CN115790188A - Be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automated control system - Google Patents
Be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automated control system Download PDFInfo
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- CN115790188A CN115790188A CN202211725792.XA CN202211725792A CN115790188A CN 115790188 A CN115790188 A CN 115790188A CN 202211725792 A CN202211725792 A CN 202211725792A CN 115790188 A CN115790188 A CN 115790188A
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Abstract
The invention discloses a high-efficiency heat accumulating type combustion sintering track furnace for electrode materials and an automatic control system, which comprise a furnace body, wherein the bottom of the furnace body is fixedly connected with a base, the front surface and the back surface of the inner cavity of the furnace body are symmetrically and fixedly connected with heat accumulators, the centers of the opposite sides of the two heat accumulators are symmetrically and fixedly connected with exhaust pipes, the center of the top of the furnace body is fixedly connected with an air guide pipe, the centers of the opposite sides of the two heat accumulators are symmetrically and fixedly connected with combustion chambers, the centers of the inner cavities of the combustion chambers are fixedly connected with bearing frames, the top of the inner cavities of the combustion chambers is fixedly connected with temperature sensors, and the front surface and the back surface of the bottom of the inner cavities of the combustion chambers are symmetrically and movably connected with scraping plates. The high-efficiency heat accumulating type combustion sintering track kiln for the electrode material and the automatic control system are convenient to control, the interior of a combustion chamber can be cleaned after combustion work is finished, the temperature can be controlled, and the heat accumulating efficiency can be ensured.
Description
Technical Field
The invention relates to the field of furnaces, in particular to a high-efficiency heat accumulating type combustion sintering track furnace for electrode materials and an automatic control system.
Background
The kiln is divided into a ceramic kiln, a cement kiln, a glass kiln, an enamel kiln and the like according to the types of calcined materials, the kiln can be divided into a continuous kiln, a semi-continuous kiln and an intermittent kiln according to the operation method, the kiln can be divided into a flame kiln and an electric heating kiln according to the pyrogen, the kiln can be divided into an open flame kiln, a muffle kiln and a semi-muffle kiln according to the condition of a heat source facing a green body, the kiln can be divided into a kiln car kiln, a pusher kiln, a roller hearth kiln (a roller kiln, a conveyor belt kiln, a walking beam kiln, an air cushion kiln and the like according to the condition of a green body carrier, the kiln can be divided into a single-channel kiln, a double-channel kiln and a multi-channel kiln according to the number of channels, the common large-scale kiln is mostly provided with heavy oil, light diesel oil or gas and natural gas, the kiln is generally composed of four parts such as a kiln chamber, combustion equipment, ventilation equipment and conveying equipment, the electric kiln mostly adopts electric furnace wires, silicon carbon rods or molybdenum disilicide as heating elements, the structure is simple and convenient to operate, the existing heat accumulating type sintering track kiln can be easily cleaned after the combustion work, the heat accumulation in the kiln can be easily, the following residue can be difficult to be observed, and the temperature can not be well controlled, and the whole efficiency can not be improved.
Therefore, it is necessary to provide a high-efficiency regenerative combustion sintering track furnace for electrode materials and an automatic control system to solve the above problems.
Disclosure of Invention
The invention mainly aims to provide an efficient heat accumulating type combustion sintering track furnace for electrode materials and an automatic control system, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
the high-efficiency heat accumulating type combustion and sintering track kiln for the electrode materials comprises a kiln body, wherein the bottom of the kiln body is fixedly connected with a base, the front surface and the back surface of the inner cavity of the kiln body are symmetrically and fixedly connected with heat accumulators, the centers of the two heat accumulators on the opposite sides are symmetrically and fixedly connected with exhaust pipes, and the center of the top of the kiln body is fixedly connected with an air guide pipe;
two the centre symmetry fixedly connected with combustion chamber of the relative one side of heat accumulator, the centre fixedly connected with in combustion chamber inner chamber bears the frame, the top fixedly connected with temperature sensor in combustion chamber inner chamber, the front and the symmetrical swing joint in back of combustion chamber inner chamber bottom have the scraper blade.
