CN115771744A - Rear brake overturning device and overturning method thereof - Google Patents
Rear brake overturning device and overturning method thereof Download PDFInfo
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- CN115771744A CN115771744A CN202211662705.0A CN202211662705A CN115771744A CN 115771744 A CN115771744 A CN 115771744A CN 202211662705 A CN202211662705 A CN 202211662705A CN 115771744 A CN115771744 A CN 115771744A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 230000007306 turnover Effects 0.000 claims abstract description 34
- 230000000903 blocking effect Effects 0.000 claims abstract description 33
- 239000004677 Nylon Substances 0.000 claims description 7
- 229920001778 nylon Polymers 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
The invention discloses a rear brake turnover device and a turnover method thereof, and the turnover device comprises: a frame; the jacking mechanism can position and jack the tooling plate of the rear brake; the blocking mechanism can limit the jacking range of the tooling plate; the turnover mechanism can clamp the rear brake on the tooling plate and turn the rear brake 180 degrees; the automatic upset of accomplishing back stopper, degree of automation is high, and work efficiency is high.
Description
Technical Field
The invention belongs to the technical field of rear brake machining, and particularly relates to a rear brake overturning device and an overturning method thereof.
Background
In the process of implementing the invention, the inventor finds that the prior art has at least the following problems:
the back stopper needs to turn over the back stopper and processes the opposite side after accomplishing the processing of one side, through manual operation upset among the traditional art, and work efficiency is low, and degree of automation is low.
CN 206278645U-a brake disc upset transfer chain, a brake disc upset transfer chain is provided, first transfer chain and the second transfer chain that has the distance including the interval, still be connected with a link between first transfer chain and second transfer chain, the link includes a crossbeam, the crossbeam both ends are connected with first transfer chain and second transfer chain through erecting the roof beam respectively, the articulated upset frame that is provided with in middle part of crossbeam, upset frame both ends opening, and both ends are the circular arc type, it still is provided with the arc to be located the below of upset frame at first transfer chain and second transfer chain, the transmission running roller looks parallel and level of arc left end and first transfer chain, the bottom surface of upset frame under the horizontality and the transmission running roller looks parallel and level of first transfer chain, also can't solve above-mentioned technical problem.
Disclosure of Invention
The invention aims to provide a rear brake turning device and a turning method thereof, which can automatically turn a rear brake, and have high automation degree and high working efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a rear brake turnover device having:
a frame;
the jacking mechanism can position and jack the tooling plate of the rear brake;
the blocking mechanism can limit the jacking range of the tooling plate;
the turnover mechanism can clamp the rear brake on the tooling plate and turn the rear brake 180 degrees;
the turnover mechanism is provided with:
the bracket is arranged on the rack;
the linear module is arranged between the two linear modules;
the mounting frame is mounted on the sliding block of the linear module;
the sliding seats capable of sliding are arranged on the two sides of the mounting rack;
the sliding driving mechanism can drive the sliding seat to slide;
a connecting post mounted on the slide;
the rotating cylinder is arranged on the connecting column;
the chuck can be used for clamping a brake disc of the brake, and is connected with the rotating shaft of the rotating cylinder.
The jacking mechanism is provided with:
the jacking cylinder is fixedly arranged on the rack;
the connecting plate is connected with a piston rod of the jacking cylinder;
the guide rod is arranged on the connecting plate;
the backup pad is installed on the guide bar, the backup pad can fix a position the frock board.
The blocking mechanism is provided with a blocking upright post and a blocking plate, the blocking upright post is arranged on the rack, two blocking upright posts are respectively arranged on two sides of the supporting plate, the blocking plate is arranged on the blocking upright post, and the blocking plate can block the tooling plate arranged on the supporting plate.
The supporting plate is provided with a positioning pin, and the positioning pin can be matched with the positioning hole of the tooling plate.
The sliding driving mechanism is a clamping cylinder, and a piston rod of the clamping cylinder is connected with the sliding seat.
The stop block is provided with a stop block which can stop the tooling plate, and the stop block is made of nylon blocks.
A clamping groove of a brake disc of the limiting brake is arranged on the chuck; the end part of the chuck is also provided with a nylon pressing block for extruding the brake.
