CN115753473B - A lathe-based friction and wear test device - Google Patents
A lathe-based friction and wear test device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及摩擦磨损试验装置领域,尤其涉及一种基于车床的摩擦磨损试验装置。The invention relates to the field of friction and wear test devices, in particular to a lathe-based friction and wear test device.
背景技术Background technique
各种摩擦性相对运动即产生磨损,影响磨损的因素很多,如摩擦件的材质、表面形状、摩擦运动形式、工况及润滑方式等。因此,评价涂层的这一类形式的耐磨性比较困难,一般应尽可能通过模拟实际工况条件来检验涂层的耐磨性。Various frictional relative movements produce wear, and there are many factors that affect wear, such as the material, surface shape, frictional movement form, working conditions and lubrication methods of friction parts. Therefore, it is difficult to evaluate the wear resistance of this type of coating. Generally, the wear resistance of the coating should be tested by simulating the actual working conditions as much as possible.
现有技术中公开了部分有关摩擦磨损试验装置的发明专利,申请号为200810124157.X的中国专利,公开了一种在车床上配制使用的高速摩擦磨损试验辅助装置,属于摩擦磨损试验用关键装置。它包括底板,底板一端安装水平导轨副,辅助体与水平导轨副的滑块固定连接,辅助体一端安装有用于装夹试样的夹头,另一端与一水平弹簧一端相连,水平弹簧另一端与加载螺栓相连,加载螺栓由安装于底板上的螺栓座支持。Some invention patents related to the friction and wear test device are disclosed in the prior art. The Chinese patent application number is 200810124157.X, which discloses a high-speed friction and wear test auxiliary device prepared and used on a lathe, which belongs to the key device for the friction and wear test. . It includes a bottom plate, one end of the bottom plate is installed with a horizontal guide rail pair, the auxiliary body is fixedly connected with the slider of the horizontal guide rail pair, one end of the auxiliary body is installed with a chuck for clamping the sample, the other end is connected with a horizontal spring, and the other end of the horizontal spring is Attached to loading bolts supported by bolt pads mounted on the base plate.
摩擦磨损试验是研究各类材料摩擦磨损特性的必备技术手段,但是,目前摩擦磨损试验大都是在专用摩擦磨损试验装备上来完成,如此将引起购置设备成本升高的缺点,而利用现有车床、压力传感测力仪等设备的前提下,设计的摩擦磨损试验装置,多是通过弹簧的弹性力进行法向力的加载,在加载过程中,随着试样销的磨损,弹簧会伸长,导致法向力产生变化的情况发生,进而影响试验的准确性。The friction and wear test is an essential technical means to study the friction and wear characteristics of various materials. However, at present, most of the friction and wear tests are completed on special friction and wear test equipment, which will cause the disadvantage of increasing the cost of purchasing equipment. However, using the existing lathe Under the premise of equipment such as pressure sensor dynamometer and other equipment, the friction and wear test device designed is mostly loaded with the normal force by the elastic force of the spring. During the loading process, as the sample pin wears, the spring will stretch Long, resulting in changes in the normal force, which in turn affects the accuracy of the test.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种基于车床的摩擦磨损试验装置。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a friction and wear test device based on a lathe.
为达到以上目的,本发明采用的技术方案为:一种基于车床的摩擦磨损试验装置,包括支撑板、连接轴,所述连接轴与车床的主轴固定连接,所述支撑板的一侧固定有伸出板,所述伸出板的底面上固定有压力传感测力仪,所述压力传感测力仪的底面上固定有连接板,所述连接板固定安装在车床的托板上,所述伸出板的顶面上固定有直线轴承座,所述直线轴承座上滑动连接有伸出轴,所述伸出轴的端部通过第一夹具固定安装有试样销;In order to achieve the above object, the technical solution adopted by the present invention is: a friction and wear test device based on a lathe, comprising a support plate and a connecting shaft, the connecting shaft is fixedly connected with the main shaft of the lathe, and one side of the support plate is fixed with A protruding plate, a pressure sensing dynamometer is fixed on the bottom surface of the protruding plate, a connecting plate is fixed on the bottom surface of the pressure sensing dynamometer, and the connecting plate is fixedly installed on the supporting plate of the lathe, A linear bearing seat is fixed on the top surface of the extension plate, an extension shaft is slidably connected to the linear bearing seat, and a sample pin is fixedly installed on the end of the extension shaft through the first clamp;
所述伸出轴的侧壁上固定有施力杆,所述施力杆上固定有钢丝绳,所述钢丝绳远离施力杆的一端连接有砝码,所述直线轴承座和支撑板上共同固定有引导机构,所述引导机构用于对钢丝绳进行引导,使砝码在重力作用下,能拉动施力杆向左侧移动;A force application rod is fixed on the side wall of the extension shaft, a steel wire rope is fixed on the force application rod, and a weight is connected to the end of the steel wire rope away from the force application rod, and the linear bearing seat and the support plate are fixed together There is a guiding mechanism, and the guiding mechanism is used to guide the steel wire rope, so that the weight can pull the force applying rod to move to the left under the action of gravity;
所述伸出轴上设置有定位机构,所述定位机构用于对伸出轴定位,限制伸出轴转动;The extending shaft is provided with a positioning mechanism, and the positioning mechanism is used to position the extending shaft and limit the rotation of the extending shaft;
所述连接轴上通过第二夹具固定安装有试样盘。A sample disc is fixedly installed on the connecting shaft through the second clamp.
