CN115750434A - Abrasion protection device falls in backplate behind sediment stuff pump - Google Patents

Abrasion protection device falls in backplate behind sediment stuff pump Download PDF

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Publication number
CN115750434A
CN115750434A CN202211516926.7A CN202211516926A CN115750434A CN 115750434 A CN115750434 A CN 115750434A CN 202211516926 A CN202211516926 A CN 202211516926A CN 115750434 A CN115750434 A CN 115750434A
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guard plate
packing
impeller
sealing
rear guard
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CN115750434B (en
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安丽
张锋
吕科廷
谢义乐
李司春
李芳�
郭蕴慧
周万才
部辉
孔秀成
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Shandong Zhangqiu Blower Co Ltd
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Shandong Zhangqiu Blower Co Ltd
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Abstract

The invention relates to a wear-reducing protection device for a rear protection plate of a slurry pump, which comprises a rear protection plate; the impeller is arranged on the right side of the rear protection plate, a front boss is arranged at the front part of the rear protection plate, a sealing ring is arranged at a hub at the rear part of the impeller, and the front boss is matched and sealed with the sealing ring, so that large particles in slurry are prevented from entering the side of the auxiliary impeller; the left side of the rear guard plate is provided with an auxiliary impeller, and two bosses I protrude from the rear part of the rear guard plate to form a groove structure; a boss II protrudes from the front part of the auxiliary impeller, and the boss I and the boss II are matched to form sealing, so that insufficient sealing is solved; a packing box is arranged on the left side of the auxiliary impeller, a rotating shaft sleeve is arranged on the inner side of the packing box, and 2-5 packing rings are arranged between the packing box and the rotating shaft sleeve; a water seal ring is arranged at the second ring of packing far away from the auxiliary impeller, and a packing is arranged on the right side of the water seal ring; through multi-sealing, large particles in slurry are prevented from entering a sealing side, so that the filler and the rotating shaft sleeve are protected, and the speed of replacing the filler is reduced; three lip-shaped sealing rings which are arranged in sequence are sleeved on the right side of the packing, so that good sealing is ensured.

Description

一种渣浆泵后护板降磨损保护装置A wear-reducing protection device for the rear guard plate of a slurry pump

技术领域technical field

本发明涉及渣浆泵的技术领域,尤其是涉及一种渣浆泵后护板降磨损保护装置。The invention relates to the technical field of slurry pumps, in particular to a protection device for reducing wear of a rear guard plate of a slurry pump.

背景技术Background technique

渣浆泵是指通过借助离心力的作用使固、液混合介质能量增加的一种机械,将电能转换成介质的动能和势能,从工作原理上讲属于离心泵,目前是选矿、选煤厂各工艺流程中不可缺少的设备之一。Slurry pump refers to a kind of machinery that increases the energy of solid and liquid mixed media through the action of centrifugal force, and converts electrical energy into kinetic energy and potential energy of the medium. It belongs to centrifugal pumps in terms of working principle. It is currently used in mineral processing and coal preparation plants. One of the indispensable equipment in the technological process.

现有技术中的后护板,与叶轮和副叶轮的密封性差,渣浆泵内腔的大颗粒进入密封侧,磨损较大,需要经常更换盘根,造成施工的不便。The rear guard plate in the prior art has poor sealing performance with the impeller and auxiliary impeller, and the large particles in the inner chamber of the slurry pump enter the sealing side, causing greater wear and tear, and the packing needs to be replaced frequently, causing inconvenience in construction.

填料密封是指通过预紧或介质压力的自紧作用使填料与转动件及固定件之间产生压紧力的动密封装置,结构形式较多,常用填料函安置填料。现有技术中的填料函,水封环在最内侧,通过注入高于泵突出压力的清水,配合填料进行密封,清水渗透会导致料浆稀释,同时料浆中的大颗粒进入密封侧造成磨损,渣浆泵密封使用时间短,需要经常更换填料。Packing seal refers to a dynamic sealing device that generates compression force between packing, rotating parts and fixed parts through pre-tightening or self-tightening of medium pressure. There are many structural forms, and stuffing boxes are often used to place packing. In the stuffing box in the prior art, the water seal ring is on the innermost side. By injecting clean water higher than the pressure of the pump, it is sealed with the packing. The penetration of clean water will cause the slurry to be diluted, and at the same time, large particles in the slurry will enter the sealing side and cause wear. , The service life of the slurry pump seal is short, and the packing needs to be replaced frequently.

