CN115753473B - A lathe-based friction and wear test device - Google Patents

A lathe-based friction and wear test device Download PDF

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Publication number
CN115753473B
CN115753473B CN202211479476.9A CN202211479476A CN115753473B CN 115753473 B CN115753473 B CN 115753473B CN 202211479476 A CN202211479476 A CN 202211479476A CN 115753473 B CN115753473 B CN 115753473B
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fixed
rod
limit
plate
top surface
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CN115753473A (en
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张季惠
唐林虎
胡彦军
马富荣
许长旺
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Northwest Minzu University
Lanzhou Institute of Technology
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Northwest Minzu University
Lanzhou Institute of Technology
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Abstract

The invention relates to the technical field of friction and wear test devices, in particular to a friction and wear test device based on a lathe, which comprises a linear bearing seat, wherein a linear bearing seat is fixed on the top surface of an extension plate, an extension shaft is connected to the linear bearing seat in a sliding manner, and a sample pin is fixedly arranged at the end part of the extension shaft through a first clamp; a force application rod is fixed on the side wall of the extension shaft, a steel wire rope is fixed on the force application rod, and one end of the steel wire rope, which is far away from the force application rod, is connected with a weight; according to the invention, one end of the steel wire rope far away from the force application rod is connected with the weight, the steel wire rope is guided by the guide mechanism, the force application rod can be pulled by the steel wire rope to move towards one end far away from the weight under the pulling action of the weight, the normal force is loaded, and the weight is loaded according to test requirements, so that on one hand, hydraulic loading is not required, the complexity of a friction device is reduced, on the other hand, elastic loading is not required, and the stability of the normal force can be always maintained along with the abrasion of a sample pin through the loading of the weight.

Description

一种基于车床的摩擦磨损试验装置A lathe-based friction and wear test device

技术领域technical field

本发明涉及摩擦磨损试验装置领域,尤其涉及一种基于车床的摩擦磨损试验装置。The invention relates to the field of friction and wear test devices, in particular to a lathe-based friction and wear test device.

背景技术Background technique

各种摩擦性相对运动即产生磨损,影响磨损的因素很多,如摩擦件的材质、表面形状、摩擦运动形式、工况及润滑方式等。因此,评价涂层的这一类形式的耐磨性比较困难,一般应尽可能通过模拟实际工况条件来检验涂层的耐磨性。Various frictional relative movements produce wear, and there are many factors that affect wear, such as the material, surface shape, frictional movement form, working conditions and lubrication methods of friction parts. Therefore, it is difficult to evaluate the wear resistance of this type of coating. Generally, the wear resistance of the coating should be tested by simulating the actual working conditions as much as possible.

现有技术中公开了部分有关摩擦磨损试验装置的发明专利,申请号为200810124157.X的中国专利,公开了一种在车床上配制使用的高速摩擦磨损试验辅助装置,属于摩擦磨损试验用关键装置。它包括底板,底板一端安装水平导轨副,辅助体与水平导轨副的滑块固定连接,辅助体一端安装有用于装夹试样的夹头,另一端与一水平弹簧一端相连,水平弹簧另一端与加载螺栓相连,加载螺栓由安装于底板上的螺栓座支持。Some invention patents related to the friction and wear test device are disclosed in the prior art. The Chinese patent application number is 200810124157.X, which discloses a high-speed friction and wear test auxiliary device prepared and used on a lathe, which belongs to the key device for the friction and wear test. . It includes a bottom plate, one end of the bottom plate is installed with a horizontal guide rail pair, the auxiliary body is fixedly connected with the slider of the horizontal guide rail pair, one end of the auxiliary body is installed with a chuck for clamping the sample, the other end is connected with a horizontal spring, and the other end of the horizontal spring is Attached to loading bolts supported by bolt pads mounted on the base plate.

摩擦磨损试验是研究各类材料摩擦磨损特性的必备技术手段,但是,目前摩擦磨损试验大都是在专用摩擦磨损试验装备上来完成,如此将引起购置设备成本升高的缺点,而利用现有车床、压力传感测力仪等设备的前提下,设计的摩擦磨损试验装置,多是通过弹簧的弹性力进行法向力的加载,在加载过程中,随着试样销的磨损,弹簧会伸长,导致法向力产生变化的情况发生,进而影响试验的准确性。The friction and wear test is an essential technical means to study the friction and wear characteristics of various materials. However, at present, most of the friction and wear tests are completed on special friction and wear test equipment, which will cause the disadvantage of increasing the cost of purchasing equipment. However, using the existing lathe Under the premise of equipment such as pressure sensor dynamometer and other equipment, the friction and wear test device designed is mostly loaded with the normal force by the elastic force of the spring. During the loading process, as the sample pin wears, the spring will stretch Long, resulting in changes in the normal force, which in turn affects the accuracy of the test.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种基于车床的摩擦磨损试验装置。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a friction and wear test device based on a lathe.

为达到以上目的,本发明采用的技术方案为:一种基于车床的摩擦磨损试验装置,包括支撑板、连接轴,所述连接轴与车床的主轴固定连接,所述支撑板的一侧固定有伸出板,所述伸出板的底面上固定有压力传感测力仪,所述压力传感测力仪的底面上固定有连接板,所述连接板固定安装在车床的托板上,所述伸出板的顶面上固定有直线轴承座,所述直线轴承座上滑动连接有伸出轴,所述伸出轴的端部通过第一夹具固定安装有试样销;In order to achieve the above object, the technical solution adopted by the present invention is: a friction and wear test device based on a lathe, comprising a support plate and a connecting shaft, the connecting shaft is fixedly connected with the main shaft of the lathe, and one side of the support plate is fixed with A protruding plate, a pressure sensing dynamometer is fixed on the bottom surface of the protruding plate, a connecting plate is fixed on the bottom surface of the pressure sensing dynamometer, and the connecting plate is fixedly installed on the supporting plate of the lathe, A linear bearing seat is fixed on the top surface of the extension plate, an extension shaft is slidably connected to the linear bearing seat, and a sample pin is fixedly installed on the end of the extension shaft through the first clamp;

所述伸出轴的侧壁上固定有施力杆,所述施力杆上固定有钢丝绳,所述钢丝绳远离施力杆的一端连接有砝码,所述直线轴承座和支撑板上共同固定有引导机构,所述引导机构用于对钢丝绳进行引导,使砝码在重力作用下,能拉动施力杆向左侧移动;A force application rod is fixed on the side wall of the extension shaft, a steel wire rope is fixed on the force application rod, and a weight is connected to the end of the steel wire rope away from the force application rod, and the linear bearing seat and the support plate are fixed together There is a guiding mechanism, and the guiding mechanism is used to guide the steel wire rope, so that the weight can pull the force applying rod to move to the left under the action of gravity;

所述伸出轴上设置有定位机构,所述定位机构用于对伸出轴定位,限制伸出轴转动;The extending shaft is provided with a positioning mechanism, and the positioning mechanism is used to position the extending shaft and limit the rotation of the extending shaft;

所述连接轴上通过第二夹具固定安装有试样盘。A sample disc is fixedly installed on the connecting shaft through the second clamp.

优选的,所述引导机构包括安装槽、两个滑轮座,两个所述滑轮座均固定在直线轴承座的顶面上,两个所述滑轮座内部均转动连接有第一滑轮,所述安装槽开设在支撑板一端的顶面上,所述安装槽内壁上转动连接有第二滑轮,所述第二滑轮和两个第一滑轮均与钢丝绳进行传动连接。Preferably, the guide mechanism includes a mounting groove and two pulley seats, both of which are fixed on the top surface of the linear bearing seat, and first pulleys are rotatably connected inside the two pulley seats. The mounting groove is opened on the top surface of one end of the support plate, and the inner wall of the mounting groove is rotatably connected with a second pulley, and the second pulley and the two first pulleys are all connected to the wire rope through transmission.

优选的,所述定位机构包括定位孔和限位滑槽,所述定位孔开设在伸出轴的外壁上,所述限位滑槽开设在直线轴承座的顶面上,所述定位孔和限位滑槽内部共同插设有定位杆,所述定位杆的底端通过滚珠轴承与限位滑槽滑动接触。Preferably, the positioning mechanism includes a positioning hole and a limit chute, the positioning hole is set on the outer wall of the extended shaft, the limit chute is set on the top surface of the linear bearing seat, the positioning hole and A positioning rod is inserted inside the limiting chute, and the bottom end of the positioning rod is in sliding contact with the limiting chute through a ball bearing.

