CN115806094A - Monitoring method of cigarette carton beautifying device - Google Patents
Monitoring method of cigarette carton beautifying device Download PDFInfo
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- CN115806094A CN115806094A CN202211469278.4A CN202211469278A CN115806094A CN 115806094 A CN115806094 A CN 115806094A CN 202211469278 A CN202211469278 A CN 202211469278A CN 115806094 A CN115806094 A CN 115806094A
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Abstract
The invention provides a monitoring method of a cigarette pack beautifying device, which comprises the following steps: carrying out online temperature detection on an upper plane soldering iron, an upper side soldering iron, a right end face soldering iron, a left end face soldering iron, a lower side face soldering iron and a lower plane soldering iron of the cigarette strip beautifying device, and recording the temperature fluctuation degree and abnormal state frequency of each plane soldering iron; setting temperature fluctuation threshold values in sections, and classifying the fluctuation range of the temperature of each surface soldering iron compared with the set temperature threshold value from low to high; setting a temperature abnormity threshold value, and judging that the temperature of the corresponding soldering iron is abnormal when the temperature fluctuation of each surface soldering iron is greater than the temperature abnormity threshold value; acquiring the duration and the abnormal times of the temperature of each surface soldering iron in each interval to form a temperature monitoring recording table; and evaluating the reliability of each surface soldering iron according to the temperature monitoring record table so as to judge that each surface soldering iron is in a reliable state, a micro hidden danger state, a serious hidden danger state or a fault state. The invention can improve the reliability and the operation efficiency of the cigarette beauty device.
Description
Technical Field
The invention relates to the technical field of cigarette packaging production, in particular to a monitoring method of a cigarette carton beautifying device.
Background
In the field of cigarette manufacturing, the mainstream manufacturing equipment for producing cigarette cartons at present is a GDX1/2 cigarette packaging machine, and a special finished cigarette carton transparent paper shaping device is lacked during the design of the machine type, so that the cigarette cartons produced by the machine type have the phenomena of loose and folded outer package transparent paper and the like. In order to solve the problem, cigarette manufacturing enterprises design and install cigarette transparent paper shaping and beautifying devices according to the production environment of the cigarette manufacturing enterprises. In practical application, the beauty device has the problems of unstable operation state, high failure rate and the like due to factors such as temperature control stability, mechanical part flexibility, action accuracy and the like, so that the beauty effect of cigarettes is influenced, and the quality guarantee of products is not facilitated. Therefore, it is important to monitor the status of the cigarette beauty device and control and maintain the equipment according to the status data, so as to fully exert the efficacy of the beauty device.
Disclosure of Invention
The invention provides a monitoring method of a cigarette carton beautifying device, which solves the problems that the existing cigarette carton transparent paper shaping method adopting a beautifying device lacks a state monitoring mode, so that the equipment operation state is unstable and the fault maintenance is not timely, and can improve the reliability and the operation efficiency of the cigarette carton beautifying device.
In order to realize the following purposes, the invention provides the following technical scheme:
a method of monitoring a cigarette pack beauty treatment device, comprising:
carrying out online temperature detection on an upper plane soldering iron, an upper side soldering iron, a right end face soldering iron, a left end face soldering iron, a lower side face soldering iron and a lower plane soldering iron of the cigarette strip beautifying device, and recording the temperature fluctuation degree and abnormal state frequency of each plane soldering iron;
setting temperature fluctuation threshold values in sections, and classifying the fluctuation range of the temperature of each surface soldering iron compared with the set temperature threshold value from low to high;
setting a temperature abnormity threshold value, and judging that the temperature of the corresponding soldering iron is abnormal when the temperature fluctuation of each surface soldering iron is greater than the temperature abnormity threshold value;
acquiring the duration and the abnormal times of the temperature of each surface soldering iron in each interval to form a temperature monitoring recording table;
and evaluating the reliability of each surface soldering iron according to the temperature monitoring record table so as to judge that each surface soldering iron is in a reliable state, a micro hidden danger state, a serious hidden danger state or a fault state.