Preferably, the centre swing joint on stove body right side has adjustable fender, two the outer wall symmetric flange of blast pipe is connected with first valve, the front of air duct bottom, the back and the centre symmetrical fixedly connected with intake pipe, every the outer wall symmetric flange of intake pipe is connected with the second valve, openly and the back two the centre at two heat accumulator tops of the bottom symmetrical fixed connection of intake pipe, centre the centre at the combustion chamber top of bottom fixed connection of intake pipe.
Preferably, the electronic valve plate is installed in the centre on combustion chamber right side, bear the frame and be top and bottom and the communicating cavity structure in the external world, bear the bottom fixedly connected with filter screen of inner chamber.
Preferably, bear fixedly connected with servo motor in the positive left inner chamber of frame, servo motor's the back is through pivot fixedly connected with two-way threaded rod, two-way threaded rod rotates to be connected in the left side of bearing the frame inner chamber, bear the right side fixedly connected with guide post of frame inner chamber.
Preferably, two the bottom symmetry laminating of scraper blade is at the front and the back of kiln body inner chamber bottom, two the left and right sides symmetry fixedly connected with movable block at scraper blade top, movable block swing joint bears the left and right sides of inner chamber, and the left side is two the front and the back of movable block symmetry threaded connection at two-way threaded rod outer wall, the right side is two the front and the back of movable block symmetry swing joint at the guide post outer wall.
The automatic control system for the high-efficiency heat accumulating type combustion sintering track kiln for the electrode materials comprises a kiln body, wherein the kiln body is electrically connected with a driving unit, a database, a valve control unit, a sensor receiving unit, a setting unit and a timing unit.
Preferably, the output end of the driving unit is electrically connected with the input ends of the first heat accumulator, the servo motor and the second heat accumulator, the output end of the valve control unit is electrically connected with the input end of the pressure sensor, the pressure sensor is fixedly connected in the inner cavity of each pipeline, the output end of the sensor receiving unit is electrically connected with the input end of the temperature display window, and the output end of the temperature display window is electrically connected with the input end of the temperature control module.
Preferably, the output of setting unit and the input electric connection of temperature setting module, the output of temperature setting module and the input electric connection of highest value setting module and lowest value setting module, the output of highest value setting module and lowest value setting module and the input electric connection of application module, the output of application module and the input electric connection of drive unit, the output of timing unit and the input electric connection of material selection module, the output of material selection module and the input electric connection of affirmation module, the output of timing unit and the input electric connection of database and drive unit.
Advantageous effects
Compared with the prior art, the invention provides the high-efficiency heat accumulating type combustion sintering track furnace kiln for the electrode material and the automatic control system, and the high-efficiency heat accumulating type combustion sintering track furnace kiln has the following beneficial effects:
1. this be used for high-efficient heat accumulation formula burning sintering track stove of electrode material and automated control system, through two heat accumulators that set up, can improve the inside burning of combustion chamber and regenerative efficiency, through air duct and the blast pipe that sets up, be convenient for carry out air guide and exhaust work to combustion chamber and heat accumulator, conveniently open the combustion chamber through the electronic valve plate that sets up to this is convenient for placing of electrode material.
2. This be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automated control system, bear the frame through setting up, can load electrode material, through the servo motor who sets up, can be to the bottom of the leading-in combustion chamber inner chamber of residue after handling, with this can be with material and residue separation, servo motor through starting the setting, can move the two-way threaded rod and rotate, make the scraper blade can remove at its outer wall through left movable block, two scraper blades can remove to relative one side this moment, with this can pile up the residue in same department, be convenient for follow-up clear up the work to the combustion chamber.
3. This be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automatic control system, through the drive unit who sets up, can drive two heat accumulators and servo motor, through the valve control unit who sets up, so when the valve can be controlled, can also monitor the pressure of pipeline through pressure sensor to this can guarantee the security, through the sensor receiving element who sets up, can receive temperature sensor's data is convenient for control the temperature of combustion chamber inner chamber.