发明内容Contents of the invention

为了解决渣浆泵密封性差、使用时间短的问题,本发明提供一种渣浆泵后护板降磨损保护装置。In order to solve the problems of poor sealing performance and short service time of the slurry pump, the invention provides a protection device for reducing wear of the rear guard plate of the slurry pump.

一种渣浆泵后护板降磨损保护装置,包括后护板;后护板右侧为叶轮,后护板前部设有前凸台,叶轮后部轮毂处设有密封环,前凸台与密封环配合密封;后护板左侧为副叶轮,后护板后部凸起两个凸台一形成凹槽结构;副叶轮前部凸起一个凸台二,两个凸台一和凸台二配合形成密封。A protection device for reducing wear of the rear guard plate of a slurry pump, including the rear guard plate; the right side of the rear guard plate is the impeller, the front part of the rear guard plate is provided with a front boss, the rear hub of the impeller is provided with a sealing ring, the front boss and The sealing ring cooperates with the seal; the left side of the rear guard plate is the auxiliary impeller, and the rear part of the rear guard plate protrudes two bosses one to form a groove structure; the front part of the auxiliary impeller protrudes a boss two, two bosses one and the boss The two cooperate to form a seal.

进一步地,副叶轮左侧设有填料函,填料函与副叶轮存在间隙;填料函内侧设有转轴套;填料函与转轴套之间设有2~5道盘根;远离副叶轮方向第二圈盘根处设有水封环,水封环右侧设有一道盘根;填料函左侧设有压盖,压盖与最左侧盘根接触压紧。Further, a stuffing box is provided on the left side of the auxiliary impeller, and there is a gap between the stuffing box and the auxiliary impeller; a rotating shaft sleeve is arranged inside the stuffing box; 2 to 5 packings are arranged between the stuffing box and the rotating shaft sleeve; There is a water seal ring at the root of the ring, and a packing is provided on the right side of the water seal ring; a gland is provided on the left side of the stuffing box, and the gland is in contact with the leftmost packing.

进一步地,盘根右侧设有三个唇形密封圈,唇形密封圈套接在转轴套上,唇形密封圈依次排列;唇形密封圈外侧与填料函密封连接。Further, three lip seal rings are arranged on the right side of the packing, and the lip seal rings are sleeved on the rotating shaft sleeve, and the lip seal rings are arranged in sequence; the outer side of the lip seal rings is sealed and connected with the stuffing box.

进一步地,后护板外侧为机壳,后护板与机壳通过螺栓固定;叶轮、副叶轮均环绕在转轴上,随转轴旋转。Furthermore, the outer side of the rear guard plate is the casing, and the rear guard plate and the casing are fixed by bolts; the impeller and the auxiliary impeller are all wrapped around the rotating shaft and rotate with the rotating shaft.

综上所述,本发明具有如下的有益技术效果:In summary, the present invention has the following beneficial technical effects:

1、本发明改进了后护板结构,后护板前凸台与叶轮密封环密封,控制好后护板与叶轮轮毂的配合间隙,减少料浆中的大颗粒进入副叶轮侧,降低料浆进入副叶轮腔的流速;后护板后部起两个凸台形成凹槽,副叶轮端面起凸台,与后护板凹槽配合,形成密封结构,解决密封不充分的问题,加长停泵检修的时间间隔,使渣浆泵的使用更经济,更便捷。1. The present invention improves the structure of the rear guard plate, the front boss of the rear guard plate is sealed with the impeller sealing ring, and the matching gap between the rear guard plate and the hub of the impeller is well controlled to reduce the large particles in the slurry entering the auxiliary impeller side and reduce the slurry entering The flow rate of the auxiliary impeller cavity; two bosses form grooves at the rear of the rear guard plate, and the bosses on the end face of the auxiliary impeller cooperate with the grooves of the rear guard plate to form a sealing structure, solve the problem of insufficient sealing, and lengthen the maintenance time of the pump The time interval of the slurry pump makes the use of the slurry pump more economical and convenient.

