CN115772392A - High-polymer oil-based crosslinking curing plugging agent for drilling fluid and preparation method thereof - Google Patents

High-polymer oil-based crosslinking curing plugging agent for drilling fluid and preparation method thereof Download PDF

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CN115772392A
CN115772392A CN202111042564.8A CN202111042564A CN115772392A CN 115772392 A CN115772392 A CN 115772392A CN 202111042564 A CN202111042564 A CN 202111042564A CN 115772392 A CN115772392 A CN 115772392A
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epoxy resin
curing
drilling fluid
agent
plugging agent
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CN115772392B (en
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程凯
谢显涛
何劲
邓正强
李茂森
张坤
赵正国
张竣岚
刘政
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China National Petroleum Corp
CNPC Chuanqing Drilling Engineering Co Ltd
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China National Petroleum Corp
CNPC Chuanqing Drilling Engineering Co Ltd
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Abstract

The invention relates to the technical field of leakage control and plugging of oil and gas drilling, in particular to a high polymer oil-based crosslinking curing plugging agent for drilling fluid and a preparation method thereof, wherein the plugging agent comprises the following components in percentage by mass: 60-80% of modified epoxy resin, 15-30% of curing agent, 1-5% of curing regulator and 4-10% of reinforcing agent; the preparation method comprises the steps of preparing modified epoxy resin, preparing epoxy resin slurry and curing treatment. The plugging agent and the preparation method thereof can effectively solve the problems of poor pollution resistance and poor plugging effect.

