CN115781907B

CN115781907B - Top breaking-off assembly, wet breaking-off machine and working method of wet breaking-off machine

Info

Publication number: CN115781907B
Application number: CN202211675303.4A
Authority: CN
Inventors: 薛成; 张建军; 谢沛文; 丁苹
Original assignee: Jiangsu Teeyer Intelligent Equipment Co ltd
Current assignee: Jiangsu Teeyer Intelligent Equipment Co ltd
Priority date: 2022-12-26
Filing date: 2022-12-26
Publication date: 2023-09-01
Anticipated expiration: 2042-12-26
Also published as: CN115781907A

Abstract

The invention relates to the technical field of concrete material processing equipment, in particular to a top breaking-off assembly, a wet breaking-off machine and a working method thereof, wherein the top breaking-off assembly comprises a first clamping assembly, a second clamping assembly, an outer frame body, an inner frame body, a transverse power assembly and two groups of longitudinal power assemblies; the longitudinal power output ends of the two groups of longitudinal power components are fixedly connected with the first clamping component and the second clamping component respectively to output longitudinal power; the transverse power assembly drives the first clamping assembly and the second clamping assembly to move; the first clamping component and the second clamping component are used for pressing the top surfaces of the blanks which are horizontally arranged and adjacent to each other, and the power for breaking off is realized. The invention provides a top breaking component capable of simultaneously controlling force applied to two adjacent blanks, so that when one blank is broken, the adjacent blanks can be effectively controlled in position, thereby ensuring the effectiveness of the breaking process and reducing the probability of damage to the blanks in the breaking process.

Description

Top breaking-off assembly, wet breaking-off machine and working method of wet breaking-off machine

Technical Field

The invention relates to the technical field of concrete material processing equipment, in particular to a top breaking-off component, a wet breaking-off machine and a working method thereof.

Background

In the autoclaved aerated concrete block board production line, the semi-finished product of the block green body can be subjected to breaking treatment before steaming of the block board, which is called wet breaking, and the semi-finished product of the block green body does not generate a hydration reaction, so that the bonding force between adjacent green bodies is smaller, the requirement of breaking transfer force is small, and better breaking quality can be obtained.

In the existing breaking-off mode, there are two kinds of breaking-off modes of green bodies: one is a vertical stacking of block boards, and the other is a horizontal arrangement of block boards.

In the first mode, the stacked blanks are influenced by gravity, and the bonding force between each two layers is tight, so that the semi-finished products are easy to damage when the blanks are broken off; the second mode solves the above problems in the first vertical stacking mode, but in the technical scheme, when one blank is laterally moved to separate from the next blank, the next blank is in a natural stacking state without limitation; in this case, because the two blanks are bonded to generate a mutual acting force, when one blank is moved transversely, the next blank is driven to move without limitation, so that on one hand, the two blanks cannot be effectively separated, on the other hand, the next blank is possibly damaged in the passive movement process, and the situation is particularly obvious when the thickness of the blank is thin.

Disclosure of Invention

The invention provides a top breaking-off component, a wet breaking-off machine and a working method thereof, thereby effectively solving the problems pointed out in the background art.

In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:

the top breaking-off assembly comprises a first clamping assembly, a second clamping assembly, an outer frame body, an inner frame body, a transverse power assembly and two groups of longitudinal power assemblies;

the first main body of one group of the longitudinal power assemblies is fixedly connected with the outer frame body, the first main body of the other group of the longitudinal power assemblies is fixedly connected with the inner frame body, and the longitudinal power output ends of the two groups of the longitudinal power assemblies are respectively fixedly connected with the first clamping assembly and the second clamping assembly to output longitudinal power;

the transverse power assembly provides power for the outer frame body and the inner frame body to be relatively close to or far away from each other, and the first clamping assembly and the second clamping assembly are driven to move through the longitudinal power assembly;

the first clamping assembly and the second clamping assembly are used for pressing the top surfaces of the blanks which are horizontally arranged and adjacent to each other, and power for realizing breaking-off is provided for the adjacent blanks in the power output process of the transverse power assembly.

Further, the longitudinal power output end is rotationally connected with the first clamping assembly and the second clamping assembly, and the rotation axis is horizontally arranged.

Further, the device also comprises a guide structure which is respectively connected with the first clamping component and the outer frame body and is connected with the second clamping component and the inner frame body;

the first clamping assembly is guided in a movement relative to the outer frame body and the second clamping assembly is guided in a movement relative to the inner frame body.

