CN115750932A - Composite plastic-coated steel pipe and production method thereof - Google Patents
Composite plastic-coated steel pipe and production method thereof Download PDFInfo
- Publication number
- CN115750932A CN115750932A CN202211412157.6A CN202211412157A CN115750932A CN 115750932 A CN115750932 A CN 115750932A CN 202211412157 A CN202211412157 A CN 202211412157A CN 115750932 A CN115750932 A CN 115750932A
- Authority
- CN
- China
- Prior art keywords
- product
- steel pipe
- pfa
- mold
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及复合包塑钢管领域,更具体地说,涉及一种复合包塑钢管及其生产方法。The invention relates to the field of composite plastic-coated steel pipes, more specifically, to a composite plastic-coated steel pipe and a production method thereof.
背景技术Background technique
为了防止钢管在使用环境中被腐蚀、损坏,现在一般在钢管外覆盖一个塑料或涂料将钢管表面与外界环境隔离。其中覆盖塑料的钢管通常是通过压铸或套接的方法加工的,即在钢管外表面压铸一个塑料管,或者将一个塑料管套接在钢管外表面,从而形成塑料钢管。但是,这类生产方法在生产时容易产生气孔,不仅会导致塑料管和钢管的连接稳定性较差,塑料管较易与钢管分离,而且还影响塑料管对钢管表面的隔离效果,导致钢管的使用寿命较短。此外,这类生产方法生产出来的塑料钢管上的塑料套厚度较大,不仅材料成本较高,而且用于作为换热管时,热阻较大,换热效果较差。因此,现有的塑料钢管生产方法存在着易产生气孔、塑料管与钢管的连接稳定性较差、隔离效果较差、钢管的使用寿命较短、材料成本较高、成品的热阻较大和成品的换热效果较差的问题。In order to prevent the steel pipe from being corroded and damaged in the service environment, the steel pipe is generally covered with a plastic or paint to isolate the steel pipe surface from the external environment. The steel pipe covered with plastic is usually processed by die-casting or socketing, that is, a plastic pipe is die-cast on the outer surface of the steel pipe, or a plastic pipe is socketed on the outer surface of the steel pipe to form a plastic steel pipe. However, this type of production method is prone to produce air holes during production, which not only leads to poor connection stability between the plastic pipe and the steel pipe, and the plastic pipe is easier to separate from the steel pipe, but also affects the isolation effect of the plastic pipe on the steel pipe surface, resulting in the steel pipe. The service life is shorter. In addition, the thickness of the plastic sleeve on the plastic steel pipe produced by this kind of production method is relatively large, which not only has high material cost, but also has large thermal resistance and poor heat transfer effect when used as a heat exchange tube. Therefore, the existing plastic steel pipe production methods have the disadvantages of easily producing pores, poor connection stability between the plastic pipe and the steel pipe, poor isolation effect, short service life of the steel pipe, high material cost, large thermal resistance of the finished product, and poor quality of the finished product. The problem of poor heat transfer effect.
公开号为CN105946194A,公开了一种氟塑钢管生产方法,该方法是先通过离心机使氟塑料粉料离心转动,通过离心力将氟塑料粉料中的杂质去除;再对A品进行塑化处理,使A品进入塑化流动状态然后通过高压挤出机将氟塑料挤入模具中并连续地挤塑在钢管外表面,将氟塑料和钢管一体式连续挤塑成型;最后置于固化通道加热后经去除应力处理,得成品。本发明不仅能够避免气孔的产生,提高连接稳定性,提高隔离效果,延长钢管使用寿命,还具有材料成本较低、成品热阻小、成品换热效果好和生产效率高的优点。但是上述生产方法仍旧存在以下缺陷:The publication number is CN105946194A, which discloses a production method of fluoroplastic steel pipe. The method is to centrifugally rotate the fluoroplastic powder through a centrifuge, and remove impurities in the fluoroplastic powder by centrifugal force; then plasticize the product A. , so that product A enters the plasticized flow state, then extrudes the fluoroplastic into the mold through a high-pressure extruder and continuously extrudes it on the outer surface of the steel pipe, and continuously extrudes the fluoroplastic and the steel pipe in one piece; finally put it in the curing channel for heating After stress removal treatment, the finished product is obtained. The invention can not only avoid the generation of air holes, improve the connection stability, improve the isolation effect, and prolong the service life of the steel pipe, but also has the advantages of low material cost, small thermal resistance of the finished product, good heat exchange effect of the finished product and high production efficiency. But still there is following defect in above-mentioned production method:
(1)制备出的管子,表面粗糙,容易积灰。(1) The prepared pipe has a rough surface and is easy to accumulate dust.
(2)氟塑钢管外挤塑一层塑料,通过放大能够看到裂缝,使得该氟塑钢管隔离效果差,而且,使用寿命相对较短。(2) A layer of plastic is extruded outside the fluoroplastic steel pipe, and the cracks can be seen through magnification, which makes the isolation effect of the fluoroplastic steel pipe poor, and the service life is relatively short.
