CN115801632A - Equipment point inspection flow execution method, device, terminal and storage medium - Google Patents
Equipment point inspection flow execution method, device, terminal and storage medium Download PDFInfo
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Abstract
The application relates to a method, a device, a terminal and a storage medium for executing a device point inspection process, wherein the method comprises the following steps: downloading and reading a point inspection task list from a point inspection system end; generating and executing task reminders aiming at the point inspection task list; executing the point inspection operation flow one by one according to the task type and the task content of the point inspection task, collecting the obtained point inspection result data and marking the point inspection result data as a non-uploading state; confirming the communication connection state, and if the communication connection state is normal, uploading the point inspection result data in the non-uploaded state to a point inspection system end one by one; and re-uploading the point detection result data in the non-uploading state by using a timing retransmission mechanism until all the uploading is finished. The scheme of this application makes the equipment point examine the operation also can normally develop in the environment that wireless network signal is not good or do not have wireless network completely, has guaranteed that each industrial production equipment can operate with good state in the enterprise, has promoted the quality of enterprise's equipment management.
Description
Technical Field
The application relates to the field of equipment state monitoring and fault diagnosis, relates to the field of data quality dynamic detection and guarantee, and further relates to an equipment point inspection flow execution method, device, terminal and storage medium.
Background
The equipment point inspection is a management means for regular inspection of the running state of the equipment in order to ensure that the production activities can be normally carried out by industrial enterprises. With the popularization of equipment management informatization, particularly various mobile intelligent terminals, equipment point inspection is gradually changed from original pure paper records into electronic data acquisition and point inspection operations, and the electronic equipment point inspection process basically needs to run point inspection system software on terminal equipment such as a smart phone, a tablet and the like.
In some earlier schemes, such point inspection system software has a weak function, and is mostly a software system which runs in a local area network and stores and simply presents point inspection data, point inspection tasks need to be manually downloaded to the point inspection system software one by one before point inspection starts, the point inspection data are manually uploaded to a server one by one after point inspection is completed, the schemes are troublesome to operate and poor in flexibility, and point inspection results generally only contain data records and lack higher-order data analysis results.
With the development of network and wireless communication technologies, point inspection systems and point inspection apps based on internet or internet of things technology have appeared in recent years, and such point inspection systems and point inspection apps complete communication connection, download point inspection tasks in real time or upload point inspection data through a cellular network or WiFi. However, due to the fact that the industrial production environment is extremely complex, the underground environment such as a mine is not covered by a 3G/4G network and a WiFi network, and online point inspection cannot be achieved; even if a WiFi network exists in factory environments such as chemical factories and paper mills, due to blocking and interference of a large number of devices or metal pipelines, the wireless signal quality is poor, the network is unstable, and therefore communication between the point inspection system and the point inspection App is interfered, and uploading of point inspection data is affected. Under the conditions, if the on-line mode is still adopted for equipment point inspection, the wireless network needs to be re-deployed in the production environment, so that the scheme implementation cost is greatly increased, and complicated management processes in the industrial and mining enterprises are involved, and the promotion is difficult.
Therefore, how to provide an execution scheme for a device peer detection process supporting offline peer detection to overcome the above-mentioned drawbacks in the related art is a problem to be solved by those skilled in the art.
Disclosure of Invention
In order to normally perform point inspection activities under the condition that wireless network signals are poor or no wireless network exists, the application provides a method, a device, a terminal and a storage medium for executing a point inspection process of equipment supporting offline point inspection.
In a first aspect, the present application provides a method for executing a device spot inspection process, which adopts the following technical solution.
An equipment point inspection flow execution method comprises the following steps:
downloading and reading a point inspection task list from a point inspection system end;
generating and executing task reminders for each inspection task in the inspection task list;
executing point inspection operation flows one by one according to the task type and the task content of each point inspection task, collecting and storing the obtained point inspection result data, and marking the corresponding point inspection result data as a non-uploading state;
confirming the communication connection state with the point inspection system end, and uploading the point inspection result data in the non-uploading state to the point inspection system end one by one when the communication connection state is normal;
and re-uploading the point detection result data in the non-uploaded state by using a timing retransmission mechanism until the data uploading of all the point detection result data is completed.
By adopting the technical scheme, the equipment point inspection operation can be normally carried out in the environment with poor wireless network signals or no wireless network, the electronic data acquisition and point inspection operation process can be implemented, each industrial production equipment in an enterprise can be ensured to operate in a good state, and the quality of enterprise equipment management is improved.