Further, the first clamping assembly and the second clamping assembly comprise a main rod body, a plurality of linear bearings arranged on the main rod body, a guide rod penetrating through the linear bearings and in sliding connection, and a plurality of extrusion blocks arranged at the end parts of the guide rod;

the main rod body is connected with the longitudinal power assembly, the guiding direction of the linear bearing is the same as the power output direction of the longitudinal power assembly, and the top of the guiding rod is provided with a limiting structure for limiting the descending limit position of the guiding rod relative to the linear bearing;

the spring is sleeved outside the guide rod and is positioned between the main rod body and the extrusion block.

A wet-break machine comprising a top breaking-off assembly as described above, further comprising:

the gantry bracket supports the top sub-component and provides linear motion power for the top sub-component through a top power device;

the bottom bracket is used for supporting the blank and comprises a frame body and a plurality of lateral moving blocks which are arranged on the frame body in a sliding manner and are arranged in parallel, and the lateral moving blocks are used for supporting the full range of the bottom length of the blank;

the moving direction of the top breaking-off component is along the arrangement direction of the transverse moving blocks, and the bottom of each blank corresponds to the complete number of the transverse moving blocks.

Further, the device also comprises a bottom power device for providing motion power for any of the traverse blocks, wherein the motion direction is the breaking direction between blanks.

Further, the device also comprises a cleaning device for synchronously cleaning the surfaces of the transverse moving blocks, and the device comprises a cleaning assembly and a power assembly for providing linear movement power for the cleaning assembly;

the power take off direction of power component is followed the length direction of sideslip piece, the clearance subassembly includes:

the cleaning device comprises a cleaning roller and rotating power, wherein the rotating power drives the cleaning roller to rotate, the cleaning roller extends from a connection position of the cleaning roller and the rotating power to the top of the transverse moving block, and the cleaning roller performs cleaning work through rotation and linear motion relative to the surface of the transverse moving block.

The working method of the wet breaking machine comprises the following steps:

placing the blanks to be broken off on the bottom bracket, and ensuring that each blank corresponds to the complete number of transverse moving blocks;

starting the top power device, and controlling the first clamping assembly and the second clamping assembly to reach the tops of the two blanks to be broken off;

starting the longitudinal power assembly, and controlling the first clamping assembly and the second clamping assembly to squeeze the tops of the two blanks to be broken off according to a set force;

starting the transverse power assembly, keeping the position of the first clamping assembly unchanged, and completing the breaking-off action by transverse movement of the second clamping assembly relative to the first clamping assembly;

and repeating the steps when the two blanks at other positions are required to be broken off continuously.

The working method of the wet breaking machine comprises the following steps:

starting a bottom power device, taking every two blanks as a group, and breaking off the whole with an adjacent group of blanks;

starting the top power device, and controlling the first clamping assembly and the second clamping assembly to reach the top of the group of blanks which are separated completely;

starting the longitudinal power assembly, and controlling the first clamping assembly and the second clamping assembly to squeeze the tops of two blanks to be broken off in each group according to a set force;

repeating the steps when the other groups of blanks need to be continuously broken.

Further, when the bottom power device breaks off the blank body of the latter group, the top breaking-off assembly breaks off the inner part of the broken-off blank body of the former group.

By the technical scheme of the invention, the following technical effects can be realized:

the invention provides a top breaking component capable of simultaneously controlling force applied to two adjacent blanks, so that when one blank is broken, the adjacent blanks can be effectively controlled in position, thereby ensuring the effectiveness of the breaking process and reducing the probability of damage to the blanks in the breaking process.

Under the condition of no power at the bottom, the invention can generate pre-breaking at least partially when processing products with smaller thickness such as autoclaved aerated concrete plates and the like through the use of the top breaking-off component, thereby further ensuring the breaking-off effect between two adjacent blanks 7.

When the bottom power device is arranged, the top breaking-off component and the bottom power device can work together, the bottom power device and the top breaking-off component work synchronously, and the set number of gaps can be rapidly broken off in the process of the joint work of the two, so that the production efficiency is beneficial, and the shapes of the green bodies can be kept stable by virtue of the adjacent green bodies in the process.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.