(3)需要对氟塑料粉通过离心进行去除杂质,费时费力。(3) Fluoroplastic powder needs to be centrifuged to remove impurities, which is time-consuming and labor-intensive.
(4)需要对氟塑料粉进行预处理,要加入费用较高的航空煤油,这大大增加氟塑钢管的生产成本。(4) Fluoroplastic powder needs to be pretreated, and aviation kerosene with high cost must be added, which greatly increases the production cost of fluoroplastic steel pipes.
发明内容Contents of the invention
1.要解决的技术问题1. technical problem to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种复合包塑钢管,另一发明目的在于提供一种复合包塑钢管的制备方法,本发明提供的复合包塑钢管表面光滑,不容易积灰,其包覆过程简单,较为经济。In view of the problems existing in the prior art, the object of the present invention is to provide a composite plastic-coated steel pipe, and another object of the invention is to provide a preparation method for a composite plastic-coated steel pipe. The surface of the composite plastic-coated steel pipe provided by the present invention is smooth and does not It is easy to accumulate dust, and its coating process is simple and economical.
2.技术方案2. Technical solutions
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种复合包塑钢管,由钢管包覆PFA膜制成,具体包覆过程如下:A composite plastic-coated steel pipe made of steel pipe coated with PFA film, the specific coating process is as follows:
S1、对PFA颗粒进行塑化处理,使得PFA塑料变为流动状态,得到A品;S1, carry out plasticizing treatment to PFA particle, make PFA plastic become flow state, obtain A product;
S2、将模具加入到固化通道进行加热,在对模具加热的同时,通过高压挤出机将A品挤入到模具中,使得A品连续地挤塑在匀速轴向移动的钢管外表面,将PFA塑料和钢管一体式连续挤塑成型,得B品;S2. Add the mold to the curing channel for heating. While heating the mold, extrude product A into the mold through a high-pressure extruder, so that product A is continuously extruded on the outer surface of the steel pipe moving axially at a uniform speed. PFA plastic and steel pipe are integrally extruded continuously to obtain product B;
S3、对B品进行去应力处理,得复合包塑钢管。S3. Perform stress relief treatment on product B to obtain a composite plastic-coated steel pipe.
所述PFA膜为至少一层。The PFA membrane is at least one layer.
所述具体包覆过程为每层PFA膜的包覆过程。The specific coating process is the coating process of each layer of PFA membrane.
所述模具为常规的挤塑成型覆膜模具。The mold is a conventional extrusion molding mold.
进一步的,包覆钢管的PFA膜是双层,双层PFA膜张紧在钢管外周侧,内层PFA膜和外层PFA膜之间没有空气间隙。Further, the PFA film covering the steel pipe is double-layered, and the double-layer PFA film is stretched on the outer peripheral side of the steel pipe, and there is no air gap between the inner PFA film and the outer PFA film.
进一步的,每层PFA膜的厚度为0.25mm~3mm。Further, the thickness of each layer of PFA film is 0.25mm-3mm.
进一步的,所述步骤S2中的一体式连续挤塑成型是将钢管置于模具内,使模具和钢管外表面之间形成型腔,最后将A品挤入型腔中与钢管一体式挤塑成型,同时钢管在模具内匀速移动,使A品连续地挤塑在钢管外表面。Further, the one-piece continuous extrusion molding in the step S2 is to place the steel pipe in the mold, so that a cavity is formed between the mold and the outer surface of the steel pipe, and finally the product A is extruded into the cavity and integrally extruded with the steel pipe Forming, while the steel pipe moves at a constant speed in the mold, so that product A is continuously extruded on the outer surface of the steel pipe.
进一步的,所述钢管的口径为10mm~60mm,钢管厚度为0.5mm~6mm。Further, the diameter of the steel pipe is 10mm-60mm, and the thickness of the steel pipe is 0.5mm-6mm.
进一步的,所述步骤S2中,高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中;所述钢管轴向移动速度为0.7米/分。Further, in the step S2, the high-pressure extruder applies an extrusion force of 20 MPa to the product A, and heats the product A to 65°C and extrudes it into the first mold; the axial moving speed of the steel pipe is 0.7 m/ point.
进一步的,固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃。Further, the curing channel includes 4 channels connected in sequence with a length of 3 meters, and the heating temperatures of the 4 channels are 100°C, 200°C, 300°C and 400°C in sequence.
进一步的,A品在固化通道中的移动速度为0.7米/分。Further, the moving speed of product A in the curing channel is 0.7 m/min.
进一步的,去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。Further, the stress relief treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a 300°C cooling section, a 100°C air cooling section and a normal temperature water cooling section connected in sequence, and the length of the cooling section is 3 meters, the length of the air-cooled section is 7 meters, and the length of the water-cooled section is 2 meters.