The mounting bracket is provided with a slide rail, and the slide seat is provided with a slide groove matched with the slide rail.
The overturning method of the rear brake overturning device comprises the following steps:
1) The tooling plate flows to the station from the previous station, in the process, the photoelectric sensor detects whether a workpiece is on the tooling plate, if the workpiece is detected to be on the tooling plate, the workpiece is stopped by the stopper, and is jacked up and positioned by the tooling plate jacking mechanism; if the checking result is that the current position is not checked, the current position is directly continued to the next station without being blocked by the stopper;
2) The turnover mechanism descends to clamp the brake disc and lifts;
3) The movable limiting clamp is automatically conveyed to the lower part of the turnover mechanism;
4) The turnover mechanism turns the workpiece for 180 degrees;
5) The turnover mechanism descends, the brake disc is loosened, and the brake disc is positioned by the movable limiting clamp;
6) And after the overturning is completed, the system automatically resets all the mechanisms and releases the tooling plate to flow to the next station.
One of the technical scheme has the advantages or beneficial effects that the overturning of the rear brake is automatically completed, the automation degree is high, and the working efficiency is high.
Drawings
Fig. 1 is a schematic structural diagram of a rear brake turnover device provided in an embodiment of the present invention;
FIG. 2 is a schematic structural view of the rear brake flipping unit of FIG. 1;
FIG. 3 is a schematic structural view of the rear brake flipping unit of FIG. 1;
the labels in the above figures are: 1. frame, 2, tilting mechanism, 21, support, 22, straight line module, 23, mounting bracket, 24, centre gripping cylinder, 25, slide, 26, spliced pole, 27, revolving cylinder, 28, chuck, 3, climbing mechanism, 31, jacking cylinder, 32, connecting plate, 33, guide bar, 34, backup pad, 35, locating pin, 4, barrier mechanism, 41, block stand, 43, barrier plate, 44, block the piece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a rear brake roll-over apparatus has:
a frame 1; is the installation foundation of the whole device. The jacking mechanism 3 can position and jack the tooling plate of the rear brake; the blocking mechanism 4 can limit the jacking range of the tooling plate; the turnover mechanism 2 can clamp the rear brake on the tooling plate and turn the rear brake 180 degrees; the tool bottom plate is positioned and jacked through the jacking mechanism 3, the tool bottom plate is limited through the blocking mechanism 4, after limiting is completed, the turnover mechanism 2 starts to work, and turnover of the rear brake is automatically completed.
The turnover mechanism 2 has: the bracket is arranged on the frame 1; the linear module is arranged between the two modules; the mounting rack is mounted on the sliding block of the linear module; the sliding seats capable of sliding are arranged on the two sides of the mounting rack; the sliding driving mechanism can drive the sliding seat to slide; the connecting column is arranged on the sliding seat; the rotary cylinder is arranged on the connecting column; the chuck can grip the brake disc of the brake, and the chuck is connected with the rotating shaft of the rotating cylinder. The linear module drives the chuck to lift; the sliding driving mechanism can drive the clamping head to clamp or release, so that the clamping head clamps or releases a brake disc of the brake. The rotary cylinder drives the brake to rotate, the turnover mechanism 2 descends after rotating 180 degrees to place the workpiece into the positioning tool,
the jack mechanism 3 has: the jacking cylinder is fixedly arranged on the frame 1; the connecting plate is connected with a piston rod of the jacking cylinder; the guide rod is arranged on the connecting plate; the backup pad is installed on the guide bar, and the backup pad can the location frock board.
The blocking mechanism 4 is provided with a blocking upright post and a blocking plate, the blocking upright post is arranged on the rack 1, two blocking upright posts are respectively arranged on two sides of the supporting plate, the blocking plate is arranged on the blocking upright post, and the blocking plate can block the tooling plate arranged on the supporting plate.
Be equipped with the locating pin in the backup pad, the locating pin can play the positioning action with the locating hole adaptation of frock board.
The sliding driving mechanism is a clamping cylinder, a piston rod of the clamping cylinder is connected with the sliding seat, and the clamping chuck is driven to clamp or loosen.