2、在填料函与转轴套之间设有2~5道盘根,水封环内侧设置一道盘根,通过多道密封,减少料浆中的大颗粒进入密封侧,从而减小磨损,起到对填料和转轴套的保护作用,降低填料更换的速度。2. There are 2 to 5 packings between the stuffing box and the rotating shaft sleeve, and a packing is provided inside the water seal ring. Through multiple seals, large particles in the slurry can be reduced from entering the sealing side, thereby reducing wear and tear. To protect the filler and shaft sleeve, reduce the speed of filler replacement.

3、唇形密封圈进一步对料浆进行密封,唇形密封圈在一定的压力和温度范围内具有良好的密封性能,并能随压力的增大自动地提高密封程度,保证密封良好。3. The lip-shaped sealing ring further seals the slurry. The lip-shaped sealing ring has good sealing performance within a certain pressure and temperature range, and can automatically improve the sealing degree with the increase of pressure to ensure a good sealing.

附图说明Description of drawings

图1是本发明实施例的渣浆泵结构示意图;Fig. 1 is a schematic structural view of a slurry pump according to an embodiment of the present invention;

图2是本发明实施例中一种渣浆泵后护板降磨损保护装置的结构示意图;Fig. 2 is a schematic structural view of a protection device for reducing wear of a rear guard plate of a slurry pump in an embodiment of the present invention;

图3是本发明实施例中后护板的左视图;Fig. 3 is the left side view of rear guard plate in the embodiment of the present invention;

图4是图3中A-A剖面图;Fig. 4 is A-A sectional view among Fig. 3;

附图标记说明:1、后护板;2、叶轮;3、前凸台;4、密封环;5、副叶轮;6、凸台一;7、凸台二;8、转轴套;9、唇形密封圈;10、机壳;11、填料函;12、盘根;13、水封环;14、压盖;15、螺栓;16、转轴。Explanation of reference signs: 1, rear guard plate; 2, impeller; 3, front boss; 4, sealing ring; 5, auxiliary impeller; 6, boss one; 7, boss two; 8, shaft sleeve; 9, Lip seal ring; 10, casing; 11, stuffing box; 12, packing; 13, water seal ring; 14, gland; 15, bolt; 16, rotating shaft.

具体实施方式Detailed ways

以下结合附图1-4对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with accompanying drawings 1-4.

本发明实施例公开一种渣浆泵后护板降磨损保护装置。The embodiment of the invention discloses a protection device for reducing wear of a rear guard plate of a slurry pump.

参照图2、图3、图4,一种渣浆泵后护板降磨损保护装置,包括后护板1;后护板1右侧为叶轮2,后护板1前部设有前凸台3,叶轮2后部轮毂处设有密封环4,前凸台3与密封环4配合密封;后护板1左侧为副叶轮5,后护板1后部凸起两个凸台一6形成凹槽结构;副叶轮5前部凸起一个凸台二7,两个凸台一6和凸台二7配合形成密封。Referring to Fig. 2, Fig. 3 and Fig. 4, a protection device for reducing wear of the rear guard plate of a slurry pump includes a rear guard plate 1; the right side of the rear guard plate 1 is the impeller 2, and the front part of the rear guard plate 1 is provided with a front boss 3. There is a seal ring 4 at the rear hub of the impeller 2, and the front boss 3 cooperates with the seal ring 4 to seal; the left side of the rear guard plate 1 is the auxiliary impeller 5, and the rear guard plate 1 protrudes two bosses-6 A groove structure is formed; a boss 2 7 protrudes from the front of the auxiliary impeller 5, and two boss 1 6 and boss 2 7 cooperate to form a seal.