一种复合包塑钢管的生产方法,包括以下步骤:A method for producing composite plastic-coated steel pipes, comprising the following steps:
S1、对PFA颗粒进行塑化处理,使得PFA塑料变为流动状态,得到A品;S1, carry out plasticizing treatment to PFA particle, make PFA plastic become flow state, obtain A product;
S2、将第一模具加入到固化通道进行加热,在对第一模具加热的同时,通过高压挤出机将A品挤入到第一模具中,使得A品连续地挤塑在匀速轴向移动的钢管外表面,将PFA塑料和钢管一体式连续挤塑成型,得B品;S2. Add the first mold to the curing channel for heating. While heating the first mold, extrude product A into the first mold through a high-pressure extruder, so that product A is continuously extruded and moves axially at a constant speed For the outer surface of the steel pipe, the PFA plastic and the steel pipe are integrated and continuously extruded to obtain the B product;
S3、对B品进行去应力处理,得成品C。S3, carry out stress-relief treatment to product B to obtain finished product C.
塑化指塑料在料筒内经加热达到流动状态并具有良好的可塑性的全过程。Plasticization refers to the whole process in which the plastic is heated in the barrel to reach a fluid state and has good plasticity.
进一步的,所述步骤S2中的一体式连续挤塑成型是将钢管置于第一模具内,使第一模具和钢管外表面之间形成型腔,最后将A品挤入型腔中与钢管一体式挤塑成型,同时钢管在第一模具内匀速移动,使A品连续地挤塑在钢管外表面。Further, the one-piece continuous extrusion molding in the step S2 is to place the steel pipe in the first mold, so that a cavity is formed between the first mold and the outer surface of the steel pipe, and finally the product A is squeezed into the cavity and the steel pipe One-piece extrusion molding, while the steel pipe moves at a constant speed in the first mold, so that product A is continuously extruded on the outer surface of the steel pipe.
进一步的,所述钢管的口径为10mm~60mm,钢管厚度为0.5mm~6mm,所述步骤S2中第一模具和钢管外表面之间形成型腔厚度为0.25mm~3mm。Further, the diameter of the steel pipe is 10 mm to 60 mm, the thickness of the steel pipe is 0.5 mm to 6 mm, and the cavity formed between the first mold and the outer surface of the steel pipe in the step S2 has a thickness of 0.25 mm to 3 mm.
进一步的,所述步骤S2中,高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中;所述钢管轴向移动速度为0.7米/分。Further, in the step S2, the high-pressure extruder applies an extrusion force of 20 MPa to the product A, and heats the product A to 65°C and extrudes it into the first mold; the axial moving speed of the steel pipe is 0.7 m/ point.
进一步的,所述步骤S3中去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。Further, in the step S3, the stress removal treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a cooling section at 300°C, an air cooling section at 100°C, and a water cooling section at normal temperature, The length of the cooling section is 3 meters, the length of the air cooling section is 7 meters, and the length of the water cooling section is 2 meters.
所述步骤S2中的固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。The curing channel in the step S2 includes four consecutively connected channels with a length of 3 meters, and the heating temperatures of the four channels are sequentially 100°C, 200°C, 300°C and 400°C; the movement of product A in the curing channel The speed is 0.7 m/min.
进一步的,一种复合包塑钢管的生产方法还包括步骤S4和步骤S5;Further, a production method of composite plastic-coated steel pipes also includes step S4 and step S5;
S4、将所述步骤S3中获得的成品C置于第二模具内,使第二模具和成品C外表面之间形成型腔,然后将第二模具加入到固化通道进行加热,在对第二模具加热的同时,将A品挤入型腔中与成品C一体式挤塑成型,同时成品C在第二模具内匀速移动,使A品连续地挤塑在成品C外表面,得D品;S4. Place the finished product C obtained in the step S3 in the second mold, so that a cavity is formed between the second mold and the outer surface of the finished product C, and then add the second mold to the curing channel for heating. While the mold is heating, product A is extruded into the cavity and molded integrally with finished product C, while finished product C moves at a constant speed in the second mold, so that product A is continuously extruded on the outer surface of finished product C to obtain product D;
S5、对D品进行去应力处理,得复合包塑钢管。S5. Perform stress relief treatment on product D to obtain a composite plastic-coated steel pipe.
进一步的,所述步骤S4中去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。Further, in the step S4, the stress removal treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a cooling section at 300°C, an air cooling section at 100°C, and a water cooling section at normal temperature. The length of the cooling section is 3 meters, the length of the air cooling section is 7 meters, and the length of the water cooling section is 2 meters.
进一步的,所述步骤S4中的固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。Further, the curing channel in the step S4 includes four consecutively connected channels with a length of 3 meters, and the heating temperatures of the four channels are 100°C, 200°C, 300°C and 400°C; The moving speed is 0.7 m/min.
进一步的,所述步骤S4中的第二模具和成品C外表面之间形成的型腔厚度为0.25mm~3mm。Further, the cavity formed between the second mold and the outer surface of the finished product C in the step S4 has a thickness of 0.25 mm to 3 mm.