The stop block is arranged on the stop plate and can stop the tooling plate, and the stop block is made of nylon blocks and plays a role in protecting the tooling plate.
The chuck is provided with a clamping groove of a brake disc of the limiting brake; the end part of the clamping head is also provided with a nylon Long Yakuai for extruding the brake, and the nylon pressing block plays a role in protecting the brake.
Be equipped with the slide rail on the mounting bracket, be equipped with on the slide with the spout of slide rail adaptation, play sliding guide's effect.
The tooling plate of the station flows from the station for completing the front brake and rear brake-bounce detection and the brake disc bolt tightening of the fifth station to the waiting position before the sixth station, and is stopped by the stopper to wait. When the operator of the sixth station presses the 'release' button, the tool plate which is automatically overturned by the front brake and the rear brake of the sixth station flows to a waiting position before the seventh station of the next station, and is blocked by the blocking cylinder to wait. And the tool plate waiting at the waiting position before the sixth station is released to reach the front and rear brakes-automatic overturning stations of the sixth station. In the process, a photoelectric sensor detects whether a workpiece is on the tool plate, if the workpiece is detected to be on the tool plate, the workpiece is stopped by the stopper, and the workpiece is jacked up and positioned by the tool plate jacking cylinder. If the checking result is no, the flow is not blocked by the stopper and directly continues to the next working position.
The front and rear brakes of the station-the automatic turning product lifting mechanism adopts a servo motor and a screw rod. The rotary product adopts a rotary cylinder, and the clamping product adopts a cylinder and a linear guide rail. The equipment is controlled by a control system consisting of a PLC programmable controller and a color touch screen. The product is turned over to be fully automatically controlled, and the turning process is displayed on the color touch screen.
The control key points are as follows: a) A movable limiting clamp is required to be added after the overturning; b) The product lifting mechanism adopts a servo motor and a screw rod, and is stable and reliable; c) The touch screen can be manually operated, and each mechanism can independently act, so that the debugging is convenient.
The overturning method of the rear brake overturning device comprises the following steps:
1) The tooling plate flows to the station from the previous station, in the process, the photoelectric sensor detects whether a workpiece is on the tooling plate, if the workpiece is detected to be on the tooling plate, the workpiece is stopped by the stopper, and is jacked up and positioned by the tooling plate jacking mechanism; if the checking result is that the current position is not checked, the current position is directly continued to the next station without being blocked by the stopper;
2) The turnover mechanism descends to clamp the brake disc and lifts;
3) The movable limiting clamp is automatically conveyed to the lower part of the turnover mechanism;
4) The turnover mechanism turns the workpiece for 180 degrees;
5) The turnover mechanism descends, the brake disc is loosened, and the brake disc is positioned by the movable limiting clamp;
6) And after the overturning is finished, the system automatically returns all the mechanisms and releases the tooling plate to flow to the next station.
After adopting foretell structure, the upset of stopper after the automatic completion, degree of automation is high, and work efficiency is high.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be understood broadly, for example, as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate agent, and may be used for communicating the inside of two elements or interacting relation of two elements, unless otherwise specifically defined, and the specific meaning of the terms in the present invention can be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A rear brake turnover device characterized by comprising:
a frame;
the jacking mechanism can position and jack the tooling plate of the rear brake;
the blocking mechanism can limit the jacking range of the tooling plate;
the turnover mechanism can clamp the rear brake on the tooling plate and turn the rear brake 180 degrees;
the turnover mechanism is provided with:
the bracket is arranged on the rack;
the linear module is arranged on the middle part;
the mounting frame is mounted on the sliding block of the linear module;
the sliding seats capable of sliding are arranged on two sides of the mounting rack;
the sliding driving mechanism can drive the sliding seat to slide;
a connection post mounted on the slide;
the rotating cylinder is arranged on the connecting column;
the chuck can be used for clamping a brake disc of the brake, and is connected with the rotating shaft of the rotating cylinder.
2. The rear brake flip apparatus of claim 1, wherein the lift mechanism has:
the jacking cylinder is fixedly arranged on the rack;
the connecting plate is connected with a piston rod of the jacking cylinder;
the guide rod is arranged on the connecting plate;
the backup pad is installed on the guide bar, the backup pad can fix a position the frock board.