Preferably, the classifying the range of the fluctuation of the temperature of each soldering iron compared with the set temperature threshold from low to high includes:
dividing the temperature fluctuation state into four degree levels of A, B, C and S, and when the fluctuation amplitude of the temperature of each face soldering iron is more than 5% and less than 8%, keeping the state of A;
when the fluctuation amplitude is larger than 8% and smaller than 10%, the state is B;
when the fluctuation amplitude is more than 10% and less than 20%, the state is in a C state;
when the fluctuation amplitude is larger than 20%, the state is S.
Preferably, the obtaining of the duration and the abnormal times of the temperature of each soldering iron in each interval includes:
acquiring the duration of the temperature detected by each surface soldering iron in the A state, the B state, the C state or the S state;
and the number of times that the temperature fluctuation range detected by each of the face irons is in the S state is taken as the abnormal number of times.
Preferably, the reliability evaluation of each surface iron according to the temperature monitoring record table includes:
obtaining the lowest temperature value and the highest temperature value of each surface soldering iron and the duration time of the surface soldering iron in the A state, the B state, the C state and the S state according to the temperature monitoring record table;
according to the reliability analysis empirical formula:
performing reliability evaluation score calculation, wherein C represents reliability evaluation score, T 0 Showing the total operation time of the cosmetic device on a single day, T1 showing the accumulated value of the A state time, T 2 Indicates the accumulated time value of the B state, T 3 Indicates the accumulated value of the time of the C state, X indicates the number of abnormal times, alpha 1 ～α 3 Different weight coefficients are respectively assigned to the A state, the B state and the C state of the temperature control state.
Preferably, the determining that each of the face irons is in a reliable state, a micro hidden danger state, a serious hidden danger state or a fault state includes:
when the reliability evaluation score C meets the condition that C is more than or equal to 95, judging that the current state is a reliable state;
when C is more than or equal to 80 and less than 95, judging that the current state is a micro hidden danger state;
when C is more than or equal to 60 and less than 80, judging that the current state is a serious hidden danger state;
and when the C is less than 60, judging that the current state is a fault state.
Preferably, the method further comprises the following steps:
arranging an inlet detector at an outlet channel of the cigarette carton packing machine to detect the time when the cigarette carton enters;
a push rod in-place detector is arranged to detect whether the push rod pushing the beauty device reaches a set position;
arranging a cigarette in-place detector at a cigarette beautifying station to detect whether the cigarette arrives at the beautifying station;
a pressing in-place detector is arranged to detect whether the pressing of the iron pressing plate is in place or not;
an outlet cigarette detector is arranged at the cigarette pushing channel to detect the cigarette pushing time.
Preferably, the method further comprises the following steps:
acquiring a signal triggering moment of an inlet detector to obtain cigarette pushing-in time;
acquiring the time difference of signal triggering between the cigarette in-place detector and the pressing-down in-place detector as pressing-down time;
acquiring the signal triggering time of the outlet cigarette detector to obtain the cigarette pushing time;
and during the tobacco carton beautifying period of one station, judging the flexible action degree of the tobacco carton beautifying device according to the pushing time of the tobacco carton, the pressing time of the soldering iron device and the pushing time of the tobacco carton.
Preferably, the method further comprises the following steps:
and comparing the cigarette carton pushing time, the pressing time of the soldering iron device and the cigarette carton pushing time with a preset value so as to judge the action flexibility of the cigarette carton beautifying device according to the deviation value.
The invention provides a monitoring method of a cigarette pack beautifying device, which is used for carrying out online temperature detection on each face soldering iron of the beautifying device, recording the temperature fluctuation degree and abnormal state frequency, and forming a temperature monitoring recording table to carry out reliability evaluation on each face soldering iron. The problem of current strip cigarette cellophane paper plastic adopt cosmetic device to lack the state control, easily cause equipment running state unstability and trouble maintenance untimely is solved, reliability and the operating efficiency of the cosmetic device of strip cigarette can be improved.
Drawings
In order to more clearly describe the specific embodiments of the present invention, the drawings to be used in the embodiments will be briefly described below.
Fig. 1 is a schematic diagram of a monitoring method of a cigarette pack beauty device provided by the invention.
Fig. 2 is a schematic view of a cigarette pack beauty device according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of a temperature control reliability analysis interface provided in an embodiment of the present invention.