进一步的,所述步骤S4中的高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第二模具中;所述成品C轴向移动速度均为0.7米/分。Further, the high-pressure extruder in the step S4 applies an extrusion force of 20 MPa to the product A, and heats the product A to 65°C and extrudes it into the second mold; the axial moving speed of the finished product C is 0.7 m/min.
进一步的,所述步骤S4中的第二模具和成品C外表面之间形成的型腔厚度与所述步骤S2中第一模具和钢管外表面之间形成型腔厚度不同。Further, the thickness of the cavity formed between the second mold and the outer surface of the finished product C in the step S4 is different from the thickness of the cavity formed between the first mold and the outer surface of the steel pipe in the step S2.
进一步的,所述第一模具和第二模具均为常规的挤塑成型覆膜模具。Further, the first mold and the second mold are both conventional extrusion molding molds.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本发明通过使用PFA塑料与钢管一体式挤塑成型生产复合包塑钢管,经塑化处理的PFA塑料流动性好,成型的复合包塑钢管表面光滑,不容易积灰,而且,在对复合包塑钢管进行加工时也无需对PFA塑料进行除杂,也无需使用航空煤油来对PFA塑料进行预处理,来提高塑料的流动性而去避免气孔的产生,进一步的,也可减少复合包塑钢管的生产步骤以及加工成本。(1) The present invention produces composite plastic-coated steel pipes by integral extrusion molding of PFA plastics and steel pipes. The plasticized PFA plastics have good fluidity, and the formed composite plastic-coated steel pipes have a smooth surface and are not easy to accumulate dust. Moreover, in When processing composite plastic-coated steel pipes, there is no need to remove impurities from PFA plastics, and it is not necessary to use aviation kerosene to pretreat PFA plastics to improve the fluidity of plastics and avoid the generation of pores. Further, it can also reduce compounding. Production steps and processing costs of plastic-coated steel pipes.
(2)本发明通过在钢管外进行双层膜的覆膜加工,其弥补了单层膜在钢管受温度变化进行热胀冷缩时,会出现裂痕的缺陷,导致复合钢管寿命短;本发明通过在钢管外覆两层PFA塑料,且覆每层PFA塑料膜过程中挤塑和加热同时进行,使PFA塑料与钢管一体式挤塑成型,使得两层PFA膜之间的分子间隙很小,当两层膜受热膨胀出现裂痕时,其可相互填补其出现的裂痕,以致提高钢管外的复合层的阻隔性能,而且还进一步的提高污水等与钢管外表面进行接触的难度,从而延长钢管的使用寿命,该复合包塑钢管的使用寿命要高于背景技术中记载的一种氟塑钢管生产方法加工出的氟塑钢管的使用寿命。(2) The present invention makes up for the defect that cracks will appear in the single-layer film when the steel pipe undergoes thermal expansion and contraction due to temperature changes by coating the steel pipe with a double-layer film, resulting in short service life of the composite steel pipe; By covering the steel pipe with two layers of PFA plastic, and extruding and heating at the same time during the process of covering each layer of PFA plastic film, the PFA plastic and the steel pipe are integrally extruded, so that the molecular gap between the two layers of PFA film is very small, When the two layers of film are thermally expanded and cracks appear, they can fill up the cracks that appear, so as to improve the barrier performance of the composite layer outside the steel pipe, and further increase the difficulty of sewage and other contact with the outer surface of the steel pipe, thereby prolonging the life of the steel pipe. Service life, the service life of the composite plastic-coated steel pipe is higher than the service life of the fluorine-plastic steel pipe processed by a fluorine-plastic steel pipe production method described in the background technology.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the examples, but not as a basis for limiting the present invention.
实施例1:一种复合包塑钢管的生产方法,所述复合包塑钢管由钢管包覆单层PFA膜制成,PFA膜的厚度为0.25mm,具体加工步骤如下:Embodiment 1: A production method of a composite plastic-coated steel pipe, the composite plastic-coated steel pipe is made of a steel pipe coated with a single-layer PFA film, the thickness of the PFA film is 0.25mm, and the specific processing steps are as follows:
S1、对PFA颗粒进行塑化处理,使得PFA塑料变为流动状态,得到A品;S1, carry out plasticizing treatment to PFA particle, make PFA plastic become flow state, obtain A product;
S2、将第一模具加入到固化通道进行加热,在对第一模具加热的同时,通过高压挤出机将A品挤入到第一模具中,使得A品连续地挤塑在匀速轴向移动的钢管外表面,将PFA塑料和钢管一体式连续挤塑成型,得B品;S2. Add the first mold to the curing channel for heating. While heating the first mold, extrude product A into the first mold through a high-pressure extruder, so that product A is continuously extruded and moves axially at a constant speed For the outer surface of the steel pipe, the PFA plastic and the steel pipe are integrated and continuously extruded to obtain the B product;
S3、对B品进行去应力处理,得复合包塑钢管。S3. Perform stress relief treatment on product B to obtain a composite plastic-coated steel pipe.