4. This be used for high-efficient heat accumulation formula burning sintering track stove of electrode material and automated control system, through the unit that sets up, can carry out unified control to the temperature of combustion chamber inner chamber, include to its highest and minimum temperature control for the temperature of combustion chamber inner chamber can exist this interval all the time, and the heat accumulation work of being convenient for, through the timing unit that sets up, can control its time of burning according to the characteristic of material.
Drawings
FIG. 1 is a schematic view of the construction of a kiln body according to the invention;
FIG. 2 is a schematic view of the structure of the inner cavity of the kiln body according to the invention;
FIG. 3 is a schematic view of the structure of the inner chamber of the combustor of the present invention;
FIG. 4 is a schematic view of the construction of the squeegee of the invention;
fig. 5 is a system diagram of the control panel of the present invention.
In the figure: 1. a furnace body; 2. a heat accumulator; 3. an exhaust pipe; 4. a first valve; 5. a base; 6. a gas-guide tube; 7. a movable baffle; 8. an air inlet pipe; 9. a second valve; 10. a combustion chamber; 11. an electric valve plate; 12. a carrier; 13. a filter screen; 14. a temperature sensor; 15. a servo motor; 16. a squeegee; 17. a movable block; 18. a bidirectional threaded rod; 19. and a guide post.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The first embodiment is as follows:
as shown in fig. 1-4, the high-efficiency heat accumulating type combustion and sintering track kiln for electrode materials comprises a kiln body 1, a base 5 is fixedly connected at the bottom of the kiln body 1, heat accumulators 2 are symmetrically and fixedly connected at the front and back of the inner cavity of the kiln body 1, exhaust pipes 3 are symmetrically and fixedly connected at the center of the opposite sides of the two heat accumulators 2, an air guide pipe 6 is fixedly connected at the center of the top of the kiln body 1, combustion chambers 10 are symmetrically and fixedly connected at the center of the opposite sides of the two heat accumulators 2, a bearing frame 12 is fixedly connected at the center of the inner cavity of the combustion chamber 10, a temperature sensor 14 is fixedly connected at the top of the inner cavity of the combustion chamber 10, scrapers 16 are symmetrically and movably connected at the front and back of the bottom of the inner cavity of the combustion chamber 10, a movable baffle 7 is movably connected at the center of the right side of the kiln body 1, first valves 4 are symmetrically and flange-connected at the outer walls of the two exhaust pipes 3, and air inlet pipes 8 are symmetrically and fixedly connected at the front, at the bottom of the front, the back and the center of the combustion chambers 6, the outer wall of each air inlet pipe 8 is symmetrically flanged with a second valve 9, the bottoms of the front and back air inlet pipes 8 are symmetrically and fixedly connected in the middle of the tops of the two heat accumulators 2, the bottom of the middle air inlet pipe 8 is fixedly connected in the middle of the top of the combustion chamber 10, the middle of the right side of the combustion chamber 10 is provided with an electric valve plate 11, the bearing frame 12 is of a cavity structure with the top communicated with the bottom and the outside, the bottom of the inner cavity of the bearing frame 12 is fixedly connected with a filter screen 13, the inner cavity at the front left side of the bearing frame 12 is fixedly connected with a servo motor 15, the back side of the servo motor 15 is fixedly connected with a bidirectional threaded rod 18 through a rotating shaft, the bidirectional threaded rod 18 is rotatably connected at the left side of the inner cavity of the bearing frame 12, the right side of the inner cavity of the bearing frame 12 is fixedly connected with a guide post 19, and the bottoms of the two scraping plates 16 are symmetrically attached to the front and the back of the bottom of the inner cavity of the kiln body 1, the left side and the right side of the tops of the two scrapers 16 are symmetrically and fixedly connected with movable blocks 17, the movable blocks 17 are movably connected to the left side and the right side of an inner cavity of the bearing frame 12, the two movable blocks 17 on the left side are symmetrically and threadedly connected to the front and the back of the outer wall of the bidirectional threaded rod 18, and the two movable blocks 17 on the right side are symmetrically and movably connected to the front and the back of the outer wall of the guide post 19.