优选的,所述引导机构包括安装槽、两个滑轮座,两个所述滑轮座均固定在直线轴承座的顶面上,两个所述滑轮座内部均转动连接有第一滑轮,所述安装槽开设在支撑板一端的顶面上,所述安装槽内壁上转动连接有第二滑轮,所述第二滑轮和两个第一滑轮均与钢丝绳进行传动连接。Preferably, the guide mechanism includes a mounting groove and two pulley seats, both of which are fixed on the top surface of the linear bearing seat, and first pulleys are rotatably connected inside the two pulley seats. The mounting groove is opened on the top surface of one end of the support plate, and the inner wall of the mounting groove is rotatably connected with a second pulley, and the second pulley and the two first pulleys are all connected to the wire rope through transmission.
优选的,所述定位机构包括定位孔和限位滑槽,所述定位孔开设在伸出轴的外壁上,所述限位滑槽开设在直线轴承座的顶面上,所述定位孔和限位滑槽内部共同插设有定位杆,所述定位杆的底端通过滚珠轴承与限位滑槽滑动接触。Preferably, the positioning mechanism includes a positioning hole and a limit chute, the positioning hole is set on the outer wall of the extended shaft, the limit chute is set on the top surface of the linear bearing seat, the positioning hole and A positioning rod is inserted inside the limiting chute, and the bottom end of the positioning rod is in sliding contact with the limiting chute through a ball bearing.
优选的,所述支撑板的底面上固定有竖板,所述竖板的底部固定有矩形框,所述矩形框的顶面上对称固定有两个限位杆,所述砝码的顶面上开设有与限位杆相适配的限位槽,所述限位杆插设在限位槽内部,所述限位槽的底面上开设有斜面,所述限位杆的四个侧壁上均竖直分布设置有多个滚动机构,所述滚动机构用于使限位杆与限位槽滚动接触。Preferably, a vertical plate is fixed on the bottom surface of the support plate, a rectangular frame is fixed on the bottom of the vertical plate, two limit rods are symmetrically fixed on the top surface of the rectangular frame, and the top surface of the weight There is a limit slot matching the limit rod on the top, the limit rod is inserted inside the limit slot, the bottom surface of the limit groove is provided with a slope, and the four side walls of the limit rod A plurality of rolling mechanisms are vertically distributed on the top, and the rolling mechanisms are used to make the limit rod and the limit groove roll in contact.
优选的,所述滚动机包括两个定位片,两个所述定位片均固定在限位杆的侧壁上,两个所述定位片之间共同转动连接有滚动筒,所述滚动筒与限位槽滚动接触。Preferably, the rolling machine includes two positioning pieces, both of which are fixed on the side wall of the limit rod, and a rolling cylinder is connected between the two positioning pieces, and the rolling cylinder and Limit groove rolling contact.
优选的,所述砝码内部开设有蓄水腔,所述蓄水腔的顶面上开设有透气口,所述蓄水腔的底部开设有加水口,所述加水口内部固定有开口朝下的安装筒,所述安装筒的侧壁上开设有进水槽,所述安装筒的内壁上竖直滑动插设有与进水槽适配的密封塞,所述密封塞的顶部和安装筒的内顶面之间共同固定有第一弹簧,所述密封塞的顶面上固定有限位环,所述安装筒的顶面上开设有连通孔,所述矩形框的上设置有加水机构,所述加水机构向上升高并顶动密封塞脱离进水槽进行加水,所述限位杆上设置有限位机构,当加水机构向上升高时,所述限位机构用于提前对砝码进行限位。Preferably, the inside of the weight is provided with a water storage chamber, the top surface of the water storage chamber is provided with an air vent, the bottom of the water storage chamber is provided with a water inlet, and the inside of the water inlet is fixed with an opening facing downward. The installation cylinder, the side wall of the installation cylinder is provided with a water inlet groove, the inner wall of the installation cylinder is vertically slid and inserted with a sealing plug suitable for the water inlet groove, the top of the sealing plug and the inner surface of the installation cylinder A first spring is fixed between the top surfaces, a limit ring is fixed on the top surface of the sealing plug, a communication hole is opened on the top surface of the installation cylinder, a water filling mechanism is arranged on the rectangular frame, and the The water adding mechanism rises upwards and pushes the sealing plug away from the water inlet tank to add water. The limit rod is provided with a limit mechanism. When the water add mechanism rises upward, the limit mechanism is used to limit the weight in advance.