参照图2,副叶轮5左侧设有填料函11,填料函11与副叶轮5存在间隙;填料函11内侧设有转轴套8;填料函11与转轴套8之间设有2~5道盘根12;远离副叶轮5方向第二圈盘根12处设有水封环13,水封环13右侧设有一道盘根12;填料函11左侧设有压盖14,压盖14与最左侧盘根12接触压紧。常用的填料材料有石棉织物、碳纤维、橡胶、柔性石墨和工程塑料等,采用多环或螺旋状多层结构,预制成盘根12的形式。Referring to Figure 2, there is a stuffing box 11 on the left side of the auxiliary impeller 5, and there is a gap between the stuffing box 11 and the auxiliary impeller 5; the inner side of the stuffing box 11 is provided with a shaft sleeve 8; Packing 12; a water seal ring 13 is provided at the second packing 12 in the direction away from the auxiliary impeller 5, and a packing 12 is provided on the right side of the water seal ring 13; a gland 14 is provided on the left side of the stuffing box 11, and the gland 14 Contact and compress with the leftmost packing 12. Commonly used packing materials include asbestos fabric, carbon fiber, rubber, flexible graphite and engineering plastics, etc., which adopt multi-ring or spiral multi-layer structure, and are prefabricated in the form of packing 12 .

参照图2,盘根12右侧设有三个唇形密封圈9,唇形密封圈9套接在转轴套8上,唇形密封圈9依次排列;唇形密封圈9外侧与填料函11密封连接。Referring to Figure 2, there are three lip seals 9 on the right side of the packing 12, the lip seals 9 are sleeved on the shaft sleeve 8, and the lip seals 9 are arranged in sequence; the outer side of the lip seals 9 is sealed with the stuffing box 11 connect.

参照图1、图2,后护板1外侧为机壳10,后护板1与机壳10通过螺栓15固定;叶轮2、副叶轮5均环绕在转轴16上,随转轴16旋转。Referring to Fig. 1 and Fig. 2, the outer side of the rear guard plate 1 is a casing 10, and the rear guard plate 1 and the casing 10 are fixed by bolts 15;

现有技术中,将水封环13设置在盘根12前侧,水封环13上侧连通有进水孔,进水孔斜向穿过填料函11连通外部。清水从进水孔进入,流入副叶轮5与填料函11、后护板1形成的间隙,会对浆液进行稀释,同时密封不充分,导致料浆中的大颗粒进入密封侧,提高磨损。在本发明实施例中,将水封环13设置在远离副叶轮5方向第二圈盘根12处,清水从水封环13上部进入,水封环13前侧设有盘根12将清水和料浆隔开,三个唇形密封圈9进一步密封,相比现有技术,本发明实施例中的结构密封性强、使用时间长。In the prior art, the water seal ring 13 is arranged on the front side of the packing 12, and the upper side of the water seal ring 13 is connected with a water inlet hole, and the water inlet hole obliquely passes through the stuffing box 11 to communicate with the outside. Clean water enters from the water inlet and flows into the gap formed by the auxiliary impeller 5, the stuffing box 11 and the rear guard plate 1, which will dilute the slurry, and at the same time, the seal is not sufficient, causing large particles in the slurry to enter the sealing side and increase wear. In the embodiment of the present invention, the water seal ring 13 is arranged at the second ring packing 12 in the direction away from the auxiliary impeller 5, clean water enters from the upper part of the water seal ring 13, and the front side of the water seal ring 13 is provided with a packing 12 to separate the clean water and The slurry is separated, and the three lip seal rings 9 are further sealed. Compared with the prior art, the structure in the embodiment of the present invention has strong sealing performance and long service life.

以上均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, so: all equivalent changes made according to the structure, shape and principle of the present invention should be covered by the protection scope of the present invention Inside.

Claims (4)

1.一种渣浆泵后护板降磨损保护装置,其特征在于:包括后护板(1);所述后护板(1)右侧为叶轮(2),所述后护板(1)前部设有前凸台(3),所述叶轮(2)后部轮毂处设有密封环(4),所述前凸台(3)与密封环(4)配合密封;所述后护板(1)左侧为副叶轮(5),所述后护板(1)后部凸起两个凸台一(6)形成凹槽结构;所述副叶轮(5)前部凸起一个凸台二(7),所述两个凸台一(6)和凸台二(7)配合形成密封。1. A wear-reducing protection device for the rear guard plate of a slurry pump, characterized in that it includes a rear guard plate (1); the right side of the rear guard plate (1) is the impeller (2), and the rear guard plate (1) ) is provided with a front boss (3), and the rear hub of the impeller (2) is provided with a sealing ring (4), and the front boss (3) cooperates with the sealing ring (4) to seal; the rear The left side of the guard plate (1) is the auxiliary impeller (5), the rear of the rear guard plate (1) protrudes two bosses one (6) to form a groove structure; the front of the auxiliary impeller (5) protrudes One boss two (7), the two bosses one (6) and boss two (7) cooperate to form a seal. 2.根据权利要求1所述的一种渣浆泵后护板降磨损保护装置,其特征在于: 所述副叶轮(5)左侧设有填料函(11),所述填料函(11)与副叶轮(5)存在间隙;所述填料函(11)内侧设有转轴套(8);所述填料函(11)与转轴套(8)之间设有2~5道盘根(12);所述远离副叶轮(5)方向第二圈盘根(12)处设有水封环(13),所述水封环(13)右侧设有一道盘根(12);所述填料函(11)左侧设有压盖(14),所述压盖(14)与最左侧盘根(12)接触压紧。2. A protection device for reducing wear of the rear guard plate of a slurry pump according to claim 1, characterized in that: a stuffing box (11) is provided on the left side of the auxiliary impeller (5), and the stuffing box (11) There is a gap with the auxiliary impeller (5); the inside of the stuffing box (11) is provided with a shaft sleeve (8); between the stuffing box (11) and the shaft sleeve (8) there are 2 to 5 packings (12 ); the second ring packing (12) away from the auxiliary impeller (5) is provided with a water seal ring (13), and a packing (12) is provided on the right side of the water seal ring (13); the A gland (14) is provided on the left side of the stuffing box (11), and the gland (14) is in contact with the leftmost packing (12) for compression. 3.根据权利要求2所述的一种渣浆泵后护板降磨损保护装置,其特征在于:所述盘根(12)右侧设有三个唇形密封圈(9),所述唇形密封圈(9)套接在转轴套(8)上,所述唇形密封圈(9)依次排列;所述唇形密封圈(9)外侧与填料函(11)密封连接。3. A protection device for reducing wear of the rear guard plate of a slurry pump according to claim 2, characterized in that three lip seals (9) are provided on the right side of the packing (12), and the lip The sealing ring (9) is sleeved on the rotating shaft sleeve (8), and the lip sealing rings (9) are arranged in sequence; the outer side of the lip sealing ring (9) is in sealing connection with the stuffing box (11). 4.根据权利要求1所述的一种渣浆泵后护板降磨损保护装置,其特征在于:所述后护板(1)外侧为机壳(10),所述后护板(1)与机壳(10)通过螺栓(15)固定;所述叶轮(2)、副叶轮(5)均环绕在转轴(16)上,随转轴(16)旋转。4. A protection device for reducing wear of the rear guard plate of a slurry pump according to claim 1, characterized in that: the outer side of the rear guard plate (1) is a casing (10), and the rear guard plate (1) It is fixed with the casing (10) by bolts (15); the impeller (2) and the auxiliary impeller (5) are all around the rotating shaft (16) and rotate with the rotating shaft (16).
CN202211516926.7A 2022-11-30 2022-11-30 Wear protection device is fallen to sediment stuff pump backplate Active CN115750434B (en)

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CN213176168U (en) * 2020-09-10 2021-05-11 宜兴市灵谷塑料设备有限公司 Pump sealing device for conveying easily crystallized liquid

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