Preferably, the downloading and reading of the inspection task list from the inspection system terminal specifically includes the following steps:
establishing communication connection with a point inspection system end, and verifying an identification number of a point inspection execution end connected with the point inspection system end;
downloading a spot inspection task list from the spot inspection system end according to the identification number, wherein the spot inspection task list comprises all spot inspection tasks which are not executed and correspond to the identification number and have task states;
and reading task parameters of all the point inspection tasks in the point inspection task list one by one, wherein the task parameters comprise task types, target equipment, task starting time, task periods and task contents, and the task contents comprise point inspection item details, point inspection item operation methods and corresponding point inspection item judgment standards.
By adopting the technical scheme, the automatic acquisition of the unexecuted point inspection task is realized, and the identification number is used as a certificate in the downloading process, so that the communication efficiency between the point inspection system end and the point inspection execution end is improved, the authority management function is indirectly realized, and the safety of list data is ensured.
Preferably, the generating and executing a task reminder for each inspection task in the inspection task list specifically includes the following steps:
sequencing all the point inspection tasks in the point inspection task list from near to far according to the task starting time and the task period;
determining the reminding time of each point inspection task according to the sequencing sequence, wherein each point inspection task corresponds to at least one reminding time, and the time interval between the reminding time of each point inspection task and the task starting time is preset reminding duration;
and when the time reaches any reminding time, generating and executing the task reminding corresponding to the reminding time.
By adopting the technical scheme, the operation reminding for the point inspection personnel is realized, the point inspection personnel can flexibly operate according to the scheme, the preset reminding duration can be freely set, a plurality of reminding times can be set before the task starting time so as to achieve the purpose of repeated reminding, or the reminding time is set after the task starting time so as to achieve the purpose of reminding confirmation.
Preferably, the step of executing the point inspection operation flow one by one according to the task type and task content of each point inspection task, collecting and storing the obtained point inspection result data, and marking the corresponding point inspection result data as a non-upload state specifically includes the following steps:
when the point inspection task is a manual observation point inspection item, receiving and recording manual observation point inspection item data, wherein the manual observation point inspection item data are equipment state data obtained by manual observation and equipment operation data which are obtained by manual recording and can be used for analysis and are in an image format and/or an audio format, converting the manual observation point inspection item data into point inspection result data according to a preset format standard and storing the point inspection result data into a database, updating the task state corresponding to the point inspection task into an executed state, and marking the corresponding point inspection result data into a non-uploading state;
when the point inspection task is an instrument reading point inspection item, receiving and recording instrument reading point inspection item data, wherein the instrument reading point inspection item data is an instrument reading, converting the instrument reading point inspection item data into point inspection result data according to a preset format standard and storing the point inspection result data into a database, updating the task state corresponding to the point inspection task into an executed state, and marking the corresponding point inspection result data into a non-uploaded state;
when the spot inspection task is an instrument detection spot inspection item, receiving and displaying temperature data, original vibration data and/or vibration characteristic value data from a spot inspection instrument, wherein the vibration characteristic value data is obtained by the spot inspection instrument through calculating a vibration characteristic value according to the original vibration data, converting all received data into spot inspection result data according to a preset format standard and storing the spot inspection result data into a database, updating a task state corresponding to the spot inspection task to be executed, and marking the spot inspection result data to be an un-uploaded state.
By adopting the technical scheme, the specific operation process of the method for different types of point inspection tasks is determined, the process is refined and adjusted according to the data acquisition and processing requirements of each type of point inspection task, the normative of the point inspection process of the equipment is ensured, and the compatibility and the adaptability of the method are ensured to the maximum extent.
Preferably, the performing a spot inspection operation flow one by one according to the task type and task content of each spot inspection task, collecting and storing the obtained spot inspection result data, and marking the corresponding spot inspection result data as a non-uploaded state, further includes the following steps:
and after the point inspection result data are obtained through conversion every time, judging the point inspection result data according to the point inspection item judgment standard, and if any item in the point inspection result data does not accord with the corresponding point inspection item judgment standard, generating an alarm message bound with the current point inspection task and storing the alarm message in a database.
By adopting the technical scheme, the preliminary judgment on the point inspection result can be completed while the point inspection result is acquired, the efficiency of rear-end data analysis is improved by adopting the front-end auxiliary processing mode, and meanwhile, a record basis is provided for subsequent data tracing and process backtracking which are possibly executed by a point inspector.
Preferably, the determining a communication connection state with the point inspection system end, and uploading the point inspection result data in an un-uploaded state to the point inspection system end one by one when the communication connection state is normal includes the following steps:
after the point inspection result data are obtained each time, whether the communication connection state with the point inspection system end is normal is checked, if the communication connection state is normal, all the point inspection result data in the non-uploading state are uploaded to the point inspection system end one by one, meanwhile, a data confirmation receipt fed back from the point inspection system end is received, and the point inspection result data corresponding to the received data confirmation receipt are updated to be in the uploading state.