优选的,所述支撑板的底面上固定有竖板,所述竖板的底部固定有矩形框,所述矩形框的顶面上对称固定有两个限位杆,所述砝码的顶面上开设有与限位杆相适配的限位槽,所述限位杆插设在限位槽内部,所述限位槽的底面上开设有斜面,所述限位杆的四个侧壁上均竖直分布设置有多个滚动机构,所述滚动机构用于使限位杆与限位槽滚动接触。Preferably, a vertical plate is fixed on the bottom surface of the support plate, a rectangular frame is fixed on the bottom of the vertical plate, two limit rods are symmetrically fixed on the top surface of the rectangular frame, and the top surface of the weight There is a limit slot matching the limit rod on the top, the limit rod is inserted inside the limit slot, the bottom surface of the limit groove is provided with a slope, and the four side walls of the limit rod A plurality of rolling mechanisms are vertically distributed on the top, and the rolling mechanisms are used to make the limit rod and the limit groove roll in contact.

优选的,所述滚动机包括两个定位片,两个所述定位片均固定在限位杆的侧壁上,两个所述定位片之间共同转动连接有滚动筒,所述滚动筒与限位槽滚动接触。Preferably, the rolling machine includes two positioning pieces, both of which are fixed on the side wall of the limit rod, and a rolling cylinder is connected between the two positioning pieces, and the rolling cylinder and Limit groove rolling contact.

优选的,所述砝码内部开设有蓄水腔,所述蓄水腔的顶面上开设有透气口,所述蓄水腔的底部开设有加水口,所述加水口内部固定有开口朝下的安装筒,所述安装筒的侧壁上开设有进水槽,所述安装筒的内壁上竖直滑动插设有与进水槽适配的密封塞,所述密封塞的顶部和安装筒的内顶面之间共同固定有第一弹簧,所述密封塞的顶面上固定有限位环,所述安装筒的顶面上开设有连通孔,所述矩形框的上设置有加水机构,所述加水机构向上升高并顶动密封塞脱离进水槽进行加水,所述限位杆上设置有限位机构,当加水机构向上升高时,所述限位机构用于提前对砝码进行限位。Preferably, the inside of the weight is provided with a water storage chamber, the top surface of the water storage chamber is provided with an air vent, the bottom of the water storage chamber is provided with a water inlet, and the inside of the water inlet is fixed with an opening facing downward. The installation cylinder, the side wall of the installation cylinder is provided with a water inlet groove, the inner wall of the installation cylinder is vertically slid and inserted with a sealing plug suitable for the water inlet groove, the top of the sealing plug and the inner surface of the installation cylinder A first spring is fixed between the top surfaces, a limit ring is fixed on the top surface of the sealing plug, a communication hole is opened on the top surface of the installation cylinder, a water filling mechanism is arranged on the rectangular frame, and the The water adding mechanism rises upwards and pushes the sealing plug away from the water inlet tank to add water. The limit rod is provided with a limit mechanism. When the water add mechanism rises upward, the limit mechanism is used to limit the weight in advance.

优选的,所述加水机构包括水箱、条形通孔,所述水箱固定在矩形框的内部,所述条形通孔开设在矩形框的顶面上,所述条形通孔内部插设有顶动板,所述顶动板的一侧开设有斜面,所述顶动板的底部和矩形框的内壁之间共同固定有两个第一电缸,所述顶动板的顶面上固定有对接管,所述水箱的一侧固定有水泵,所述水泵的进水端与水箱连通,所述水泵的出水端通过导管和对接管连通,所述对接管的顶面中心位置固定有顶动杆,所述对接管的顶面上呈圆周阵列开设有多个出水孔。Preferably, the water adding mechanism includes a water tank and a strip-shaped through hole, the water tank is fixed inside the rectangular frame, the strip-shaped through-hole is opened on the top surface of the rectangular frame, and the strip-shaped through-hole is inserted with A jacking plate, one side of the jacking plate is provided with a slope, two first electric cylinders are jointly fixed between the bottom of the jacking plate and the inner wall of the rectangular frame, and the top surface of the jacking plate is fixed There is a butt joint, a water pump is fixed on one side of the water tank, the water inlet end of the water pump communicates with the water tank, the water outlet end of the water pump communicates with the butt joint through a conduit, and the center of the top surface of the butt joint is fixed with a top The moving rod, the top surface of the butt pipe is provided with a plurality of water outlet holes in a circular array.

优选的,所述安装筒的底面上固定有延伸管,所述延伸管向下延伸至砝码的下方。Preferably, an extension tube is fixed on the bottom surface of the installation cylinder, and the extension tube extends downward to the bottom of the weight.

优选的,所述限位机构包括四个移动条、两个凹槽、推动板,两个所述凹槽开设在限位杆的两端,四个所述移动条分别设置在限位杆的四个侧面,四个所述移动条侧壁的上下两端均固定有插杆,四个所述移动条远离插杆的一侧均固定有弹性垫,所述插杆滑动贯穿限位杆后延伸至凹槽内部,所述插杆远离移动条的一端固定有安装片,所述安装片和凹槽的内壁之间共同固定有第二弹簧,所述凹槽的侧壁上开设有条形通槽,所述限位杆的两端均插设有推动销,所述推动销靠近插杆的位置均开设有斜面,两个推动销的向背侧均设置有推动块,所述推动块插设站在条形通槽内部,所述推动板滑动连接在矩形框的顶面上,所述推动板与顶动板的斜面接触,所述推动块和推动板之间共同固定有连接条,所述推动板与竖板之间共同固定有多个第四弹簧。Preferably, the limiting mechanism includes four moving bars, two grooves, and a push plate, the two grooves are set at both ends of the limiting rod, and the four moving bars are respectively arranged on the two ends of the limiting rod. The four sides, the upper and lower ends of the side walls of the four moving bars are fixed with inserting rods, and the sides of the four moving bars away from the inserting rods are all fixed with elastic pads. After the inserting rods slide through the limit rod Extending to the inside of the groove, the end of the insertion rod away from the moving bar is fixed with a mounting piece, a second spring is fixed between the mounting piece and the inner wall of the groove, and a bar-shaped spring is provided on the side wall of the groove. The two ends of the limit rod are inserted with push pins, and the position of the push pin close to the insertion rod is provided with a slope, and the back side of the two push pins is provided with a push block, and the push block is inserted Standing inside the strip-shaped through groove, the push plate is slidably connected to the top surface of the rectangular frame, the push plate is in contact with the slope of the top moving plate, and a connecting bar is fixed between the push block and the push plate, A plurality of fourth springs are jointly fixed between the push plate and the vertical plate.

优选的,所述蓄水腔的内部竖直滑动设置有挤压板,所述挤压板和蓄水腔的内顶面之间共同固定有第三弹簧。Preferably, an extruding plate is vertically slidably arranged inside the water storage chamber, and a third spring is jointly fixed between the extruding plate and the inner top surface of the water storage chamber.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

一、通过定位机构对伸出轴进行限位,阻止伸出轴转动,并钢丝绳远离施力杆的一端与砝码可以采用挂接的方式进行连接,通过引导机构对钢丝绳进行引导,在砝码的拉拽作用下,能通过钢丝绳拉动施力杆向远离砝码的一端移动,完成法向力的加载,并且根据试验需要对砝码进行加载,一方面,无需再采用液压加载,降低了摩擦装置的复杂性,另一方面,无需采用弹性加载,通过砝码加载,能随着试样销的磨损始终维持法向力的稳定性。1. The extension shaft is limited by the positioning mechanism to prevent the rotation of the extension shaft, and the end of the wire rope far away from the force rod can be connected to the weight by means of a hook, and the wire rope is guided by the guide mechanism. Under the action of pulling, the force rod can be pulled by the wire rope to move to the end away from the weight to complete the loading of the normal force, and the weight can be loaded according to the test requirements. On the one hand, no hydraulic loading is needed, which reduces friction The complexity of the setup, on the other hand, eliminates the need for elastic loading, by loading with weights, which always maintain the stability of the normal force as the specimen pin wears.