Through two heat accumulators 2 that set up, can improve the inside burning of combustion chamber 10 and heat accumulation's efficiency, through air duct 6 and the blast pipe 3 that sets up, be convenient for carry out air guide and exhaust work to combustion chamber 10 and heat accumulator 2, convenient open combustion chamber 10 through the electronic valve plate 11 that sets up, so that be convenient for placing of electrode material, bear frame 12 through the setting, can load electrode material, through servo motor 15 that sets up, can be to the bottom of the leading-in combustion chamber 10 inner chamber of residue after handling, so as to separate material and residue, through starting servo motor 15 who sets up, can drive two-way threaded rod 18 and rotate, make scraper blade 16 can remove at its outer wall through left movable block 17, two scraper blades 16 can remove to relative one side this moment, so can pile up the residue in same department, be convenient for follow-up clear up the work to combustion chamber 10.
The second embodiment is as follows:
as shown in fig. 5, the automated control system for the high-efficiency heat accumulating type combustion sintering track kiln for the electrode materials comprises a kiln body, wherein the kiln body is electrically connected with a driving unit, a database, a valve control unit, a sensor receiving unit, a setting unit and a timing unit, the output end of the driving unit is electrically connected with the input ends of a first heat accumulator, a servo motor 15 and a second heat accumulator, the output end of the valve control unit is electrically connected with the input end of a pressure sensor, the pressure sensor is fixedly connected in the inner cavity of each pipeline, the output end of the sensor receiving unit is electrically connected with the input end of a temperature display window, the output end of the temperature display window is electrically connected with the input end of a temperature control module, the output end of the setting unit is electrically connected with the input end of a temperature setting module, the output end of the temperature setting module is electrically connected with the input ends of a highest value setting module and a lowest value setting module, the output ends of the highest value setting module and the lowest value setting module are electrically connected with the input end of an application module, the output end of the application module is electrically connected with the input end of the driving unit, the output end of the timing unit is electrically connected with the input end of a material selection module, the output end of a material selection module is electrically connected with the input end of a confirmation module, and the input end of the timing unit are electrically connected with the database.
Through the drive unit who sets up, can drive two heat accumulators and servo motor 15, valve control unit through setting up, so when the valve can be controlled, can also monitor the pressure of pipeline through pressure sensor, with this can guarantee the security, sensor receiving unit through setting up, the data that can receive temperature sensor are convenient for control the temperature of combustion chamber 10 inner chamber, through the unit that sets up of setting up, can carry out unified control to the temperature of combustion chamber 10 inner chamber, include to control its highest and minimum temperature, make the temperature of combustion chamber 10 inner chamber can exist this interval all the time, the heat accumulation work of being convenient for, timing unit through setting up, can control its burning time according to the characteristic of material.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. Be used for high-efficient heat accumulation formula burning sintering track furnace of electrode material, including furnace body (1), its characterized in that: the bottom of the kiln body (1) is fixedly connected with a base (5), the front and the back of the inner cavity of the kiln body (1) are symmetrically and fixedly connected with heat accumulators (2), the centers of the two opposite sides of the heat accumulators (2) are symmetrically and fixedly connected with exhaust pipes (3), and the center of the top of the kiln body (1) is fixedly connected with an air guide pipe (6);
two the centre symmetry fixedly connected with combustion chamber (10) of the relative one side of heat accumulator (2), the centre fixedly connected with of combustion chamber (10) inner chamber bears frame (12), the top fixedly connected with temperature sensor (14) of combustion chamber (10) inner chamber, the front and the symmetrical swing joint in back of combustion chamber (10) inner chamber bottom have scraper blade (16).
2. The high efficiency regenerative combustion sintering track furnace for electrode materials of claim 1, wherein: the centre swing joint on stove body (1) right side has adjustable fender (7), two the outer wall symmetric flange of blast pipe (3) is connected with first valve (4), the front, the back and the centre of centre symmetry fixedly connected with intake pipe (8), every of air duct (6) bottom the outer wall symmetric flange of intake pipe (8) is connected with second valve (9), openly and the back two the centre at two heat accumulator (2) tops of the bottom symmetry fixed connection of intake pipe (8), centre the centre of bottom fixed connection at combustion chamber (10) top of intake pipe (8).