Fig. 1 is a side view of a top break-off assembly;

fig. 2 is a schematic structural view of the top breaking assembly;

fig. 3 is an enlarged view of one end of the top-break subassembly;

FIG. 4 is an enlarged view of a portion of FIG. 3 at A;

FIG. 5 is a partial enlarged view at B in FIG. 3;

fig. 6 is a schematic structural view of the top breaking-off assembly with the outer frame omitted (the broken line part is connected with the outer frame);

fig. 7 is a schematic structural view of the top breaking-off assembly with a partial outer frame omitted (the broken line part is connected with the outer frame);

FIG. 8 is a schematic diagram of a process in which the transverse power assembly drives the blank to move through the first clamping assembly (the broken line part is connected with the outer frame);

FIG. 9 is an enlarged view of a portion of FIG. 6 at C;

fig. 10 is a schematic view of a partial structure of the outer frame body;

FIG. 11 is a partial cross-sectional view of the first clamping assembly;

FIG. 12 is an end schematic view of the first clamping assembly;

fig. 13 is a schematic structural view of the wet breaking machine;

FIG. 14 is a schematic end view of the bottom bracket;

FIG. 15 is a schematic view of an end structure of a traverse block;

fig. 16 is a schematic view of a process of performing the break-off action of the top break-off subassembly;

FIG. 17 is a schematic diagram (deformation ratio is enlarged) of the first blank body before the subsequent blank body is deformed and recovered by the adhesive force in the breaking process;

FIG. 18 is a partial enlarged view at D in FIG. 3;

fig. 19 is a schematic view of a process of performing the break-off action by the bottom power device;

FIG. 20 is a schematic view of the installation of the cleaning device relative to the bottom bracket;

FIG. 21 is an enlarged view of a portion of the cleaning apparatus;

fig. 22 is a schematic view of a process in which the bottom power device and the top breaking-off subassembly together perform breaking-off action;

reference numerals: 1. a first clamping assembly; 11. a main rod body; 12. a linear bearing; 13. a guide rod; 14. extruding a block; 15. a spring; 2. a second clamping assembly; 3. an outer frame body; 4. an inner frame body; 5. a longitudinal power assembly; 51. a first body; 52. a longitudinal power output end; 6. a transverse power assembly; 61. a second body; 62. a transverse power output end; 7. a blank body; 71. a first blank; 72. a second blank; 73. a third blank; 8. a guide structure; 81. a guide block; 82. a guide belt;

01. a top breaking assembly; 02. a gantry bracket; 021. a top power unit; 021a, gears; 03. a bottom bracket; 031. a frame body; 032. a transverse moving block; 04. a bottom power device; 05. a cleaning device; 051. cleaning the assembly; 051a, cleaning roller; 051b, rotation power; 052. a power assembly.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

Example 1

As shown in fig. 1 to 7, a top breaking-off assembly 01 comprises a first clamping assembly 1, a second clamping assembly 2, an outer frame body 3, an inner frame body 4, a transverse power assembly 6 and two groups of longitudinal power assemblies 5; the first main body 51 of one group of longitudinal power assemblies 5 is fixedly connected with the outer frame body 3, the first main body 51 of the other group of longitudinal power assemblies 5 is fixedly connected with the inner frame body 4, and the longitudinal power output ends 52 of the two groups of longitudinal power assemblies 5 are respectively fixedly connected with the first clamping assembly 1 and the second clamping assembly 2 to output longitudinal power; the transverse power assembly 6 provides power for the outer frame body 3 and the inner frame body 4 to move relatively close to or away from each other, and drives the first clamping assembly 1 and the second clamping assembly 2 to move through the longitudinal power assembly 5; the first clamping assembly 1 and the second clamping assembly 2 are used for pressing the top surfaces of the blanks 7 which are horizontally arranged and adjacent, and providing power for the adjacent blanks 7 to break off in the power output process of the transverse power assembly 6.

The invention provides the top breaking-off component 01 capable of simultaneously controlling the force application of two adjacent blanks 7, so that when one blank 7 is broken off, the adjacent blanks 7 can obtain effective position control, thereby ensuring the effectiveness of the breaking-off process on one hand and reducing the probability of damage to the blanks 7 in the breaking-off process on the other hand.

In the invention, the blank 7 to be broken off is supported by the supporting structure at the bottom, when the work starts, the longitudinal power assembly 5 is started, so that the longitudinal power output end 52 drives the first clamping assembly 1 and the second clamping assembly 2 to move downwards to clamp the two adjacent blanks 7, the moving processes can be synchronous or sequential, and the synchronous moving mode of the first clamping assembly 1 and the second clamping assembly 2 is better in view of production efficiency; after the clamping action is completed, as shown in fig. 8, the transverse power assembly 6 is started, so that the inner frame body 4 and the outer frame body 3 relatively move away from each other, and the first clamping assembly 1 and the second clamping assembly 2 are respectively driven to move by different longitudinal power assemblies 5, so that the blank 7 is broken off.