二、通过设置限位杆,对限位槽进行限位,有利于避免砝码随托板移动的过程中,发生晃动的情况发生,并且通过在限位杆的表面设置滚动机构,有利于减小砝码上下移动时与限位杆之间的摩擦力,避免砝码与限位杆直接接触产生滑动摩擦,影响砝码对试样销的法向力加载大小的准确性,通过在限位槽的底部开设斜面,增大限位槽底部的插入空间,有利于限位杆的插入。2. By setting the limit rod to limit the limit groove, it is beneficial to avoid the shaking of the weight during the movement of the pallet, and by setting the rolling mechanism on the surface of the limit rod, it is beneficial to reduce the weight. The friction between the small weight and the limit rod when it moves up and down avoids sliding friction caused by direct contact between the weight and the limit rod, which affects the accuracy of the normal force loading of the weight on the sample pin. A slope is provided at the bottom of the groove to increase the insertion space at the bottom of the limiting groove and facilitate the insertion of the limiting rod.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明的整体结构示意图(另一种实施方式);Fig. 2 is a schematic diagram of the overall structure of the present invention (another embodiment);

图3为本发明的图2中的A处放大结构示意图;Fig. 3 is a schematic diagram of the enlarged structure at A in Fig. 2 of the present invention;

图4为本发明的整体结构示意图(试样盘及其夹持装置移除后);Fig. 4 is a schematic diagram of the overall structure of the present invention (after the sample disc and its clamping device are removed);

图5为本发明的图4中的B处放大结构示意图;Fig. 5 is a schematic diagram of an enlarged structure at B in Fig. 4 of the present invention;

图6为本发明的定位杆位置剖面结构示意图;Fig. 6 is a schematic diagram of the cross-sectional structure of the position of the positioning rod of the present invention;

图7为本发明的竖板、矩形框处结构示意图;Fig. 7 is a structural schematic view of the riser and the rectangular frame of the present invention;

图8为本发明的竖板、矩形框处剖面结构示意图;Fig. 8 is a schematic diagram of the section structure of the riser and the rectangular frame of the present invention;

图9为本发明的图8中的C处放大结构示意图;Fig. 9 is a schematic diagram of an enlarged structure at C in Fig. 8 of the present invention;

图10为本发明的图8中的D处放大结构示意图;Fig. 10 is a schematic diagram of an enlarged structure at D in Fig. 8 of the present invention;

图11为本发明的图8中的E处放大结构示意图;Fig. 11 is a schematic diagram of an enlarged structure at E in Fig. 8 of the present invention;

图12为本发明的图8中的F处放大结构示意图;Fig. 12 is a schematic diagram of an enlarged structure at F in Fig. 8 of the present invention;

图13为本发明的图11中的G处放大结构示意图。FIG. 13 is a schematic diagram of an enlarged structure at G in FIG. 11 of the present invention.

图中:1、支撑板;2、直线轴承座;3、伸出轴;5、试样销;501、试样销夹具体;502、盲孔;503、紧定螺钉;6、施力杆;7、钢丝绳;8、砝码;9、伸出板;10、压力传感测力仪;11、主轴;12、连接板;13、托板;14、连接轴;1401、转动盘;15、试样盘;18、安装槽;19、滑轮座;20、第一滑轮;21、第二滑轮;22、定位孔;23、限位滑槽;24、定位杆;2401、滚珠轴承;25、竖板;26、矩形框;27、限位杆;28、限位槽;29、定位片;30、滚动筒;31、蓄水腔;32、透气口;33、加水口;34、安装筒;35、进水槽;36、密封塞;38、第一弹簧;39、限位环;40、连通孔;41、水箱;42、条形通孔;43、顶动板;44、第一电缸;45、对接管;46、水泵;47、顶动杆;48、出水孔;49、延伸管;50、移动条;51、凹槽;52、推动板;53、插杆;54、弹性垫;55、安装片;56、第二弹簧;57、条形通槽;58、推动销;59、推动块;60、连接条;61、第四弹簧;62、挤压板;63、第三弹簧。In the figure: 1. Support plate; 2. Linear bearing seat; 3. Extension shaft; 5. Sample pin; 501. Specimen pin holder; 502. Blind hole; 503. Set screw; ; 7, wire rope; 8, weight; 9, stretch out plate; 10, pressure sensor dynamometer; 11, main shaft; 12, connecting plate; 13, supporting plate; 14, connecting shaft; , sample plate; 18, installation groove; 19, pulley seat; 20, first pulley; 21, second pulley; 22, positioning hole; 23, limit chute; 24, positioning rod; 2401, ball bearing; 25 , vertical plate; 26, rectangular frame; 27, limit rod; 28, limit groove; 29, positioning piece; 30, rolling cylinder; 31, water storage cavity; cylinder; 35, water inlet tank; 36, sealing plug; 38, first spring; 39, limit ring; 40, communication hole; 41, water tank; 42, strip-shaped through hole; 43, top moving plate; 44, first Electric cylinder; 45, butt joint pipe; 46, water pump; 47, jacking rod; 48, water outlet hole; 49, extension pipe; 50, moving bar; 51, groove; 52, push plate; 53, inserting rod; 54, Elastic pad; 55, mounting piece; 56, second spring; 57, bar-shaped through groove; 58, push pin; 59, push block; 60, connecting bar; 61, fourth spring; 62, extrusion plate; third spring.

具体实施方式Detailed ways

以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the present invention to enable those skilled in the art to carry out the present invention. The preferred embodiments described below are only examples, and those skilled in the art can devise other obvious variations.

如图1所示的一种基于车床的摩擦磨损试验装置,包括支撑板1、连接轴14,连接轴14与车床的主轴11固定连接,支撑板1的一侧固定有伸出板9,伸出板9的底面上固定有压力传感测力仪10,压力传感测力仪10的底面上固定有连接板12,连接板12固定安装在车床的托板13上,其特征在于:伸出板9的顶面上固定有直线轴承座2,直线轴承座2上滑动连接有伸出轴3,伸出轴3的端部通过第一夹具固定安装有试样销5;A kind of friction and wear test device based on lathe as shown in Figure 1, comprises support plate 1, connecting shaft 14, and connecting shaft 14 is fixedly connected with the main shaft 11 of lathe, one side of support plate 1 is fixed with protruding plate 9, extends A pressure sensing dynamometer 10 is fixed on the bottom surface of the output plate 9, and a connecting plate 12 is fixed on the bottom surface of the pressure sensing dynamometer 10. The connecting plate 12 is fixedly installed on the supporting plate 13 of the lathe, and is characterized in that: A linear bearing seat 2 is fixed on the top surface of the outlet plate 9, an extension shaft 3 is slidably connected to the linear bearing seat 2, and the end of the extension shaft 3 is fixed with a sample pin 5 through the first clamp;

伸出轴3的侧壁上固定有施力杆6,施力杆6上固定有钢丝绳7,钢丝绳7远离施力杆6的一端连接有砝码8,直线轴承座2和支撑板1上共同固定有引导机构,引导机构用于对钢丝绳7进行引导,使砝码8在重力作用下,能拉动施力杆6向左侧移动;A force applying rod 6 is fixed on the side wall of the protruding shaft 3, and a steel wire rope 7 is fixed on the force applying rod 6. The end of the steel wire rope 7 far away from the force applying rod 6 is connected with a weight 8, and the linear bearing seat 2 and the support plate 1 share A guiding mechanism is fixed, and the guiding mechanism is used to guide the steel wire rope 7, so that the weight 8 can pull the force applying rod 6 to move to the left under the action of gravity;

伸出轴3上设置有定位机构,定位机构用于对伸出轴3定位,限制伸出轴3转动;The extension shaft 3 is provided with a positioning mechanism, which is used to position the extension shaft 3 and limit the rotation of the extension shaft 3;

连接轴14上通过第二夹具固定安装有试样盘15;工作时,摩擦磨损试验是研究各类材料摩擦磨损特性的必备技术手段,但是,目前摩擦磨损试验大都是在专用摩擦磨损试验装备上来完成,如此将引起购置设备成本升高的缺点,而利用现有车床、压力传感测力仪等设备的前提下,设计的摩擦磨损试验装置,多是通过弹簧的弹性力进行法向力的加载,在加载过程中,随着试样销的磨损,弹簧会伸长,导致法向力产生变化的情况发生,进而影响试验的准确性,本发明的该实施方式可以解决上述问题,具体的工作方式如下,将试样盘15夹持在连接轴14上,将试样销5夹持在伸出轴3上,通过调节车床托板13的纵向位置,能带动连接板12、压力传感测力仪10、伸出板9、直线轴承座2、伸出轴3整体向靠近试样盘15的一侧移动,使得试样销5与试样盘15接触;A sample plate 15 is fixedly installed on the connecting shaft 14 through a second fixture; during work, the friction and wear test is an essential technical means to study the friction and wear characteristics of various materials, but at present, most of the friction and wear tests are carried out in special friction and wear test equipment. This will lead to the disadvantage of increasing the cost of purchasing equipment. However, under the premise of using existing lathes, pressure sensor dynamometers and other equipment, the friction and wear test devices designed mostly use the elastic force of the spring to measure the normal force. During the loading process, with the wear of the sample pin, the spring will elongate, causing the normal force to change, which will affect the accuracy of the test. This embodiment of the present invention can solve the above problems, specifically The working method is as follows, the sample plate 15 is clamped on the connecting shaft 14, the sample pin 5 is clamped on the extending shaft 3, and the longitudinal position of the lathe pallet 13 can be adjusted to drive the connecting plate 12, the pressure transmission The force sensor 10, the extension plate 9, the linear bearing seat 2, and the extension shaft 3 move to the side close to the sample disk 15 as a whole, so that the sample pin 5 is in contact with the sample disk 15;

通过定位机构对伸出轴3进行限位,阻止伸出轴3转动,并钢丝绳7远离施力杆6的一端与砝码8可以采用挂接的方式进行连接,通过引导机构对钢丝绳7进行引导,在砝码8的拉拽作用下,能通过钢丝绳7拉动施力杆6向远离砝码8的一端移动,完成法向力的加载,并且根据试验需要对砝码8进行加载,一方面,无需再采用液压加载,降低了摩擦装置的复杂性,另一方面,无需采用弹性加载,通过砝码8加载,能随着试样销5的磨损始终维持法向力的稳定性;The extension shaft 3 is limited by the positioning mechanism to prevent the rotation of the extension shaft 3, and the end of the wire rope 7 away from the force applying rod 6 can be connected with the weight 8 by means of a hook, and the wire rope 7 is guided by the guide mechanism , under the pulling effect of the weight 8, the force applying rod 6 can be pulled by the steel wire rope 7 to move to the end away from the weight 8, and the loading of the normal force is completed, and the weight 8 is loaded according to the test requirements. On the one hand, There is no need to use hydraulic loading, which reduces the complexity of the friction device. On the other hand, there is no need to use elastic loading, and the weight 8 is used to load, so that the stability of the normal force can always be maintained with the wear of the sample pin 5;

最后,启动车床的主轴11,通过主轴11带动连接轴14和试样盘15转动,从而使得试样盘15与试样销5进行接触摩擦,进行摩擦磨损试验,通过将连接轴14与车床主轴11连接,调节车床主轴11的转速,便能同步调节试样销5与试样盘15之间接触状态的相对移动的速度,无需重新设计变速装置,大大降低了生产成本;Finally, start the main shaft 11 of the lathe, drive the connecting shaft 14 and the sample disk 15 to rotate through the main shaft 11, so that the sample disk 15 and the sample pin 5 are contacted and rubbed, and the friction and wear test is carried out. 11 connection, adjusting the rotational speed of the lathe spindle 11, can synchronously adjust the speed of the relative movement between the sample pin 5 and the sample plate 15 in the contact state, without redesigning the transmission device, which greatly reduces the production cost;

通过调节车床托板13的横向位置,能调节试样销5在试样盘15上的回转半径的变化,操作简单方便,使用安全稳定;By adjusting the lateral position of the lathe support plate 13, the change of the radius of gyration of the sample pin 5 on the sample disc 15 can be adjusted, the operation is simple and convenient, and the use is safe and stable;

在摩擦磨损试验的过程中,试样销5会对伸出轴3产生切向压力,使得直线轴承座2、支撑板1的整个受到向下的压动力,通过开启压力传感测力仪10,与支撑板1连接的伸出板9会将压动力传递到压力传感测力仪10上,能进行切向力数据的间接采集;During the friction and wear test, the sample pin 5 will generate a tangential pressure on the extension shaft 3, so that the entire linear bearing seat 2 and the support plate 1 are subjected to a downward pressure force. , the extension plate 9 connected with the support plate 1 will transmit the pressure force to the pressure sensor dynamometer 10, and can carry out indirect collection of tangential force data;

第一夹具包括试样销夹具体501、盲孔502、紧定螺钉503,试样销夹具体501通过沉头螺钉固定连接在伸出轴3端部,试样销5装入开设有盲孔502的试样销夹具体501内部,并用紧定螺钉503对试样销5进行固定;The first fixture includes a sample pin clamp body 501, a blind hole 502, and a set screw 503. The sample pin clamp body 501 is fixedly connected to the end of the extension shaft 3 through a countersunk screw, and the sample pin 5 is loaded into a blind hole. The sample pin holder of 502 is inside the specific 501, and the sample pin 5 is fixed with the set screw 503;

第二夹具包括连接轴14、转动盘1401,连接轴14通过沉头螺钉固定在车床主轴11上,连接轴14上螺纹连接有转动盘1401,试样盘15通过紧定螺钉503固定在转动盘1401上。The second fixture includes a connecting shaft 14 and a rotating disc 1401. The connecting shaft 14 is fixed on the lathe spindle 11 through a countersunk screw. 1401 on.

作为本发明的进一步实施方案,引导机构包括安装槽18、两个滑轮座19,两个滑轮座19均固定在直线轴承座2的顶面上,两个滑轮座19内部均转动连接有第一滑轮20,安装槽18开设在支撑板1一端的顶面上,安装槽18内壁上转动连接有第二滑轮21,第二滑轮21和两个第一滑轮20均与钢丝绳7进行传动连接;工作时,在砝码8的拉拽作用下,钢丝绳7在第一滑轮20和第二滑轮21上滑动,并且钢丝绳7绕过左侧的第一滑轮20的下方后对施力杆6进行拉拽,实现钢丝绳7的转向拉拽,完成引导功能,使得施力杆6向靠近试样盘15的一侧移动。As a further embodiment of the present invention, the guiding mechanism includes a mounting groove 18 and two pulley seats 19, both of which are fixed on the top surface of the linear bearing seat 2, and the inside of the two pulley seats 19 are rotatably connected with a first Pulley 20, installation groove 18 is offered on the top surface of support plate 1 one end, and the second pulley 21 is connected with rotation on the installation groove 18 inner wall, and second pulley 21 and two first pulleys 20 all carry out transmission connection with steel wire rope 7; , under the pulling effect of the weight 8, the steel wire rope 7 slides on the first pulley 20 and the second pulley 21, and the steel wire rope 7 pulls the force bar 6 after passing around the bottom of the first pulley 20 on the left side. , realize the turning and pulling of the steel wire rope 7, complete the guiding function, and make the force applying rod 6 move to the side close to the sample disk 15.

作为本发明的进一步实施方案,定位机构包括定位孔22和限位滑槽23,定位孔22开设在伸出轴3的外壁上,限位滑槽23开设在直线轴承座2的顶面上,定位孔22和限位滑槽23内部共同插设有定位杆24,定位杆24的底端通过滚珠轴承2401与限位滑槽23滑动接触;工作时,通过安装有滚珠轴承2401的定位杆24插设在定位孔22和限位滑槽23内部,能对伸出轴3的进行定位,防止伸出轴3在直线轴承座2内转动,使得伸出轴3只能进行横向移动。As a further embodiment of the present invention, the positioning mechanism includes a positioning hole 22 and a limit chute 23, the positioning hole 22 is set on the outer wall of the extension shaft 3, and the limit chute 23 is set on the top surface of the linear bearing seat 2, Positioning hole 22 and position-limiting chute 23 interiors are jointly inserted with positioning rod 24, and the bottom end of positioning rod 24 is in sliding contact with limiting chute 23 through ball bearing 2401; Inserted inside the positioning hole 22 and the limit chute 23, the extension shaft 3 can be positioned to prevent the extension shaft 3 from rotating in the linear bearing seat 2, so that the extension shaft 3 can only move laterally.

如图2至图13所示,为本发明的另一种实施方式,支撑板1的底面上固定有竖板25,竖板25的底部固定有矩形框26,矩形框26的顶面上对称固定有两个限位杆27,砝码8的顶面上开设有与限位杆27相适配的限位槽28,限位杆27插设在限位槽28内部,限位槽28的底面上开设有斜面,限位杆27的四个侧壁上均竖直分布设置有多个滚动机构,滚动机构用于使限位杆27与限位槽28滚动接触;工作时,通过车床上的托板13拉动连接板12移动调整试样销5、试样盘15的摩擦磨损回转半径时,砝码8随连接板12移动,在移动过程中砝码8会发生晃动,并且连接板12停止移动后,砝码8难以及时停止晃动,晃动的砝码8,会影响对施力销的拉拽作用力,进而影响试验的准确性,本发明的该实施方式可以解决上述问题,具体的工作方式如下,通过设置限位杆27,对限位槽28进行限位,有利于避免砝码8随托板13移动的过程中,发生晃动的情况发生,并且通过在限位杆27的表面设置滚动机构,有利于减小砝码8上下移动时与限位杆27之间的摩擦力,避免砝码8与限位杆27直接接触产生滑动摩擦,影响砝码8对试样销5的法向力加载大小的准确性,通过在限位槽28的底部开设斜面,增大限位槽28底部的插入空间,有利于限位杆27的插入。As shown in Figures 2 to 13, it is another embodiment of the present invention, the bottom surface of the support plate 1 is fixed with a vertical plate 25, the bottom of the vertical plate 25 is fixed with a rectangular frame 26, and the top surface of the rectangular frame 26 is symmetrical. Two limit rods 27 are fixed, and the top surface of the weight 8 is provided with a limit groove 28 suitable for the limit rod 27. The limit rod 27 is inserted in the limit groove 28, and the limit groove 28 There are slopes on the bottom surface, and multiple rolling mechanisms are vertically distributed on the four side walls of the stop rod 27, and the rolling mechanisms are used to make the stop rod 27 and the stop groove 28 rolling contact; When the supporting plate 13 pulls the connecting plate 12 to move and adjust the friction and wear radius of rotation of the sample pin 5 and the sample disc 15, the weight 8 moves with the connecting plate 12, and the weight 8 will shake during the moving process, and the connecting plate 12 After the movement is stopped, it is difficult for the weight 8 to stop shaking in time, and the shaking weight 8 will affect the pulling force on the force applying pin, thereby affecting the accuracy of the test. This embodiment of the present invention can solve the above problems, specifically The working method is as follows, by setting the limit rod 27, the limit groove 28 is limited, which is conducive to avoiding the shaking of the weight 8 during the movement of the supporting plate 13, and through the surface of the limit rod 27 Setting the rolling mechanism is beneficial to reduce the friction between the weight 8 and the limit rod 27 when moving up and down, avoiding the sliding friction caused by the direct contact between the weight 8 and the limit rod 27, and affecting the contact between the weight 8 and the sample pin 5. The accuracy of the magnitude of the normal force loading, by setting a slope at the bottom of the limiting groove 28, increases the insertion space at the bottom of the limiting groove 28, which is beneficial to the insertion of the limiting rod 27.

作为本发明的进一步实施方案,滚动机包括两个定位片29,两个定位片29均固定在限位杆27的侧壁上,两个定位片29之间共同转动连接有滚动筒30,滚动筒30与限位槽28滚动接触;工作时,通过定位片29对滚动筒30进行转动支撑,通过使滚动筒30与限位槽28滚动接触,有利于减小砝码8上下移动时与限位杆27之间的摩擦力,避免砝码8与限位杆27直接接触产生滑动摩擦,影响砝码8对试样销5的法向力加载大小的准确性。As a further embodiment of the present invention, the rolling machine includes two positioning pieces 29, and the two positioning pieces 29 are all fixed on the side wall of the limit rod 27, and a rolling cylinder 30 is connected to rotate between the two positioning pieces 29, and the rolling The cylinder 30 is in rolling contact with the limiting groove 28; during work, the rolling cylinder 30 is rotated and supported by the positioning piece 29, and the rolling cylinder 30 is in rolling contact with the limiting groove 28, which is beneficial to reduce the contact between the weight 8 when moving up and down. The frictional force between the position rods 27 avoids the direct contact between the weight 8 and the limit rod 27 to produce sliding friction, which affects the accuracy of the normal force loading of the weight 8 to the sample pin 5 .

作为本发明的进一步实施方案,砝码8内部开设有蓄水腔31,蓄水腔31的顶面上开设有透气口32,蓄水腔31的底部开设有加水口33,加水口33内部固定有开口朝下的安装筒34,安装筒34的侧壁上开设有进水槽35,安装筒34的内壁上竖直滑动插设有与进水槽35适配的密封塞36,密封塞36的顶部和安装筒34的内顶面之间共同固定有第一弹簧38,密封塞36的顶面上固定有限位环39,安装筒34的顶面上开设有连通孔40,矩形框26的上设置有加水机构,加水机构向上升高并顶动密封塞36脱离进水槽35进行加水,限位杆27上设置有限位机构,当加水机构向上升高时,限位机构用于提前对砝码8进行限位;工作时,通过第一弹簧38向下推动密封塞36,密封塞36的底部通过限位环39进行限位支撑,从而使得密封塞36始终位于进水槽35的一侧,对进水槽35进行封堵,防止水流从进水槽35流出的情况发生,当需要增加试样销5的法向力时,通过启动加水机构,加水机构向上升高并顶动密封塞36,密封塞36上方的水能沿连通孔40排出,密封塞36脱离进水槽35后,能通过进水槽35向蓄水腔31内进行加水,并且通过设置透气口32,有利于维持加水过程中蓄水腔31内部的气压平衡,当加水完成后,加水机构脱离安装筒34时,在第一弹簧38的弹力推动下,密封塞36能重新向下移动,对进水槽35进行封堵,该实施方式无需人工添加砝码8,自动加水完成增重功能,方便快捷,并且可以根据重力的需要进行灵活调整,无需进行拆装处理;As a further embodiment of the present invention, the inside of the weight 8 is provided with a water storage chamber 31, the top surface of the water storage chamber 31 is provided with an air vent 32, and the bottom of the water storage chamber 31 is provided with a water inlet 33, and the water inlet 33 is internally fixed. There is an installation cylinder 34 with the opening facing downwards. A water inlet 35 is provided on the side wall of the installation cylinder 34. A sealing plug 36 adapted to the water inlet 35 is inserted vertically on the inner wall of the installation cylinder 34. The top of the sealing plug 36 The first spring 38 is fixed together with the inner top surface of the installation cylinder 34, the limit ring 39 is fixed on the top surface of the sealing plug 36, the top surface of the installation cylinder 34 is provided with a communication hole 40, and the upper surface of the rectangular frame 26 is set There is a water adding mechanism, the water adding mechanism rises upwards and pushes the sealing plug 36 to break away from the water inlet tank 35 to add water, the limit rod 27 is provided with a limit mechanism, when the water add mechanism rises upward, the limit mechanism is used to adjust the weight 8 in advance Carry out spacing; During work, push down sealing plug 36 by first spring 38, the bottom of sealing plug 36 carries out spacing support by limit ring 39, thereby makes sealing plug 36 be positioned at the side of water inlet tank 35 all the time, to enter The water tank 35 is blocked to prevent the flow of water from flowing out of the water inlet tank 35. When the normal force of the sample pin 5 needs to be increased, the water adding mechanism is activated, and the water adding mechanism rises upwards and pushes the sealing plug 36, and the sealing plug 36 The water above can be discharged along the communication hole 40. After the sealing plug 36 is separated from the water inlet tank 35, water can be added to the water storage chamber 31 through the water inlet groove 35, and the air vent 32 is provided to help maintain the water storage chamber 31 in the process of adding water. The internal air pressure is balanced. When the water filling mechanism is separated from the installation cylinder 34 after the water filling is completed, the sealing plug 36 can move downward again under the elastic force of the first spring 38 to block the water inlet tank 35. This embodiment does not require manual labor. Add weight 8, automatically add water to complete the weight gain function, which is convenient and fast, and can be flexibly adjusted according to the needs of gravity, without disassembly and assembly;

并且在加水机构向上升高的过程中,限位机构能提前对砝码8进行限位,防止在顶动密封塞36的过程中,砝码8向上移动,导致对试样销5施加的法向力减小的情况发生,通过提前对砝码8进行限位,有利于维持砝码8对试样销5施加的法向力的稳定性。And in the process that the water adding mechanism rises upwards, the limit mechanism can limit the weight 8 in advance to prevent the weight 8 from moving upward during the process of pushing the sealing plug 36, resulting in the force applied to the sample pin 5. When the axial force decreases, it is beneficial to maintain the stability of the normal force exerted by the weight 8 on the sample pin 5 by limiting the weight 8 in advance.

作为本发明的进一步实施方案,加水机构包括水箱41、条形通孔42,水箱41固定在矩形框26的内部,条形通孔42开设在矩形框26的顶面上,条形通孔42内部插设有顶动板43,顶动板43的一侧开设有斜面,顶动板43的底部和矩形框26的内壁之间共同固定有两个第一电缸44,顶动板43的顶面上固定有对接管45,水箱41的一侧固定有水泵46,水泵46的进水端与水箱41连通,水泵46的出水端通过导管和对接管45连通,对接管45的顶面中心位置固定有顶动杆47,对接管45的顶面上呈圆周阵列开设有多个出水孔48;工作时,通过启动两个第一电缸44,两个第一电缸44向上推动顶动板43,使得顶动板43带动对接管45、顶动杆47向上移动,通过使对接管45和顶动杆47插入安装筒34内部,通过顶动杆47向上顶动密封塞36,使得密封塞36脱离进水槽35,使得进水槽35与对接管45连通,然后,启动水泵46,通过水泵46将水箱41内部的水抽取到安装筒34内部,并沿安装筒34侧壁的进水槽35流动到蓄水腔31内部,完成加水功能,加水完成后,通过第一电缸44拉动顶动板43向下移动,使得对接管45和顶动杆47脱离安装筒34,在第一弹簧38的弹力推动下,密封塞36能重新向下移动,对进水槽35进行封堵。As a further embodiment of the present invention, the water adding mechanism includes a water tank 41, a strip-shaped through hole 42, the water tank 41 is fixed inside the rectangular frame 26, the strip-shaped through-hole 42 is opened on the top surface of the rectangular frame 26, and the strip-shaped through-hole 42 A jacking plate 43 is inserted inside, and a slope is provided on one side of the jacking plate 43, and two first electric cylinders 44 are jointly fixed between the bottom of the jacking plate 43 and the inner wall of the rectangular frame 26, and the top of the jacking plate 43 Butt joint pipe 45 is fixed on the top surface, and water pump 46 is fixed on one side of water tank 41. The position is fixed with a jacking rod 47, and a plurality of water outlet holes 48 are provided in a circular array on the top surface of the butt joint 45; during operation, by starting the two first electric cylinders 44, the two first electric cylinders 44 push upward plate 43, so that the jacking plate 43 drives the butt joint 45 and the jacking rod 47 to move upwards, and inserts the butt joint 45 and the jacking rod 47 into the inside of the installation cylinder 34, and pushes the sealing plug 36 upwards through the jacking rod 47 to make the sealing The plug 36 breaks away from the water inlet tank 35, so that the water inlet tank 35 communicates with the docking pipe 45. Then, the water pump 46 is started, and the water inside the water tank 41 is pumped into the inside of the installation cylinder 34 by the water pump 46, and the water inlet groove 35 along the side wall of the installation cylinder 34 Flow to the inside of the water storage chamber 31 to complete the function of adding water. After the water is added, the first electric cylinder 44 pulls the jacking plate 43 to move downward, so that the butt joint 45 and the jacking rod 47 are separated from the installation cylinder 34. In the first spring 38 Pushed by the elastic force, the sealing plug 36 can move down again to block the water inlet tank 35.