By adopting the technical scheme, the uploading of the point inspection result is completed, so that the acquisition of the point inspection result and the uploading of the point inspection result form two independent processes, the acquisition of the point inspection result cannot be influenced even if the uploading of the point inspection result is not completed, and a foundation is laid for the realization of the whole method in an off-line environment
Preferably, the re-uploading the spot inspection result data in the non-uploaded state by using a timed retransmission mechanism until the data uploading of all the spot inspection result data is completed includes the following steps:
starting a timing retransmission mechanism, searching whether the point detection result data in the non-uploaded state still exist in the database after a preset timing interval is reached every time, if yes, uploading the point detection result data in the searched non-uploaded state one by one, and stopping the timing retransmission mechanism until all the point detection result data are in the uploaded state.
By adopting the technical scheme, the uploading process of the point inspection result is further optimized, the integrity and the accuracy of the data of the point inspection result are ensured, the data loss and the repeated detection caused by the communication problem are avoided, and the manpower resource is saved while the validity of the point inspection result is ensured.
In a second aspect, the present application provides an apparatus for executing a device spot inspection process, which adopts the following technical solution.
An equipment point inspection flow executing device comprises the following modules:
the task list acquisition module is configured to download and read the point inspection task list from the point inspection system end;
the task reminding generation module is configured to generate and execute task reminders for each inspection task in the inspection task list;
the task flow executing module is configured to execute the point inspection operation flows one by one according to the task type and the task content of each point inspection task, collect and store the obtained point inspection result data, and mark the corresponding point inspection result data as a non-uploading state;
the task result uploading module is configured to confirm the communication connection state with the point inspection system end, and when the communication connection state is normal, the point inspection result data in the non-uploaded state are uploaded to the point inspection system end one by one;
and the task result retransmission module is configured to re-upload the point inspection result data in the non-uploaded state by using a timing retransmission mechanism until the data uploading of all the point inspection result data is completed.
By adopting the technical scheme, the digitization and the intellectualization of the equipment point inspection process execution process are realized, the support for an off-line point inspection mode is realized, the workload of point inspection personnel is lightened, and the operation standardization and the result accuracy in the equipment point inspection operation process are improved.
In a third aspect, the present application provides an intelligent terminal, which adopts the following technical scheme:
an intelligent terminal comprises a memory and a processor, wherein the memory stores at least one instruction, at least one program, a code set or an instruction set, and the at least one instruction, at least one program, a code set or an instruction set is loaded and executed by the processor to realize the device click-through flow execution method.
In a fourth aspect, the present application provides a computer-readable storage medium, which adopts the following technical solutions:
a computer readable storage medium having stored therein at least one instruction, at least one program, set of codes, or set of instructions, which is loaded and executed by a processor to implement a device spot check flow execution method as described above.
In summary, the present application includes at least one of the following beneficial technical effects:
1. according to the scheme, the point inspection activity can still be normally carried out under the industrial condition that wireless network signals are poor or no wireless network exists completely by separating the acquisition of the point inspection result from the uploading of the point inspection result.
2. The scheme of the application can deal with the point inspection tasks of various different types, and according to the difference of the task types, the specific equipment point inspection process can also have corresponding adjustment changes, and the scheme has wide adaptability and compatibility, and has a wide application prospect.
3. The scheme of this application possesses automatic, standardized advantage, and the part that needs manual operation among the whole point inspection process is less, has alleviateed the operation burden of point inspection personnel, has practiced thrift manpower resources under the prerequisite of having guaranteed point inspection process standardization.
Drawings
Fig. 1 is a schematic flow chart of a method for executing a device spot inspection flow according to an embodiment of the present application;
fig. 2 is a schematic flowchart of a step S1 in the device spot inspection flow execution method according to the embodiment of the present application;
fig. 3 is a schematic flowchart of the step S2 in the device spot inspection flow execution method according to the embodiment of the present application;
fig. 4 is a schematic flowchart of the step S3 in the method for executing the device polling procedure in the embodiment of the present application;
fig. 5 is a schematic structural diagram of an apparatus for performing a device checkup process according to an embodiment of the present application.
Detailed Description
The present application provides a method, an apparatus, a terminal and a storage medium for executing a device spot check process, and embodiments of the present application will be described in further detail below to make objects, technical solutions and advantages of the present application clearer.
