CN115783856A - Splitting machine - Google Patents

Abstract

The application provides a cutting machine includes: the automatic waste discharging device comprises a rack, an upper feeding guide roller structure and a lower waste discharging structure, wherein the upper feeding guide roller structure and the lower waste discharging structure are respectively arranged on the rack, the upper feeding guide roller structure is positioned above a cutter structure, an operating space of the splitting machine is positioned below the upper feeding guide roller structure, the upper feeding guide roller structure and the operating space are positioned between an unwinding structure and a winding structure, and the lower waste discharging structure is arranged close to the winding structure; the upper feeding guide roller structure is arranged above the operation space, so that dust caused by vibration of the splitting machine or equipment during operation can be reduced, and the operation of workers on the splitting machine cannot be interfered; through arranging the waste discharge structure below the upper feeding guide roller structure, the waste edges generated after cutting are timely discharged, the scraps on the waste edges are prevented from falling on the foil, and the product quality after the foil is cut is ensured.

Description

Splitting machine

Technical Field

The application relates to the technical field of splitting machine equipment, in particular to a splitting machine.

Background

The slitting machine is a foil cutting device and is used for cutting a foil with a larger width into foil coiled materials with a smaller width according to the actual requirements of customers; in the process of cutting the foil, a worker controls the cutting machine, the foil is provided by using an unreeling structure in the cutting machine, and is wound into a coiled material again by a reeling structure after being cut by a cutter structure of the cutting machine, so that the cut foil is transferred and transported; because the foil is thin in texture, not easy to clean and high in quality control, the requirement on cleanliness around the working environment is strict, and therefore, under normal conditions, workers need to control the cutting machine in real time to ensure the quality of the foil; among the prior art, unreel the mode of the general following pay-off of structure and deliver to the cutter structure with the foil and cut, receive the influence of limbs activity when equipment vibrations and staff operate the cutting machine, make the dust on equipment and staff's health fall on the foil surface easily, and the cutter structure often accompanies the piece to the waste material edge that the foil produced after cutting, along with the emission on waste material limit, the piece can drop the waste material limit and disperse to the air in, probably fall on the surface of foil, thereby influence the processingquality and the quality of foil.

Disclosure of Invention

In view of the above, the present application provides a splitting machine to solve the above technical problems.

Based on above-mentioned purpose, this application provides a cutting machine, includes: the frame, set up respectively the last pay-off deflector roll structure and the waste discharge structure down of frame, wherein, it is located cutter structure's top to go up pay-off deflector roll structure, the operating space of cutting machine is located go up pay-off deflector roll structure's below, go up pay-off deflector roll structure with operating space is located unreel between structure and the rolling structure, waste discharge structure is close to down the rolling structure sets up.

Optionally, go up pay-off deflector roll structure, including first deflector roll and second deflector roll, first deflector roll with the second deflector roll all sets up in the frame, and both all are located operating space's top, wherein, first deflector roll is close to the rolling structure sets up, the second deflector roll is kept away from the rolling structure sets up.

Optionally, go up pay-off deflector roll structure, still including setting up supplementary deflector roll in the frame, supplementary deflector roll is kept away from the rolling structure sets up, and this supplementary deflector roll is located the below of second deflector roll.

Optionally, the lower waste discharge structure comprises a waste guide roller and a waste discharge part, the waste guide roller is rotatably arranged on the frame, the waste guide roller is located below the cutter structure, the waste discharge part is arranged on the frame, and the waste discharge part is located below the waste guide roller.

Optionally, the waste discharge component includes a waste pipe and two guide wheels, the waste pipe is disposed on the frame, and the two guide wheels are disposed oppositely, and both of the two guide wheels are rotatably disposed at an inlet end of the waste pipe.

Optionally, the lower waste discharge structure further comprises an air exhaust pipeline arranged on the rack, and the air exhaust pipeline is communicated with the waste pipe through a hose.

Optionally, the rack is provided with a mounting pipe, the waste discharge part is provided with at least one waste discharge part, and each waste discharge part is connected to the mounting pipe through an adjusting clamping seat.