In this embodiment, the transverse power assembly 6 provides power for relatively approaching or separating the outer frame 3 and the inner frame 4, and the first way of achieving this includes that the outer frame 3 and the inner frame 4 are synchronously driven to move relative to the reference position based on the set position, and of course, in this case, it is required to ensure that there is a space between two blanks 7 to be broken and other blanks 7, so as to avoid collision when the two blanks 7 are driven to move; the second is to take the first clamping component 1 or the second clamping component 2 as a reference to drive the other clamping component to move, in this way, the first clamping component 1 corresponding to the outer frame 3 is preferably fixedly arranged, the second main body 62 of the transverse power component 6 is fixedly arranged relative to the outer frame 3, and the transverse power output end 62 can be connected with the inner frame 4; for the transverse power assembly 6 and the longitudinal power assembly 5, a cylinder is a preferable choice, the body of the cylinder is a main body, and the end part of a piston rod is used as a power output end; of course, the motor and the screw rod assembly are matched, the movable screw nut structure can be used as a power output end, and other structures can be used as a main body and are installed relative to the frame body, and the mode is a more common structure form and can be selected according to actual needs; because the outer frame body 3 can be connected with other power devices synchronously to integrally realize the movement of the top breaking-off component, the top breaking-off component is used as a reference, and the control is easier to obtain and more accurate.

In the working process, since the green bodies 7 are arranged in parallel, the outer frame body 3 and the inner frame body 4 can have the requirement of synchronous movement, so that the green bodies 7 at the front end and the rear end of the movement are separated successively.

Referring to fig. 4 and 6, the rotational connection positions of the longitudinal power output end 52 of the longitudinal power assembly 5 and the second clamping assembly 2 and the first clamping assembly 1 can be respectively defined, and when the blank 7 is slightly deformed in a rotational connection manner, the damage to the longitudinal power assembly 5 can be avoided by the small rotation of the clamping assemblies.

In practice, the advantages of the above-mentioned rotary arrangement are clear, but in order to achieve better control of the blank 7, it is further preferred that it further comprises a guiding structure 8 connected to the first clamping assembly 1 and the outer frame 3, respectively, and to the second clamping assembly 2 and the inner frame 4; the movement guiding of the first clamping assembly 1 relative to the outer frame 3 and the movement guiding of the second clamping assembly 2 relative to the inner frame 4 are respectively realized.

In the implementation process, the control of the rotation range of the first clamping assembly 1 and the second clamping assembly 2 can be realized through the control of the guiding precision of the guiding structure 8, and of course, it is required to be noted that the rotation amount is tiny and even macroscopically difficult to observe, but is critical for the service stability and the service life of the longitudinal power assembly 5. The use position of the guiding structure 8 can be clearly defined as shown in fig. 4, 6 and 7, and the guiding direction of the guiding structure 8 is the power output direction of the longitudinal power component 5 in the use process, wherein the dotted line part in fig. 6 and 7 is the longitudinal power component 5 and the guiding structure 8 connected with the outer frame 3 which is not completely displayed; in addition to the above-described linear direction of the guiding structure 8, the arrangement of the guiding structure also limits the angle of rotation of the two clamping assemblies relative to the longitudinal power assembly 5. As shown in fig. 9 and 10, for the guide structure 8, a conventional structure form includes a guide block 81 and a guide belt 82, wherein the guide block 81 performs guiding during movement by cladding the outer periphery of the guide belt 82 at a partial angle or within an angle range of 360 °. In the present invention, the guide blocks 81 may be mounted on the inner frame body 4 and the outer frame body 3, respectively, and the guide belt 82 is mounted on the first clamping assembly 1 and the second clamping assembly 2, wherein as one embodiment of the guide belt 82, a smooth pipe structure may be used.