An embodiment of a method for executing a device checkup process according to the present application is described in further detail below with reference to the drawings of the specification, and as shown in fig. 1, the method generally includes the following steps:
s1, downloading and reading a point inspection task list from a point inspection system end;
s2, generating and executing task reminders for each point inspection task in the point inspection task list;
s3, executing point inspection operation flows one by one according to the task type and the task content of each point inspection task, collecting and storing obtained point inspection result data, and marking the corresponding point inspection result data as a non-uploading state;
s4, confirming the communication connection state with the point inspection system end, and uploading the point inspection result data in the non-uploaded state to the point inspection system end one by one when the communication connection state is normal;
and S5, re-uploading the point detection result data in the non-uploaded state by using a timing retransmission mechanism until the data uploading of all the point detection result data is completed.
For each step in the above-described flow, a specific step is described below.
In the foregoing method, as shown in fig. 2, the S1 step can be embodied as the following flow:
s11, establishing communication connection with the point inspection system end, and verifying the identification number of the connected point inspection execution end by the point inspection system end.
The point inspection execution end can be an independent device point inspection flow execution device and can also be a point inspection App running in an intelligent mobile terminal such as a mobile phone and a tablet.
The identification number can be a system login account number, an identification password or an authorized operation authority, and the like, and the spot inspection execution end can perform data interaction with the spot inspection system end only after the identification number is identified and permitted. The setting can verify the identity of an operator, ensure the security of point inspection data and realize certain authority management function.
And S12, downloading a spot inspection task list from the spot inspection system end according to the identification number, wherein the spot inspection task list comprises all spot inspection tasks which are not executed and correspond to the identification number.
In consideration of the number of the point inspection tasks and the timeliness and periodicity characteristics thereof, the preferred flow in the scheme is that the point inspection execution end pulls all the unexecuted point inspection tasks corresponding to the identification number in the latest month from the point inspection system end.
And S13, reading task parameters of all the point inspection tasks in the point inspection task list one by one, wherein the task parameters comprise task types, target equipment, task starting time, task periods and task contents, and the task contents comprise point inspection item details, point inspection item operation methods and corresponding point inspection item discrimination standards.
Because the task content part directly affects the quality of the point inspection of the equipment and the site working condition has certain uncertainty, in addition to reading and obtaining the task content from the point inspection task list in the process, the point inspection personnel can also use the point inspection execution end to locally edit the point inspection content part (add or adjust point inspection items, reset the judgment standard and the like), and the edited data can also be synchronized to the point inspection system end in the subsequent data interaction process.
In the foregoing method, as shown in fig. 3, the step S2 can be embodied as the following flow:
s21, sequencing all the point inspection tasks in the point inspection task list from near to far according to the task starting time and the task period.
Because some point inspection tasks need to be periodically executed within a period of time, when sorting is performed, the corresponding task sorting cannot be generated according to the type or name of the point inspection task, but should be generated according to the time line.
S22, determining the reminding time of each point inspection task according to the sequencing sequence, wherein each point inspection task corresponds to at least one reminding time, and the time interval between the reminding time of each point inspection task and the task starting time is preset reminding time.
Generally speaking, the number of the reminding time is two, and the two reminding times are all before the task starting time, and the preset reminding time lengths corresponding to the two reminding times are respectively 1 hour and 10 minutes. In the actual scheme application process, the reminding time can be set by an operator, not only is the preset reminding time adjusted, but also the reminding time can be set after the task starting time, and the functions of reminding confirmation and reminding completion are achieved.
And S23, generating and executing task reminding corresponding to the reminding time when the time reaches any reminding time.
In the foregoing method, as shown in fig. 4, the S3 step can be embodied as the following flow:
s311, when the point inspection task is a manual observation point inspection item, receiving and recording manual observation point inspection item data, wherein the manual observation point inspection item data are equipment state data obtained through manual observation and equipment operation data which are obtained through manual recording and can be used for analysis and are in an image format and/or an audio format, the manual observation point inspection item data are converted into point inspection result data according to a preset format standard and are stored in a database, the task state corresponding to the point inspection task is updated to be executed, and the corresponding point inspection result data are marked to be in a non-uploading state.
The manual observation point inspection item requires that in the process of the point inspection of the equipment, the point inspection personnel inspect the equipment state, such as whether oil leaks or not, whether abnormal sound exists or not, in a manual observation mode, such as visual observation, ear listening, nose smelling, hand touching, and the like, and records the data of the point inspection item on site in a shooting or recording mode. In addition, for some simple judgment options, the examiner can directly select options on the examination execution end, and the selection data is collected as examination item data.