Detailed Description
In order to make the technical field of the invention better understand the scheme of the embodiment of the invention, the embodiment of the invention is further described in detail with reference to the drawings and the implementation mode.
The problem that operation is unstable and fault maintenance is not timely exists in the cosmetic device of cellophane plastic adoption lack of state monitoring when the current strip cigarette is produced. The invention provides a monitoring method of a cigarette carton beautifying device, which solves the problems that the existing cigarette carton transparent paper shaping adopts a beautifying device to lack state monitoring, so that the equipment operation state is unstable and the fault maintenance is not timely, and can improve the reliability and the operation efficiency of the cigarette carton beautifying device.
As shown in fig. 1, a monitoring method of a cigarette pack beauty apparatus includes:
s1: the upper plane soldering iron, the upper side soldering iron, the right end face soldering iron, the left end face soldering iron, the lower side face soldering iron and the lower plane soldering iron of the cigarette strip beautifying device are subjected to online temperature detection, and the temperature fluctuation degree and abnormal state frequency of each plane soldering iron are recorded.
S2: setting temperature fluctuation threshold values in sections, and classifying the fluctuation range of the temperature of each surface soldering iron compared with the set temperature threshold value from low to high;
s3: setting a temperature abnormity threshold value, and judging that the temperature of the corresponding soldering iron is abnormal when the temperature fluctuation of each surface soldering iron is greater than the temperature abnormity threshold value;
s4: acquiring the duration and abnormal times of the temperature of each face soldering iron in each interval to form a temperature monitoring recording table;
s5: and evaluating the reliability of each surface soldering iron according to the temperature monitoring record table so as to judge that each surface soldering iron is in a reliable state, a micro hidden danger state, a serious hidden danger state or a fault state.
Specifically, as shown in fig. 2, the cosmetic device includes: the cigarette carton soldering iron comprises an upper plane soldering iron 1, an upper side soldering iron 2, a right side soldering iron 3, a left side soldering iron 4, a lower plane soldering iron 5, a lower side soldering iron 6, a support 7, a device side protective cover 8, a cigarette carton pushing rod 9, a push rod action detector 10, an inlet cigarette carton detector 11, a cigarette carton in-place detector 12, a pressing action detector 13 and an outlet cigarette carton detector 14. The cigarette rod is fed into the beauty treatment station through a cigarette rod pushing channel 15 and is conveyed out through a cigarette rod pushing channel 16. When the cigarette is used for beauty treatment, the real-time temperature of the soldering iron assembly at 6 beauty stations is collected on line, the temperature value of each station is compared and calculated with an expected temperature set value inside the controller, the current temperature control fluctuation state is recorded, the abnormal temperature control state is divided into multiple degree grades, classification statistics is carried out, and then a repair and maintenance suggestion is given according to temperature fluctuation data. The problem that the existing cigarette carton transparent paper shaping device lacks state monitoring, so that the operation state of equipment is unstable and failure maintenance is not timely is easily caused can be solved, and the reliability and the operation efficiency of the cigarette carton transparent paper shaping device can be improved.
Further, the step of classifying the fluctuation range of the temperature of each soldering iron with respect to the set temperature threshold from low to high includes:
the temperature fluctuation state is divided into four degree levels of A, B, C and S, and the A state is obtained when the fluctuation range of the temperature of each face iron is more than 5% and less than 8%.
When the fluctuation amplitude is larger than 8% and smaller than 10%, the state B is present.
When the fluctuation amplitude is larger than 10% and smaller than 20%, the state C is present.
When the fluctuation amplitude is larger than 20%, the state is S.
Further, the obtaining of the duration and the abnormal times of the temperature of each soldering iron within each interval includes:
the duration of time that the temperature detected by each soldering iron is in the A state, the B state, the C state or the S state is obtained.
And the number of times that the temperature fluctuation amplitude detected by each of the face irons is in the S state is taken as the abnormal number of times.
In practical application, the abnormal temperature control state a means that the fluctuation amplitude of the monitored temperature value is greater than 5% and less than 8% compared with the set temperature value, and the accumulated duration of the state is counted and recorded.