In the autoclaved aerated concrete block board production line, the length of the blank 7 is often longer, so that the first clamping component 1 and the second clamping component 2 need to have the same length range in order to better cover the full range of the top of the blank 7, and the first clamping component 1 and the second clamping component 2 can be at least partially arranged in a segmented manner in order to ensure that the first clamping component 1 and the second clamping component 2 obtain better structural strength and are convenient to process; as a preference of the above embodiment, each of the first clamping assembly 1 and the second clamping assembly 2 includes a main rod body 11, a plurality of linear bearings 12 mounted on the main rod body 11, a guide rod 13 penetrating the linear bearings 12 and slidably connected, and a plurality of extrusion blocks 14 mounted on the end portions of the guide rod 13; the main rod body 11 is connected with the longitudinal power assembly 5, the guiding direction of the linear bearing 12 is the same as the power output direction of the longitudinal power assembly 5, and the top of the guiding rod 13 is provided with a limiting structure for limiting the descending limit position of the guiding rod 13 relative to the linear bearing 12; the spring 15 is sleeved outside the guide rod 13 and is positioned between the main rod body 11 and the extrusion block 14.

As shown in fig. 11 and 12, through the above structural form, the clamping assembly is made to obtain elasticity for the extrusion of the blank 7, when the bottom is in contact with the blank 7 during the process of driving the extrusion block 14 by the longitudinal power output end 52, the extrusion block 14 is subjected to a reaction force to move upwards, the position of the main rod 11 is kept unchanged, and the spring 15 is arranged to provide extrusion force for the extrusion block 14 to keep the stability of contact with the blank 7; wherein, a plurality of extrusion blocks 14 can be arranged according to the set size, each extrusion block 14 is connected with at least two guide rods 13 more stably, and in order to avoid hard extrusion of the blank 7, the extrusion force application part of the extrusion block can be optimized to have a structure with certain flexibility; in order to ensure the synchronism of the movement of the respective extrusion blocks 14 for extrusion of the same body 7, it is preferable that the main body 11 is provided as a unitary structure.

Example two

As shown in fig. 13, a wet-break machine includes a top-break subassembly 01 as in the first embodiment, and further includes: the gantry bracket 02 supports the top breaking-off sub-assembly 01 and provides linear motion power for the top breaking-off sub-assembly 01 through a top power device 021; the bottom bracket 03 provides support for the blank 7 and comprises a bracket 031 and a plurality of lateral moving blocks 032 which are arranged on the bracket 031 in a sliding manner and are arranged in parallel, wherein the lateral moving blocks 032 support the full range of the bottom length of the blank 7; the moving direction of the top breaking-off component 01 is along the arrangement direction of the transverse moving blocks 032, and the bottom of each green body 7 corresponds to the complete number of the transverse moving blocks 032.

Referring to fig. 14 and 15, the structural forms of the frame body 031 and the traversing block 032 are displayed, the sliding arrangement mode enables the blank 7 separated to generate a space to be possible to move, when the top separating assembly 01 provides moving power for the blank 7 when the bottom is unpowered, the blank 7 applies force to the traversing block 032, so that the traversing block 032 is driven by the blank 7 to move passively, as shown in fig. 16, the diagram is only schematic, the proportion of the blank 7 and the equipment structure does not represent the actual proportion, but is only used for displaying the working process, and the arrow direction in the diagram represents the stress direction of the blank 7; in the mode in the figure, in the breaking process, the first clamping component 1 is fixedly arranged, the second clamping component 2 is driven by the transverse power component 6 to move relative to the first clamping component 1, namely, one side of the two broken green bodies 7 is fixed under the extrusion of the first clamping component 1, the other green body 7 is driven by the second clamping component 2 to move, and the transverse moving block 032 at the bottom moves passively.

In this way, as shown in fig. 17, while the former first blank 71 is being moved, the latter second blank 72 is fixed by top pressing, but since there is no other supporting position in the middle, it is still subjected to a force in the direction indicated by the arrow in the figure, which is achieved due to the adhesion between the adjacent two blanks 7; when the thickness of the blank 7 is thinner, the adhesive force in the direction of the figure can lead the second blank 72 and the third blank 73 to be separated in advance, namely, the second blank 72 generates a certain deformation by the action of the adhesive force and generates a preseparation with the third blank 73 after the second blank 72, the preseparation is particularly obvious at the bottom of the blank, and the transverse moving block 032 at the bottom is freely movable, so that tiny displacement is easier to generate under the drive of the first blank 71 in the previous movement, thereby forming a gap between the bottoms of the second blank 72 and the third blank 73; in fig. 17, for more clearly showing the deformation, the gap is shown on an enlarged scale, and the actual gap tends to be small, but is sufficient to make the interface between the second blank 72 and the third blank 73 at least partially clearer to complete the pre-breaking; it should be noted that the generation of the gap is often instantaneous, because the deformation of the blank 7 is recovered after the two separated blanks 7 are separated and stopped for a proper time, so that the gap is difficult to distinguish by naked eyes; of course, the first blank 71 will also deform to some extent at the bottom due to the above-mentioned adhesion force, and will recover due to the deformation, and therefore, not shown in the drawings.

