CN212075524U - Automatic turning device of disk brake - Google Patents
Automatic turning device of disk brake Download PDFInfo
- Publication number
- CN212075524U CN212075524U CN201921964477.6U CN201921964477U CN212075524U CN 212075524 U CN212075524 U CN 212075524U CN 201921964477 U CN201921964477 U CN 201921964477U CN 212075524 U CN212075524 U CN 212075524U
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- clamping jaw
- jacking
- linear
- turnover
- air cylinder
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- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 230000007306 turnover Effects 0.000 claims abstract description 35
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000009191 jumping Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model discloses an automatic turning device of disk brake, include: the on-line tooling plate is used for placing a product workpiece and conveying the product workpiece to an automatic overturning station from a previous station; the jacking mechanism is used for driving the on-line tooling plate to lift and comprises a first linear lifter and a jacking plate assembly, when the on-line tooling plate reaches the automatic overturning station, the first linear lifter drives the jacking plate assembly to jack, and the jacking plate assembly positions the on-line tooling plate at the grabbing height of the overturning mechanism; the turnover mechanism comprises a clamping jaw, a clamping jaw air cylinder and a turnover air cylinder, the clamping jaw air cylinder drives the clamping jaw to clamp a product workpiece, and the turnover air cylinder drives the clamping jaw to turn over; and the second linear lifter is used for driving the turnover mechanism to lift. The utility model discloses disc brake upset 180 degrees after detecting the runout volume, raise the efficiency, reduce operative employee intensity of labour.
Description
Technical Field
The utility model relates to a disc brake production technology.
Background
The disc brake for automobile is one kind of automobile brake device comprising steering knuckle, brake disc and brake caliper, and the brake caliper is inserted into the brake disc and screwed to the steering knuckle. The disc brake is turned over after the disc brake detects the disc bounce, and the brake caliper is connected with the steering knuckle assembly through the caliper bolt. The traditional manual turning has the problems of low efficiency, high labor intensity, easy collision and the like during turning.
Therefore, how to turn the disc brake 180 degrees after the detection of the jumping amount of the disc brake before tightening the caliper bolt after the detection of the jumping amount of the disc brake becomes an important research subject of the disc brake turning; if the automatic overturning disc brake assembly can be realized, the efficiency is improved, the labor intensity of operators is reduced, the unmanned operation is realized, and the automatic overturning disc brake assembly has great significance for improving the production and the quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an automatic turning device of disk brake is provided, disk brake upset 180 degrees after detecting the amount of jump, raise the efficiency, reduce operative employee intensity of labour.
In order to solve the technical problem, the utility model adopts the following technical scheme: a disc brake automatic flipping mechanism, comprising:
the on-line tooling plate is used for placing a product workpiece and conveying the product workpiece to an automatic overturning station from a previous station;
the jacking mechanism is used for driving the on-line tooling plate to lift and comprises a first linear lifter and a jacking plate assembly, when the on-line tooling plate reaches the automatic overturning station, the first linear lifter drives the jacking plate assembly to jack, and the jacking plate assembly positions the on-line tooling plate at the grabbing height of the overturning mechanism;
the turnover mechanism comprises a clamping jaw, a clamping jaw air cylinder and a turnover air cylinder, the clamping jaw air cylinder drives the clamping jaw to clamp a product workpiece, and the turnover air cylinder drives the clamping jaw to turn over;
and the second linear lifter is used for driving the turnover mechanism to lift.
Optionally, the second linear lifter comprises a servo motor, a gear and a rack, the servo motor drives the gear to rotate, and the gear and the rack are meshed to drive the turnover mechanism to move up and down.
Optionally, the rack is connected with a linear guide rail pair.
Optionally, the clamping jaw air cylinder is installed on the clamping jaw support, the clamping jaw support is connected with the rack, a linear guide rail is installed on the clamping jaw support, and the linear guide rail is connected with the sliding block.