Optionally, the adjusting clamping seat comprises a clamping seat body and a fastening piece, the clamping seat body comprises two connected clamping portions, an assembling hole and a pre-tightening port which are communicated with each other are formed between the two clamping portions, the mounting pipe is arranged in the assembling hole in a penetrating manner, the fastening piece penetrates through one of the clamping portions and penetrates through the pre-tightening port, and the end of the fastening piece is screwed on the other clamping portion.

Optionally, a mounting plate is arranged on the clamping seat body, and a pipe hoop used for fixing the waste pipe is arranged on the mounting plate.

Optionally, the splitting machine further includes a translation structure for transferring the winding structure, the translation structure is slidably connected with the frame, and the winding structure is disposed on the translation structure.

Optionally, a driving part is arranged on the rack, and an output end of the driving part is connected with an input end of the waste guide roller, so that the waste guide roller guides waste into the waste discharge part.

Compared with the existing lower feeding structure, the splitting machine provided by the application has the advantages that the upper feeding structure is adopted and arranged above the operation space, so that dust brought by operating personnel when the splitting machine is operated can be reduced, the generation of dust is reduced, and the operation of the splitting machine by the operating personnel is not influenced; and through arranging the waste discharge structure below the upper feeding guide roller structure, the waste generated by the cutter structure is discharged in time, and meanwhile, the scraps on the waste can be prevented from dispersing to the surrounding environment and falling onto the foil, so that the product quality of the foil is ensured.

Drawings

In order to more clearly illustrate the technical solutions in the present application or the related art, the drawings needed to be used in the description of the embodiments or the related art will be briefly introduced below, and it is obvious that the drawings in the following description are only embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a slitting machine in an embodiment of the present application;

FIG. 2 is a schematic view of a lower waste structure in an embodiment of the present application;

FIG. 3 is a schematic view of a waste discharge assembly in an embodiment of the present application;

fig. 4 is a schematic structural diagram of an adjusting cassette in the embodiment of the present application.

Description of the reference numerals: 100. a frame; 200. an upper feeding guide roller structure; 210. a first guide roller; 220. a second guide roller; 230. an auxiliary guide roller; 300. a waste discharge structure; 310. a waste guide roller; 320. a waste discharge component; 321. a waste pipe; 322. a guide wheel; 330. an air extraction pipeline; 340. installing a pipe; 350. adjusting the clamping seat; 351. a card seat body; 321a, a clamping part; 350b, assembly holes; 350c, pre-tightening ports; 352. a fastener; 360. mounting a plate; 370. a pipe hoop; 400. an operating space; 500. an unwinding structure; 600. a winding structure; 610. a traction guide roller; 700. a cutter structure; 800. a drive member; 900. a translation structure.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is further described in detail below with reference to the accompanying drawings in combination with specific embodiments.

It should be noted that technical terms or scientific terms used in the embodiments of the present application should have a general meaning as understood by those having ordinary skill in the art to which the present application belongs, unless otherwise defined. The use of "first," "second," and similar terms in the embodiments of the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

Embodiments of the present application are described in detail below with reference to the accompanying drawings.

In view of this, the present application provides a splitting machine, which includes a frame 100, an upper feeding guide roller structure 200 and a lower waste discharging structure 300 respectively disposed on the frame 100, wherein the upper feeding guide roller structure 200 is located above a cutter structure 700, an operating space 400 of the splitting machine is located below the upper feeding guide roller structure 200, the upper feeding guide roller structure 200 and the operating space 400 are located between an unwinding structure 500 and a winding structure 600, and the lower waste discharging structure 300 is disposed near the winding structure 600, and refer to fig. 1-2 specifically.