Description

High-polymer oil-based cross-linking curing plugging agent for drilling fluid and preparation method thereof
Technical Field
The invention relates to the technical field of leakage control and plugging of oil and gas drilling, in particular to a high polymer oil-based cross-linking curing plugging agent for drilling fluid and a preparation method thereof.
Background
Along with the continuous deepening of exploration and development of unconventional oil and gas resources such as shale gas and the like and the continuous expansion of drilling scales of risk exploratory wells, development wells and the like in complex areas, the demand on the oil-based drilling fluid is more and more extensive, the development and application of a leakage stopping technology of the oil-based drilling fluid as a matching technology of the oil-based drilling fluid are immature, and particularly, a technical means for effectively treating the oil-based drilling fluid leakage caused by the well leakage on site is lacked due to the lack of a special leakage stopping agent for the oil-based drilling fluid with good leakage stopping effect and high leakage stopping success rate. At present, most of materials used for field oil-based drilling fluid plugging are conventional bridge plug plugging materials for water-based drilling fluid, the plugging success rate is not high, and once the oil-based drilling fluid is leaked and is difficult to effectively solve, more serious loss is caused, even a series of complex conditions such as drilling sticking, blowout, well collapse and the like occur.
The self-deformation capability of the plugging material in the plugging process is poor or the plugging material basically does not have the deformation capability, and the size and the shape of the plugging material are not matched with the pore and the crack of the leaking layer, so that the plugging material is difficult to enter the leaking layer and only can form accumulation on the surface of the leaking layer to form a door sealing phenomenon; the conventional plugging material has insufficient pressure bearing capacity and fails to play a role in effectively plugging formation fracture pores; the plugging material with certain deformation capacity, such as cement paste or gel plugging agent, has the cementing and setting time which is difficult to control, or is quickly diluted underground, has not reached the ideal curing strength under the action of high temperature and high pressure, is lost and cannot form a complete cured body; high filtration loss and cement slurry leakage stoppage are still insufficient in the aspects of construction safety, pollution resistance and the like.
Disclosure of Invention
In order to solve the technical problems, the invention provides a high-molecular oil-based crosslinking curing plugging agent for drilling fluid and a preparation method thereof, which can effectively solve the problems of poor pollution resistance and poor plugging effect.
The invention is realized by adopting the following technical scheme:
a macromolecule oil-based crosslinking curing plugging agent for drilling fluid is characterized in that: the composite material comprises the following components in percentage by mass: 60-80% of modified epoxy resin, 15-30% of curing agent, 1-5% of curing regulator and 4-10% of reinforcing agent.
The modified epoxy resin is obtained by mixing modified first epoxy resin with second epoxy resin, wherein the viscosity of the first epoxy resin is greater than that of the second epoxy resin.
The first epoxy resin is epoxy resin E-51, and the second epoxy resin is epoxy resin E-44.
The epoxy value of the epoxy resin E-51 is 0.48 to 0.54, and the viscosity is 10-169a.s; the epoxy value of the epoxy resin E-44 is 0.41 to 0.47.
The curing agent is one or a mixture of aliphatic polyamine and aromatic polyamine.
The curing regulator is one or a mixture of tertiary amine and imidazole.
The reinforcing agent is one or a mixture of more of graphene, nano calcium carbonate, carbon nano tubes, white carbon black and short-cut polyester fibers.
A preparation method of a macromolecule oil-based crosslinking curing plugging agent for drilling fluid is characterized by comprising the following steps: the method comprises the following steps:
S 1 preparing modified epoxy resin;
S 2 adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain bubble-free epoxy resin slurry;
S 3 and filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
Said step S 1 The preparation of the modified epoxy resin specifically comprises the following steps:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
Compared with the prior art, the invention has the beneficial effects that:
1. the curing plugging agent is a cross-linking curing plugging agent which is not melted and dissolved and has a three-dimensional network structure through the chemical reaction between amino, carboxyl, anhydride, oxadiazole and other groups and polycyclic groups of a resin matrix with a linear or branched molecular structure. The cross-linking curing plugging agent has curing strength of over 30MPa, is in a flowing state before curing, can plug longitudinal bottom cracks, and has no obvious strength attenuation after aging at 160 ℃.
2. The cross-linking curing plugging agent can resist the pollution of drilling fluids such as water-based drilling fluid, oil-based drilling fluid, brine and the like, the concentration of an epoxy resin curing system is not obviously changed under the condition of no stirring, and the plugging agent can still be cured, thereby playing the roles of treating leakage and plugging.