In summary, under the condition that the bottom is unpowered, the top breaking-off assembly 01 is used, so that when products with smaller thickness such as autoclaved aerated concrete plates are processed, pre-breaking off can be generated at least partially, and the breaking-off effect between two adjacent blanks 7 is further ensured; in the above embodiment, the bottom unpowered form is also extremely advantageous in terms of cost.

The width of the first clamping unit 1, the second clamping unit 2, and the traverse block 032 may be selected to match the width of the blank 7, or may be selected to match a blank 7 of a wider thickness by arranging a plurality of the same in the width direction.

For the selection of the top power device 021, as shown in fig. 13 and 18, a combination mode of a gear 021a, a rack and a motor can be adopted, the rack is arranged at the top of the gantry support 02, the gear 021a is arranged at the bottom of the outer frame, the gear 021a is driven to rotate through the motor, and the gear 021a is matched with the rack.

In the present invention, for the purpose of precisely controlling the rectilinear motion direction, the guiding blocks 81 may be disposed at the bottoms of the inner frame body 4 and the lateral moving blocks 032, and the guiding belts may be correspondingly mounted on the bottom frame 03 and the outer frame body 3, and the guiding structures may be the same or different, and the differences may be structural differences or merely dimensional differences, but the purpose is to guide the rectilinear motion form regardless of the changes, so as to ensure the stable and precise motion direction.

In the implementation process, in order to obtain a more flexible working manner, as a preferable embodiment, the device further comprises a bottom power device 04 for providing motion power for any traverse block 032, and the motion direction is the breaking direction between the blanks 7.

As shown in fig. 19, the working process of the bottom power device 04 is shown, and the shown process is the independent working process, and the working mode of power output of any traversing block 032 is particularly important, because during the actual working process, it may be necessary to apply force to each traversing block 032 one by one, that is, the mode shown in the figure; it is also possible to apply force to the traverse block 032 at intervals; however, in either of the above modes, the object is to separate the green body 7 supported by the moving traverse block 032 from the adjacent green body 7 by moving the traverse block 032.

The bottom power device 04 can reach the gap between any two adjacent traversing blocks 032 by moving up and down and left and right, so that the force application position relative to the traversing blocks 032 is obtained, and the position is determined, and the breaking action can be completed by moving.

In the invention, a process of independently using the bottom power device 04 and a process of working by matching the top breaking-off component 01 exist; when used independently, the thickness of the blank 7 to which it is directed is preferably relatively thick, thereby ensuring that the blank 7 remains stable in shape when the bottom is moved under power without restraint of the top.

As a preferable mode of the above embodiment, the device further comprises a cleaning device 05 for synchronously cleaning the surface of each traverse block 032, wherein the cleaning device comprises a cleaning component 051 and a power component 052 for providing linear movement power for the cleaning component 051; the power take off direction of power subassembly 052 is along the length direction of sideslip piece 032, and cleaning assembly 051 includes: the cleaning roller 051a and the rotating power 051b, the rotating power 051b drives the cleaning roller 051a to rotate, the cleaning roller 051a extends from a connection position with the rotating power 051b to the top of the transverse moving block 032, and the cleaning roller 051a performs cleaning work through rotation and linear motion relative to the surface of the transverse moving block 032.

As shown in fig. 20 and 21, in the working process, the cleaning roller 051a can extend to cover the total width range of each transverse moving block 032, the power assembly 052 and the rotation power 051b are synchronously started, synchronous rotation and linear motion of the cleaning roller 051a can be realized, and after the cleaning roller 051a completes height adjustment in the installation process, synchronous cleaning of the surfaces of each transverse moving block 032 can be effectively realized through the motion, so that the stability of support is ensured after the next batch of blanks 7 are placed.