优选的,所述加水机构包括水箱、条形通孔,所述水箱固定在矩形框的内部,所述条形通孔开设在矩形框的顶面上,所述条形通孔内部插设有顶动板,所述顶动板的一侧开设有斜面,所述顶动板的底部和矩形框的内壁之间共同固定有两个第一电缸,所述顶动板的顶面上固定有对接管,所述水箱的一侧固定有水泵,所述水泵的进水端与水箱连通,所述水泵的出水端通过导管和对接管连通,所述对接管的顶面中心位置固定有顶动杆,所述对接管的顶面上呈圆周阵列开设有多个出水孔。Preferably, the water adding mechanism includes a water tank and a strip-shaped through hole, the water tank is fixed inside the rectangular frame, the strip-shaped through-hole is opened on the top surface of the rectangular frame, and the strip-shaped through-hole is inserted with A jacking plate, one side of the jacking plate is provided with a slope, two first electric cylinders are jointly fixed between the bottom of the jacking plate and the inner wall of the rectangular frame, and the top surface of the jacking plate is fixed There is a butt joint, a water pump is fixed on one side of the water tank, the water inlet end of the water pump communicates with the water tank, the water outlet end of the water pump communicates with the butt joint through a conduit, and the center of the top surface of the butt joint is fixed with a top The moving rod, the top surface of the butt pipe is provided with a plurality of water outlet holes in a circular array.
优选的,所述安装筒的底面上固定有延伸管,所述延伸管向下延伸至砝码的下方。Preferably, an extension tube is fixed on the bottom surface of the installation cylinder, and the extension tube extends downward to the bottom of the weight.
优选的,所述限位机构包括四个移动条、两个凹槽、推动板,两个所述凹槽开设在限位杆的两端,四个所述移动条分别设置在限位杆的四个侧面,四个所述移动条侧壁的上下两端均固定有插杆,四个所述移动条远离插杆的一侧均固定有弹性垫,所述插杆滑动贯穿限位杆后延伸至凹槽内部,所述插杆远离移动条的一端固定有安装片,所述安装片和凹槽的内壁之间共同固定有第二弹簧,所述凹槽的侧壁上开设有条形通槽,所述限位杆的两端均插设有推动销,所述推动销靠近插杆的位置均开设有斜面,两个推动销的向背侧均设置有推动块,所述推动块插设站在条形通槽内部,所述推动板滑动连接在矩形框的顶面上,所述推动板与顶动板的斜面接触,所述推动块和推动板之间共同固定有连接条,所述推动板与竖板之间共同固定有多个第四弹簧。Preferably, the limiting mechanism includes four moving bars, two grooves, and a push plate, the two grooves are set at both ends of the limiting rod, and the four moving bars are respectively arranged on the two ends of the limiting rod. The four sides, the upper and lower ends of the side walls of the four moving bars are fixed with inserting rods, and the sides of the four moving bars away from the inserting rods are all fixed with elastic pads. After the inserting rods slide through the limit rod Extending to the inside of the groove, the end of the insertion rod away from the moving bar is fixed with a mounting piece, a second spring is fixed between the mounting piece and the inner wall of the groove, and a bar-shaped spring is provided on the side wall of the groove. The two ends of the limit rod are inserted with push pins, and the position of the push pin close to the insertion rod is provided with a slope, and the back side of the two push pins is provided with a push block, and the push block is inserted Standing inside the strip-shaped through groove, the push plate is slidably connected to the top surface of the rectangular frame, the push plate is in contact with the slope of the top moving plate, and a connecting bar is fixed between the push block and the push plate, A plurality of fourth springs are jointly fixed between the push plate and the vertical plate.