And the spot inspection result data formed by conversion can be stored in the SQLite database to wait for subsequent uploading or calling.
S312, when the point inspection task is an instrument reading point inspection item, instrument reading point inspection item data is received and recorded, the instrument reading point inspection item data is an instrument reading, the instrument reading point inspection item data is converted into point inspection result data according to a preset format standard and is stored in a database, the task state corresponding to the point inspection task is updated to be an executed state, and the corresponding point inspection result data is marked to be a non-uploading state.
For the meter reading and point inspection items of the part, the main operation of the point inspection personnel is to input the read meter data into the corresponding input box of the point inspection execution end, and the subsequent data conversion and storage process is the same as the process.
S313, when the spot inspection task is an instrument detection spot inspection item, receiving and displaying temperature data, original vibration data and/or vibration characteristic value data from a spot inspection instrument, wherein the vibration characteristic value data is obtained by the spot inspection instrument through vibration characteristic value calculation according to the original vibration data, all the received data are converted into spot inspection result data according to a preset format standard and are stored in a database, the task state corresponding to the spot inspection task is updated to be executed, and the corresponding spot inspection result data is marked to be in an un-uploaded state.
The completion of the point detection items of the instrument needs to be completed by means of various wireless point detection instruments, and the wireless point detection instruments and the communication protocol of the point detection execution end are compatible with a Bluetooth BLE-based private transmission protocol and a standard MQTT-SN protocol. The private transmission protocol is used for transmitting vibration acceleration original data and vibration characteristic values and temperature values calculated by the point detection instrument, the standard MQTT-SN protocol can only transmit the vibration characteristic values and the temperature values calculated by the wireless point detection instrument and the like, cannot transmit the vibration acceleration original data, and can be used for connecting a medium-large wireless point detection instrument which supports the MQTT-SN protocol by a standard third party.
In the above-mentioned flow, the point inspection personnel need with the wireless point inspection appearance place in appointed equipment position in the task is examined to the point through mounting methods such as magnetism, then through the execution end is examined to the point control the vibration and the temperature data of appearance collection equipment are examined to the wireless point, gather after accomplishing, carry out vibration characteristic value and calculate, the vibration characteristic value that the appearance can be calculated to the wireless point inspection appearance generally includes: acceleration peak, velocity root mean square value, kurtosis index, waveform index, skewness index, vibration energy value (including low frequency, medium frequency and high frequency), and the like. And then transmitting the vibration characteristic value and the temperature data to the point inspection execution end through BLE Bluetooth, and if the wireless point inspection instrument supports the uploading of the vibration original data, uploading the original vibration data to the point inspection execution end at the same time.
And the point detection executing end can also reduce the received data for displaying, and if the original vibration data is received, the point detection executing end simultaneously displays the time domain waveform of the vibration data and the frequency spectrum waveform after FFT transformation. The subsequent data conversion and storage process is the same as that described above.
In order to achieve the effect of local point inspection and reduce the data processing load of the back end to some extent, the method further includes the following steps in step S3:
and S32, after the point detection result data are obtained through conversion every time, judging the point detection result data according to the point detection item judgment standard, wherein the point detection item judgment standard comprises a relevant threshold value and a threshold limit of each type of point detection result data, and if any one of the point detection result data does not accord with the corresponding point detection item judgment standard, generating an alarm message bound with the current point detection task and storing the alarm message in a database.
In actual operation, the accuracy of the alarm message can be ensured by adopting a rechecking verification mode. When the point inspection result data is judged not to meet the point inspection item judgment standard, the point inspection execution end can also send a re-inspection alarm, and when the re-inspection result is judged not to meet the standard again, the related alarm information is generated.
In the foregoing method, the S4 step can be embodied as the following flow:
after the point inspection result data are obtained each time, whether the communication connection state with the point inspection system end is normal is checked, if the communication connection state is normal, all the point inspection result data in the non-uploading state are uploaded to the point inspection system end one by one, meanwhile, a data confirmation receipt fed back from the point inspection system end is received, and the point inspection result data corresponding to the received data confirmation receipt are updated to be in the uploading state.
The data confirmation receipt is also set to further ensure the complete uploading of the data of the point inspection result, and avoid data loss in the data interaction process of the point inspection execution end and the point inspection system end.
In the foregoing method, the step S5 can be embodied as the following flow:
starting a timing retransmission mechanism, searching whether the point detection result data in the non-uploaded state still exist in the database after a preset timing interval is reached every time, if yes, uploading the point detection result data in the searched non-uploaded state one by one, and stopping the timing retransmission mechanism until all the point detection result data are in the uploaded state. In the actual protocol application process, the preset time interval is 1 minute.