Optionally, the slider is connected with the arm lock, the lower extreme of arm lock is connected with the assembly part, the clamping jaw passes through the bearing and is connected with the assembly part rotation, the upset cylinder is installed in the assembly part to be connected with the clamping jaw through the shaft coupling.
Optionally, the first linear lifter comprises a jacking cylinder, a linear guide rod connected with a cylinder ejector rod of the jacking cylinder, and a linear bearing in guide fit with the linear guide rod, and the linear guide rod is connected with the jacking plate assembly.
Optionally, the on-line tooling plate is conveyed by a roller chain plate line, and is stopped when conveyed to the automatic overturning station and stopped by a blocking cylinder.
The above technical scheme is adopted in the utility model, carry automatic upset station when the tool plate along with the line of placing the product work piece and stop the back by last station, climbing mechanism drive tool plate along with the line jacking to tilting mechanism snatchs high location, afterwards, second linear riser drive tilting mechanism descends to snatch the height, clamping jaw cylinder drive clamping jaw presss from both sides the brake disc of tight product work piece, then, second linear riser drive tilting mechanism rises to the upset height, upset cylinder drive clamping jaw upset is 180 degrees with product work piece upset, at last, second linear riser drive tilting mechanism descends to the position of product work piece location, clamping jaw cylinder drive clamping jaw is opened, place the product work piece and put in place and accomplish the upset action.
Therefore, the utility model discloses following beneficial effect has:
1. the automatic overturning disc brake assembly is realized, the efficiency is improved, the labor intensity of operators is reduced, the unmanned operation is realized, and the production efficiency and the quality are improved.
2. The servo motor drives the turnover mechanism to move up and down through the gear and the rack, and meanwhile, the stability of the whole mechanism in the vertical direction is enhanced by two linear guide rail pairs.
The specific technical solution and the advantages of the present invention will be described in detail in the following detailed description with reference to the accompanying drawings.
Drawings
The invention will be further described with reference to the accompanying drawings and specific embodiments:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
in the figure: the device comprises a product workpiece 1, an on-line tooling plate 2, a blocking cylinder 3, a jacking cylinder 4, a linear bearing 5, a linear guide rod 6, a jacking plate assembly 7, a servo motor 8, a gear 9, a rack 10, a clamping jaw cylinder 11, an assembly part 12 and a turnover cylinder 13.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It will be appreciated by those skilled in the art that features from the examples and embodiments described below may be combined with each other without conflict.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Such terms as "upper", "lower", and the like, indicating an orientation or positional relationship, are based only on the orientation or positional relationship shown in the drawings and are merely for convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device/element referred to must have a particular orientation or be constructed and operated in a particular orientation and therefore should not be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
As shown in fig. 1 and 2, a disc brake automatic turnover device includes:
the on-line tooling plate 2 is used for placing the product workpiece 1 thereon and conveying the product workpiece from the previous station to the automatic overturning station;
the jacking mechanism is used for driving the on-line tooling plate to lift and comprises a first linear lifter and a jacking plate assembly 7, when the on-line tooling plate reaches the automatic overturning station, the first linear lifter drives the jacking plate assembly to jack, and the jacking plate assembly positions the on-line tooling plate at the grabbing height of the overturning mechanism;
the turnover mechanism comprises a clamping jaw, a clamping jaw air cylinder 11 and a turnover air cylinder 13, the clamping jaw air cylinder drives the clamping jaw to clamp a product workpiece, the turnover air cylinder drives the clamping jaw to turn over, and the clamping jaw, the clamping jaw air cylinder 11 and the turnover air cylinder 13 are arranged in pairs;
and the second linear lifter is used for driving the turnover mechanism to lift.
The second linear lifter comprises a servo motor 8, a gear 9 and a rack 10, the servo motor drives the gear to rotate, and the gear and the rack are meshed to drive the turnover mechanism to move up and down. The servo motor MD is controlled by a torque ring mode, when the vertical movement is blocked, the servo motor automatically gives an alarm, and the servo motor is locked in the original position to wait for further processing of an operator, so that the use safety is ensured.