优选的,所述蓄水腔的内部竖直滑动设置有挤压板,所述挤压板和蓄水腔的内顶面之间共同固定有第三弹簧。Preferably, an extruding plate is vertically slidably arranged inside the water storage chamber, and a third spring is jointly fixed between the extruding plate and the inner top surface of the water storage chamber.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一、通过定位机构对伸出轴进行限位,阻止伸出轴转动,并钢丝绳远离施力杆的一端与砝码可以采用挂接的方式进行连接,通过引导机构对钢丝绳进行引导,在砝码的拉拽作用下,能通过钢丝绳拉动施力杆向远离砝码的一端移动,完成法向力的加载,并且根据试验需要对砝码进行加载,一方面,无需再采用液压加载,降低了摩擦装置的复杂性,另一方面,无需采用弹性加载,通过砝码加载,能随着试样销的磨损始终维持法向力的稳定性。1. The extension shaft is limited by the positioning mechanism to prevent the rotation of the extension shaft, and the end of the wire rope far away from the force rod can be connected to the weight by means of a hook, and the wire rope is guided by the guide mechanism. Under the action of pulling, the force rod can be pulled by the wire rope to move to the end away from the weight to complete the loading of the normal force, and the weight can be loaded according to the test requirements. On the one hand, no hydraulic loading is needed, which reduces friction The complexity of the setup, on the other hand, eliminates the need for elastic loading, by loading with weights, which always maintain the stability of the normal force as the specimen pin wears.
二、通过设置限位杆,对限位槽进行限位,有利于避免砝码随托板移动的过程中,发生晃动的情况发生,并且通过在限位杆的表面设置滚动机构,有利于减小砝码上下移动时与限位杆之间的摩擦力,避免砝码与限位杆直接接触产生滑动摩擦,影响砝码对试样销的法向力加载大小的准确性,通过在限位槽的底部开设斜面,增大限位槽底部的插入空间,有利于限位杆的插入。2. By setting the limit rod to limit the limit groove, it is beneficial to avoid the shaking of the weight during the movement of the pallet, and by setting the rolling mechanism on the surface of the limit rod, it is beneficial to reduce the weight. The friction between the small weight and the limit rod when it moves up and down avoids sliding friction caused by direct contact between the weight and the limit rod, which affects the accuracy of the normal force loading of the weight on the sample pin. A slope is provided at the bottom of the groove to increase the insertion space at the bottom of the limiting groove and facilitate the insertion of the limiting rod.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的整体结构示意图(另一种实施方式);Fig. 2 is a schematic diagram of the overall structure of the present invention (another embodiment);
图3为本发明的图2中的A处放大结构示意图;Fig. 3 is a schematic diagram of the enlarged structure at A in Fig. 2 of the present invention;
图4为本发明的整体结构示意图(试样盘及其夹持装置移除后);Fig. 4 is a schematic diagram of the overall structure of the present invention (after the sample disc and its clamping device are removed);
图5为本发明的图4中的B处放大结构示意图;Fig. 5 is a schematic diagram of an enlarged structure at B in Fig. 4 of the present invention;
图6为本发明的定位杆位置剖面结构示意图;Fig. 6 is a schematic diagram of the cross-sectional structure of the position of the positioning rod of the present invention;
图7为本发明的竖板、矩形框处结构示意图;Fig. 7 is a structural schematic view of the riser and the rectangular frame of the present invention;
图8为本发明的竖板、矩形框处剖面结构示意图;Fig. 8 is a schematic diagram of the section structure of the riser and the rectangular frame of the present invention;
图9为本发明的图8中的C处放大结构示意图;Fig. 9 is a schematic diagram of an enlarged structure at C in Fig. 8 of the present invention;
图10为本发明的图8中的D处放大结构示意图;Fig. 10 is a schematic diagram of an enlarged structure at D in Fig. 8 of the present invention;
图11为本发明的图8中的E处放大结构示意图;Fig. 11 is a schematic diagram of an enlarged structure at E in Fig. 8 of the present invention;
图12为本发明的图8中的F处放大结构示意图;Fig. 12 is a schematic diagram of an enlarged structure at F in Fig. 8 of the present invention;
图13为本发明的图11中的G处放大结构示意图。FIG. 13 is a schematic diagram of an enlarged structure at G in FIG. 11 of the present invention.