Based on the same inventive concept, the embodiment of the present application further discloses an apparatus for performing a device spot inspection process, as shown in fig. 5, including the following modules:
the task list acquisition module is configured to download and read the point inspection task list from the point inspection system end;
the task reminding generation module is configured to generate and execute task reminders for each inspection task in the inspection task list;
the task flow execution module is configured to execute the point inspection operation flows one by one according to the task type and the task content of each point inspection task, collect and store the obtained point inspection result data, and mark the corresponding point inspection result data as a non-uploading state;
the task result uploading module is configured to confirm the communication connection state with the point inspection system end, and when the communication connection state is normal, the point inspection result data in the non-uploaded state are uploaded to the point inspection system end one by one;
and the task result retransmission module is configured to re-upload the point inspection result data in the non-uploaded state by using a timing retransmission mechanism until the data uploading of all the point inspection result data is completed.
In a possible implementation manner, the task list obtaining module includes the following functional units:
the first task list acquisition unit is configured to establish communication connection with the point inspection system end, and the point inspection system end verifies the identification number of the connected point inspection execution end;
the second task list acquisition unit is configured to download a spot inspection task list from the spot inspection system end according to the identification number, wherein the spot inspection task list comprises all spot inspection tasks which are not executed and correspond to the identification number;
and the third task list acquisition unit is configured to read task parameters of all the point inspection tasks in the point inspection task list one by one, wherein the task parameters comprise task types, target equipment, task starting time, task periods and task contents, and the task contents comprise point inspection item details, point inspection item operation methods and corresponding point inspection item discrimination standards.
In a possible implementation manner, the task reminder generating module includes the following functional units:
the first task reminding generation unit is configured to sequence all the point inspection tasks in the point inspection task list from near to far according to the task start time and the task period;
the second task reminding generation unit is configured to determine reminding time of each point inspection task according to a sequencing sequence, each point inspection task corresponds to at least one reminding time, and the time interval between the reminding time of each point inspection task and the task starting time is preset reminding duration;
and the third task reminder generating unit is configured to generate and execute the task reminder corresponding to any one of the reminding time when the time reaches.
In a possible implementation manner, the task flow execution module includes the following functional units:
a first task flow executing unit, configured to receive and record manual observation point inspection item data when the point inspection task is a manual observation point inspection item, where the manual observation point inspection item data is device state data obtained by manual observation and device operation data obtained by manual recording and available for analysis and in an image format and/or an audio format, convert the manual observation point inspection item data into point inspection result data according to a preset format standard and store the point inspection result data in a database, update a task state corresponding to the point inspection task to be executed, and mark the point inspection result data as an un-uploaded state;
the second task flow execution unit is configured to receive and record meter reading point detection item data when the point detection task is a meter reading point detection item, convert the meter reading point detection item data into point detection result data according to a preset format standard and store the point detection result data into a database, update the task state corresponding to the point detection task into an executed state, and mark the corresponding point detection result data into a non-uploaded state;
and the third task flow execution unit is configured to receive and display temperature data, original vibration data and/or vibration characteristic value data from a point inspection instrument when the point inspection task is an instrument detection point inspection item, wherein the vibration characteristic value data is obtained by the point inspection instrument through vibration characteristic value calculation according to the original vibration data, all received data are converted into point inspection result data according to a preset format standard and are stored in a database, the task state corresponding to the point inspection task is updated to be executed, and the corresponding point inspection result data are marked to be in an un-uploaded state.
In a possible implementation manner, the task flow execution module further includes the following functional units:
and the fourth task flow executing unit is configured to judge the spot inspection result data according to the spot inspection item judgment standard after the spot inspection result data are obtained through conversion every time, and if any one of the spot inspection result data does not accord with the corresponding spot inspection item judgment standard, generate an alarm message bound with the current spot inspection task and store the alarm message in a database.
In a possible implementation manner, the task result uploading module includes the following functional units:
and the task result uploading unit is configured to check whether the communication connection state with the point inspection system end is normal or not after the point inspection result data are obtained every time, upload all the point inspection result data in the non-uploaded state to the point inspection system end one by one if the communication connection state is normal, receive a data confirmation receipt fed back from the point inspection system end at the same time, and update the point inspection result data corresponding to the received data confirmation receipt into the uploaded state.
In a possible implementation manner, the task result retransmission module includes the following functional units:
and the task result retransmission unit is configured to start a timing retransmission mechanism, search whether the point inspection result data in the non-uploaded state still exist in the database after a preset timing interval is reached every time, upload the searched point inspection result data in the non-uploaded state one by one if the point inspection result data exist, and stop the timing retransmission mechanism until all the point inspection result data are in the uploaded state.