3. The rear brake turnover device as defined in claim 2, wherein said blocking mechanism has a blocking post provided on the frame and a blocking plate provided on both sides of the support plate, said blocking plate being mounted on the blocking post, said blocking plate being capable of blocking the tooling plate mounted on the support plate.
4. The rear brake turnover device of claim 3, wherein the support plate is provided with a positioning pin which can be fitted into a positioning hole of the tooling plate.
5. The rear brake flip apparatus of claim 4, wherein the slide actuator is a clamp cylinder, and a piston rod of the clamp cylinder is connected to the slide carriage.
6. The rear brake turnover device as defined in claim 5, wherein said blocking plate is provided with a blocking block capable of blocking the tooling plate, said blocking block being made of nylon block.
7. The rear brake turnover device according to claim 6, wherein the clip is provided with a catching groove for catching a brake disc of the stopper brake; the end part of the chuck is also provided with a nylon pressing block for extruding the brake.
8. The rear brake turnover device according to claim 7, wherein the mounting frame is provided with a slide rail, and the slide carriage is provided with a slide groove adapted to the slide rail.
9. A method of reversing a rear brake reversing device according to any one of claims 1 to 8, comprising the steps of:
1) The tooling plate flows to the station from the previous station, in the process, a photoelectric sensor detects whether a workpiece is on the tooling plate, if the workpiece is detected to be on the tooling plate, the workpiece is stopped by a stopper, and is jacked by a tooling plate jacking mechanism and positioned; if the checking result is that the current position is not checked, the current position is directly continued to the next station without being blocked by the stopper;
2) The turnover mechanism descends to clamp the brake disc and lifts;
3) The movable limiting clamp is automatically conveyed to the lower part of the turnover mechanism;
4) The turnover mechanism turns the workpiece for 180 degrees;
5) The turnover mechanism descends, the brake disc is loosened, and the brake disc is positioned by the movable limiting clamp;
6) And after the overturning is finished, the system automatically returns all the mechanisms and releases the tooling plate to flow to the next station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211662705.0A CN115771744A (en) | 2022-12-23 | 2022-12-23 | Rear brake overturning device and overturning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211662705.0A CN115771744A (en) | 2022-12-23 | 2022-12-23 | Rear brake overturning device and overturning method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115771744A true CN115771744A (en) | 2023-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211662705.0A Pending CN115771744A (en) | 2022-12-23 | 2022-12-23 | Rear brake overturning device and overturning method thereof |
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| CN (1) | CN115771744A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434828A (en) * | 2013-08-23 | 2013-12-11 | 中山市恒鑫聚诚工业设备有限公司 | Device for automatically reversing generator shell |
| CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人系统有限公司 | Automatic welding line of truck supporters |
| CN105712063A (en) * | 2014-10-14 | 2016-06-29 | 温岭市伟宇自动化设备有限公司 | Clamping correction and overturning device of inner barrel of washing machine |
| NL2024893A (en) * | 2019-05-10 | 2020-05-01 | Weirong Electronic Co Ltd | Circulation Transporting Line Arrangement for Banknote-collecting Hopper |
| CN212075524U (en) * | 2019-11-14 | 2020-12-04 | 浙江亚太机电股份有限公司 | Automatic turning device of disk brake |
-
2022
- 2022-12-23 CN CN202211662705.0A patent/CN115771744A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434828A (en) * | 2013-08-23 | 2013-12-11 | 中山市恒鑫聚诚工业设备有限公司 | Device for automatically reversing generator shell |
| CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人系统有限公司 | Automatic welding line of truck supporters |
| CN105712063A (en) * | 2014-10-14 | 2016-06-29 | 温岭市伟宇自动化设备有限公司 | Clamping correction and overturning device of inner barrel of washing machine |
| NL2024893A (en) * | 2019-05-10 | 2020-05-01 | Weirong Electronic Co Ltd | Circulation Transporting Line Arrangement for Banknote-collecting Hopper |
| CN212075524U (en) * | 2019-11-14 | 2020-12-04 | 浙江亚太机电股份有限公司 | Automatic turning device of disk brake |
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