图中:1、支撑板;2、直线轴承座;3、伸出轴;5、试样销;501、试样销夹具体;502、盲孔;503、紧定螺钉;6、施力杆;7、钢丝绳;8、砝码;9、伸出板;10、压力传感测力仪;11、主轴;12、连接板;13、托板;14、连接轴;1401、转动盘;15、试样盘;18、安装槽;19、滑轮座;20、第一滑轮;21、第二滑轮;22、定位孔;23、限位滑槽;24、定位杆;2401、滚珠轴承;25、竖板;26、矩形框;27、限位杆;28、限位槽;29、定位片;30、滚动筒;31、蓄水腔;32、透气口;33、加水口;34、安装筒;35、进水槽;36、密封塞;38、第一弹簧;39、限位环;40、连通孔;41、水箱;42、条形通孔;43、顶动板;44、第一电缸;45、对接管;46、水泵;47、顶动杆;48、出水孔;49、延伸管;50、移动条;51、凹槽;52、推动板;53、插杆;54、弹性垫;55、安装片;56、第二弹簧;57、条形通槽;58、推动销;59、推动块;60、连接条;61、第四弹簧;62、挤压板;63、第三弹簧。In the figure: 1. Support plate; 2. Linear bearing seat; 3. Extension shaft; 5. Sample pin; 501. Specimen pin holder; 502. Blind hole; 503. Set screw; ; 7, wire rope; 8, weight; 9, stretch out plate; 10, pressure sensor dynamometer; 11, main shaft; 12, connecting plate; 13, supporting plate; 14, connecting shaft; , sample plate; 18, installation groove; 19, pulley seat; 20, first pulley; 21, second pulley; 22, positioning hole; 23, limit chute; 24, positioning rod; 2401, ball bearing; 25 , vertical plate; 26, rectangular frame; 27, limit rod; 28, limit groove; 29, positioning piece; 30, rolling cylinder; 31, water storage cavity; cylinder; 35, water inlet tank; 36, sealing plug; 38, first spring; 39, limit ring; 40, communication hole; 41, water tank; 42, strip-shaped through hole; 43, top moving plate; 44, first Electric cylinder; 45, butt joint pipe; 46, water pump; 47, jacking rod; 48, water outlet hole; 49, extension pipe; 50, moving bar; 51, groove; 52, push plate; 53, inserting rod; 54, Elastic pad; 55, mounting piece; 56, second spring; 57, bar-shaped through groove; 58, push pin; 59, push block; 60, connecting bar; 61, fourth spring; 62, extrusion plate; third spring.
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the present invention to enable those skilled in the art to carry out the present invention. The preferred embodiments described below are only examples, and those skilled in the art can devise other obvious variations.
如图1所示的一种基于车床的摩擦磨损试验装置,包括支撑板1、连接轴14,连接轴14与车床的主轴11固定连接,支撑板1的一侧固定有伸出板9,伸出板9的底面上固定有压力传感测力仪10,压力传感测力仪10的底面上固定有连接板12,连接板12固定安装在车床的托板13上,其特征在于:伸出板9的顶面上固定有直线轴承座2,直线轴承座2上滑动连接有伸出轴3,伸出轴3的端部通过第一夹具固定安装有试样销5;A kind of friction and wear test device based on lathe as shown in Figure 1, comprises
伸出轴3的侧壁上固定有施力杆6,施力杆6上固定有钢丝绳7,钢丝绳7远离施力杆6的一端连接有砝码8,直线轴承座2和支撑板1上共同固定有引导机构,引导机构用于对钢丝绳7进行引导,使砝码8在重力作用下,能拉动施力杆6向左侧移动;A
