CN115746493A - Foaming reinforced ABS composite material and preparation method thereof - Google Patents
Foaming reinforced ABS composite material and preparation method thereof Download PDFInfo
- Publication number
- CN115746493A CN115746493A CN202211282148.XA CN202211282148A CN115746493A CN 115746493 A CN115746493 A CN 115746493A CN 202211282148 A CN202211282148 A CN 202211282148A CN 115746493 A CN115746493 A CN 115746493A
- Authority
- CN
- China
- Prior art keywords
- composite material
- polypropylene fiber
- parts
- abs composite
- reinforced abs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 42
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- 238000005187 foaming Methods 0.000 title claims abstract description 13
- -1 polypropylene Polymers 0.000 claims abstract description 70
- 239000004743 Polypropylene Substances 0.000 claims abstract description 63
- 239000000835 fiber Substances 0.000 claims abstract description 63
- 229920001155 polypropylene Polymers 0.000 claims abstract description 63
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 29
- 235000010413 sodium alginate Nutrition 0.000 claims abstract description 17
- 239000000661 sodium alginate Substances 0.000 claims abstract description 17
- 229940005550 sodium alginate Drugs 0.000 claims abstract description 17
- 239000002904 solvent Substances 0.000 claims abstract description 14
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 12
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 12
- 239000004088 foaming agent Substances 0.000 claims abstract description 12
- 239000000314 lubricant Substances 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000000243 solution Substances 0.000 claims description 35
- 238000003756 stirring Methods 0.000 claims description 30
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000002156 mixing Methods 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 16
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 14
- 238000001746 injection moulding Methods 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 13
- 235000012239 silicon dioxide Nutrition 0.000 claims description 13
- 239000008367 deionised water Substances 0.000 claims description 12
- 229910021641 deionized water Inorganic materials 0.000 claims description 12
- 239000006260 foam Substances 0.000 claims description 12
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000008187 granular material Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 7
- 238000000967 suction filtration Methods 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 5
- 239000005543 nano-size silicon particle Substances 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- GFLJTEHFZZNCTR-UHFFFAOYSA-N 3-prop-2-enoyloxypropyl prop-2-enoate Chemical compound C=CC(=O)OCCCOC(=O)C=C GFLJTEHFZZNCTR-UHFFFAOYSA-N 0.000 claims description 3
- 150000001336 alkenes Chemical class 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 229920000371 poly(diallyldimethylammonium chloride) polymer Polymers 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 2
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 claims description 2
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 2
- 238000007654 immersion Methods 0.000 claims 1
- 230000001502 supplementing effect Effects 0.000 claims 1
- 239000002105 nanoparticle Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 2
- 239000002861 polymer material Substances 0.000 abstract description 2
- 238000001338 self-assembly Methods 0.000 abstract 1
- 230000003068 static effect Effects 0.000 abstract 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 46
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 46
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 45
- 230000000694 effects Effects 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000002791 soaking Methods 0.000 description 4
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000000707 layer-by-layer assembly Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 150000007530 organic bases Chemical class 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 1
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
The invention relates to a foaming reinforced ABS composite material and a preparation method thereof, belonging to the technical field of high polymer materials. The reinforced ABS composite material comprises the following raw materials in parts by weight: 72-103 parts of ABS, 4-15 parts of phase solvent, 2-9 parts of foaming agent, 0.2-1.5 parts of antioxidant, 0.3-1.5 parts of lubricant and 8-40 parts of shrink-proof agent. The shrinkproof agent is formed by adopting a static self-assembly technology, the polypropylene fiber loaded with sodium alginate modified silicon dioxide nano particles utilizes the characteristics of light weight, shrinkage resistance and cracking resistance of the polypropylene fiber to achieve the purpose of solving the problem that a thick workpiece prepared from the reinforced ABS composite material has shrinkage marks, and meanwhile, the introduced sodium alginate modified silicon dioxide nano particles can increase the roughness of the surface of the polypropylene fiber to achieve the purpose of solving the problem that the shrinkage resistance of the ABS composite material is not obvious due to the smooth surface of the polypropylene fiber.
Description
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a foaming reinforced ABS composite material and a preparation method thereof.
Background
An acrylonitrile-butadiene-styrene copolymer (ABS resin for short) is one of five synthetic resins, and has excellent impact resistance, heat resistance and low temperature resistance; has the advantages of easy processing, stable product size, good surface gloss and the like; meanwhile, the coating and coloring are easy, the coating can be used for secondary processing such as surface metal spraying, electroplating, welding, hot pressing, bonding and the like, and the coating is widely applied to the industrial fields such as machinery, automobiles, electronic appliances, instruments, textile, buildings and the like and is a thermoplastic engineering plastic with wide application. Meanwhile, in order to achieve the purpose of replacing steel with plastic, the injection molding part of the reinforced ABS composite material is often thicker, so that the generation probability of sink marks in the injection molding process is greatly increased, and in addition, the injection molding part is heavier in weight, and the utilization range of the reinforced ABS composite material is limited.
Therefore, in order to solve the preparation field of reinforced ABS composite materials, it is necessary to research reinforced ABS composite materials with less sink marks and light weight during injection molding, and to meet the development requirements of reinforced ABS composite materials.
Disclosure of Invention
The invention aims to provide a foaming reinforced ABS composite material and a preparation method thereof, which aim to solve the problem that a thick part prepared from the reinforced ABS composite material has sink marks, and the obtained foaming reinforced ABS composite material has the advantages of light weight and high strength.
The purpose of the invention can be realized by the following technical scheme:
a foaming reinforced ABS composite material comprises the following raw materials in parts by weight: 72-103 parts of ABS, 4-15 parts of phase solvent, 2-9 parts of foaming agent, 0.2-1.5 parts of antioxidant, 0.3-1.5 parts of lubricant and 8-40 parts of shrink-proof agent.
Further, the ABS is prepared by a continuous bulk method, and the weight average molecular weight is 2-4 ten thousand.
Further, the phase solvent is polypropylene-maleic anhydride copolymer.
Further, the foaming agent is a mixture of several of azodicarbonammonium carbonate, toluene sulfophthalein amino rise and 5-phenyltetrazole in any ratio.
Further, the antioxidant is formed by mixing an antioxidant 1010 and an antioxidant 168 according to a mass ratio of 2-3.
Further, the lubricant is a mixture of pentaerythritol stearate, N-hexamethylene bis-stearamide, glycerol monostearate, butyl stearate and ethylene bis-stearamide in any ratio.
Further, the shrink-proof agent is prepared by the following steps:
and (2) immersing the treated polypropylene fiber into the treatment solution for 20-30min, stirring at room temperature for 15-20min, then performing suction filtration, and washing the obtained solid with water for several times to obtain the modified polypropylene fiber, wherein the mass ratio of the surface-treated polypropylene fiber to the treatment solution is (1).
Further, the treated polypropylene fiber is a polypropylene fiber which is impregnated by 1MPDDA aqueous solution and is subjected to stirring treatment, and a PDDA film layer is adsorbed and wrapped on the surface of the polypropylene fiber impregnated in the polypropylene fiber by utilizing the excellent adhesive force and flexibility of PDDA, so that the roughness of the polypropylene fiber is increased, and the surface of the polypropylene fiber is positively charged.
Further, the mass ratio of the polypropylene fiber to the 1MPDDA aqueous solution is 1.
In the preparation process of the shrink-proof agent, the treatment fluid is sodium alginate modified nano-silica treatment fluid, the solution is prepared by taking organic silicon (silicon source), sodium alginate and a catalyst (alkali or acid) as raw materials, taking deionized water and an alcohol organic solvent as a mixed solvent and adopting an in-situ modification technology well known in the technical field. In the preparation process of the shrink-proof agent, positive electricity on the surface of the treated polypropylene fiber is utilized, and the polypropylene fiber and carboxyl ions on the surface of sodium alginate modified nano silicon dioxide have electrostatic adsorption effect, so that silicon dioxide particles are assembled on the surface of the polypropylene fiber, on one hand, the polypropylene fiber has an anchoring effect on the silicon dioxide nanoparticles, the agglomeration and migration of the silicon dioxide nanoparticles in an organic base material are reduced, the dispersion of the nano silicon dioxide in the organic base material is improved, on the other hand, the anchoring nano silicon dioxide particles increase the roughness of the surface of the polypropylene fiber, the effect between the polypropylene fiber and an ABS base material is increased, the volatilization of the shrinkage-proof and crack-proof effects of the polypropylene fiber is promoted, the problem that the thick part prepared from the reinforced ABS composite material has shrinkage marks is solved, and meanwhile, the introduction of the polypropylene fiber and the silicon dioxide can play the role of reinforcing the strength of the polypropylene fiber and the silicon dioxide particles, so that the obtained foamed reinforced ABS composite material has the advantages of light weight and high strength.
Further, the treatment fluid is prepared by the following steps:
slowly dropping the solution a into the solution b under stirring, mechanically stirring for 2-3h after complete dropping, stopping stirring, adding a mixture of deionized water and absolute ethyl alcohol (the mass ratio of the deionized water to the absolute ethyl alcohol is 1).
Further, the mass ratio of the solution a to the solution b is 2-2.6.
Further, the organic silicon is one of methyl orthosilicate, ethyl orthosilicate and butyl orthosilicate.
In the further scheme, an olefin silane coupling agent raw material is added in the in-situ modification technology, so that a silicone chain and double bonds are introduced to the surface of sodium alginate modified nano silicon dioxide, on one hand, the roughness of the surface of polypropylene fiber is increased, the silicone chain is easy to extend into a molecular chain of a phase solvent due to the low surface energy characteristic of the silicone chain, the interaction between the polypropylene fiber and the phase solvent and the ABS molecular chain is further improved, and the anti-shrinkage and anti-cracking effects of the polypropylene fiber are improved; on the other hand, the introduction of sodium alginate has high water absorption rate, which can lead to high water absorption rate of the ABS composite material, lead to increased water vapor absorption amount of the ABS composite material, increase water content in a system, lead to generation of spray marks on the surface of a product and surface silver wires during injection molding, although the water content of the obtained ABS composite material can be reduced through drying operation, not only increase production cost and complicate the injection molding process of the ABS composite material, therefore, a siloxane chain is introduced, a layer of hydrophobic layer is formed on the surface of sodium alginate modified nano-silica by utilizing the characteristic of low surface energy of the siloxane chain, contact between sodium alginate and water is avoided, and further the adverse effect caused by the introduction of sodium alginate is avoided, so that the introduced sodium alginate modified nano-silica fully exerts the roughness of the surface of polypropylene fiber, the positive mechanism of interaction between polypropylene fiber, a phase dissolving agent and ABS molecular chains is improved, and the adverse effect is overcome.
Preferably, the olefin silane coupling agent is a silane coupling agent KH570.
A preparation method of the foaming reinforced ABS composite material comprises the following steps:
step one, uniformly mixing one half mass of ABS, a phase solvent, an antioxidant and a shrink-proof agent, then adding the rest mass of ABS and a lubricant, and continuously uniformly mixing to obtain a mixture;
step two, transferring the mixture to a double-screw extruder, and performing melt extrusion, cooling and grain cutting to obtain granules, wherein the extrusion temperature is 200-225 ℃;
and step three, uniformly mixing the obtained granules with a foaming agent, and carrying out microcellular injection foaming molding through an injection molding machine, wherein the injection molding temperature is 180-235 ℃.
The invention has the beneficial effects that:
the polypropylene fiber loaded with sodium alginate modified silicon dioxide nanoparticles is formed by adopting an electrostatic self-assembly technology as a shrink-proof agent, the polypropylene fiber is light in weight, shrink-proof and crack-proof, and meanwhile, the roughness of the surface of the polypropylene fiber can be increased by introducing the loaded silicon dioxide nanoparticles, so that the aim that the shrinkage-proof effect of the polypropylene fiber on an ABS composite material is not obvious due to the smooth surface of the polypropylene fiber is fulfilled;
according to the electrostatic self-assembly technology, the electrostatic adsorption effect between positive electricity on the surface of treated polypropylene fiber and carboxyl ions introduced by sodium alginate is utilized, and sodium alginate belongs to a substance with high water absorption rate, so that the water absorption rate of the ABS composite material is high due to the introduction of the sodium alginate, and the adverse effect of spray marks and surface silver wires is easily generated on the surface of a product during injection molding.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Preparation of a treatment liquid:
slowly dripping 100g of the solution a into 50g of the solution b under stirring, mechanically stirring for 2h after complete dripping, stopping stirring, adding a mixture of deionized water and absolute ethyl alcohol (the mass ratio of the deionized water to the absolute ethyl alcohol is 1) until the mass fraction of silicon dioxide is 6%, so as to obtain a treatment solution, wherein the solution a is formed by mixing the following components in a mass ratio of 10.
Example 2
Preparation of a treatment solution:
slowly dropping 130g of the solution a into 50g of the solution b under stirring, mechanically stirring for 3h after complete dropping, stopping stirring, adding a mixture of deionized water and absolute ethyl alcohol (the mass ratio of the deionized water to the absolute ethyl alcohol is 1).
Example 3
Preparation of a treatment solution:
slowly dropping 100g of the solution a into 50g of the solution b under stirring, mechanically stirring for 2h after complete dropping, stopping stirring, adding a mixture of deionized water and absolute ethyl alcohol (the mass ratio of the deionized water to the absolute ethyl alcohol is 1).
Example 4
Preparation of treatment liquid
Slowly dropping 130g of the solution a into 50g of the solution b under stirring, mechanically stirring for 3h after complete dropping, stopping stirring, adding a mixture of deionized water and absolute ethyl alcohol (the mass ratio of the deionized water to the absolute ethyl alcohol is 1).
Example 5
Preparation of shrink-proof agent:
impregnating the 1MPDDA aqueous solution and stirring the treated polypropylene fiber, wherein the mass ratio of the polypropylene fiber to the 1MPDDA aqueous solution is 1; and then, soaking the treated polypropylene fiber into the treatment solution prepared in the example 1 for 20min, stirring at room temperature for 20min, then carrying out suction filtration, and washing the obtained solid with water for several times to obtain the modified polypropylene fiber, wherein the mass ratio of the surface-treated polypropylene fiber to the treatment solution is 1.
Example 6
Preparation of shrink-proof agent:
impregnating the 1MPDDA aqueous solution and stirring the treated polypropylene fiber, wherein the mass ratio of the polypropylene fiber to the 1MPDDA aqueous solution is 1; and then, soaking the treated polypropylene fiber into the treatment solution prepared in the embodiment 2 for 30min, stirring at room temperature for 15min, then performing suction filtration, and washing the obtained solid with water for several times to obtain the modified polypropylene fiber, wherein the mass ratio of the surface-treated polypropylene fiber to the treatment solution is 1.
Example 7
Preparation of shrink-proof agent:
impregnating the 1MPDDA aqueous solution and stirring the treated polypropylene fiber, wherein the mass ratio of the polypropylene fiber to the 1MPDDA aqueous solution is 1; and then, soaking the treated polypropylene fiber into the treatment solution prepared in the example 3 for 20min, stirring at room temperature for 20min, then carrying out suction filtration, and washing the obtained solid with water for several times to obtain the modified polypropylene fiber, wherein the mass ratio of the surface-treated polypropylene fiber to the treatment solution is 1.
Example 8
Preparation of shrink-proof agent:
impregnating the 1MPDDA aqueous solution and stirring the treated polypropylene fiber, wherein the mass ratio of the polypropylene fiber to the 1MPDDA aqueous solution is 1; and then, soaking the treated polypropylene fiber into the treatment solution prepared in the embodiment 4 for 30min, stirring at room temperature for 15min, then carrying out suction filtration, and washing the obtained solid with water for several times to obtain the modified polypropylene fiber, wherein the mass ratio of the surface-treated polypropylene fiber to the treatment solution is 1.
Example 9
Preparation of a foam reinforced ABS composite material:
the preparation method comprises the following steps of: 72 parts of ABS, 4 parts of a phase solvent, 2 parts of a foaming agent, 0.2 part of an antioxidant, 0.3 part of a lubricant and 8 parts of a shrink prevention agent prepared in example 5, wherein the ABS is prepared by a continuous bulk method, the weight average molecular weight of the ABS is 2-4 ten thousand, the phase solvent is a polypropylene-maleic anhydride copolymer, the foaming agent is azodicarbonammonium carbonate, the antioxidant is prepared by mixing an antioxidant 1010 and an antioxidant 168 according to a mass ratio of 2;
step two, uniformly mixing one half mass of ABS, the phase solvent, the antioxidant and the anti-shrinking agent, then adding the rest mass of ABS and the lubricant, and continuously uniformly mixing to obtain a mixture;
step three, transferring the mixture to a double-screw extruder, and performing melt extrusion, cooling and grain cutting to obtain granules, wherein the extrusion temperature is 200-225 ℃;
and step four, uniformly mixing the obtained granules with a foaming agent, and carrying out microcellular injection foaming molding through an injection molding machine, wherein the injection molding temperature is 180-235 ℃.
Example 10
Preparation of a foam reinforced ABS composite material:
the preparation method comprises the following steps of: 103 parts of ABS, 15 parts of a phase solvent, 9 parts of a foaming agent, 1.5 parts of an antioxidant, 1.5 parts of a lubricant and 40 parts of a shrink prevention agent prepared in example 6, wherein the ABS is prepared by a continuous bulk method, the weight average molecular weight of the ABS is 2-4 ten thousand, the phase solvent is a polypropylene-maleic anhydride copolymer, the foaming agent is toluene sulfophthalein aminogroup-growing and 5-phenyltetrazole, the antioxidant is prepared by mixing an antioxidant 1010 and an antioxidant 168 according to a mass ratio of 3;
step two, uniformly mixing one half mass of ABS, the phase solvent, the antioxidant and the anti-shrinking agent, then adding the rest mass of ABS and the lubricant, and continuously uniformly mixing to obtain a mixture;
step three, transferring the mixture to a double-screw extruder, and performing melt extrusion, cooling and grain cutting to obtain granules, wherein the extrusion temperature is 200-225 ℃;
and step four, uniformly mixing the obtained granules with a foaming agent, and carrying out microcellular injection foaming molding through an injection molding machine, wherein the injection molding temperature is 180-235 ℃.
Example 11
Preparation of a foam reinforced ABS composite material: the same shrink proofing agent as prepared in example 7 was substituted for the same shrink proofing agent as in example 9, and the rest was the same.
Example 12
Preparation of a foam reinforced ABS composite material: the same shrink proofing agent as prepared in example 8 was substituted for an equal portion of shrink proofing agent as compared to example 9, and the rest was the same.
Comparative example 1
Preparation of a foam reinforced ABS composite material: the shrink-proofing agent was replaced with an equal part of polypropylene fiber as compared with example 9, and the rest was the same.
Comparative example 2
Preparation of a foam reinforced ABS composite material: the pellets obtained in the third step were allowed to stand for 1 day, and then the operation of the fourth step was carried out, as compared with example 9.
Comparative example 3
Preparation of a foam reinforced ABS composite material: compared with the example 9, the pellet obtained in the third step is placed for 1 day, then is dried, the moisture content of the pellet is controlled to be lower than 0.1%, and then the operation of the fourth step is carried out.
Comparative example 4
The pellets obtained in the third step were left to stand for 1 day, and then subjected to the operation of the fourth step, as compared with example 11.
The foam reinforced ABS composites obtained in examples 9 to 12 and comparative examples 1 to 4 were subjected to performance tests according to the relevant standards, and the test results are shown in Table 1.
In Table 1, it can be seen from the comparison of the data of comparative example 1 and examples 9-12 that the shrinkproof effect produced by the shrinkproof agents prepared in examples 5-8 is better than that produced by the pure polypropylene fiber, and from the comparison of the data of example 9 and comparative examples 2-3, the shrinkproof agents prepared in examples 5-6 absorb moisture in the air easily after the pellets are left for 1 day, which is not good for processing, and from the comparison of the data of examples 9-10 and examples 11-12, the shrinkproof agents prepared in examples 7-8 have no such effect, and the shrinkproof agents prepared in examples 7-8 have better effect than that prepared in examples 5-6, as shown by the data of comparative example 4.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only, and it will be appreciated by those skilled in the art that various modifications, additions and substitutions can be made to the embodiments described without departing from the scope of the invention as defined in the appended claims.
Claims (10)
1. A foaming reinforced ABS composite material is characterized in that: the feed comprises the following raw materials in parts by weight: 72-103 parts of ABS, 4-15 parts of phase solvent, 2-9 parts of foaming agent, 0.2-1.5 parts of antioxidant, 0.3-1.5 parts of lubricant and 8-40 parts of shrink-proof agent;
the shrink-proof agent is prepared by the following steps:
immersing the treated polypropylene fiber into the treatment solution for 20-30min, stirring at room temperature for 15-20min, performing suction filtration and washing to obtain a modified polypropylene fiber, wherein the treated polypropylene fiber is obtained by performing immersion treatment on a PDDA aqueous solution; the treatment fluid is sodium alginate modified nano silicon dioxide treatment fluid.
2. The foam-reinforced ABS composite material according to claim 1, wherein: the mass ratio of the surface-treated polypropylene fiber to the treating fluid is 1.
3. The foam reinforced ABS composite material according to claim 1, wherein: the treated polypropylene fiber is a polypropylene fiber impregnated with 1MPDDA aqueous solution and treated by stirring.
4. The foam-reinforced ABS composite material according to claim 3, characterized in that: the mass ratio of the polypropylene fiber to the 1MPDDA aqueous solution is 1.
5. The foam-reinforced ABS composite material according to claim 1, wherein: the treatment fluid is prepared by the following steps:
slowly dripping the solution a into the solution b under stirring, stirring for 2-3h after complete dripping, stopping stirring, and supplementing a mixture of deionized water and absolute ethyl alcohol until the mass fraction of silicon dioxide is 6-8% to obtain a treatment solution, wherein the solution a is formed by mixing an organic silicon, the absolute ethyl alcohol and sodium alginate according to a mass ratio of 10-12.
6. The foam reinforced ABS composite material according to claim 5, wherein: the mass ratio of the solution a to the solution b is 2-2.6.
7. The foam-reinforced ABS composite material according to claim 5, wherein: the organic silicon is one of methyl orthosilicate, ethyl orthosilicate and butyl orthosilicate.
8. The foam-reinforced ABS composite material according to claim 5, wherein: the olefin silane coupling agent is a silane coupling agent KH570.
9. The preparation method of the foam reinforced ABS composite material as claimed in claim 1, wherein the preparation method comprises the following steps: the method comprises the following steps:
step one, uniformly mixing one half mass of ABS, a phase solvent, an antioxidant and a shrinkage prevention agent, then adding the rest mass of ABS and a lubricant, and continuously uniformly mixing to obtain a mixture;
transferring the mixture to a double-screw extruder, and performing melt extrusion, cooling and grain cutting to obtain granules;
and step three, uniformly mixing the obtained granules with a foaming agent, and carrying out microcellular injection foaming molding.
10. The preparation method of the foam reinforced ABS composite material as claimed in claim 9, wherein the preparation method comprises the following steps: the extrusion temperature is 200-225 ℃, and the injection molding temperature is 180-235 ℃.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211282148.XA CN115746493A (en) | 2022-10-19 | 2022-10-19 | Foaming reinforced ABS composite material and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211282148.XA CN115746493A (en) | 2022-10-19 | 2022-10-19 | Foaming reinforced ABS composite material and preparation method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115746493A true CN115746493A (en) | 2023-03-07 |
Family
ID=85353958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211282148.XA Pending CN115746493A (en) | 2022-10-19 | 2022-10-19 | Foaming reinforced ABS composite material and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115746493A (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1337446A (en) * | 1971-01-13 | 1973-11-14 | Hiroshima Kasei Ltd | Method of producing synthetic resin foam |
CN103602028A (en) * | 2013-10-24 | 2014-02-26 | 合肥会通新材料有限公司 | Injection-molding-grade foaming ABS material and preparation method thereof |
CN108003551A (en) * | 2017-11-30 | 2018-05-08 | 芜湖林电子科技有限公司 | A kind of transparent ABS composite material for 3D printing and preparation method thereof |
CN108164942A (en) * | 2017-11-30 | 2018-06-15 | 芜湖林电子科技有限公司 | It is a kind of for PLA composite materials of 3D printing and preparation method thereof |
CN110129918A (en) * | 2019-04-22 | 2019-08-16 | 卢定华 | Non-woven fabrics biomass-based composite material and its processing technology with high degradability |
CN111073327A (en) * | 2019-12-17 | 2020-04-28 | 安徽智晟通讯科技有限公司 | Light high-strength ABS (acrylonitrile butadiene styrene) wood-plastic foamed board and preparation method thereof |
CN114806141A (en) * | 2022-05-24 | 2022-07-29 | 安徽中持环境科技有限公司 | Light sound-absorbing board based on waste slag and preparation method thereof |
CN115056556A (en) * | 2022-07-09 | 2022-09-16 | 广东安拓普聚合物科技有限公司 | Durable photovoltaic waterproof roll and preparation method thereof |
-
2022
- 2022-10-19 CN CN202211282148.XA patent/CN115746493A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1337446A (en) * | 1971-01-13 | 1973-11-14 | Hiroshima Kasei Ltd | Method of producing synthetic resin foam |
CN103602028A (en) * | 2013-10-24 | 2014-02-26 | 合肥会通新材料有限公司 | Injection-molding-grade foaming ABS material and preparation method thereof |
CN108003551A (en) * | 2017-11-30 | 2018-05-08 | 芜湖林电子科技有限公司 | A kind of transparent ABS composite material for 3D printing and preparation method thereof |
CN108164942A (en) * | 2017-11-30 | 2018-06-15 | 芜湖林电子科技有限公司 | It is a kind of for PLA composite materials of 3D printing and preparation method thereof |
CN110129918A (en) * | 2019-04-22 | 2019-08-16 | 卢定华 | Non-woven fabrics biomass-based composite material and its processing technology with high degradability |
CN111073327A (en) * | 2019-12-17 | 2020-04-28 | 安徽智晟通讯科技有限公司 | Light high-strength ABS (acrylonitrile butadiene styrene) wood-plastic foamed board and preparation method thereof |
CN114806141A (en) * | 2022-05-24 | 2022-07-29 | 安徽中持环境科技有限公司 | Light sound-absorbing board based on waste slag and preparation method thereof |
CN115056556A (en) * | 2022-07-09 | 2022-09-16 | 广东安拓普聚合物科技有限公司 | Durable photovoltaic waterproof roll and preparation method thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Kumar et al. | Physicochemical properties of the electron beam irradiated bamboo powder and its bio-composites with PLA | |
US5153241A (en) | Polymer composites based cellulose-VI | |
CN109608822B (en) | MOF-5 nondestructive modified carbon fiber reinforced resin-based wet friction material and preparation method thereof | |
CN105199229A (en) | Graphene oxide-carbon fiber reinforced polypropylene composite and preparation method thereof | |
CN106479166B (en) | Antistatic low VOC polyamide 6 composite material of one kind and preparation method thereof | |
CN112280261A (en) | Full-biodegradable high-barrier PLA/PBAT composite packaging film | |
CN116444893A (en) | High-strength wear-resistant polypropylene composite material | |
CN104177696A (en) | Filling material master batch used for non-woven fabrics and preparing process thereof | |
CN116355182B (en) | Modified epoxy resin composite material for ship-based display console, and preparation method and application thereof | |
JP2013173811A (en) | Resin composition, molding material and method for producing the same | |
CN102492268B (en) | Alkali resistance glass fiber reinforced thermoplasticity polyester composite material and preparation method thereof | |
CN112048125A (en) | Anti-aging polypropylene material based on fiber reinforcement and preparation method thereof | |
Zhu et al. | Effects of the incorporation of nano-bamboo charcoal on the mechanical properties and thermal behavior of bamboo-plastic composites | |
JP2017048481A (en) | Sizing agent coated reinforced fiber, manufacturing method of sizing agent coated reinforced fiber, prepreg and fiber reinforced composite material | |
CN113429737A (en) | Functionalized nano titanium dioxide grafted phenolic resin film and preparation method thereof | |
WO2015064485A1 (en) | Molding material, method for producing same, and master batch used in same | |
CN115746493A (en) | Foaming reinforced ABS composite material and preparation method thereof | |
CN113321901A (en) | Resin foaming composite material | |
CN106566241A (en) | Insulation flame-retardant glass fiber reinforced PA66/PPS/PES power fitting material and preparation method thereof | |
CN111363318A (en) | Flame-retardant smoke-inhibiting PTT polyester composite material and preparation method therefor | |
CN111073152A (en) | Preparation method of high-strength antistatic polypropylene composite material | |
CN106589595A (en) | PP composite material and preparation method thereof | |
Ma et al. | The structure and properties of eucalyptus fiber/phenolic foam composites under N-β (aminoethyl)--aminopropyl trimethoxy silane pretreatments | |
CN114262478A (en) | Composite film for inflatable packaging bag and preparation method thereof | |
CN113943479A (en) | Modified thermoplastic reinforced fiber material and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20230307 |