所述步骤S2中第一模具和钢管外表面之间形成型腔厚度为0.25mm。In the step S2, the cavity formed between the first mold and the outer surface of the steel pipe has a thickness of 0.25 mm.
所述钢管的口径为40mm,钢管厚度为3mm。The diameter of the steel pipe is 40mm, and the thickness of the steel pipe is 3mm.
所述步骤S2中的一体式连续挤塑成型是将钢管置于第一模具内,使第一模具和钢管外表面之间形成型腔,最后将A品挤入型腔中与钢管一体式挤塑成型,同时钢管在第一模具内匀速移动,使A品连续地挤塑在钢管外表面。In the integral continuous extrusion molding in the step S2, the steel pipe is placed in the first mold, so that a cavity is formed between the first mold and the outer surface of the steel pipe, and finally product A is extruded into the cavity to be integrally extruded with the steel pipe. Plastic molding, while the steel pipe moves at a constant speed in the first mold, so that product A is continuously extruded on the outer surface of the steel pipe.
所述步骤S2中,高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中;所述钢管轴向移动速度为0.7米/分。In the step S2, the high-pressure extruder applies an extrusion force of 20 MPa to the product A, heats the product A to 65° C. and extrudes it into the first mold; the axial moving speed of the steel pipe is 0.7 m/min.
所述固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。The curing channel includes 4 channels connected in sequence with a length of 3 meters, and the heating temperatures of the 4 channels are 100°C, 200°C, 300°C and 400°C in sequence; the moving speed of product A in the curing channel is 0.7 meters /point.
所述去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。The stress relief treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a 300°C cooling section, a 100°C air cooling section and a normal temperature water cooling section connected in sequence, and the length of the cooling section is 3 meters , the length of the air-cooled section is 7 meters, and the length of the water-cooled section is 2 meters.
实施例2:一种复合包塑钢管的生产方法,所述复合包塑钢管由钢管包覆单层PFA膜制成,PFA膜的厚度为0.28mm,具体加工步骤如下:Embodiment 2: A production method of a composite plastic-coated steel pipe, the composite plastic-coated steel pipe is made of a steel pipe coated with a single-layer PFA film, the thickness of the PFA film is 0.28mm, and the specific processing steps are as follows:
S1、对PFA颗粒进行塑化处理,使得PFA塑料变为流动状态,得到A品;S1, carry out plasticizing treatment to PFA particle, make PFA plastic become flow state, obtain A product;
S2、将第一模具加入到固化通道进行加热,在对第一模具加热的同时,通过高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中,使得A品连续地挤塑在匀速轴向移动的钢管外表面,将PFA塑料和钢管一体式连续挤塑成型,得B品;S2. Add the first mold to the curing channel for heating. While heating the first mold, apply an extrusion force of 20MPa to product A through a high-pressure extruder, and heat product A to 65°C and extrude it into the first mold. In the mold, the product A is continuously extruded on the outer surface of the steel pipe moving axially at a uniform speed, and the PFA plastic and the steel pipe are integrated and continuously extruded to obtain the product B;
S3、对B品进行去应力处理,得复合包塑钢管。S3. Perform stress relief treatment on product B to obtain a composite plastic-coated steel pipe.
所述步骤S2中第一模具和钢管外表面之间形成型腔厚度为0.28mm。In the step S2, the cavity formed between the first mold and the outer surface of the steel pipe has a thickness of 0.28 mm.
所述钢管的口径为40mm,钢管厚度为3mm。The diameter of the steel pipe is 40mm, and the thickness of the steel pipe is 3mm.
所述步骤S2中的一体式连续挤塑成型是将钢管置于第一模具内,使第一模具和钢管外表面之间形成型腔,最后将A品挤入型腔中与钢管一体式挤塑成型,同时钢管在第一模具内匀速移动,使A品连续地挤塑在钢管外表面。In the integral continuous extrusion molding in the step S2, the steel pipe is placed in the first mold, so that a cavity is formed between the first mold and the outer surface of the steel pipe, and finally product A is extruded into the cavity to be integrally extruded with the steel pipe. Plastic molding, while the steel pipe moves at a constant speed in the first mold, so that product A is continuously extruded on the outer surface of the steel pipe.
所述步骤S2中,高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中;所述钢管轴向移动速度为0.7米/分。In the step S2, the high-pressure extruder applies an extrusion force of 20 MPa to the product A, heats the product A to 65° C. and extrudes it into the first mold; the axial moving speed of the steel pipe is 0.7 m/min.
所述固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。The curing channel includes 4 channels connected in sequence with a length of 3 meters, and the heating temperatures of the 4 channels are 100°C, 200°C, 300°C and 400°C in sequence; the moving speed of product A in the curing channel is 0.7 meters /point.
所述去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。The stress relief treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a 300°C cooling section, a 100°C air cooling section and a normal temperature water cooling section connected in sequence, and the length of the cooling section is 3 meters , the length of the air-cooled section is 7 meters, and the length of the water-cooled section is 2 meters.