The temperature control abnormal state B means that the fluctuation amplitude of the monitored temperature value is larger than 8% and smaller than 10% compared with the set temperature value, and the accumulated duration time of the state is counted and recorded.
The abnormal temperature control C state means that the fluctuation amplitude of the monitored temperature value is larger than 10% and smaller than 20% compared with the set temperature value, and the accumulated duration of the state is counted and recorded.
The abnormal temperature control S state means that the fluctuation amplitude of the monitored temperature value is greater than 20% and the duration time is not more than 1 second compared with the set temperature value. In this state, the phenomenon is mostly caused by the accidental sudden change of the temperature measurement value of the temperature thermocouple, and the phenomenon is difficult to observe by a user due to the short duration. For state S, the number of anomalies that occurred is recorded, as well as the maximum temperature fluctuation value reached by the sudden change.
Further, the reliability evaluation of the soldering irons on all surfaces is carried out according to the temperature monitoring record table, and the reliability evaluation comprises the following steps:
obtaining the lowest temperature value and the highest temperature value of each surface soldering iron and the duration time of the surface soldering iron in the A state, the B state, the C state and the S state according to the temperature monitoring record table;
according to the empirical formula of reliability analysis:
performing reliability evaluation score calculation, wherein C represents reliability evaluation score, T 0 Showing the total operation time of the cosmetic device on a single day, T1 showing the accumulated value of the A state time, T 2 Indicates the time accumulation value of the B state, T 3 Indicates the accumulated value of the time of the C state, X indicates the number of abnormal times, alpha 1 ～α 3 Different weight coefficients are assigned to the A state, the B state and the C state of the temperature control state respectively.
Further, the determining that each of the face irons is in a reliable state, a micro hidden danger state, a serious hidden danger state or a fault state includes:
when the reliability evaluation score C meets the condition that C is more than or equal to 95, judging that the current state is a reliable state;
when C is more than or equal to 80 and less than 95, judging that the current state is a micro hidden danger state;
when C is more than or equal to 60 and less than 80, judging that the current state is a serious hidden danger state;
and when C is less than 60, judging that the current state is a fault state.
In practical application, use and maintenance suggestions are recommended for the temperature reliability evaluation result. For a reliable state, the corresponding maintenance recommendation is to perform daily cleaning without additional maintenance activities. For the micro hidden trouble state, the corresponding maintenance proposal is that in the periodic maintenance stage, the key inspection is carried out to confirm whether the maintenance activities such as replacing spare parts are needed. For the state with great hidden danger, the corresponding maintenance suggestion is to immediately carry out maintenance activities such as replacing parts and the like at corresponding parts in the next round of maintenance stage so as to eliminate the hidden danger of equipment. For fault conditions, it is correspondingly recommended that the machine be immediately shut down for emergency maintenance activities to remove the fault immediately, avoiding greater losses. The analysis result display interface may be as shown in fig. 3.
The method further comprises the following steps:
an inlet detector is provided at the outlet path of the cigarette carton packaging machine to detect the moment of entry of the cigarette carton.
A push rod in-place detector is arranged to detect whether the push rod pushing the beauty device reaches a set position.
Arranging a cigarette in-place detector at a cigarette beautifying station to detect whether the cigarette reaches the beautifying station; and arranging a pressing-in-place detector to detect whether the soldering iron pressing plate is pressed in place or not.
An outlet cigarette detector is arranged at the cigarette pushing channel to detect the cigarette pushing time.
In practical use, as shown in fig. 2, an inlet cigarette detector 11 is used to detect the timing when the cigarette enters the inlet of the beauty device and waits for beauty treatment. A cigarette-in-place detector 12 is provided to detect when a cigarette enters the beauty station from the device entrance wait. A press-down in-place detector 13 is used for detecting the timing of finishing the single beauty treatment of the cigarette on the beauty treatment station. An outlet cigarette detector 14 is provided to detect when the cigarette has finished its beauty treatment and has entered the cigarette delivery belt. A push-rod-in-position detector 10 is provided for detecting the timing of the initiation of a cosmetic action at a cosmetic station.