Specifically, the rack 10 is connected with a linear guide pair to realize vertical linear movement. The clamping jaw air cylinder 11 is installed on the clamping jaw support, the clamping jaw support is connected with the rack 10, a linear guide rail is installed on the clamping jaw support, and the linear guide rail is connected with a sliding block. The slider is connected with the arm lock, the lower extreme of arm lock is connected with assembly parts 12, the clamping jaw passes through the bearing and is connected with assembly parts rotation, upset cylinder 13 is installed in assembly parts 12 to be connected with the clamping jaw through the shaft coupling. Therefore, the stability of the whole set of mechanism in the vertical direction is enhanced by two sets of linear guide rail pairs.
In this embodiment, first linear riser includes jacking cylinder 4, the straight line guide arm 6 of being connected with the cylinder ejector pin of jacking cylinder and with straight line guide arm 6 direction complex linear bearing 5, straight line guide arm 6 is connected with jacking board subassembly 7, realizes the straight line jacking of jacking board subassembly.
Optionally, the on-line tooling plate 2 is conveyed by a roller chain plate line, and is stopped when conveyed to the automatic overturning station and blocked by the blocking cylinder 3.
The utility model discloses an operation flow: and placing a product workpiece 1 which is provided with a bearing, a mudguard, a hub and a brake disc in a pressed mode and finishes the detection of the jumping amount on an on-line tooling plate 2. The heavy metal roller chain plate line is conveyed to an automatic overturning station from the previous station and stopped by a blocking cylinder 3. And then, the jacking cylinder 4 is matched with the linear bearing 5 and the linear guide rod 6 to drive the jacking plate assembly 7 to jack, so that the on-line tooling plate 2 is positioned. The servo motor 8 drives the turnover mechanism to descend to a clamping position through the gear 9 and the rack 10, and clamping jaws of the clamping jaw air cylinders 11 control the front and rear sets of assembling parts 12 to clamp a brake disc of the product workpiece 1 through the linear guide rail pair. The servo motor 8 drives the turnover mechanism to rise to a certain height through the gear 9 and the rack 10, and the front turnover cylinder 13 and the rear turnover cylinder 13 on the assembly part 12 rotate 180 degrees at the same time to turn over the product workpiece 1 by 180 degrees. Subsequently, the servo motor 8 drives the turnover mechanism to descend to the position where the product workpiece 1 is located through the gear 9 and the rack 10 again, the clamping jaw of the clamping jaw air cylinder 11 is opened, the product workpiece 1 is placed on the on-line tooling plate again, and the turnover action is completed.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the contents described in the above specific embodiments. Any modification which does not depart from the functional and structural principles of the present invention is intended to be included within the scope of the claims.
Claims (7)
1. An automatic turning device of a disc brake, comprising:
the on-line tooling plate is used for placing a product workpiece and conveying the product workpiece to an automatic overturning station from a previous station;
the jacking mechanism is used for driving the on-line tooling plate to lift and comprises a first linear lifter and a jacking plate assembly, when the on-line tooling plate reaches the automatic overturning station, the first linear lifter drives the jacking plate assembly to jack, and the jacking plate assembly positions the on-line tooling plate at the grabbing height of the overturning mechanism;
the turnover mechanism comprises a clamping jaw, a clamping jaw air cylinder and a turnover air cylinder, the clamping jaw air cylinder drives the clamping jaw to clamp a product workpiece, and the turnover air cylinder drives the clamping jaw to turn over;
and the second linear lifter is used for driving the turnover mechanism to lift.
2. A disc brake automatic flipping mechanism according to claim 1, wherein: the second linear lifter comprises a servo motor, a gear and a rack, the servo motor drives the gear to rotate, and the gear and the rack are meshed to drive the turnover mechanism to move up and down.
3. A disc brake automatic flipping mechanism according to claim 2, wherein: the rack is connected with a linear guide rail pair.
4. A disc brake automatic flipping mechanism according to claim 2, wherein: the clamping jaw air cylinder is installed on the clamping jaw support, the clamping jaw support is connected with the rack, a linear guide rail is installed on the clamping jaw support, and the linear guide rail is connected with a sliding block.
5. A disc brake automatic flipping mechanism according to claim 4, wherein: the slider is connected with the arm lock, the lower extreme of arm lock is connected with the assembly part, the clamping jaw passes through the bearing and is connected with the assembly part rotation, the upset cylinder is installed in the assembly part to be connected with the clamping jaw through the shaft coupling.
6. A disc brake automatic turnover device according to any one of claims 1 through 5, characterized in that: the first linear lifter comprises a jacking cylinder, a linear guide rod connected with a cylinder ejector rod of the jacking cylinder and a linear bearing in guide fit with the linear guide rod, and the linear guide rod is connected with the jacking plate assembly.
7. A disc brake automatic flipping mechanism according to claim 6, wherein: the on-line tooling plate is conveyed by a roller chain plate line, and is stopped by a blocking cylinder when conveyed to an automatic overturning station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921964477.6U CN212075524U (en) | 2019-11-14 | 2019-11-14 | Automatic turning device of disk brake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921964477.6U CN212075524U (en) | 2019-11-14 | 2019-11-14 | Automatic turning device of disk brake |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212075524U true CN212075524U (en) | 2020-12-04 |
Family
ID=73555646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921964477.6U Expired - Fee Related CN212075524U (en) | 2019-11-14 | 2019-11-14 | Automatic turning device of disk brake |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212075524U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872646A (en) * | 2021-03-02 | 2021-06-01 | 筋斗云(山东)工业设计有限公司 | Screen cloth welding production line |
| CN113291764A (en) * | 2021-07-02 | 2021-08-24 | 河北长孚电气设备有限公司 | Automobile wheel hub turning device |
| CN115771744A (en) * | 2022-12-23 | 2023-03-10 | 遂宁伯特利汽车安全系统有限公司 | Rear brake overturning device and overturning method thereof |
| CN116281147A (en) * | 2023-02-14 | 2023-06-23 | 江苏远荣智能装备有限公司 | A mechanism for clamping, flipping, moving, and changing positions of wire body |
| CN116460773A (en) * | 2023-03-24 | 2023-07-21 | 江铃汽车股份有限公司 | A frame automatic turning device |
| CN117359288A (en) * | 2023-11-10 | 2024-01-09 | 东风柳州汽车有限公司 | An engine assembly turning machine |
-
2019
- 2019-11-14 CN CN201921964477.6U patent/CN212075524U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872646A (en) * | 2021-03-02 | 2021-06-01 | 筋斗云(山东)工业设计有限公司 | Screen cloth welding production line |
| CN113291764A (en) * | 2021-07-02 | 2021-08-24 | 河北长孚电气设备有限公司 | Automobile wheel hub turning device |
| CN115771744A (en) * | 2022-12-23 | 2023-03-10 | 遂宁伯特利汽车安全系统有限公司 | Rear brake overturning device and overturning method thereof |
| CN116281147A (en) * | 2023-02-14 | 2023-06-23 | 江苏远荣智能装备有限公司 | A mechanism for clamping, flipping, moving, and changing positions of wire body |
| CN116460773A (en) * | 2023-03-24 | 2023-07-21 | 江铃汽车股份有限公司 | A frame automatic turning device |
| CN117359288A (en) * | 2023-11-10 | 2024-01-09 | 东风柳州汽车有限公司 | An engine assembly turning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HANGZHOU YATAI INTELLIGENT EQUIPMENT CO.,LTD. Assignor: ZHEJIANG ASIA-PACIFIC MECHANICAL&ELECTRONIC Co.,Ltd. Contract record no.: X2021330000732 Denomination of utility model: An automatic turnover device for disc brake Granted publication date: 20201204 License type: Common License Record date: 20211116 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201204 |
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| CF01 | Termination of patent right due to non-payment of annual fee |