It should be noted that the rack 100 in the present application is used to provide mounting positions for the upper feeding guide roller structure 200 and the lower discharging structure 300, where an existing splitting machine may include an unwinding structure 500, a cutter structure 700, and a winding structure 600, the unwinding structure 600 unwinds and releases a foil to provide the foil to the cutter structure 700, the cutter structure 700 may be used to split the foil to cut the foil into strips, and then the winding structure 600 winds the foil into rolls, an operating space 400 is provided between the unwinding structure 500 and the winding structure 600 of the splitting machine, so that a worker can operate the splitting machine, and the upper feeding guide roller structure 200 is disposed above the operating space 400, so as to transport the foil in the unwinding structure 500, thereby ensuring a stable and powerful foil transporting process, and compared with the existing lower feeding structure, dust shaken and dropped during a working process of the splitting machine can be reduced and also can be prevented from dropping on a surface of the foil when the worker operates the splitting machine; waste discharge structure 300 sets up in the below of last feeding guide roller structure 200 down to make waste discharge structure 300 be located the below of the foil of carrying down, ensure to discharge in time the waste material limit that produces after will cutting, and make the piece on the waste material edge be difficult for dropping on the foil that is located its top, prevent that the foil from taking place to pollute, ensure the quality and the quality of cutting back foil.

Specifically, in order to further improve the quality of the foil conveyed by the upper feeding guide roller structure 200, the foil can be further protected, that is, a hood is arranged on the rack 100 and covers the upper side of the upper feeding guide roller structure 200 to shield dust in the surrounding environment; meanwhile, the specific structures and working principles of the rack 100, the unreeling structure 500 and the reeling structure 600 all belong to the prior art in the technical field, and are not improved in the application, so that the details are not repeated; in addition, for separately curling and taking in the foil that the cutting machine cut, rolling structure 600 can set up one at least on the cutting machine, and every rolling structure 600 with be provided with at least one between the cutter structure 700 and pull deflector roll 610, at least one pulls deflector roll 610 and rotates and set up in frame 100 for strip foil after will cutting pulls and leads, in order to twine the smooth winding of foil on the rubber roll in rolling structure 600, so that the foil that cuts can be more compact is twined by rolling structure 600.

In some embodiments, the upper feeding guide roller structure 200 includes a first guide roller 210 and a second guide roller 220, both the first guide roller 210 and the second guide roller 220 are disposed on the frame 100 and both are located above the operation space 400, wherein the first guide roller 210 is disposed near the winding structure 600, and the second guide roller 220 is disposed far from the winding structure 600, please refer to fig. 1.

It should be noted that, this application utilizes last pay-off guide roller structure 200 to come to carry the foil that unreels structure 500 and release to cutter structure 700 department and cut, wherein, first guide roller 210 and second guide roller 220 in last pay-off guide roller structure 200 all are located the top of operating space 400, can make the foil carry to cutter structure 700 department through operating space 400 top and cut, thereby it falls on the foil to be difficult for making the dust that the cutting machine shakes and the dust on staff's limbs, the cleanliness on foil surface has been improved, guarantee the quality of foil.

In addition, in order to enable the upper feeding guide roller structure 200 to smoothly guide the foil into the cutter structure 700 from above the operation space 400, a corresponding driving motor may be disposed on the rack 100, the driving motor drives the first guide roller 210 to rotate through a transmission belt, and the first guide roller 210 is used to pull the foil, so that the foil can smoothly pass above the operation space 400, and the conveying efficiency of the upper feeding guide roller structure 200 to the foil is improved.

In some embodiments, the upper feeding guide roller structure 200 further includes an auxiliary guide roller 230 disposed on the frame 100, the auxiliary guide roller 230 is disposed away from the winding structure 600, the auxiliary guide roller 230 is disposed below the second guide roller 220, please refer to fig. 1; specifically, the auxiliary guide roller 230 is disposed below the second guide roller 220, and can guide the foil that is about to enter the upper feeding guide roller structure 200, so that the foil released by the unwinding structure 500 can be vertically conveyed to the upper side of the operation space 400, and the spreading area at a lower position when the foil is released by the unwinding structure 500 is reduced, thereby reducing the adhesion amount of dust on the foil.