When a cigarette carton enters the inlet of the beauty device from the outlet channel of the packaging machine, the inlet cigarette carton detector 11 detects the entering of the cigarette carton and prepares for compressing and beautifying the cigarette carton. When the cigarette pushing rod 9 starts to move next time, the cigarette is pushed into the beauty treatment station, the push rod motion detector 10 detects a push rod, the push rod motion is finished, the cigarette stops at the beauty treatment station, the cigarette in-position detector 12 at the position detects the cigarette, and the beauty treatment iron starts to press down. When the pressing is finished, the pressing motion detector 13 detects the pressing plate, and the pressing plate is in place. Next, the platen is raised, the cigarette is pushed out of the beauty treatment apparatus, and when the cigarette is completely pushed out, the outlet cigarette detector 14 can detect a cigarette signal, which indicates that the beauty treatment operation of the cigarette is completed and the cigarette is smoothly pushed out. Through five sensors, the motion state monitoring system realizes the monitoring of the core motion in the working process of the beauty device and provides the state information which can be used for following motion flexibility.
The method further comprises the following steps:
acquiring a signal triggering moment of an inlet detector to obtain a cigarette pushing time;
acquiring the time difference of signal triggering between the cigarette in-place detector and the pressing in-place detector as pressing time;
acquiring the signal triggering time of the outlet cigarette detector to obtain the cigarette pushing time;
and during the tobacco carton beautifying period of one station, judging the flexible action degree of the tobacco carton beautifying device according to the pushing time of the tobacco carton, the pressing time of the soldering iron device and the pushing time of the tobacco carton.
The method further comprises the following steps:
and comparing the cigarette carton pushing time, the pressing time of the soldering iron device and the cigarette carton pushing time with a preset value so as to judge the action flexibility of the cigarette carton beautifying device according to the deviation value.
In practical application, the actual movement time of each action is calculated, then the actual movement time is compared with the ideal movement time, whether the joint with inflexible action exists or not is judged, and a scientific maintenance suggestion is given. The different action times include: cigarette carton pushing time, soldering iron pressing time, soldering iron releasing time and cigarette carton pushing time. Through the actions, the working state of the beauty device is monitored, and the actual action time and the theoretical action time are compared to judge whether the joint is in an ideal state under the current state.
The invention provides a monitoring method of a cigarette pack beautifying device, which is used for carrying out online temperature detection on each face soldering iron of the beautifying device, recording the temperature fluctuation degree and abnormal state frequency, and forming a temperature monitoring recording table to carry out reliability evaluation on each face soldering iron. The problem of current cigarette cellophane paper plastic adopt cosmetic device to lack the state control, easily cause equipment running state unstability and trouble to maintain untimely is solved, reliability and the operating efficiency of cosmetic device of cigarette can be improved.
The construction, features and functions of the present invention have been described in detail with reference to the embodiments shown in the drawings, but the present invention is not limited to the embodiments shown in the drawings, and all equivalent embodiments modified or modified by the spirit and scope of the present invention should be protected without departing from the spirit of the present invention.
Claims (8)
1. A method of monitoring a cigarette pack cosmetic device, comprising:
carrying out online temperature detection on an upper plane soldering iron, an upper side soldering iron, a right end face soldering iron, a left end face soldering iron, a lower side face soldering iron and a lower plane soldering iron of the cigarette strip beautifying device, and recording the temperature fluctuation degree and abnormal state frequency of each plane soldering iron;
setting temperature fluctuation threshold values in sections, and classifying the fluctuation range of the temperature of each surface soldering iron compared with the set temperature threshold value from low to high;
setting a temperature abnormity threshold value, and judging that the temperature of the corresponding soldering iron is abnormal when the temperature fluctuation of each surface soldering iron is greater than the temperature abnormity threshold value;
acquiring the duration and the abnormal times of the temperature of each surface soldering iron in each interval to form a temperature monitoring recording table;
and evaluating the reliability of each surface soldering iron according to the temperature monitoring record table so as to judge that each surface soldering iron is in a reliable state, a micro hidden danger state, a serious hidden danger state or a fault state.
2. The method for monitoring a cigarette pack beauty device according to claim 1, wherein the step of classifying the fluctuation range of the temperature of each face iron in comparison with the set temperature threshold from low to high comprises:
dividing the temperature fluctuation state into four degree levels of A, B, C and S, and when the fluctuation amplitude of the temperature of each surface soldering iron is more than 5% and less than 8%, the surface soldering iron is in the A state;
when the fluctuation amplitude is larger than 8% and smaller than 10%, the state is in a B state;
when the fluctuation amplitude is more than 10% and less than 20%, the state is in a C state;
when the fluctuation amplitude is larger than 20%, the state is S.
3. The method for monitoring a cigarette pack beauty device according to claim 2, wherein the step of obtaining the duration and the abnormal times of the temperature of each face iron in each interval comprises:
acquiring the duration of the temperature detected by each surface soldering iron in the A state, the B state, the C state or the S state;
and the number of times that the temperature fluctuation range detected by each of the face irons is in the S state is taken as the abnormal number of times.
4. The method for monitoring a cigarette pack beauty device according to claim 3, wherein the evaluation of reliability of each face iron based on the temperature monitoring record table includes:
obtaining the lowest temperature value and the highest temperature value of each surface soldering iron and the duration time of the surface soldering iron in the A state, the B state, the C state and the S state according to the temperature monitoring record table;
according to the reliability analysis empirical formula:
performing reliability evaluation score calculation, wherein C represents reliability evaluation score, T 0 Representing the total operating time, T, of the beauty device unit per day 1 Indicates the accumulated value of the time of the A state, T 2 Indicates the accumulated time value of the B state, T 3 Indicates the accumulated value of the time of the C state, X indicates the number of abnormal times, alpha 1 ～α 3 Different weight coefficients are respectively assigned to the A state, the B state and the C state of the temperature control state.
5. The method for monitoring a cigarette pack cosmetic device according to claim 4, wherein the determining that each of the face irons is in a reliable state, a micro-hazard state, a serious-hazard state, or a fault state includes:
when the reliability evaluation score C meets the condition that C is more than or equal to 95, judging that the current state is a reliable state;
when C is more than or equal to 80 and less than 95, judging that the current state is a micro hidden danger state;
when C is more than or equal to 60 and less than 80, judging that the current state is a serious hidden danger state;
and when C is less than 60, judging that the current state is a fault state.
6. The method of monitoring a cigarette pack cosmetic device according to claim 5, further comprising:
an inlet detector is arranged at an outlet channel of the cigarette carton packing machine to detect the time when a cigarette carton enters;
a push rod in-place detector is arranged to detect whether the push rod pushing the beauty device reaches a set position;
arranging a cigarette in-place detector at a cigarette beautifying station to detect whether the cigarette arrives at the beautifying station;
a pressing in-place detector is arranged to detect whether the pressing of the iron pressing plate is in place or not;
an outlet cigarette detector is arranged at the cigarette pushing channel to detect the cigarette pushing time.
7. The method of monitoring a cigarette pack beauty treatment device according to claim 6, further comprising:
acquiring a signal triggering moment of an inlet detector to obtain a cigarette pushing time;
acquiring the time difference of signal triggering between the cigarette in-place detector and the pressing in-place detector as pressing time;
acquiring the signal triggering time of the outlet cigarette detector to obtain the cigarette pushing time;
and during the tobacco carton beautifying period of one station, judging the flexible action degree of the tobacco carton beautifying device according to the pushing time of the tobacco carton, the pressing time of the soldering iron device and the pushing time of the tobacco carton.
8. The method of monitoring a cigarette pack beauty treatment device according to claim 7, further comprising:
and comparing the cigarette carton pushing time, the pressing time of the soldering iron device and the cigarette carton pushing time with a preset value so as to judge the action flexibility of the cigarette carton beautifying device according to the deviation value.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211469278.4A CN115806094A (en) | 2022-11-22 | 2022-11-22 | Monitoring method of cigarette carton beautifying device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211469278.4A CN115806094A (en) | 2022-11-22 | 2022-11-22 | Monitoring method of cigarette carton beautifying device |
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| CN115806094A true CN115806094A (en) | 2023-03-17 |
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| CN202211469278.4A Pending CN115806094A (en) | 2022-11-22 | 2022-11-22 | Monitoring method of cigarette carton beautifying device |
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- 2022-11-22 CN CN202211469278.4A patent/CN115806094A/en active Pending
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