作为本发明的进一步实施方案,安装筒34的底面上固定有延伸管49,延伸管49向下延伸至砝码8的下方;工作时,通过设置延伸管49,使得在顶动杆47顶动密封塞36之前,对接管45能提前插入延伸管49内部,对安装筒34的下方进行密封,防止密封塞36脱离进水槽35后,进水槽35内部的水流流向砝码8外侧的情况发生;As a further embodiment of the present invention, an extension tube 49 is fixed on the bottom surface of the installation cylinder 34, and the extension tube 49 extends downward to the bottom of the weight 8; Before the sealing plug 36, the butt joint 45 can be inserted into the inside of the extension pipe 49 in advance to seal the bottom of the installation cylinder 34 to prevent the water flow inside the water inlet tank 35 from flowing to the outside of the weight 8 after the sealing plug 36 is separated from the water inlet tank 35;

可以在对接管45顶端边沿胶接上环形密封塞,当对接时,密封环可以将对接管45与延伸管49对接时即可进行密封。An annular sealing plug can be glued on the edge of the top end of the butt joint 45, and when docked, the sealing ring can seal the butt joint 45 and the extension tube 49 when they are butt jointed.

作为本发明的进一步实施方案,限位机构包括四个移动条50、两个凹槽51、推动板52,两个凹槽51开设在限位杆27的两端,四个移动条50分别设置在限位杆27的四个侧面,四个移动条50侧壁的上下两端均固定有插杆53,四个移动条50远离插杆53的一侧均固定有弹性垫54,插杆53滑动贯穿限位杆27后延伸至凹槽51内部,插杆53远离移动条50的一端固定有安装片55,安装片55和凹槽51的内壁之间共同固定有第二弹簧56,凹槽51的侧壁上开设有条形通槽57,限位杆27的两端均插设有推动销58,推动销58靠近插杆53的位置均开设有斜面,两个推动销58的向背侧均设置有推动块59,推动块59插设站在条形通槽57内部,推动板52滑动连接在矩形框26的顶面上,推动板52与顶动板43的斜面接触,推动块59和推动板52之间共同固定有连接条60,推动板52与竖板25之间共同固定有多个第四弹簧61;工作时,当顶动板43向上移动时,在斜面的作用下,能推动推动板52向远离限位杆27的一侧滑动,通过推动板52带动连接条60、推动块59同步向远离限位杆27的一侧滑动,从而通过推动块59的斜面推动推动销58向靠近插杆53的一侧移动,并推动插杆53向凹槽51外侧移动,通过插杆53带动对应的移动条50、弹性垫54向靠近限位槽28的一侧移动,并对限位槽28的内壁进行挤压,使得弹性垫54发生形变,通过四个弹性垫54对限位槽28进行夹持限位,进而能阻止砝码8上下移动,有利于对接管45与延伸管49对接连通的稳定进行。As a further embodiment of the present invention, the limit mechanism includes four moving bars 50, two grooves 51, and a push plate 52. The two grooves 51 are provided at both ends of the limit rod 27, and the four moving bars 50 are respectively arranged On the four sides of the limit bar 27, the upper and lower ends of the side walls of the four moving bars 50 are fixed with inserting rods 53, and the sides of the four moving bars 50 away from the inserting bars 53 are all fixed with elastic pads 54, and the inserting bars 53 After sliding through the limit rod 27, it extends to the inside of the groove 51. The end of the insertion rod 53 away from the moving bar 50 is fixed with a mounting piece 55, and a second spring 56 is fixed between the mounting piece 55 and the inner wall of the groove 51. The side wall of 51 is provided with strip-shaped through groove 57, and the two ends of stop rod 27 are all inserted with push pin 58, and the position of push pin 58 near insertion rod 53 is all provided with inclined-plane, and the back side of two push pins 58 Pushing block 59 is all provided with, and pushing block 59 inserts and stands in bar-shaped through groove 57 inside, and pushing plate 52 is slidably connected on the top surface of rectangular frame 26, and pushing plate 52 contacts with the slope of top moving plate 43, and pushing block 59 A connecting strip 60 is fixed together with the push plate 52, and a plurality of fourth springs 61 are fixed between the push plate 52 and the vertical plate 25; during operation, when the top moving plate 43 moves upward, under the action of the inclined surface, The push plate 52 can be pushed to slide to the side away from the limit rod 27, and the connecting bar 60 and the push block 59 are synchronously slid to the side away from the limit rod 27 through the push plate 52, thereby pushing the push pin through the slope of the push block 59 58 moves to the side close to the insertion rod 53, and pushes the insertion rod 53 to move to the outside of the groove 51, drives the corresponding moving bar 50 and the elastic pad 54 to move to the side near the limit groove 28 through the insertion rod 53, and The inner wall of the limiting groove 28 is extruded, so that the elastic pads 54 are deformed, and the four elastic pads 54 clamp and limit the limiting groove 28, thereby preventing the weight 8 from moving up and down, which is beneficial to the connection between the connecting tube 45 and the extension tube. The stability of the butt joint connection of the pipe 49 is carried out.

作为本发明的进一步实施方案,蓄水腔31的内部竖直滑动设置有挤压板62,挤压板62和蓄水腔31的内顶面之间共同固定有第三弹簧63;工作时,在砝码8移动时,蓄水腔31内部的水流容易发生换晃动,会影响对施力销的拉拽作用力,进而影响试验的准确性,本发明的该实施方式可以解决上述问题,具体的工作方式如下,通过第三弹簧63,对挤压板62进行弹性挤压,使得挤压板62的底面与水面接触,进而在砝码8移动时,通过挤压板62对水面进行挤压限位,有利于阻止水流发生晃动。As a further embodiment of the present invention, the interior of the water storage chamber 31 is vertically slidably provided with an extrusion plate 62, and a third spring 63 is fixed between the extrusion plate 62 and the inner top surface of the water storage chamber 31; during operation, When the weight 8 moves, the water flow inside the water storage chamber 31 is prone to shaking, which will affect the pulling force on the force applying pin, and then affect the accuracy of the test. This embodiment of the present invention can solve the above problems, specifically The working method is as follows, through the third spring 63, the extrusion plate 62 is elastically squeezed, so that the bottom surface of the extrusion plate 62 is in contact with the water surface, and then when the weight 8 moves, the water surface is squeezed by the extrusion plate 62 The position limit is beneficial to prevent the water flow from shaking.