实施例3:一种复合包塑钢管的生产方法,所述复合包塑钢管由钢管包覆双层PFA膜制成,内层PFA膜的厚度为0.25mm,外层PFA膜的厚度为0.28mm,具体加工步骤如下:Embodiment 3: A production method of a composite plastic-coated steel pipe, the composite plastic-coated steel pipe is made of a steel pipe coated with double-layer PFA film, the thickness of the inner PFA film is 0.25mm, and the thickness of the outer PFA film is 0.28mm , the specific processing steps are as follows:
S1、对PFA颗粒进行塑化处理,使得PFA塑料变为流动状态,得到A品;S1, carry out plasticizing treatment to PFA particle, make PFA plastic become flow state, obtain A product;
S2、将第一模具加入到固化通道进行加热,在对第一模具加热的同时,通过高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中,使得A品连续地挤塑在匀速轴向移动的钢管外表面,将PFA塑料和钢管一体式连续挤塑成型,得B品;S2. Add the first mold to the curing channel for heating. While heating the first mold, apply an extrusion force of 20MPa to product A through a high-pressure extruder, and heat product A to 65°C and extrude it into the first mold. In the mold, the product A is continuously extruded on the outer surface of the steel pipe moving axially at a uniform speed, and the PFA plastic and the steel pipe are integrated and continuously extruded to obtain the product B;
S3、对B品进行去应力处理,得成品C。S3, carry out stress-relief treatment to product B to obtain finished product C.
S4、将所述步骤S3中获得的成品C置于第二模具内,使第二模具和成品C外表面之间形成型腔,然后将第二模具加入到固化通道进行加热,在对第二模具加热的同时,将A品挤入型腔中与成品C一体式挤塑成型,同时成品C在第二模具内匀速移动,使A品连续地挤塑在成品C外表面,得D品;S4. Place the finished product C obtained in the step S3 in the second mold, so that a cavity is formed between the second mold and the outer surface of the finished product C, and then add the second mold to the curing channel for heating. While the mold is heating, product A is extruded into the cavity and molded integrally with finished product C, while finished product C moves at a constant speed in the second mold, so that product A is continuously extruded on the outer surface of finished product C to obtain product D;
S5、对D品进行去应力处理,得复合包塑钢管。S5. Perform stress relief treatment on product D to obtain a composite plastic-coated steel pipe.
所述步骤S4中的第二模具和成品C外表面之间形成的型腔厚度为0.28mm,所述步骤S2中第一模具和钢管外表面之间形成型腔厚度为0.25mm。The thickness of the cavity formed between the second mold and the outer surface of the finished product C in the step S4 is 0.28 mm, and the thickness of the cavity formed between the first mold and the outer surface of the steel pipe in the step S2 is 0.25 mm.
所述钢管的口径为40mm,钢管厚度为3mm。The diameter of the steel pipe is 40mm, and the thickness of the steel pipe is 3mm.
所述固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。The curing channel includes 4 channels connected in sequence with a length of 3 meters, and the heating temperatures of the 4 channels are 100°C, 200°C, 300°C and 400°C in sequence; the moving speed of product A in the curing channel is 0.7 meters /point.
所述步骤S2中,高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中;所述钢管轴向移动速度为0.7米/分。In the step S2, the high-pressure extruder applies an extrusion force of 20 MPa to the product A, heats the product A to 65° C. and extrudes it into the first mold; the axial moving speed of the steel pipe is 0.7 m/min.
所述步骤S2中的一体式连续挤塑成型是将钢管置于第一模具内,使第一模具和钢管外表面之间形成型腔,最后将A品挤入型腔中与钢管一体式挤塑成型,同时钢管在第一模具内匀速移动,使A品连续地挤塑在钢管外表面。In the integral continuous extrusion molding in the step S2, the steel pipe is placed in the first mold, so that a cavity is formed between the first mold and the outer surface of the steel pipe, and finally product A is extruded into the cavity to be integrally extruded with the steel pipe. Plastic molding, while the steel pipe moves at a constant speed in the first mold, so that product A is continuously extruded on the outer surface of the steel pipe.
所述步骤S4中的高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第二模具中;所述成品C轴向移动速度均为0.7米/分。The high-pressure extruder in the step S4 applies an extrusion force of 20 MPa to the product A, and heats the product A to 65°C and extrudes it into the second mold; the axial moving speed of the finished product C is 0.7 m/min .
所述固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。The curing channel includes 4 channels connected in sequence with a length of 3 meters, and the heating temperatures of the 4 channels are 100°C, 200°C, 300°C and 400°C in sequence; the moving speed of product A in the curing channel is 0.7 meters /point.
所述去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。The stress relief treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a 300°C cooling section, a 100°C air cooling section and a normal temperature water cooling section connected in sequence, and the length of the cooling section is 3 meters , the length of the air-cooled section is 7 meters, and the length of the water-cooled section is 2 meters.