In some embodiments, the lower waste discharge structure 300 includes a waste guide roller 310 and a waste discharge unit 320, the waste guide roller 310 is rotatably disposed on the frame 100, the waste guide roller 310 is disposed below the cutter structure 700, the waste discharge unit 320 is disposed on the frame 100, and the waste discharge unit 320 is disposed below the waste guide roller 310, as shown in fig. 1-3.

It should be noted that, by using the lower waste discharge structure 300 disposed below the cutter structure 700, the cutter structure 700 can guide and discharge the generated waste, so that the waste is discharged to the lower side of the splitting machine through the lower waste discharge structure 300; wherein, leading in the useless roller 310 of arranging useless structure 300 down can lead and pull the produced waste material limit after cutting to make the waste material limit enter into in the middle of the waste material discharge part 320, and discharge leading-in waste material limit to the cutting machine below by waste material discharge part 320, avoid on the waste material edge piece falls on the foil of top, ensure the product quality of foil.

In some embodiments, the waste discharging unit 320 includes a waste pipe 321 and two guide wheels 322, the waste pipe 321 is disposed on the frame 100, the two guide wheels 322 are disposed opposite to each other, and both the two guide wheels 322 are rotatably disposed at an inlet end of the waste pipe 321, as shown in fig. 2 and 3.

It should be noted that the scrap guide roller 310 in the lower scrap discharging structure 300 guides the scrap into the scrap discharging part 320 and discharges the scrap; wherein, the waste material limit is guided and spacing by leading wheel 322 when getting into waste material pipe 321 in waste material discharge part 320 to make the waste material limit can be leading-in the inside of waste material pipe 321 smoothly, thereby make the waste edge discharge through the bottom of waste material pipe 321.

In some embodiments, the lower waste structure 300 further includes an air exhaust duct 330 disposed on the rack 100, and the air exhaust duct 330 is communicated with the waste pipe 321 through a hose, as shown in fig. 1 and 2; wherein, air exhaust pipe 330 can be connected with an air exhaust device, because air exhaust pipe 330 and waste pipe 321 are linked together, when air exhaust device during operation, can suck in waste pipe 321 through air exhaust pipe 330 and hose to reduce the atmospheric pressure in waste pipe 321, make the waste limit more easily leading-in waste pipe 321's inside, also can reduce the piece on the waste limit simultaneously and disperse to in the middle of the surrounding environment.

In some embodiments, the rack 100 is provided with at least one mounting tube 340, and the waste discharge units 320 are provided, and each waste discharge unit 320 is connected to the mounting tube 340 through an adjusting clamp seat 350, as shown in fig. 2-4.

It should be noted that, by arranging the mounting pipe 340 on the rack 100, a corresponding mounting position can be provided for the waste discharge component 320, in the actual production, the slitting machine needs to divide the foil into strip-shaped foils with different specifications or different quantities according to the actual situation and the customer requirements, and the quantity of the generated waste edges is also different; therefore, the waste discharge unit 320 may be one, two, three or even more, so that the lower waste discharge structure 300 can meet different production requirements; each lower waste discharge structure 300 is connected to the mounting pipe 340 through an adjusting clamping seat 350, and the mounting position of the waste discharge part 320 on the mounting pipe 340 can be adjusted by using the adjusting clamping seat 350, so that the waste edge discharge requirements under different working conditions are met.

In some embodiments, the adjusting clamp 350 includes a clamp body 351 and a fastening member 352, the clamp body 351 includes two connected clamping portions 321a, a mounting hole 350b and a pre-tightening opening 350c are formed between the two clamping portions 321a, the mounting tube 340 is inserted into the mounting hole 350b, the fastening member 352 passes through one of the clamping portions 321a and penetrates through the pre-tightening opening 350c, and an end of the fastening member 352 is screwed on the other clamping portion 321a, as shown in fig. 3 and 4.