Example III

The working method of the wet breaking machine comprises the following steps:

s1: placing the blanks 7 to be broken off on a bottom bracket 03, and ensuring that each blank 7 corresponds to the whole number of transverse moving blocks 032; the full number of the transverse moving blocks 032 emphasized here is to avoid the problem that the bottom is difficult to separate under the condition that the same transverse moving block 032 supports two blanks 7, and the full number of the transverse moving blocks can be one or more, and the transverse moving blocks can be specifically adjusted according to the width of the blanks 7, and of course, when the thickness of the blanks 7 is relatively thinner, the wet breaking machine can better exert the advantages of the wet breaking machine, because the blanks 7 with larger thickness have stronger structural stability, the requirements on equipment can be properly reduced;

s2: starting a top power device 021, controlling the first clamping component 1 and the second clamping component 2 to reach the tops of two blanks 7 to be broken off, wherein the two clamping components are required to be relatively close at the moment, and the accurate control of the movement position can obtain an accurate result through the use of a servo motor;

s3: starting a longitudinal power assembly 5, and controlling the first clamping assembly 1 and the second clamping assembly 2 to squeeze the tops of two blanks 7 to be broken off according to a set force; as shown in fig. 16 (a), the extrusion power can be a pneumatic element, or a combined structure of a motor and a screw rod assembly, etc., so that the extrusion force can be controlled, wherein the actual position of the extrusion power can be arranged at a plurality of positions within the length range of the blank 7, thereby ensuring uniform and stable stress on the top of the blank 7;

s4: starting a transverse power assembly 6, keeping the position of the first clamping assembly 1 unchanged, and completing the breaking-off action by transverse movement of the second clamping assembly 2 relative to the first clamping assembly 1; as shown in fig. 16 (b), in which the first clamping assembly 1 is positioned in a constant manner, the influence on the blank 7 is avoided, and the transverse power supply distance is not required to be excessively large during the breaking process, because the purpose of breaking is only to make the interface clearer;

when the two blanks 7 at other positions need to be continuously broken, the steps are repeated, namely, the steps S2-S4 are repeated.

In this embodiment, a working mode of realizing breaking through only top power is provided, which is better from the viewpoint of equipment cost, and the mode effectively reduces the structural requirement on the bottom bracket 03, and only can meet the sliding support, of course, the smoother sliding support process is better for the stability of the blank 7 structure.

It should be noted that, when the thickness of the blank 7 is smaller, as shown in fig. 17, in the separated group of blanks 7, the following blank 7 is deformed by the viscous force of the blank 7 moved before, and the deformation is recovered after the interval time, but the pre-breaking effect is achieved between the blanks 7, which is an advantage of the bottom sliding arrangement.

Example IV

In this embodiment, there is provided a process of co-operating the top breaking assembly 01 and the bottom power device 04, and a working method of the wet breaking machine, including the steps of:

a1: placing the blanks 7 to be broken off on a bottom bracket 03, and ensuring that each blank 7 corresponds to the whole number of transverse moving blocks 032; the effect to be achieved in this step is the same as that in the above embodiment, and will not be described here again.

A2: starting a bottom power device 04, taking every two blanks 7 as a group, and breaking off the whole with the adjacent group of blanks 7; as shown in fig. 22 (a) and (b), in this way, even when the thickness of the independent blanks 7 is small, the stability of the shape after the thickness is raised can be ensured by a two-by-one group mode, and in this process, the top sub-assembly 01 is operated without providing any power;

a3: starting a top power device 021, and controlling the first clamping assembly 1 and the second clamping assembly 2 to reach the top of the group of blanks 7 which are separated completely;

a4: starting a longitudinal power assembly 5, and controlling the first clamping assembly 1 and the second clamping assembly 2 to squeeze the tops of two blanks 7 to be broken off in each group according to a set force;

a5: starting a transverse power assembly 6, keeping the position of the first clamping assembly 1 unchanged, and completing the breaking-off action by transverse movement of the second clamping assembly 2 relative to the first clamping assembly 1;

the working process of the steps A3 to A5 is the same as that of the third embodiment, and is not repeated herein, but the difference is that in the working process of the second clamping assembly 2 corresponding to the blank 7 of the next group, the second clamping assembly needs to be pushed to include not only one blank 7 in the next group but also a blank 7 not moved in the previous group, and in this process, the manner that the two moved blanks 7 depend on each other is beneficial to the maintenance of the shapes of the two blanks, and the requirement on power is easier to meet.

When the breaking of the other groups of blanks 7 is required to be continued, the above steps are repeated.

As a further preference, when the bottom power device 04 breaks off the blank 7 of the latter group, the top breaking-off assembly 01 breaks off the interior of the blank 7 of the former group.