实施例4:一种复合包塑钢管的生产方法,所述复合包塑钢管由钢管包覆双层PFA膜制成,内层PFA膜的厚度为0.25mm,外层PFA膜的厚度为0.25mm,具体加工步骤如下:Embodiment 4: A production method of a composite plastic-coated steel pipe, the composite plastic-coated steel pipe is made of a steel pipe coated with double-layer PFA film, the thickness of the inner layer of PFA film is 0.25mm, and the thickness of the outer layer of PFA film is 0.25mm , the specific processing steps are as follows:
S1、对PFA颗粒进行塑化处理,使得PFA塑料变为流动状态,得到A品;S1, carry out plasticizing treatment to PFA particle, make PFA plastic become flow state, obtain A product;
S2、将第一模具加入到固化通道进行加热,在对第一模具加热的同时,通过高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中,使得A品连续地挤塑在匀速轴向移动的钢管外表面,将PFA塑料和钢管一体式连续挤塑成型,得B品;S2. Add the first mold to the curing channel for heating. While heating the first mold, apply an extrusion force of 20MPa to product A through a high-pressure extruder, and heat product A to 65°C and extrude it into the first mold. In the mold, the product A is continuously extruded on the outer surface of the steel pipe moving axially at a uniform speed, and the PFA plastic and the steel pipe are integrated and continuously extruded to obtain the product B;
S3、对B品进行去应力处理,得成品C。S3, carry out stress-relief treatment to product B to obtain finished product C.
S4、将所述步骤S3中获得的成品C置于第二模具内,使第二模具和成品C外表面之间形成型腔,然后将第二模具加入到固化通道进行加热,在对第二模具加热的同时,将A品挤入型腔中与成品C一体式挤塑成型,同时成品C在第二模具内匀速移动,使A品连续地挤塑在成品C外表面,得D品;S4. Place the finished product C obtained in the step S3 in the second mold, so that a cavity is formed between the second mold and the outer surface of the finished product C, and then add the second mold to the curing channel for heating. While the mold is heating, product A is extruded into the cavity and molded integrally with finished product C, while finished product C moves at a constant speed in the second mold, so that product A is continuously extruded on the outer surface of finished product C to obtain product D;
S5、对D品进行去应力处理,得复合包塑钢管。S5. Perform stress relief treatment on product D to obtain a composite plastic-coated steel pipe.
所述步骤S4中的第二模具和成品C外表面之间形成的型腔厚度为0.25mm,所述步骤S2中第一模具和钢管外表面之间形成型腔厚度为0.25mm。The thickness of the cavity formed between the second mold and the outer surface of the finished product C in the step S4 is 0.25 mm, and the thickness of the cavity formed between the first mold and the outer surface of the steel pipe in the step S2 is 0.25 mm.
所述钢管的口径为40mm,钢管厚度为3mm。The diameter of the steel pipe is 40mm, and the thickness of the steel pipe is 3mm.
所述固化通道包括依次连接的4段长度均为3米的通道,4段通道的加热温度依次为100℃、200℃、300℃和400℃;A品在固化通道中的移动速度为0.7米/分。The curing channel includes 4 channels connected in sequence with a length of 3 meters, and the heating temperatures of the 4 channels are 100°C, 200°C, 300°C and 400°C in sequence; the moving speed of product A in the curing channel is 0.7 meters /point.
所述步骤S2中的一体式连续挤塑成型是将钢管置于第一模具内,使第一模具和钢管外表面之间形成型腔,最后将A品挤入型腔中与钢管一体式挤塑成型,同时钢管在第一模具内匀速移动,使A品连续地挤塑在钢管外表面。In the integral continuous extrusion molding in the step S2, the steel pipe is placed in the first mold, so that a cavity is formed between the first mold and the outer surface of the steel pipe, and finally product A is extruded into the cavity to be integrally extruded with the steel pipe. Plastic molding, while the steel pipe moves at a constant speed in the first mold, so that product A is continuously extruded on the outer surface of the steel pipe.
所述步骤S2中,高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第一模具中;所述钢管轴向移动速度为0.7米/分。In the step S2, the high-pressure extruder applies an extrusion force of 20 MPa to the product A, heats the product A to 65° C. and extrudes it into the first mold; the axial moving speed of the steel pipe is 0.7 m/min.
所述步骤S4中的高压挤出机对A品施加20MPa的挤压力,并将A品加热至65℃后挤入第二模具中;所述成品C轴向移动速度均为0.7米/分。The high-pressure extruder in the step S4 applies an extrusion force of 20 MPa to the product A, and heats the product A to 65°C and extrudes it into the second mold; the axial moving speed of the finished product C is 0.7 m/min .