3. According to the invention, two epoxy resins are mixed for use, the epoxy resin E-51 is used for modifying with carboxyl nitrile rubber, the viscosity of the modified epoxy resin E-51 is increased, and the modified epoxy resin E-51 still has good fluidity, so that the pumpable requirement of the mud pump for a drilling site is met; due to the reaction of the epoxy groups with the carboxyl groups of the carboxylated nitrile rubber, the modified epoxy groups are reduced and still the effect of being crosslinkable by the crosslinking agent is met. Then mixing with epoxy resin E-44 with slightly low viscosity and epoxy value, and taking the epoxy resin E-51 modified by the carboxyl nitrile rubber as a toughening agent as a whole, so that the finally obtained plugging agent has better plugging effect.
Detailed Description
Example 1
The invention discloses a polymer oil-based crosslinking curing plugging agent for drilling fluid, which comprises the following components in percentage by mass: 60% of modified epoxy resin, 30% of curing agent, 1% of curing regulator and 9% of reinforcing agent. The modified epoxy resin is obtained by mixing modified first epoxy resin with second epoxy resin, wherein the first epoxy resin is epoxy resin E-51 with the epoxy value of 0.54 and the viscosity of 169a.s, and the second epoxy resin is epoxy resin E-44 with the epoxy value of 0.41. The curing agent is formed by mixing aromatic polyamine and aliphatic polyamine according to the mass ratio of 2. The curing regulator is imidazole, and is particularly vinyl imidazole. The reinforcing agent is nano calcium carbonate.
The preparation method of the curing plugging agent comprises the following steps:
S 1 preparing the modified epoxy resin, specifically comprising:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
S 2 Adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain the bubble-free epoxy resin slurry.
S 3 And filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
Example 2
The invention discloses a polymer oil-based crosslinking curing plugging agent for drilling fluid, which comprises the following components in percentage by mass: 70% of modified epoxy resin, 20% of curing agent, 2% of curing regulator and 8% of reinforcing agent. The modified epoxy resin is obtained by mixing a first epoxy resin with a second epoxy resin after modification, wherein the first epoxy resin is an epoxy resin E-51 with an epoxy value of 0.48 and a viscosity of 12Pa.s, and the second epoxy resin is an epoxy resin E-44 with an epoxy value of 0.45. The curing agent is aliphatic polyamine; the aliphatic polyamine selects iso-fluorine pre-pregnane diamine and diethylenetriamine which are mixed according to the mass ratio of 1:1 are mixed. The curing regulator is imidazole, and is particularly vinyl imidazole. The reinforcing agent is white carbon black.
The preparation method of the curing plugging agent comprises the following steps:
S 1 preparing the modified epoxy resin, specifically comprising:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
S 2 Adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain the bubble-free epoxy resin slurry.
S 3 And filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
The anti-pollution capability of the plugging agent provided by the embodiment is tested, and the test method is as follows:
an epoxy resin curing system (modified epoxy resin +20% curing agent J +2% curing accelerator +8% reinforcing agent) is prepared in a clean 100mL beaker, and 40mL of 20% volume fraction (8 mL) of contaminated fluid (clear water, 10% saline water, water-based drilling fluids with densities of 1.6g/cm3 and 2.0g/cm3, and oil-based drilling fluid with density of 2.0g/cm 3) is slowly added respectively. The curing reaction was carried out at 120 ℃ with and without stirring, respectively, and the curing time was measured, and it was considered that the epoxy resin curing system was not cured after being contaminated if the curing was not completely cured within 6 hours.
Wherein the curing time determination specifically refers to: observations were made every 5 minutes and the epoxy cure time was reported as the time the glass rod could not be inserted into the epoxy slurry in the mold. The results of the experiments are shown in the following table:
Figure 746334DEST_PATH_IMAGE001
the data in the table show that the cross-linking curing plugging agent can resist the pollution of drilling fluids such as water-based drilling fluid, oil-based drilling fluid, brine and the like, can be cured, and has the effects of treating leakage and plugging.
Example 3
The invention discloses a polymer oil-based crosslinking curing plugging agent for drilling fluid, which comprises the following components in percentage by mass: 65% of modified epoxy resin, 24% of curing agent, 2% of curing regulator and 9% of reinforcing agent. The modified epoxy resin is obtained by mixing a first epoxy resin with a second epoxy resin after modification, wherein the first epoxy resin is an epoxy resin E-51 with an epoxy value of 0.50 and a viscosity of 10Pa.s, and the second epoxy resin is an epoxy resin E-44 with an epoxy value of 0.47. The curing agent is aromatic polyamine and aliphatic polyamine, and the mass ratio of the curing agent is 2:1, mixing; the aromatic polyamine is metaphenylene diamine, and the aliphatic polyamine is isofluo-tropine diamine. The curing regulator is imidazole, and is particularly vinyl imidazole. The reinforcing agent is formed by mixing carbon nanotubes and graphene according to a mass ratio of 2.
The preparation method of the curing plugging agent comprises the following steps:
S 1 preparing the modified epoxy resin, which specifically comprises:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
S 2 Adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain the bubble-free epoxy resin slurry.
S 3 And filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
Example 4