伸出轴3上设置有定位机构,定位机构用于对伸出轴3定位,限制伸出轴3转动;The
连接轴14上通过第二夹具固定安装有试样盘15;工作时,摩擦磨损试验是研究各类材料摩擦磨损特性的必备技术手段,但是,目前摩擦磨损试验大都是在专用摩擦磨损试验装备上来完成,如此将引起购置设备成本升高的缺点,而利用现有车床、压力传感测力仪等设备的前提下,设计的摩擦磨损试验装置,多是通过弹簧的弹性力进行法向力的加载,在加载过程中,随着试样销的磨损,弹簧会伸长,导致法向力产生变化的情况发生,进而影响试验的准确性,本发明的该实施方式可以解决上述问题,具体的工作方式如下,将试样盘15夹持在连接轴14上,将试样销5夹持在伸出轴3上,通过调节车床托板13的纵向位置,能带动连接板12、压力传感测力仪10、伸出板9、直线轴承座2、伸出轴3整体向靠近试样盘15的一侧移动,使得试样销5与试样盘15接触;A
通过定位机构对伸出轴3进行限位,阻止伸出轴3转动,并钢丝绳7远离施力杆6的一端与砝码8可以采用挂接的方式进行连接,通过引导机构对钢丝绳7进行引导,在砝码8的拉拽作用下,能通过钢丝绳7拉动施力杆6向远离砝码8的一端移动,完成法向力的加载,并且根据试验需要对砝码8进行加载,一方面,无需再采用液压加载,降低了摩擦装置的复杂性,另一方面,无需采用弹性加载,通过砝码8加载,能随着试样销5的磨损始终维持法向力的稳定性;The
最后,启动车床的主轴11,通过主轴11带动连接轴14和试样盘15转动,从而使得试样盘15与试样销5进行接触摩擦,进行摩擦磨损试验,通过将连接轴14与车床主轴11连接,调节车床主轴11的转速,便能同步调节试样销5与试样盘15之间接触状态的相对移动的速度,无需重新设计变速装置,大大降低了生产成本;Finally, start the
通过调节车床托板13的横向位置,能调节试样销5在试样盘15上的回转半径的变化,操作简单方便,使用安全稳定;By adjusting the lateral position of the
在摩擦磨损试验的过程中,试样销5会对伸出轴3产生切向压力,使得直线轴承座2、支撑板1的整个受到向下的压动力,通过开启压力传感测力仪10,与支撑板1连接的伸出板9会将压动力传递到压力传感测力仪10上,能进行切向力数据的间接采集;During the friction and wear test, the
第一夹具包括试样销夹具体501、盲孔502、紧定螺钉503,试样销夹具体501通过沉头螺钉固定连接在伸出轴3端部,试样销5装入开设有盲孔502的试样销夹具体501内部,并用紧定螺钉503对试样销5进行固定;The first fixture includes a sample
第二夹具包括连接轴14、转动盘1401,连接轴14通过沉头螺钉固定在车床主轴11上,连接轴14上螺纹连接有转动盘1401,试样盘15通过紧定螺钉503固定在转动盘1401上。The second fixture includes a connecting
作为本发明的进一步实施方案,引导机构包括安装槽18、两个滑轮座19,两个滑轮座19均固定在直线轴承座2的顶面上,两个滑轮座19内部均转动连接有第一滑轮20,安装槽18开设在支撑板1一端的顶面上,安装槽18内壁上转动连接有第二滑轮21,第二滑轮21和两个第一滑轮20均与钢丝绳7进行传动连接;工作时,在砝码8的拉拽作用下,钢丝绳7在第一滑轮20和第二滑轮21上滑动,并且钢丝绳7绕过左侧的第一滑轮20的下方后对施力杆6进行拉拽,实现钢丝绳7的转向拉拽,完成引导功能,使得施力杆6向靠近试样盘15的一侧移动。As a further embodiment of the present invention, the guiding mechanism includes a mounting
作为本发明的进一步实施方案,定位机构包括定位孔22和限位滑槽23,定位孔22开设在伸出轴3的外壁上,限位滑槽23开设在直线轴承座2的顶面上,定位孔22和限位滑槽23内部共同插设有定位杆24,定位杆24的底端通过滚珠轴承2401与限位滑槽23滑动接触;工作时,通过安装有滚珠轴承2401的定位杆24插设在定位孔22和限位滑槽23内部,能对伸出轴3的进行定位,防止伸出轴3在直线轴承座2内转动,使得伸出轴3只能进行横向移动。As a further embodiment of the present invention, the positioning mechanism includes a
如图2至图13所示,为本发明的另一种实施方式,支撑板1的底面上固定有竖板25,竖板25的底部固定有矩形框26,矩形框26的顶面上对称固定有两个限位杆27,砝码8的顶面上开设有与限位杆27相适配的限位槽28,限位杆27插设在限位槽28内部,限位槽28的底面上开设有斜面,限位杆27的四个侧壁上均竖直分布设置有多个滚动机构,滚动机构用于使限位杆27与限位槽28滚动接触;工作时,通过车床上的托板13拉动连接板12移动调整试样销5、试样盘15的摩擦磨损回转半径时,砝码8随连接板12移动,在移动过程中砝码8会发生晃动,并且连接板12停止移动后,砝码8难以及时停止晃动,晃动的砝码8,会影响对施力销的拉拽作用力,进而影响试验的准确性,本发明的该实施方式可以解决上述问题,具体的工作方式如下,通过设置限位杆27,对限位槽28进行限位,有利于避免砝码8随托板13移动的过程中,发生晃动的情况发生,并且通过在限位杆27的表面设置滚动机构,有利于减小砝码8上下移动时与限位杆27之间的摩擦力,避免砝码8与限位杆27直接接触产生滑动摩擦,影响砝码8对试样销5的法向力加载大小的准确性,通过在限位槽28的底部开设斜面,增大限位槽28底部的插入空间,有利于限位杆27的插入。As shown in Figures 2 to 13, it is another embodiment of the present invention, the bottom surface of the
作为本发明的进一步实施方案,滚动机包括两个定位片29,两个定位片29均固定在限位杆27的侧壁上,两个定位片29之间共同转动连接有滚动筒30,滚动筒30与限位槽28滚动接触;工作时,通过定位片29对滚动筒30进行转动支撑,通过使滚动筒30与限位槽28滚动接触,有利于减小砝码8上下移动时与限位杆27之间的摩擦力,避免砝码8与限位杆27直接接触产生滑动摩擦,影响砝码8对试样销5的法向力加载大小的准确性。As a further embodiment of the present invention, the rolling machine includes two
作为本发明的进一步实施方案,砝码8内部开设有蓄水腔31,蓄水腔31的顶面上开设有透气口32,蓄水腔31的底部开设有加水口33,加水口33内部固定有开口朝下的安装筒34,安装筒34的侧壁上开设有进水槽35,安装筒34的内壁上竖直滑动插设有与进水槽35适配的密封塞36,密封塞36的顶部和安装筒34的内顶面之间共同固定有第一弹簧38,密封塞36的顶面上固定有限位环39,安装筒34的顶面上开设有连通孔40,矩形框26的上设置有加水机构,加水机构向上升高并顶动密封塞36脱离进水槽35进行加水,限位杆27上设置有限位机构,当加水机构向上升高时,限位机构用于提前对砝码8进行限位;工作时,通过第一弹簧38向下推动密封塞36,密封塞36的底部通过限位环39进行限位支撑,从而使得密封塞36始终位于进水槽35的一侧,对进水槽35进行封堵,防止水流从进水槽35流出的情况发生,当需要增加试样销5的法向力时,通过启动加水机构,加水机构向上升高并顶动密封塞36,密封塞36上方的水能沿连通孔40排出,密封塞36脱离进水槽35后,能通过进水槽35向蓄水腔31内进行加水,并且通过设置透气口32,有利于维持加水过程中蓄水腔31内部的气压平衡,当加水完成后,加水机构脱离安装筒34时,在第一弹簧38的弹力推动下,密封塞36能重新向下移动,对进水槽35进行封堵,该实施方式无需人工添加砝码8,自动加水完成增重功能,方便快捷,并且可以根据重力的需要进行灵活调整,无需进行拆装处理;As a further embodiment of the present invention, the inside of the
并且在加水机构向上升高的过程中,限位机构能提前对砝码8进行限位,防止在顶动密封塞36的过程中,砝码8向上移动,导致对试样销5施加的法向力减小的情况发生,通过提前对砝码8进行限位,有利于维持砝码8对试样销5施加的法向力的稳定性。And in the process that the water adding mechanism rises upwards, the limit mechanism can limit the
作为本发明的进一步实施方案,加水机构包括水箱41、条形通孔42,水箱41固定在矩形框26的内部,条形通孔42开设在矩形框26的顶面上,条形通孔42内部插设有顶动板43,顶动板43的一侧开设有斜面,顶动板43的底部和矩形框26的内壁之间共同固定有两个第一电缸44,顶动板43的顶面上固定有对接管45,水箱41的一侧固定有水泵46,水泵46的进水端与水箱41连通,水泵46的出水端通过导管和对接管45连通,对接管45的顶面中心位置固定有顶动杆47,对接管45的顶面上呈圆周阵列开设有多个出水孔48;工作时,通过启动两个第一电缸44,两个第一电缸44向上推动顶动板43,使得顶动板43带动对接管45、顶动杆47向上移动,通过使对接管45和顶动杆47插入安装筒34内部,通过顶动杆47向上顶动密封塞36,使得密封塞36脱离进水槽35,使得进水槽35与对接管45连通,然后,启动水泵46,通过水泵46将水箱41内部的水抽取到安装筒34内部,并沿安装筒34侧壁的进水槽35流动到蓄水腔31内部,完成加水功能,加水完成后,通过第一电缸44拉动顶动板43向下移动,使得对接管45和顶动杆47脱离安装筒34,在第一弹簧38的弹力推动下,密封塞36能重新向下移动,对进水槽35进行封堵。As a further embodiment of the present invention, the water adding mechanism includes a
作为本发明的进一步实施方案,安装筒34的底面上固定有延伸管49,延伸管49向下延伸至砝码8的下方;工作时,通过设置延伸管49,使得在顶动杆47顶动密封塞36之前,对接管45能提前插入延伸管49内部,对安装筒34的下方进行密封,防止密封塞36脱离进水槽35后,进水槽35内部的水流流向砝码8外侧的情况发生;As a further embodiment of the present invention, an
可以在对接管45顶端边沿胶接上环形密封塞,当对接时,密封环可以将对接管45与延伸管49对接时即可进行密封。An annular sealing plug can be glued on the edge of the top end of the butt joint 45, and when docked, the sealing ring can seal the butt joint 45 and the
作为本发明的进一步实施方案,限位机构包括四个移动条50、两个凹槽51、推动板52,两个凹槽51开设在限位杆27的两端,四个移动条50分别设置在限位杆27的四个侧面,四个移动条50侧壁的上下两端均固定有插杆53,四个移动条50远离插杆53的一侧均固定有弹性垫54,插杆53滑动贯穿限位杆27后延伸至凹槽51内部,插杆53远离移动条50的一端固定有安装片55,安装片55和凹槽51的内壁之间共同固定有第二弹簧56,凹槽51的侧壁上开设有条形通槽57,限位杆27的两端均插设有推动销58,推动销58靠近插杆53的位置均开设有斜面,两个推动销58的向背侧均设置有推动块59,推动块59插设站在条形通槽57内部,推动板52滑动连接在矩形框26的顶面上,推动板52与顶动板43的斜面接触,推动块59和推动板52之间共同固定有连接条60,推动板52与竖板25之间共同固定有多个第四弹簧61;工作时,当顶动板43向上移动时,在斜面的作用下,能推动推动板52向远离限位杆27的一侧滑动,通过推动板52带动连接条60、推动块59同步向远离限位杆27的一侧滑动,从而通过推动块59的斜面推动推动销58向靠近插杆53的一侧移动,并推动插杆53向凹槽51外侧移动,通过插杆53带动对应的移动条50、弹性垫54向靠近限位槽28的一侧移动,并对限位槽28的内壁进行挤压,使得弹性垫54发生形变,通过四个弹性垫54对限位槽28进行夹持限位,进而能阻止砝码8上下移动,有利于对接管45与延伸管49对接连通的稳定进行。As a further embodiment of the present invention, the limit mechanism includes four moving
作为本发明的进一步实施方案,蓄水腔31的内部竖直滑动设置有挤压板62,挤压板62和蓄水腔31的内顶面之间共同固定有第三弹簧63;工作时,在砝码8移动时,蓄水腔31内部的水流容易发生换晃动,会影响对施力销的拉拽作用力,进而影响试验的准确性,本发明的该实施方式可以解决上述问题,具体的工作方式如下,通过第三弹簧63,对挤压板62进行弹性挤压,使得挤压板62的底面与水面接触,进而在砝码8移动时,通过挤压板62对水面进行挤压限位,有利于阻止水流发生晃动。As a further embodiment of the present invention, the interior of the
本发明工作原理:The working principle of the present invention:
将试样盘15夹持在连接轴14上,将试样销5夹持在伸出轴3上,通过调节车床托板13的纵向位置,能带动连接板12、压力传感测力仪10、伸出板9、直线轴承座2、伸出轴3整体向靠近试样盘15的一侧移动,使得试样销5与试样盘15接触;通过定位机构对伸出轴3进行限位,阻止伸出轴3转动,并钢丝绳7远离施力杆6的一端与砝码8可以采用挂接的方式进行连接,通过引导机构对钢丝绳7进行引导,在砝码8的拉拽作用下,能通过钢丝绳7拉动施力杆6向远离砝码8的一端移动,完成法向力的加载,并且根据试验需要对砝码8进行加载,一方面,无需再采用液压加载,降低了摩擦装置的复杂性,另一方面,无需采用弹性加载,通过砝码8加载,能随着试样销5的磨损始终维持法向力的稳定性;最后,启动车床的主轴11,通过主轴11带动连接轴14和试样盘15转动,从而使得试样盘15与试样销5进行接触摩擦,进行摩擦磨损试验,通过将连接轴14与车床主轴11连接,调节车床主轴11的转速,便能同步调节试样销5与试样盘15之间接触状态的相对移动的速度,无需重新设计变速装置,大大降低了生产成本;通过调节车床托板13的横向位置,能调节试样销5在试样盘15上的回转半径的变化,操作简单方便,使用安全稳定;在摩擦磨损试验的过程中,试样销5会对伸出轴3产生切向压力,使得直线轴承座2、支撑板1的整个受到向下的压动力,通过开启压力传感测力仪10,与支撑板1连接的伸出板9会将压动力传递到压力传感测力仪10上,能进行切向力数据的间接采集;试样销夹具体501通过沉头螺钉固定连接在伸出轴3端部,试样销5装入开设有盲孔502的试样销夹具体501内部,并用紧定螺钉503对试样销5进行固定;连接轴14通过沉头螺钉固定在车床主轴11上,连接轴14上螺纹连接有转动盘1401,试样盘15通过紧定螺钉503固定在转动盘1401上。Clamp the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内,本发明要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description are only the principles of the present invention. Changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the protection scope of the present invention is defined by the appended claims and their equivalents.
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