所述去除应力处理是以0.7米/分的速度通入冷却通道内进行冷却;冷却通道包括依次连接的300℃的冷却段、100℃的空冷段和常温的水冷段,冷却段长度为3米,空冷段长度为7米,水冷段长度为2米。The stress relief treatment is to pass into the cooling channel at a speed of 0.7 m/min for cooling; the cooling channel includes a 300°C cooling section, a 100°C air cooling section and a normal temperature water cooling section connected in sequence, and the length of the cooling section is 3 meters , the length of the air-cooled section is 7 meters, and the length of the water-cooled section is 2 meters.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211412157.6A CN115750932A (en) | 2022-11-11 | 2022-11-11 | Composite plastic-coated steel pipe and production method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211412157.6A CN115750932A (en) | 2022-11-11 | 2022-11-11 | Composite plastic-coated steel pipe and production method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115750932A true CN115750932A (en) | 2023-03-07 |
Family
ID=85369552
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211412157.6A Pending CN115750932A (en) | 2022-11-11 | 2022-11-11 | Composite plastic-coated steel pipe and production method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115750932A (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09327850A (en) * | 1996-06-11 | 1997-12-22 | Nippon Steel Corp | Method and apparatus for coating coating material on coating steel |
CN1267801A (en) * | 2000-04-13 | 2000-09-27 | 陈仁慈 | Metal pipe with heat-insulating foamed plastic coating and its manufacture |
US20010026854A1 (en) * | 1997-05-20 | 2001-10-04 | Usui Kokusai Sangyo Kaisha Ltd. | Multiple coat metal pipe and its fabrication method |
CN101164762A (en) * | 2007-09-20 | 2008-04-23 | 上海市塑料研究所 | Method for preparing special high precision PFA sleeve film |
CN104024718A (en) * | 2011-12-26 | 2014-09-03 | 杰富意钢铁株式会社 | Multiple coated steel pipe and method for producing same |
CN105946194A (en) * | 2016-07-20 | 2016-09-21 | 杭州佰强能源科技有限公司 | Method for producing fluoroplastic steel pipe |
-
2022
- 2022-11-11 CN CN202211412157.6A patent/CN115750932A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09327850A (en) * | 1996-06-11 | 1997-12-22 | Nippon Steel Corp | Method and apparatus for coating coating material on coating steel |
US20010026854A1 (en) * | 1997-05-20 | 2001-10-04 | Usui Kokusai Sangyo Kaisha Ltd. | Multiple coat metal pipe and its fabrication method |
CN1267801A (en) * | 2000-04-13 | 2000-09-27 | 陈仁慈 | Metal pipe with heat-insulating foamed plastic coating and its manufacture |
CN101164762A (en) * | 2007-09-20 | 2008-04-23 | 上海市塑料研究所 | Method for preparing special high precision PFA sleeve film |
CN104024718A (en) * | 2011-12-26 | 2014-09-03 | 杰富意钢铁株式会社 | Multiple coated steel pipe and method for producing same |
CN105946194A (en) * | 2016-07-20 | 2016-09-21 | 杭州佰强能源科技有限公司 | Method for producing fluoroplastic steel pipe |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103507259B (en) | Efficient large pipe-extrusion forming device | |
CN105109030A (en) | Manufacturing system and manufacturing method of large-caliber plastic steel winding pipe connecting joint | |
CN104624693A (en) | Bidirectional extrusion mould and extrusion moulding method for double-layer metal plate and strip or sectional material | |
CN103331899A (en) | Novel air bag for composite material processing and molding | |
CN113043571A (en) | Ultra-high molecular weight polyethylene pipe co-extrusion die and method | |
CN111660525A (en) | Engineering plastic pipe production equipment and manufacturing method | |
CN109531956B (en) | Cooling system of plastic corrugated pipe equipment | |
CN103358516B (en) | Single polymer composite product melting coated roller transfer moulding method and equipment | |
CN115750932A (en) | Composite plastic-coated steel pipe and production method thereof | |
CN100551672C (en) | Preparation method of special high-precision PFA sleeve film | |
CN113427737A (en) | Soluble teflon processing device and processing technology thereof | |
CN105946194B (en) | A kind of fluorine plastic-steel pipe production method | |
CN116551936A (en) | High-temperature injection molding equipment and high-temperature injection molding process for PFA medical instrument | |
CN208068836U (en) | Polyethylene pipe extrusion device | |
WO2017024746A1 (en) | Method and device for jet-packing moulding polymer pipeline | |
CN112440460B (en) | Forming system and method for film blowing processing of functional polymer materials | |
CN214324171U (en) | Forming system for blown film processing of functional polymer materials | |
CN100548469C (en) | Large anticorrosion equipment lined with fusible fluoroplastic and preparation method thereof | |
CN201317100Y (en) | Cooling device for tube extrusion | |
CN202756779U (en) | Corrosion resistant three-layer co-extrusion plastic pipeline | |
CN215512173U (en) | Three-layer co-extrusion mechanism for plastic pipe fittings | |
CN1187177C (en) | Extruding forming method for inner lining type metal-plastic composite tube | |
CN114055743B (en) | Extrusion method of alkyd polyester and composite thereof | |
CN212737022U (en) | Novel tubular product production injection molding aircraft nose mould structure | |
CN207859335U (en) | A kind of PE bilayers pipe processing device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |