CN115745844A - Photoinitiator, adhesive using photoinitiator and preparation methods of photoinitiator and adhesive - Google Patents

Photoinitiator, adhesive using photoinitiator and preparation methods of photoinitiator and adhesive Download PDF

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CN115745844A
CN115745844A CN202211525224.5A CN202211525224A CN115745844A CN 115745844 A CN115745844 A CN 115745844A CN 202211525224 A CN202211525224 A CN 202211525224A CN 115745844 A CN115745844 A CN 115745844A
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photoinitiator
adhesive
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acrylate
monomer
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CN115745844B (en
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王政
邱文煜
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Xiamen Qixing New Material Co ltd
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Abstract

The invention provides a photoinitiator and a preparation method thereof, wherein the photoinitiator is prepared by adopting an acrylic acid monofunctional monomer with a soft polyethylene glycol long molecular chain segment, a benzophenone photoinitiating group is grafted through the reaction with isocyanate, in the chemical crosslinking process after UV irradiation, the long and soft molecular chain ensures that the photoinitiating group can be bonded with an anchor point at a far end, the gap of crosslinking molecules is larger, the rigidity is reduced, the degree of freedom of a branched chain is higher, and the wetting and adhesion performance of a coating is better; the invention also provides an adhesive prepared by applying the photoinitiator and a preparation method thereof, wherein the adhesive comprises the following components in parts by weight: 70-90 parts of soft monomer; 1-20 parts of hard monomer; 1-5 parts of functional monomer; 1-2 parts of a photoinitiator; 0.2-1 part of free radical polymerization initiator, the adhesive can obviously reduce the obvious reduction of the freedom degree of molecular chain segments caused by the improvement of cohesive force, and improve the upper limit of the comprehensive performance which can be realized by a balance point.

Description

Photoinitiator, adhesive using photoinitiator and preparation methods of photoinitiator and adhesive
Technical Field
The invention relates to the technical field of photo-initiation technology and adhesive, in particular to a photo-initiator, an adhesive using the photo-initiator and preparation methods of the photo-initiator and the adhesive.
Background
Ultraviolet (hereinafter, referred to as UV) curable acrylate hot melt pressure sensitive adhesives have been rapidly developed and commercially used in recent years as a new type of pressure sensitive adhesive. It is 100% solid component without solvent or water, and when it is used, it is heated, melted and coated on the substrate to be bonded, and through UV irradiation, the cross-linking and solidification can be implemented, so that the pressure-sensitive adhesive products with various performances can be obtained. Compared with a rubber system hot melt pressure sensitive adhesive, the hot melt pressure sensitive adhesive has no defect of narrow use temperature range, and has excellent high temperature resistance and solvent resistance due to a chemical crosslinking structure. Compared with a solvent type pressure-sensitive adhesive or an emulsion type pressure-sensitive adhesive, the UV curing acrylate hot-melt pressure-sensitive adhesive does not need drying solvent or water in the coating process, not only is energy-saving and low-carbon, but also does not pollute the environment.
The core of the UV curable acrylate hot melt pressure sensitive adhesive is a polymerizable photoinitiator. Chinese patent CN107531612A discloses a series of polymerizable photoinitiators preparation methods, characterized in that aryl ketones are connected to various linker sequences allowing photoinitiated polymerization through ether bonds, having excellent hot melt viscosity stability; chinese patent CN105585982A discloses a UV-cured cross-linked acrylate hot-melt pressure-sensitive adhesive prepared by using a polymerizable photoinitiator, which adopts a bulk polymerization process and has better adhesive force. Chinese patent CN111087494A discloses a preparation method of a polymerizable photoinitiator, the molecular structure of which contains thioxanthone and amine as an auxiliary initiator, so that the photoinitiator has high initiation efficiency and is not easy to migrate; however, current UV-cured pressure sensitive adhesives suffer from the disadvantage that chemical crosslinking by UV irradiation increases the cohesion of the adhesive layer while also significantly reducing wetting and adhesion, ultimately achieving the adhesion function required for application through a balance of wetting and cohesion. At present, the range of the UV hot melt pressure sensitive adhesive at the equilibrium point is narrow, and the exertion upper limit of the initial adhesion is obviously limited.
In view of the above, the present inventors have specifically designed a photoinitiator, an adhesive using the photoinitiator, and methods for preparing the photoinitiator and the adhesive.
Disclosure of Invention
In order to solve the above problems, the present invention proposes the following technical solutions:
in a first aspect: the present application provides a photoinitiator, the chemical structure of which is shown as the following formula:
Figure BDA0003972853490000011
wherein R is selected from any one of hydrogen and methyl; n is the number of repeating units, n ≧ 4.
In a second aspect, the present application provides a method for preparing a photoinitiator, which adopts the following technical scheme: a preparation method of a photoinitiator is used for preparing the photoinitiator and comprises the following specific preparation steps:
the method comprises the following steps: adding 1mol of isophorone diisocyanate, 10g of dibutyltin dilaurate serving as a catalyst and 200g of ethyl acetate into a light-tight four-mouth bottle provided with a stirrer, a reflux condenser tube and a thermometer, heating to 70 ℃ under the protection of nitrogen to obtain a mixed solution, slowly dropwise adding 1mol of 4-hydroxybenzophenone into the mixed solution within half an hour, and reacting at 65 ℃ until the-NCO value is 7.2% to obtain a reaction solution;
step two: and (2) adding 1mol of polyethylene glycol (mono-methyl) acrylate and 0.01g of polymerization inhibitor p-hydroxyanisole into the reaction liquid in the step one, reacting until no-NCO characteristic peak is detected by infrared monitoring, and distilling under reduced pressure to remove ethyl acetate to obtain the polymerizable photoinitiator.
According to the technical scheme, the acrylic acid monofunctional monomer with the soft polyethylene glycol long molecular chain segment is adopted, and the benzophenone photoinitiating group is grafted through the reaction with isocyanate. In the chemical crosslinking process after UV irradiation, long and soft molecular chains enable a photoinitiating group to be bonded with anchor points at far ends, the crosslinking molecular gap is larger, the rigidity is reduced, the freedom degree of a branched chain is higher, and the wetting and adhesion performance of the coating is better.
In a third aspect, the invention also provides an adhesive applying the photoinitiator, which comprises the following components in parts by weight:
70-90 parts of soft monomer;
1-20 parts of hard monomer;
1-5 parts of functional monomer;
1-2 parts of polymerizable photoinitiator;
0.2-1 part of free radical polymerization initiator.
Preferably, the soft monomer is selected from any one of n-butyl acrylate, ethyl acrylate and isooctyl acrylate.
Preferably, the hard monomer is selected from any one of methyl acrylate, methyl methacrylate and vinyl acetate.
Preferably, the functional monomer is selected from one of acrylic acid and hydroxyethyl acrylate.
Preferably, the thermal initiator is selected from one of benzoyl peroxide and azobisisobutyronitrile.
The UV-cured acrylate hot-melt pressure-sensitive adhesive provided by the invention has a wider balance point range of wetting and cohesion, and can realize higher initial adhesion performance.
In a fourth aspect, the present invention further provides a preparation method of an adhesive, for preparing the hot melt pressure sensitive adhesive, specifically comprising the following steps: the method comprises the following steps: mixing and stirring 70-90 parts of soft monomer, 1-20 parts of hard monomer, 1-5 parts of functional monomer, 1-2 parts of polymerizable photoinitiator and 0.2-1 part of free radical polymerization initiator, and obtaining a dissolved solution after the photoinitiator and the free radical polymerization initiator are completely dissolved; and step two, adding 30-100 parts of ethyl acetate solvent as a primer into a three-neck flask provided with a stirrer, a thermometer, a reflux condenser tube and a dropping funnel, introducing nitrogen to remove oxygen, heating to 80-90 ℃, adding 10% of the total amount of the dissolved solution in the step one into the flask, stirring at medium speed, keeping the temperature of 80-90 ℃ for 20-40 minutes, dropwise adding the rest 90% of the dissolved solution in the step one within 3-4 hours, preserving heat for 1-2 hours to obtain a heat preservation solution, and removing the ethyl acetate solvent from the heat preservation solution through reduced pressure distillation to obtain 100% solid acrylate hot-melt pressure-sensitive adhesive which is the adhesive.