The invention discloses a polymer oil-based crosslinking curing plugging agent for drilling fluid, which comprises the following components in percentage by mass: 80% of modified epoxy resin, 15% of curing agent, 1% of curing regulator and 4% of reinforcing agent. The modified epoxy resin is obtained by mixing a first epoxy resin with a second epoxy resin after modification, wherein the first epoxy resin is an epoxy resin E-51 with an epoxy value of 0.52 and a viscosity of 11Pa.s, and the second epoxy resin is an epoxy resin E-44 with an epoxy value of 0.45. The curing agent is formed by mixing m-phenylenediamine and maleic anhydride according to the mass ratio of 2.
The preparation method of the curing plugging agent comprises the following steps:
S 1 preparing the modified epoxy resin, which specifically comprises:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
S 2 Adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain the bubble-free epoxy resin slurry.
S 3 And filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
Example 5
The invention discloses a polymer oil-based crosslinking curing plugging agent for drilling fluid, which comprises the following components in percentage by mass: 75% of modified epoxy resin, 15% of curing agent, 5% of curing regulator and 5% of reinforcing agent. The modified epoxy resin is obtained by mixing modified first epoxy resin with second epoxy resin, wherein the first epoxy resin is epoxy resin E-51 with the epoxy value of 0.49 and the viscosity of 169a.s, and the second epoxy resin is epoxy resin E-44 with the epoxy value of 0.43. The curing agent is aliphatic polyamine, and specifically selects the iso-fluorine Bayer diamine. The curing regulator is tertiary amine, and the reinforcing agent is formed by mixing chopped polyester fibers and carbon nanotubes according to a mass ratio of 1.
The preparation method of the curing plugging agent comprises the following steps:
S 1 preparing the modified epoxy resin, which specifically comprises:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
S 2 Adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain the bubble-free epoxy resin slurry.
S 3 And filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
Example 6
The invention comprises a high polymer oil-based crosslinking curing plugging agent for drilling fluid, which comprises the following components in percentage by mass: 70% of modified epoxy resin, 19% of curing agent, 1% of curing regulator and 10% of reinforcing agent. The modified epoxy resin is obtained by mixing a modified first epoxy resin with a second epoxy resin, wherein the first epoxy resin is an epoxy resin E-51 with the epoxy value of 0.53 and the viscosity of 12Pa.s, and the second epoxy resin is an epoxy resin E-44 with the epoxy value of 0.46. The curing agent is aliphatic polyamine, and specifically selects the iso-fluorine Bayer diamine. The curing regulator is tertiary amine, and the reinforcing agent is formed by mixing short-cut polyester fibers and carbon nanotubes according to a mass ratio of 1.
The preparation method of the curing plugging agent comprises the following steps:
S 1 preparing the modified epoxy resin, which specifically comprises:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
S 2 Adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain the bubble-free epoxy resin slurry.
S 3 And filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
The compressive strength of the plugging agent provided by the embodiments 1 to 6 of the invention is tested by the following method:
curing the epoxy resin rubber plug slurry at high temperature to form a cubic module with the length of 50mm, and testing the compressive strength of the cured epoxy resin by using a compressive strength tester. The compressive strength calculation formula is as follows:
P=F/(0.05×0.05×1000)(MPa)
wherein F represents the pressure acting on the cube module, which is a direct reading on the compression tester in kN. The results of the experimental tests are given in the following table:
Figure 975059DEST_PATH_IMAGE002
as can be seen from the table above, the compressive strength of the plugging agent provided by the embodiment of the invention is greater than 30MPa, and the plugging agent can effectively plug a leaking layer and prevent leakage loss.
The compressive strength of the plugging agent provided by the embodiments 1-6 of the invention after high temperature aging is tested according to the following method: after being prepared, the epoxy resin plugging agent is slowly poured into a self-made silica gel mold with the thickness of 50mm multiplied by 50mm, and is taken out after being completely cured, cooled and demoulded. Dividing the samples into 4 groups, and performing aging experiments in a high-temperature aging tank at 160 deg.C with air and clear aging mediumWater and polysulfonate drilling fluid (density of 2.0 g/cm) 3 ) And oil-based drilling fluids (density of 2.0 g/cm) 3 ). And taking out the sample after aging for 72 hours, cleaning the sample, and testing the compressive strength of the sample. Here, the non-ultimate compression test is performed, and if the calculated compression strength is more than 30MPa, the test is stopped. The test results are shown in the following table:
Figure 551534DEST_PATH_IMAGE003
as can be seen from the test data in the table above, the plugging agent is aged in different aging media for 72 hours at 160 ℃, the pressure intensity is greater than 30MPa, the compressive strength of the plugging agent is hardly attenuated, and the plugging agent shows excellent temperature resistance.
In summary, after reading the present disclosure, those skilled in the art can make various other corresponding changes without creative efforts according to the technical solutions and technical concepts of the present disclosure, which all belong to the protection scope of the present disclosure.