By combining the contents of the method part and the device part, compared with the prior art, the scheme has the following advantages:
1. even if no network exists in the spot inspection process, the spot inspection execution end and the spot inspection system end can not be connected and communicated, electronic data acquisition and spot inspection operation processes can be realized in a mode of locally storing spot inspection results.
2. In the spot inspection task execution process and after the spot inspection task execution process is completed, the spot inspection execution end can automatically inspect the communication connection state of the spot inspection system and automatically upload data when the communication is normal, and when the data is not uploaded, the spot inspection execution end can automatically complete the confirmation of the connection state and the uploading of the data in the background without any operation of spot inspection personnel.
3. The point inspection result is recorded and stored by adopting a uniform data format, the standardization of data is realized, and convenience is provided for the processing and application of subsequent data.
4. When equipment point inspection is carried out, the local end automatically judges whether the obtained point inspection result is abnormal or not, so that error reporting reminding is realized, the accuracy of the point inspection result is ensured, and the pressure of back-end data processing is relieved to a certain extent.
5. The whole scheme has high convenience and is convenient for the application of point inspection personnel; and the scheme has wider adaptability and compatibility and wide application prospect.
Based on the same inventive concept, an embodiment of the present application further discloses an intelligent terminal, which includes a memory and a processor, where the memory stores at least one instruction, at least one program, a code set, or an instruction set, and the at least one instruction, the at least one program, the code set, or the instruction set is loaded and executed by the processor to implement the device click-through procedure execution method described above.
It should be understood that reference herein to "a plurality" means two or more. "and/or" describes the association relationship of the associated objects, meaning that there may be three relationships, e.g., a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship.
Based on the same inventive concept, an embodiment of the present application further discloses a computer-readable storage medium, where at least one instruction, at least one program, a code set, or a set of instructions is stored in the computer-readable storage medium, and the at least one instruction, the at least one program, the code set, or the set of instructions is loaded and executed by a processor to implement the device spot check process execution method as described above.
It will be understood by those skilled in the art that all or part of the steps for implementing the above embodiments may be implemented by hardware, or may be implemented by a program for instructing relevant hardware, where the program may be stored in a computer-readable storage medium, where the above-mentioned storage medium includes, for example: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
The above description is only exemplary of the present application and should not be taken as limiting, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. An equipment point inspection flow execution method is characterized by comprising the following steps:
downloading and reading a point inspection task list from a point inspection system end;
generating and executing task reminders for each point inspection task in the point inspection task list;
executing point inspection operation flows one by one according to the task type and the task content of each point inspection task, collecting and storing obtained point inspection result data, and marking the corresponding point inspection result data as a non-uploading state;
confirming the communication connection state with the point inspection system end, and uploading the point inspection result data in the non-uploading state to the point inspection system end one by one when the communication connection state is normal;
and re-uploading the point detection result data in the non-uploading state by using a timing retransmission mechanism until the data uploading of all the point detection result data is completed.
2. The device spot inspection process execution method according to claim 1, wherein the downloading and reading of the spot inspection task list from the spot inspection system side specifically includes the following steps:
establishing communication connection with a point inspection system end, and verifying an identification number of a connected point inspection execution end by the point inspection system end;
downloading a spot inspection task list from the spot inspection system end according to the identification number, wherein the spot inspection task list comprises all spot inspection tasks which are not executed and correspond to the identification number;
and reading task parameters of all the point inspection tasks in the point inspection task list one by one, wherein the task parameters comprise task types, target equipment, task starting time, task periods and task contents, and the task contents comprise point inspection item details, point inspection item operation methods and corresponding point inspection item discrimination standards.
3. The device checkup flow execution method according to claim 2, wherein the generating and executing of the task reminder for each checkup task in the checkup task list specifically includes the following steps:
sequencing all the point inspection tasks in the point inspection task list from near to far according to the task starting time and the task period;
according to the sequencing sequence, determining the reminding time of each point inspection task, wherein each point inspection task corresponds to at least one reminding time, and the time interval between the reminding time of each point inspection task and the task starting time is preset reminding duration;
and when the time reaches any reminding time, generating and executing the task reminding corresponding to the reminding time.
4. The device spot inspection process execution method according to claim 3, wherein the spot inspection operation process is executed one by one according to the task type and task content of each spot inspection task, the obtained spot inspection result data is collected and stored, and the corresponding spot inspection result data is marked as a non-uploaded state, specifically comprising the following steps:
when the point inspection task is a manual observation point inspection item, receiving and recording manual observation point inspection item data, wherein the manual observation point inspection item data are equipment state data obtained by manual observation and equipment operation data which are obtained by manual recording and can be used for analysis and in an image format and/or an audio format, the manual observation point inspection item data are converted into point inspection result data according to a preset format standard and are stored in a database, the task state corresponding to the point inspection task is updated to be executed, and the corresponding point inspection result data are marked to be in a non-uploading state;
when the point inspection task is an instrument reading point inspection item, receiving and recording instrument reading point inspection item data, wherein the instrument reading point inspection item data is an instrument reading, converting the instrument reading point inspection item data into point inspection result data according to a preset format standard and storing the point inspection result data into a database, updating the task state corresponding to the point inspection task into an executed state, and marking the corresponding point inspection result data into a non-uploaded state;
when the spot inspection task is an instrument detection spot inspection item, receiving and displaying temperature data, original vibration data and/or vibration characteristic value data from a spot inspection instrument, wherein the vibration characteristic value data is obtained by the spot inspection instrument through calculating a vibration characteristic value according to the original vibration data, converting all received data into spot inspection result data according to a preset format standard and storing the spot inspection result data into a database, updating a task state corresponding to the spot inspection task to be executed, and marking the spot inspection result data to be an un-uploaded state.
5. The device spot inspection process execution method according to claim 4, wherein the spot inspection operation process is executed one by one according to the task type and task content of each spot inspection task, the obtained spot inspection result data is collected and stored, and the corresponding spot inspection result data is marked as a non-uploaded state, further comprising the steps of:
and after the point inspection result data are obtained through conversion every time, judging the point inspection result data according to the point inspection item judgment standard, and if any one of the point inspection result data does not accord with the corresponding point inspection item judgment standard, generating an alarm message bound with the current point inspection task and storing the alarm message in a database.
6. The method for executing the device spot check process according to claim 4, wherein the step of confirming the communication connection status with the spot check system, and uploading the data of the spot check results in the non-uploaded status to the spot check system one by one when the communication connection status is normal, specifically comprises the steps of:
after the point inspection result data are obtained each time, whether the communication connection state with the point inspection system end is normal is checked, if the communication connection state is normal, all the point inspection result data in the non-uploading state are uploaded to the point inspection system end one by one, meanwhile, a data confirmation receipt fed back from the point inspection system end is received, and the point inspection result data corresponding to the received data confirmation receipt are updated to be in the uploading state.
7. The method for executing a device peer detection process according to claim 6, wherein the uploading of the peer detection result data in an un-uploaded state is resumed by using a timing retransmission mechanism until the uploading of all the peer detection result data is completed, specifically comprising the following steps:
starting a timing retransmission mechanism, searching whether the point inspection result data in the non-uploaded state still exist in the database after a preset timing interval is reached, if so, uploading the searched point inspection result data in the non-uploaded state one by one, and stopping the timing retransmission mechanism until all the point inspection result data are in the uploaded state.
8. The device point inspection flow executing device is characterized by comprising the following modules:
the task list acquisition module is configured to download and read the point inspection task list from the point inspection system end;
the task reminding generation module is configured to generate and execute a task reminding aiming at each point inspection task in the point inspection task list;
the task flow executing module is configured to execute the point inspection operation flows one by one according to the task type and the task content of each point inspection task, collect and store the obtained point inspection result data, and mark the corresponding point inspection result data as a non-uploading state;
the task result uploading module is configured to confirm the communication connection state with the point inspection system end, and when the communication connection state is normal, the point inspection result data in the non-uploaded state are uploaded to the point inspection system end one by one;
and the task result retransmission module is configured to re-upload the point inspection result data in the non-uploaded state by using a timing retransmission mechanism until the data uploading of all the point inspection result data is completed.
9. An intelligent terminal, comprising a memory and a processor, wherein the memory stores at least one instruction, at least one program, a set of codes, or a set of instructions, and the at least one instruction, at least one program, a set of codes, or a set of instructions is loaded and executed by the processor to implement the device click through flow execution method according to any one of claims 1 to 7.
10. A computer-readable storage medium having stored therein at least one instruction, at least one program, a set of codes, or a set of instructions, which is loaded and executed by a processor to implement the device spot check flow execution method according to any one of claims 1 to 7.
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| CN117974074A (en) * | 2024-03-29 | 2024-05-03 | 立臻科技(昆山)有限公司 | Production management method and device |
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| CN117974074A (en) * | 2024-03-29 | 2024-05-03 | 立臻科技(昆山)有限公司 | Production management method and device |
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