3. The high-efficiency heat accumulating type combustion sintering track furnace kiln for the electrode material as claimed in claim 1, wherein: electric valve plate (11) are installed to the centre on combustion chamber (10) right side, bear frame (12) and be top and bottom and external communicating cavity structure, bear the bottom fixedly connected with filter screen (13) of frame (12) inner chamber.
4. The high efficiency regenerative combustion sintering track furnace for electrode materials of claim 3, wherein: bear fixedly connected with servo motor (15) in the positive left inner chamber of frame (12), the back of servo motor (15) is through pivot fixedly connected with two-way threaded rod (18), two-way threaded rod (18) rotate to be connected in the left side of bearing frame (12) inner chamber, bear right side fixedly connected with guide post (19) of frame (12) inner chamber.
5. The high efficiency regenerative combustion sintering track furnace for electrode materials of claim 4, wherein: two the bottom symmetry laminating of scraper blade (16) is in the front and the back of kiln body (1) inner chamber bottom, two the left and right sides symmetry fixedly connected with movable block (17) at scraper blade (16) top, movable block (17) swing joint bears the left and right sides of (12) inner chamber, and two in the left side the front and the back of movable block (17) symmetry threaded connection at two-way threaded rod (18) outer wall, two on the right side the front and the back of movable block (17) symmetry swing joint at guide post (19) outer wall.
6. The automated control system for an electrode material high efficiency regenerative combustion sintering track furnace according to claim 1, wherein: the automatic control system comprises a kiln body, wherein the kiln body is electrically connected with a driving unit, a database, a valve control unit, a sensor receiving unit, a setting unit and a timing unit.
7. The automated control system for an electrode material high efficiency regenerative combustion sintering track furnace according to claim 6, wherein: the output end of the driving unit is electrically connected with the input ends of the first heat accumulator, the servo motor (15) and the second heat accumulator, the output end of the valve control unit is electrically connected with the input end of the pressure sensor, the pressure sensor is fixedly connected in the inner cavity of each pipeline, the output end of the sensor receiving unit is electrically connected with the input end of the temperature display window, and the output end of the temperature display window is electrically connected with the input end of the temperature control module.
8. The automatic control system for the electrode material high-efficiency heat accumulating type combustion sintering track furnace kiln according to claim 6, is characterized in that: the output of setting unit and the input electric connection of temperature setting module, the output of temperature setting module and the input electric connection of highest value setting module and lowest value setting module, the output of highest value setting module and lowest value setting module and the input electric connection of application module, the output of application module and the input electric connection of drive unit, the output of timing unit and the input electric connection of material selection module, the output of material selection module and the input electric connection of affirmation module, the output of timing unit and the input electric connection of database and drive unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211725792.XA CN115790188A (en) | 2022-12-30 | 2022-12-30 | Be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automated control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211725792.XA CN115790188A (en) | 2022-12-30 | 2022-12-30 | Be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automated control system |
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| CN115790188A true CN115790188A (en) | 2023-03-14 |
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| CN202211725792.XA Pending CN115790188A (en) | 2022-12-30 | 2022-12-30 | Be used for high-efficient heat accumulation formula burning sintering track furnace kiln of electrode material and automated control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117387363A (en) * | 2023-12-06 | 2024-01-12 | 东营广大金科机器人有限公司 | Dew point inspection assembly of roller-hearth type natural gas heating furnace and use method |
-
2022
- 2022-12-30 CN CN202211725792.XA patent/CN115790188A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117387363A (en) * | 2023-12-06 | 2024-01-12 | 东营广大金科机器人有限公司 | Dew point inspection assembly of roller-hearth type natural gas heating furnace and use method |
| CN117387363B (en) * | 2023-12-06 | 2024-02-06 | 东营广大金科机器人有限公司 | Dew point inspection assembly of roller-hearth type natural gas heating furnace and use method |
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