The invention has the beneficial effects that: the UV curing acrylate hot-melt pressure-sensitive adhesive adopts a polymerizable photoinitiator with a soft polyethylene glycol long molecular chain segment, and the gap and the rigidity of a chemical crosslinking structure generated after UV irradiation are adjusted, so that the molecular branch degree of freedom is slowly reduced while the chemical crosslinking degree is increased, more wetting properties are reserved, the range of the UV irradiation adhesive layer reaching the balance advantage is remarkably increased, higher initial adhesion performance can be realized, the influence on vertical nonuniformity of UV irradiation is reduced, and the coating thickness can be applied at higher thickness.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
Wherein:
FIG. 1 is a schematic diagram of the chemical structure of the photoinitiator according to the invention;
FIG. 2 is a schematic diagram of the mechanism of synthesis of the photoinitiator of the invention;
FIG. 3 is a graph of the adhesion, cohesion of adhesives using photoinitiators not of the present invention as a function of the amount of UV light;
FIG. 4 is a graph of the adhesion and cohesion of adhesives using the polymerizable photoinitiator of the present invention as the amount of UV light is increased.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
In this embodiment 1, a method for preparing a photoinitiator with a chemical structure as shown in fig. 1 is provided, and the method comprises the following steps:
the method comprises the following steps: adding 1mol of isophorone diisocyanate (IPDI), 10g of catalyst dibutyltin dilaurate and 200g of ethyl acetate into a light-proof four-mouth bottle provided with a stirrer, a reflux condenser tube and a thermometer, heating to 70 ℃ under the protection of nitrogen to obtain a mixed solution, slowly dropwise adding 1mol of 4-hydroxybenzophenone into the mixed solution within half an hour, and reacting at 65 ℃ until the-NCO value is 7.2%;
step two: and (3) adding 1mol of polyethylene glycol monomethacrylate HEMA-5 and 0.01g of polymerization inhibitor p-hydroxyanisole, reacting until a-NCO characteristic peak can not be obtained through infrared monitoring, and removing ethyl acetate through reduced pressure distillation to obtain the polymerizable photoinitiator, wherein the number of ethylene glycol repeating units in the second step is 5.
Example 2
An adhesive prepared by the following components and steps: 55 parts by weight of n-butyl acrylate, 30 parts by weight of isooctyl acrylate, 10 parts by weight of methyl methacrylate, 5 parts by weight of acrylic acid, 0.3 part by weight of the photoinitiator obtained in example 1 and 0.5 part by weight of a radical polymerization initiator are mixed and stirred, and a mixed solution is obtained after the photoinitiator and the radical polymerization initiator are completely dissolved.
Adding 100 parts of ethyl acetate solvent as a primer into a three-neck flask provided with a stirrer, a thermometer, a reflux condenser tube and a dropping funnel, introducing nitrogen to remove oxygen, heating to 85 ℃, adding 10% of the total amount of the mixed solution into the flask, stirring at a medium speed, keeping the temperature of 85 ℃ for reaction for 30 minutes, then dropwise adding the rest of the mixed solution within 3 hours, preserving the temperature for 2 hours after dropwise adding, removing the ethyl acetate solvent from the obtained heat preservation solution through reduced pressure distillation, wherein 100% of solid acrylate hot-melt pressure-sensitive adhesive is the adhesive.
Coating 50g of the hot melt pressure sensitive adhesive on a PET polyester film subjected to corona treatment by melting and heating at 130 ℃ to prepare an adhesive tape, wherein the thickness of the film is 25 mu m, and the coating adhesive is controlled at 20g/m 2 The adhesive tape is tested by adopting a medium-pressure mercury lamp with power of 2000W to irradiate for a plurality of times, just no glue is left on the pasted substrate when the adhesive tape is peeled, and the failure mode is that the adhesive interface has no glue.
Example 3
An adhesive, which is different from example 2 in that: adjusting the components, wherein the adjusted components are as follows: 60 parts of n-butyl acrylate, 20 parts of isooctyl acrylate, 17 parts of methyl methacrylate, 3 parts of acrylic acid, 0.3 part of the photoinitiator obtained in example 1 and 0.7 part of the radical polymerization initiator are mixed and stirred, and a mixed solution is obtained after the photoinitiator and the radical polymerization initiator are completely dissolved.
Adding 100 parts of ethyl acetate solvent serving as a primer into a three-neck flask provided with a stirrer, a thermometer, a reflux condenser tube and a dropping funnel, introducing nitrogen to remove oxygen, heating to 85 ℃, adding 10% of the total amount of the mixed solution into the flask, stirring at a medium speed, keeping the temperature of 85 ℃ for reaction for 30 minutes, then dropwise adding the rest of the mixed solution within 3 hours, preserving heat for 2 hours after dropwise adding, removing the ethyl acetate solvent from the obtained heat preservation solution through reduced pressure distillation, and obtaining 100% solid acrylate hot-melt pressure-sensitive adhesive which is the adhesive.
