fiber production and purification system is improved; according to the invention, by arranging the cleaning brush bristles 7, after the last work is finished, a new stirring net 45 is placed in the stirring shell 1, and at the beginning, because the electrifying device 54 electrifys the electromagnetic coil 55, the electromagnetic coil 55 generates a magnetic field which is attracted with the first magnet 51, so that the side wall of the stirring shell 1 is magnetically attracted with the first magnet 51, and the stirring shell 1 is magnetically repelled with the third magnet 8; when the power-on device 54 stops powering on, because the gravity of the support rod 53 is greater than the adsorption force between the first magnet 51 and the third magnet 8, the first magnet 51 is attached to the inner wall of the stirring shell 1, so that the third magnet 8 drives the stirring rod 44 to move towards the direction of the first magnet 51, and simultaneously drives the first spring 6 to stretch, so that the stirring rod 44 supports the stirring net 45 against the inner wall of the stirring shell 1, and the force of the first spring 6 recovering the stretching deformation is less than the magnetic adsorption force between the first magnet 51 and the third magnet 8; then the controller controls the stirring rod 44 to drive the stirring net 45 to rotate, water is introduced into the water inlet 3, and the cleaning bristles 7 on the stirring net 45 clean the bottom wall of the stirring shell 1; the working cleanliness of the dietary fiber production and purification system is further improved; according to the invention, by arranging the electric push rod 9, in the rotating process of the stirring shaft 43, the controller controls the electric push rod 9 to stretch and drive the lower end of the stirring net 45 to move up and down, so that corn husks at the lower end in the stirring net 45 shake up and down, the contact effect of the corn husks and the soaking solution is increased, and the purification effect of the dietary fiber production and purification system is further enhanced; according to the invention, by arranging the shaking plate 13 and the second spring 12, when corn husks enter the stirring shell 1 through the feeding plate 46, the corn husks obliquely fall along the inclined angle of the feeding plate 46, and the weight of the corn husks on the shaking plate 13 is changed in the falling process of the corn husks, so that the stress of the second spring 12 is also changed; no. two springs 12 drive shaking plate 13 to shake again at the in-process that makes a round trip to stretch and contract for the maize skin on shaking plate 13 drops into stirring shell 1 more fast in, has further improved dietary fiber production purification system's work efficiency.
The front, the back, the left, the right, the upper and the lower are based on the observation angle of the person, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
In the description of the present invention, it is to be understood that the terms "central", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in fig. 1, and are used merely to facilitate the description of the present invention and to simplify the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be taken as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A dietary fiber production and purification system, characterized in that: comprises a stirring, cleaning and dehydrating device; the stirring, cleaning and dehydrating device is used for removing phytic acid in the corn bran in the process of preparing dietary fiber from the corn bran; the stirring, cleaning and dehydrating device comprises a controller, a stirring shell (1), a stirring module (4) and a dehydrating module (5); the upper end of the stirring shell (1) is provided with a stirring upper cover (2); a water inlet (3) is formed in the stirring upper cover (2);
the stirring module (4) comprises an electric telescopic rod (41) and a driving motor (42); two ends of the group of electric telescopic rods (41) are fixedly connected with the stirring shell (1) and the stirring upper cover (2) respectively; the driving motor (42) is fixedly connected with the upper end of the stirring upper cover (2); a coupling at the lower end of the driving motor (42) is fixedly connected with a stirring shaft (43); a group of stirring rods (44) is fixedly connected to the stirring shaft (43); the inner wall of the stirring shell (1) is detachably and rotatably connected with a stirring net (45); the upper end of the stirring shell (1) is obliquely and fixedly connected with a feeding plate (46).
2. A dietary fiber production purification system according to claim 1, wherein: the dehydration module (5) comprises a support rod (53) and an electrifying device (54); the group of support rods (53) is fixedly connected with the outer ring of the stirring net (45); a first magnet (51) is fixedly connected inside the upper end of the supporting rod (53); a second magnet (52) is fixedly connected to the position, corresponding to the first magnet (51), of the stirring shaft (43), and the first magnet (51) and the second magnet (52) are magnetically attracted; an electromagnetic coil (55) is arranged in the side wall of the stirring shell (1); the energizing device (54) is electrically connected to the electromagnetic coil (55).
3. A dietary fiber production purification system according to claim 1, wherein: the stirring rod (44) is divided into an upper section and a lower section, and the two sections of stirring rods (44) are connected through a first spring (6); the lower end surface of the stirring rod (44) at the lower end is in a rounded arc shape.
4. A dietary fiber production purification system according to claim 3, wherein: one end of the stirring net (45) close to the bottom wall of the stirring shell (1) is fixedly connected with cleaning bristles (7); the tail end of the stirring rod (44) is fixedly connected with a third magnet (8), and the third magnet (8) and the first magnet (51) are attracted magnetically.
5. A dietary fiber production purification system according to claim 4, wherein: the bottom wall end of the stirring shell (1) is fixedly connected with an electric push rod (9); the upper end of the electric push rod (9) is contacted with the stirring net (45).
6. A dietary fiber production purification system according to claim 1, wherein: the upper end of the feeding plate (46) is fixedly connected with a second spring (12); the upper end of the second spring (12) is fixedly connected with a shaking plate (13).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210199311.XA CN115812975A (en) | 2022-03-02 | 2022-03-02 | Dietary fiber production and purification system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210199311.XA CN115812975A (en) | 2022-03-02 | 2022-03-02 | Dietary fiber production and purification system |
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| CN115812975A true CN115812975A (en) | 2023-03-21 |
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