By the method, the working efficiency can be effectively improved, after a group of time intervals pass, the bottom power device 04 and the top breaking-off component 01 can synchronously work, so that the set number of gaps can be rapidly broken off in the process of the joint work of the bottom power device 04 and the top breaking-off component, the production efficiency is improved, and the beneficial effects described in the embodiments can be synchronously realized.

The foregoing has outlined and described the basic principles, features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The wet breaking machine is characterized by comprising a top breaking component;

the top breaking-off sub-assembly comprises a first clamping assembly, a second clamping assembly, an outer frame body, an inner frame body, a transverse power assembly and two groups of longitudinal power assemblies; the first main body of one group of the longitudinal power assemblies is fixedly connected with the outer frame body, the first main body of the other group of the longitudinal power assemblies is fixedly connected with the inner frame body, and the longitudinal power output ends of the two groups of the longitudinal power assemblies are respectively fixedly connected with the first clamping assembly and the second clamping assembly to output longitudinal power; the transverse power assembly provides power for the outer frame body and the inner frame body to be relatively close to or far away from each other, and the first clamping assembly and the second clamping assembly are driven to move through the longitudinal power assembly; the first clamping assembly and the second clamping assembly are used for pressing the top surfaces of the blanks which are horizontally arranged and adjacent to each other, and providing power for realizing breaking-off for the adjacent blanks in the power output process of the transverse power assembly;

the wet-break machine further includes:

the gantry bracket supports the top sub-component and provides linear motion power for the top sub-component through a top power device; the bottom bracket is used for supporting the blank and comprises a frame body and a plurality of lateral moving blocks which are arranged on the frame body in a sliding manner and are arranged in parallel, and the lateral moving blocks are used for supporting the full range of the bottom length of the blank; the moving direction of the top breaking-off component is along the arrangement direction of the transverse moving blocks, and the bottom of each blank corresponds to the complete number of the transverse moving blocks;

the working method of the wet breaking machine comprises the following steps:

2. The wet hand-wrestling machine of claim 1, wherein the longitudinal power output end is rotatably connected to both the first and second clamping assemblies, and the rotation axis is horizontally disposed.

3. The wet hand-wrestling machine of claim 2, further comprising a guide structure connected to the first clamping assembly and the outer frame body and to the second clamping assembly and the inner frame body, respectively;

4. The wet hand-wrestling machine of claim 1, wherein the first and second clamping assemblies each comprise a main rod body, a plurality of linear bearings mounted on the main rod body, a guide rod penetrating the linear bearings and slidably connected, and a plurality of extrusion blocks mounted at the ends of the guide rod;

5. The wet hand-off machine of claim 1, further comprising a cleaning device for synchronously cleaning the surfaces of the traverse blocks, comprising a cleaning assembly and a power assembly for providing linear movement power for the cleaning assembly;

6. The wet breaking machine is characterized by comprising a top breaking component;

the wet-break machine further includes:

the gantry bracket supports the top sub-component and provides linear motion power for the top sub-component through a top power device; the bottom bracket is used for supporting the blank and comprises a frame body and a plurality of lateral moving blocks which are arranged on the frame body in a sliding manner and are arranged in parallel, and the lateral moving blocks are used for supporting the full range of the bottom length of the blank; the moving direction of the top breaking-off component is along the arrangement direction of the transverse moving blocks, and the bottom of each blank corresponds to the complete number of the transverse moving blocks; the bottom power device is used for providing motion power for any transverse moving block, and the motion direction is the breaking direction between blanks;

the working method of the wet breaking machine comprises the following steps:

repeating the steps when the other groups of blanks need to be continuously broken off;

when the bottom power device breaks off the blank body of the latter group, the top breaking-off assembly breaks off the blank body of the former group.

7. The wet hand-wrestling machine of claim 6, wherein the longitudinal power output end is rotatably connected to both the first and second clamping assemblies, and the rotation axis is horizontally disposed.

8. The wet hand-wrestling machine of claim 7, further comprising guide structures respectively connected with the first clamping assembly and the outer frame body and with the second clamping assembly and the inner frame body;

9. The wet hand-wrestling machine of claim 6, wherein the first and second clamping assemblies each comprise a main rod body, a plurality of linear bearings mounted on the main rod body, a guide rod penetrating the linear bearings and slidably connected, and a plurality of pressing blocks mounted at the ends of the guide rod;

10. The wet hand-off machine of claim 6, further comprising a cleaning device for synchronously cleaning the surfaces of the traverse blocks, comprising a cleaning assembly and a power assembly for providing linear movement power for the cleaning assembly;