It should be noted that, by using the adjusting clamping seat 350, the waste discharging part 320 can be fixed on the installation pipe 340, so that the waste discharging part corresponds to the position of the waste edge pulled by the waste guiding roller 310, and the waste edge can smoothly enter the waste pipe 321; meanwhile, the adjustment process of the waste discharge part 320 can be simplified by adopting the adjustment clamping seat 350, the adjustment difficulty is reduced, specifically, when the waste discharge part 320 is adjusted, the fastening piece 352 which is screwed on the clamping part 321a is unscrewed, the locking effect of the fastening piece 352 on the two clamping parts 321a on the installation pipe 340 is released, so that the clamping seat body 351 can slide on the installation pipe 340, and the position of the waste discharge part 320 can be changed by sliding the adjustment clamping seat 350 on the installation pipe 340 so as to enable the waste discharge part to correspond to the waste edge; after the predetermined position is adjusted, the fastening member 352 is tightened, the pre-tightening hole 350c is gradually narrowed by the fastening member 352, and the two clamping portions 321a are gradually clamped to the mounting pipe 340, thereby re-fixing the cartridge body 351 to the mounting pipe 340.

In some embodiments, the seat body 351 is provided with a mounting plate 360, and the mounting plate 360 is provided with a pipe clamp 370 for fixing the waste pipe 321, please refer to fig. 3; the installation plate 360 is arranged on the clamping seat body 351, so that an installation position can be provided for the pipe hoop 370, and the waste pipe 321 can be fixed by the pipe hoop 370; and adopt ferrule 370 as the fixed part of waste pipe 321, on the one hand to waste pipe 321 fixed effect better, on the other hand also is convenient for waste pipe 321's dismantlement and installation.

In some embodiments, the splitting machine further includes a translation mechanism 900 for transferring the winding mechanism 600, the translation mechanism 900 is slidably connected to the frame 100, the winding mechanism 600 is disposed on the translation mechanism 900, please refer to fig. 1; wherein, cutter structure 600 in the cutting machine is with the foil back of cutting, is pull and the direction by pulling deflector roll 610 to utilize rolling structure 600 in the cutting machine to twine the lapping to the foil of cutting the completion, after the foil cutting was accomplished, or when the foil of lapping reaches certain thickness, utilize translation structure 900 to shift the transportation with rolling structure 600, so that shift the lapping foil to broad region and take off.

In some embodiments, the translation structure includes a driving cylinder (not shown) and a sliding plate (not shown) slidably disposed on the frame 100, the driving cylinder is disposed on the frame 100, an output end of the driving cylinder is connected to the sliding plate, and the sliding plate is slidably disposed on the mounting plate, please refer to fig. 1; wherein, the rolled foil is transferred by using the translation structure 900, so that the rolling structure 900 is taken down at the edge of the splitting machine; specifically, when transporting the coiled foil, the driving cylinder is used to drive the sliding plate to slide on the frame 100, so that the rolling structure 600 disposed on the frame 100 moves in a direction away from the cutter structure 700 until it moves to a wider area of the edge of the slitting machine, so as to take off the foil on the rolling structure 600.

It should be noted that the driving cylinder may be any one of an electric cylinder, an air cylinder and a hydraulic cylinder, and can all drive the sliding plate, and the specific structure and the working principle of the driving cylinder belong to the prior art in the technical field, and are not described again; in addition, in order to enable the sliding plate to stably slide on the rack 100, the sliding plate and the rack 100 may be connected by a linear sliding rail structure, so that the translation structure 900 has better linearity in the sliding process.

In some embodiments, the frame 100 is provided with a driving member 800, and an output end of the driving member 800 is connected to an input end of the waste guide roller 310, so that the waste guide roller 310 guides the waste into the waste discharge member 320, as shown in fig. 2.

It should be noted that, the driving part 800 arranged on the rack 100 can drive the waste guide roller 310 to rotate, so that the waste guide roller 310 can pull the waste generated after cutting, and the waste generated continuously can be guided into the waste pipe 321; the driving part 800 may adopt a motor fixedly disposed on the frame 100, and is connected to the waste guide roller 310 through a gear transmission or belt transmission manner to drive the waste guide roller 310 to rotate, and the waste generated after slitting is guided into the waste pipe 321 through the rotating waste guide roller 310 to be discharged.

It should be noted that the method in the embodiment of the present application may be executed by a single device, and the method in the embodiment may also be applied to a distributed scenario and completed by cooperation of multiple devices. In such a distributed scenario, one of the multiple devices may only perform one or more steps of the method of the embodiment, and the multiple devices interact with each other to complete the method.

It should be noted that the foregoing describes some embodiments of the present application. Other embodiments are within the scope of the following claims. In some cases, the actions or steps recited in the claims may be performed in a different order than in the embodiments described above and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In some embodiments, multitasking and parallel processing may also be possible or may be advantageous.

Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the context of the present application, features from the above embodiments or from different embodiments may also be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the present application as described above, which are not provided in detail for the sake of brevity.

In addition, well-known power/ground connections to various components may or may not be shown in the figures provided for simplicity of illustration and discussion, and so as not to obscure the embodiments of the application. Furthermore, devices may be shown in block diagram form in order to avoid obscuring embodiments of the application, and this also takes into account the fact that specifics with respect to implementation of such block diagram devices are highly dependent upon the platform within which the embodiments of the application are to be implemented (i.e., specifics should be well within purview of one skilled in the art). Where specific details are set forth in order to describe example embodiments of the application, it will be apparent to one skilled in the art that the embodiments of the application can be practiced without, or with variation of, these specific details. Accordingly, the description is to be regarded as illustrative instead of restrictive.

While the present application has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description.

The present embodiments are intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalents, improvements, and the like that may be made without departing from the spirit or scope of the embodiments of the present application are intended to be included within the scope of the claims.

Claims (10)

1. A slitter, comprising: the frame, set up respectively the last pay-off deflector roll structure and the waste discharge structure down of frame, wherein, it is located cutter structure's top to go up pay-off deflector roll structure, the operating space of cutting machine is located go up pay-off deflector roll structure's below, go up pay-off deflector roll structure with operating space is located unreel between structure and the rolling structure, waste discharge structure is close to down the rolling structure sets up.

2. The slitting machine as claimed in claim 1 wherein the upper feed guide roller structure includes a first guide roller and a second guide roller, the first guide roller and the second guide roller are both disposed on the frame and both are located above the operating space, wherein the first guide roller is disposed proximate to the winding structure and the second guide roller is disposed distal to the winding structure.

3. The slitting machine as claimed in claim 2 wherein the upper feed guide roller structure further includes an auxiliary guide roller disposed on the frame, the auxiliary guide roller being disposed away from the winding structure and below the second guide roller.

4. The slitting machine as claimed in claim 1 wherein the lower slitter structure comprises a slitter guide roller rotatably disposed on the frame below the cutter structure and a scrap discharge assembly disposed on the frame below the slitter guide roller.

5. The slitting machine as claimed in claim 4 wherein the scrap discharge assembly includes a scrap tube disposed on the frame and two guide wheels disposed opposite each other, both guide wheels being rotatably disposed at an inlet end of the scrap tube.

6. The slitting machine as claimed in claim 5 wherein the lower waste discharge structure further includes an air suction duct disposed on the frame, the air suction duct being in communication with the scrap tube via a hose.

7. The slitting machine as claimed in claim 6 wherein the frame is provided with a mounting tube and the scrap discharge assemblies are provided with at least one, each of the scrap discharge assemblies being coupled to the mounting tube by an adjustment clamp.

8. The slitting machine as claimed in claim 7 wherein the adjusting cartridge includes a cartridge body and a fastener, the cartridge body includes two connected clamping portions, and a fitting hole and a pre-tightening opening are formed between the two clamping portions, the mounting tube is inserted into the fitting hole, the fastener passes through one of the clamping portions and penetrates through the pre-tightening opening, and an end of the fastener is screwed on the other clamping portion.

9. The slitting machine of claim 1, further comprising a translating structure configured to transfer the winding structure, the translating structure being slidably coupled to the frame, and the winding structure being disposed on the translating structure.

10. The slitting machine as claimed in claim 4 wherein the frame is provided with a drive assembly, an output end of the drive assembly being coupled to an input end of the reject guide roller such that the reject guide roller guides the reject edge into the reject discharge assembly.

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