本发明工作原理:The working principle of the present invention:

将试样盘15夹持在连接轴14上,将试样销5夹持在伸出轴3上,通过调节车床托板13的纵向位置,能带动连接板12、压力传感测力仪10、伸出板9、直线轴承座2、伸出轴3整体向靠近试样盘15的一侧移动,使得试样销5与试样盘15接触;通过定位机构对伸出轴3进行限位,阻止伸出轴3转动,并钢丝绳7远离施力杆6的一端与砝码8可以采用挂接的方式进行连接,通过引导机构对钢丝绳7进行引导,在砝码8的拉拽作用下,能通过钢丝绳7拉动施力杆6向远离砝码8的一端移动,完成法向力的加载,并且根据试验需要对砝码8进行加载,一方面,无需再采用液压加载,降低了摩擦装置的复杂性,另一方面,无需采用弹性加载,通过砝码8加载,能随着试样销5的磨损始终维持法向力的稳定性;最后,启动车床的主轴11,通过主轴11带动连接轴14和试样盘15转动,从而使得试样盘15与试样销5进行接触摩擦,进行摩擦磨损试验,通过将连接轴14与车床主轴11连接,调节车床主轴11的转速,便能同步调节试样销5与试样盘15之间接触状态的相对移动的速度,无需重新设计变速装置,大大降低了生产成本;通过调节车床托板13的横向位置,能调节试样销5在试样盘15上的回转半径的变化,操作简单方便,使用安全稳定;在摩擦磨损试验的过程中,试样销5会对伸出轴3产生切向压力,使得直线轴承座2、支撑板1的整个受到向下的压动力,通过开启压力传感测力仪10,与支撑板1连接的伸出板9会将压动力传递到压力传感测力仪10上,能进行切向力数据的间接采集;试样销夹具体501通过沉头螺钉固定连接在伸出轴3端部,试样销5装入开设有盲孔502的试样销夹具体501内部,并用紧定螺钉503对试样销5进行固定;连接轴14通过沉头螺钉固定在车床主轴11上,连接轴14上螺纹连接有转动盘1401,试样盘15通过紧定螺钉503固定在转动盘1401上。Clamp the sample plate 15 on the connecting shaft 14, clamp the sample pin 5 on the extending shaft 3, and adjust the longitudinal position of the lathe pallet 13 to drive the connecting plate 12 and the pressure sensing dynamometer 10 , the extension plate 9, the linear bearing seat 2, and the extension shaft 3 move to the side close to the sample disk 15 as a whole, so that the sample pin 5 contacts the sample disk 15; the extension shaft 3 is limited by the positioning mechanism , to prevent the extension shaft 3 from rotating, and the end of the steel wire rope 7 away from the force applying rod 6 can be connected with the weight 8 in a hooked manner, and the steel wire rope 7 is guided by the guiding mechanism, and under the pulling effect of the weight 8, The force applying rod 6 can be pulled by the steel wire rope 7 to move to the end away from the weight 8 to complete the loading of the normal force, and the weight 8 can be loaded according to the test requirements. complexity, on the other hand, there is no need to use elastic loading, and the load through the weight 8 can always maintain the stability of the normal force along with the wear of the sample pin 5; finally, start the main shaft 11 of the lathe, and drive the connecting shaft through the main shaft 11 14 and the sample disk 15 rotate, so that the sample disk 15 is contacted and rubbed with the sample pin 5, and the friction and wear test is carried out. By connecting the connecting shaft 14 with the lathe spindle 11 and adjusting the rotational speed of the lathe spindle 11, it can be adjusted synchronously. The relative movement speed of the contact state between the sample pin 5 and the sample disc 15 does not need to redesign the transmission device, which greatly reduces the production cost; by adjusting the lateral position of the lathe pallet 13, the position of the sample pin 5 on the sample can be adjusted. The change of the radius of gyration on the disk 15 is simple and convenient to operate, safe and stable to use; during the friction and wear test, the sample pin 5 will generate tangential pressure on the extension shaft 3, so that the linear bearing seat 2 and the support plate 1 The whole is subjected to a downward pressure force, and by opening the pressure sensing dynamometer 10, the extension plate 9 connected to the support plate 1 will transmit the pressure force to the pressure sensing dynamometer 10, and the tangential force data can be analyzed. Indirect collection; the sample pin clamp body 501 is fixedly connected to the end of the extension shaft 3 through a countersunk screw, the sample pin 5 is put into the inside of the sample pin clamp body 501 provided with a blind hole 502, and the set screw 503 is used to test The sample pin 5 is fixed; the connecting shaft 14 is fixed on the lathe spindle 11 by countersunk screws, the connecting shaft 14 is threaded with a rotating disk 1401 , and the sample disk 15 is fixed on the rotating disk 1401 by set screws 503 .

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内,本发明要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description are only the principles of the present invention. Changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1.一种基于车床的摩擦磨损试验装置,包括支撑板(1)、连接轴(14),所述连接轴(14)与车床的主轴(11)固定连接,所述支撑板(1)的一侧固定有伸出板(9),所述伸出板(9)的底面上固定有压力传感测力仪(10),所述压力传感测力仪(10)的底面上固定有连接板(12),所述连接板(12)固定安装在车床的托板(13)上,其特征在于:所述伸出板(9)的顶面上固定有直线轴承座(2),所述直线轴承座(2)上滑动连接有伸出轴(3),所述伸出轴(3)的端部通过第一夹具固定安装有试样销(5);1. a friction and wear tester based on a lathe, comprising a support plate (1), a connecting shaft (14), the connecting shaft (14) is fixedly connected with the main shaft (11) of a lathe, and the support plate (1) A protruding plate (9) is fixed on one side, a pressure sensing dynamometer (10) is fixed on the bottom surface of the protruding plate (9), and a pressure sensing dynamometer (10) is fixed on the bottom surface of the pressure sensing dynamometer (10). The connection plate (12), the connection plate (12) is fixedly installed on the supporting plate (13) of the lathe, it is characterized in that: the top surface of the extension plate (9) is fixed with a linear bearing seat (2), An extension shaft (3) is slidably connected to the linear bearing seat (2), and a sample pin (5) is fixedly installed on the end of the extension shaft (3) through a first clamp; 所述伸出轴(3)的侧壁上固定有施力杆(6),所述施力杆(6)上固定有钢丝绳(7),所述钢丝绳(7)远离施力杆(6)的一端连接有砝码(8),所述直线轴承座(2)和支撑板(1)上共同固定有引导机构,所述引导机构用于对钢丝绳(7)进行引导,使砝码(8)在重力作用下,能拉动施力杆(6)向左侧移动;A force applying rod (6) is fixed on the side wall of the extension shaft (3), and a steel wire rope (7) is fixed on the force applying rod (6), and the steel wire rope (7) is far away from the force applying rod (6) A weight (8) is connected to one end of the linear bearing seat (2) and a guide mechanism is fixed on the support plate (1), and the guide mechanism is used to guide the steel wire rope (7), so that the weight (8 ) under the action of gravity, can pull the force applying rod (6) to move to the left; 所述伸出轴(3)上设置有定位机构,所述定位机构用于对伸出轴(3)定位,限制伸出轴(3)转动;The extending shaft (3) is provided with a positioning mechanism, and the positioning mechanism is used to position the extending shaft (3) and limit the rotation of the extending shaft (3); 所述连接轴(14)上通过第二夹具固定安装有试样盘(15);A sample disc (15) is fixedly installed on the connecting shaft (14) through a second clamp; 所述支撑板(1)的底面上固定有竖板(25),所述竖板(25)的底部固定有矩形框(26),所述矩形框(26)的顶面上对称固定有两个限位杆(27),所述砝码(8)的顶面上开设有与限位杆(27)相适配的限位槽(28),所述限位杆(27)插设在限位槽(28)内部,所述限位槽(28)的底面上开设有斜面,所述限位杆(27)的四个侧壁上均竖直分布设置有多个滚动机构,所述滚动机构用于使限位杆(27)与限位槽(28)滚动接触;A vertical board (25) is fixed on the bottom surface of the support plate (1), a rectangular frame (26) is fixed on the bottom of the vertical board (25), and two symmetrical frames are fixed on the top surface of the rectangular frame (26). A limit rod (27), the top surface of the weight (8) is provided with a limit groove (28) compatible with the limit rod (27), and the limit rod (27) is inserted in Inside the limiting groove (28), a slope is provided on the bottom surface of the limiting groove (28), and a plurality of rolling mechanisms are vertically distributed on the four side walls of the limiting rod (27). The rolling mechanism is used to make the limit rod (27) roll in contact with the limit groove (28); 所述砝码(8)内部开设有蓄水腔(31),所述蓄水腔(31)的顶面上开设有透气口(32),所述蓄水腔(31)的底部开设有加水口(33),所述加水口(33)内部固定有开口朝下的安装筒(34),所述安装筒(34)的侧壁上开设有进水槽(35),所述安装筒(34)的内壁上竖直滑动插设有与进水槽(35)适配的密封塞(36),所述密封塞(36)的顶部和安装筒(34)的内顶面之间共同固定有第一弹簧(38),所述密封塞(36)的顶面上固定有限位环(39),所述安装筒(34)的顶面上开设有连通孔(40),所述矩形框(26)的上设置有加水机构,所述加水机构向上升高并顶动密封塞(36)脱离进水槽(35)进行加水,所述限位杆(27)上设置有限位机构,当加水机构向上升高时,所述限位机构用于提前对砝码(8)进行限位。A water storage chamber (31) is provided inside the weight (8), an air vent (32) is provided on the top surface of the water storage chamber (31), and a heating port (32) is provided at the bottom of the water storage chamber (31). A water inlet (33), an installation cylinder (34) with an opening facing downwards is fixed inside the water inlet (33), and a water inlet groove (35) is provided on the side wall of the installation cylinder (34), and the installation cylinder (34) ) is vertically slidably inserted into the inner wall of the water inlet tank (35) with a sealing plug (36), and the top of the sealing plug (36) and the inner top surface of the installation cylinder (34) are jointly fixed with a second A spring (38), a limit ring (39) is fixed on the top surface of the sealing plug (36), a communication hole (40) is opened on the top surface of the installation cylinder (34), the rectangular frame (26 ) is provided with a water-adding mechanism, the water-adding mechanism rises upwards and pushes the sealing plug (36) away from the water inlet tank (35) to add water, and the limit rod (27) is provided with a limit mechanism, when the water-adding mechanism When rising, the limit mechanism is used to limit the weight (8) in advance. 2.根据权利要求1所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述引导机构包括安装槽(18)、两个滑轮座(19),两个所述滑轮座(19)均固定在直线轴承座(2)的顶面上,两个所述滑轮座(19)内部均转动连接有第一滑轮(20),所述安装槽(18)开设在支撑板(1)一端的顶面上,所述安装槽(18)内壁上转动连接有第二滑轮(21),所述第二滑轮(21)和两个第一滑轮(20)均与钢丝绳(7)进行传动连接。2. A kind of friction and wear test device based on lathe according to claim 1, is characterized in that: described guiding mechanism comprises mounting groove (18), two pulley seats (19), two described pulley seats (19) ) are all fixed on the top surface of the linear bearing seat (2), and the inside of the two pulley seats (19) is connected with the first pulley (20) in rotation, and the installation groove (18) is opened on the support plate (1) On the top surface of one end, a second pulley (21) is rotatably connected to the inner wall of the installation groove (18), and both the second pulley (21) and the two first pulleys (20) are driven by the steel wire rope (7). connect. 3.根据权利要求1所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述定位机构包括定位孔(22)和限位滑槽(23),所述定位孔(22)开设在伸出轴(3)的外壁上,所述限位滑槽(23)开设在直线轴承座(2)的顶面上,所述定位孔(22)和限位滑槽(23)内部共同插设有定位杆(24),所述定位杆(24)的底端通过滚珠轴承(2401)与限位滑槽(23)滑动接触。3. The friction and wear test device based on a lathe according to claim 1, characterized in that: the positioning mechanism includes a positioning hole (22) and a limit chute (23), and the positioning hole (22) is set On the outer wall of the protruding shaft (3), the limit chute (23) is provided on the top surface of the linear bearing seat (2), and the positioning hole (22) and the limit chute (23) are in common A positioning rod (24) is inserted, and the bottom end of the positioning rod (24) is in sliding contact with the limiting chute (23) through a ball bearing (2401). 4.根据权利要求1所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述滚动机包括两个定位片(29),两个所述定位片(29)均固定在限位杆(27)的侧壁上,两个所述定位片(29)之间共同转动连接有滚动筒(30),所述滚动筒(30)与限位槽(28)滚动接触。4. The friction and wear test device based on a lathe according to claim 1, characterized in that: the rolling machine includes two positioning pieces (29), and the two positioning pieces (29) are fixed at the limit On the side wall of the rod (27), a rolling cylinder (30) is connected to rotate jointly between the two positioning pieces (29), and the rolling cylinder (30) is in rolling contact with the limiting groove (28). 5.根据权利要求1所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述加水机构包括水箱(41)、条形通孔(42),所述水箱(41)固定在矩形框(26)的内部,所述条形通孔(42)开设在矩形框(26)的顶面上,所述条形通孔(42)内部插设有顶动板(43),所述顶动板(43)的一侧开设有斜面,所述顶动板(43)的底部和矩形框(26)的内壁之间共同固定有两个第一电缸(44),所述顶动板(43)的顶面上固定有对接管(45),所述水箱(41)的一侧固定有水泵(46),所述水泵(46)的进水端与水箱(41)连通,所述水泵(46)的出水端通过导管和对接管(45)连通,所述对接管(45)的顶面中心位置固定有顶动杆(47),所述对接管(45)的顶面上呈圆周阵列开设有多个出水孔(48)。5. The friction and wear test device based on a lathe according to claim 1, characterized in that: the water adding mechanism comprises a water tank (41) and a strip-shaped through hole (42), and the water tank (41) is fixed on a rectangular Inside the frame (26), the strip-shaped through-hole (42) is provided on the top surface of the rectangular frame (26), and the inside of the strip-shaped through-hole (42) is inserted with a top moving plate (43). One side of the jacking plate (43) is provided with a slope, and two first electric cylinders (44) are jointly fixed between the bottom of the jacking plate (43) and the inner wall of the rectangular frame (26). A butt joint (45) is fixed on the top surface of the plate (43), a water pump (46) is fixed on one side of the water tank (41), and the water inlet end of the water pump (46) communicates with the water tank (41). The water outlet end of the water pump (46) communicates with the butt pipe (45) through the conduit, and the center position of the top surface of the butt pipe (45) is fixed with a jacking rod (47), and the top surface of the butt pipe (45) A plurality of water outlet holes (48) are opened in a circular array. 6.根据权利要求5所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述安装筒(34)的底面上固定有延伸管(49),所述延伸管(49)向下延伸至砝码(8)的下方。6. A friction and wear test device based on a lathe according to claim 5, characterized in that: an extension tube (49) is fixed on the bottom surface of the installation cylinder (34), and the extension tube (49) is downward Extends below the weight (8). 7.根据权利要求5所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述限位机构包括四个移动条(50)、两个凹槽(51)、推动板(52),两个所述凹槽(51)开设在限位杆(27)的两端,四个所述移动条(50)分别设置在限位杆(27)的四个侧面,四个所述移动条(50)侧壁的上下两端均固定有插杆(53),四个所述移动条(50)远离插杆(53)的一侧均固定有弹性垫(54),所述插杆(53)滑动贯穿限位杆(27)后延伸至凹槽(51)内部,所述插杆(53)远离移动条(50)的一端固定有安装片(55),所述安装片(55)和凹槽(51)的内壁之间共同固定有第二弹簧(56),所述凹槽(51)的侧壁上开设有条形通槽(57),所述限位杆(27)的两端均插设有推动销(58),所述推动销(58)靠近插杆(53)的位置均开设有斜面,两个推动销(58)的向背侧均设置有推动块(59),所述推动块(59)插设站在条形通槽(57)内部,所述推动板(52)滑动连接在矩形框(26)的顶面上,所述推动板(52)与顶动板(43)的斜面接触,所述推动块(59)和推动板(52)之间共同固定有连接条(60),所述推动板(52)与竖板(25)之间共同固定有多个第四弹簧(61)。7. The friction and wear test device based on a lathe according to claim 5, characterized in that: the limit mechanism includes four moving bars (50), two grooves (51), a push plate (52) , the two grooves (51) are provided at the two ends of the limit rod (27), the four moving bars (50) are respectively arranged on the four sides of the limit rod (27), and the four moving bars The upper and lower ends of the side walls of the bar (50) are fixed with inserting rods (53), and the four moving bars (50) are fixed with elastic pads (54) on the side away from the inserting rods (53). (53) slide through the limit rod (27) and extend to the inside of the groove (51). The end of the insertion rod (53) away from the moving bar (50) is fixed with a mounting piece (55), and the mounting piece (55 ) and the inner wall of the groove (51) are jointly fixed with a second spring (56), and the side wall of the groove (51) is provided with a bar-shaped through groove (57), and the stop rod (27) Both ends of the two push pins (58) are inserted with push pins (58), and the positions of the push pins (58) close to the insertion rod (53) are provided with inclined surfaces, and the back sides of the two push pins (58) are all provided with push blocks (59 ), the push block (59) is inserted into the inside of the bar-shaped through groove (57), and the push plate (52) is slidably connected on the top surface of the rectangular frame (26), and the push plate (52) and The inclined surface of the jacking plate (43) is in contact with each other, and the connecting bar (60) is fixed between the pushing block (59) and the pushing plate (52), and the common A plurality of fourth springs (61) are fixed. 8.根据权利要求1所述的一种基于车床的摩擦磨损试验装置,其特征在于:所述蓄水腔(31)的内部竖直滑动设置有挤压板(62),所述挤压板(62)和蓄水腔(31)的内顶面之间共同固定有第三弹簧(63)。8. A kind of friction and wear test device based on a lathe according to claim 1, characterized in that: the inside of the water storage chamber (31) is vertically slidably provided with a squeeze plate (62), and the squeeze plate A third spring (63) is jointly fixed between (62) and the inner top surface of the water storage chamber (31).
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