Claims (9)

1. A macromolecule oil-based crosslinking curing plugging agent for drilling fluid is characterized in that: the composite material comprises the following components in percentage by mass: 60-80% of modified epoxy resin, 15-30% of curing agent, 1-5% of curing regulator and 4-10% of reinforcing agent.
2. The polymer oil-based crosslinking curing plugging agent for the drilling fluid as claimed in claim 1, wherein: the modified epoxy resin is obtained by mixing modified first epoxy resin with second epoxy resin, wherein the viscosity of the first epoxy resin is greater than that of the second epoxy resin.
3. The polymer oil-based crosslinking curing plugging agent for the drilling fluid as claimed in claim 2, wherein: the first epoxy resin is epoxy resin E-51, and the second epoxy resin is epoxy resin E-44.
4. The polymer oil-based crosslinking curing plugging agent for the drilling fluid as claimed in claim 3, wherein: the epoxy value of the epoxy resin E-51 is 0.48 to 0.54, and the viscosity is 10-169a.s; the epoxy value of the epoxy resin E-44 is 0.41 to 0.47.
5. The polymer oil-based crosslinking curing plugging agent for the drilling fluid as claimed in claim 1, wherein: the curing agent is one or a mixture of aliphatic polyamine and aromatic polyamine.
6. The polymer oil-based crosslinking curing plugging agent for the drilling fluid as claimed in claim 1, wherein: the curing regulator is one or a mixture of tertiary amine and imidazole.
7. The polymer oil-based crosslinking curing plugging agent for the drilling fluid as claimed in claim 1, wherein: the reinforcing agent is one or a mixture of more of graphene, nano calcium carbonate, carbon nano tubes, white carbon black and chopped polyester fibers.
8. A preparation method of a high polymer oil-based cross-linking curing plugging agent for drilling fluid is characterized by comprising the following steps: the method comprises the following steps:
S 1 preparing modified epoxy resin;
S 2 adding other components into the modified epoxy resin, and slowly stirring until the components are uniformly mixed to obtain bubble-free epoxy resin slurry;
S 3 and filling the epoxy resin slurry into a silica gel mold, putting the silica gel mold into an oven, and carrying out curing reaction at 120 ℃.
9. The preparation method of the polymer oil-based crosslinking curing plugging agent for the drilling fluid, which is characterized by comprising the following steps of: said step S 1 The preparation of the modified epoxy resin specifically comprises the following steps:
S 11 preparing epoxy resin E-51, epoxy resin E-44 and 10% of carboxyl nitrile rubber;
S 12 adding the carboxyl nitrile rubber into the epoxy resin E-51, and stirring at 140 ℃;
S 13 stirring for 2 hours and then cooling to room temperature;
S 14 then adding epoxy resin E-44, and mixing uniformly to obtain the modified epoxy resin.
CN202111042564.8A 2021-09-07 2021-09-07 Polymer oil-based crosslinking curing plugging agent for drilling fluid and preparation method thereof Active CN115772392B (en)

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Citations (2)

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KR101144227B1 (en) * 2012-02-10 2012-05-10 (주) 바이오 특수 Epoxy-resin composition for waterproof lining
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Publication number Priority date Publication date Assignee Title
KR101144227B1 (en) * 2012-02-10 2012-05-10 (주) 바이오 특수 Epoxy-resin composition for waterproof lining
CN111995994A (en) * 2020-07-30 2020-11-27 东营东方化学工业有限公司 High-pressure-bearing plugging agent for oil production casing pipe and processing technology thereof

Non-Patent Citations (1)

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