Coating 50g of the hot melt pressure sensitive adhesive on a PET polyester film subjected to corona treatment by melting and heating at 130 ℃ to prepare an adhesive tape, wherein the thickness of the film is 25 mu m, and the coating adhesive is controlled at 20g/m 2 The adhesive tape is tested by adopting a medium-pressure mercury lamp with power of 2000W to irradiate for a plurality of times, just no glue is left on the pasted substrate when the adhesive tape is peeled, and the failure mode is that the adhesive interface has no glue.
Example 4
An adhesive, which is different from example 2 in that: adjusting the components, wherein the adjusted components are as follows: 40 parts of n-butyl acrylate, 30 parts of isooctyl acrylate, 25 parts of ethyl acrylate, 5 parts of acrylic acid, 0.3 part of the photoinitiator obtained in example 1 and 0.3 part of a radical polymerization initiator are mixed and stirred, and a mixed solution is obtained after the photoinitiator and the radical polymerization initiator are completely dissolved.
Adding 100 parts of ethyl acetate solvent as a primer into a three-neck flask provided with a stirrer, a thermometer, a reflux condenser tube and a dropping funnel, introducing nitrogen to remove oxygen, heating to 85 ℃, adding 10% of the total amount of the mixed solution into the flask, stirring at a medium speed, keeping the temperature of 85 ℃ for reaction for 30 minutes, then dropwise adding the rest of the mixed solution within 3 hours, preserving the temperature for 2 hours after dropwise adding, removing the ethyl acetate solvent from the obtained heat preservation solution through reduced pressure distillation, wherein 100% of solid acrylate hot-melt pressure-sensitive adhesive is the adhesive.
Coating 50g of the hot melt pressure sensitive adhesive on a PET polyester film subjected to corona treatment by melting and heating at 130 ℃ to prepare an adhesive tape, wherein the thickness of the film is 25 mu m, and the coating adhesive is controlled at 20g/m 2 The adhesive tape is tested by adopting a medium-pressure mercury lamp with power of 2000W to irradiate for a plurality of times, just no glue is left on the pasted substrate when the adhesive tape is peeled, and the failure mode is that the adhesive interface has no glue.
Comparative example
50g of commercially available UV-curable acrylate hot-melt pressure-sensitive adhesive is coated on a PET polyester film subjected to corona treatment to prepare an adhesive tape by melting and heating at 130 ℃, the thickness of the film is 25 mu m, and the coating adhesive is controlled at 20g/m 2 The adhesive tape is irradiated for a plurality of times by a medium-pressure mercury lamp with the power of 2000W, the adhesive tape which is just not left on the adhered base material when the adhesive tape is peeled and has a failure mode that no adhesive exists on an adhesion interface is selected for testing.
The loop-type initial adhesive performance of the PET pressure-sensitive adhesive tape is tested according to GB/T31125-2014; the peeling strength of the PET pressure sensitive adhesive tape is tested according to GB/T2792-2014; the high temperature tack performance of PET pressure sensitive tapes was tested according to GB/T4851-2014, and the results are shown in Table 1 below:
TABLE 1
Figure BDA0003972853490000051
The adhesive has a downward curve of surface adhesion property and an upward curve of cohesive strength as the amount of UV light irradiation increases, and has practical properties in that the initial adhesion, the peeling force and the shearing force are all good, and the performance of a short plate cannot be obtained, so that the point is theoretically the most balanced and is also the best performance.
Referring to fig. 3 and 4, the height of the cross-over point is the balance point of the performance values of adhesion and cohesion, as shown in fig. 3, the change curve of the adhesion and cohesion of the adhesive without the photoinitiator of the present invention increases with the amount of UV light, wherein the peel force 13, the initial adhesion 10 and the 70-degree holding time of the cross-over point are balanced for 200 hours; referring to fig. 4, the adhesion and cohesion of the adhesive using the photoinitiator of the present invention are shown as a curve with increasing UV light exposure, and the higher the balance of the cross-over points, the release 18, initial 15, and 70 degree hold times of 400 hours can be achieved. While the use of the photoinitiators of the invention shifts the crossover point significantly upward compared to other conventional photoinitiators, in practice the performance obtained is significantly higher regardless of whether the customer sets the uv parameter at the equilibrium point or the left and right range of adjustments.
In conclusion, the prepared adhesive, namely the UV-cured acrylate hot-melt pressure-sensitive adhesive, obtains annular initial adhesion, peeling strength and high-temperature permanent adhesion performance by irradiation of a medium-pressure mercury lamp. Compared with the commercial UV pressure-sensitive adhesive in the comparative example, the test results of examples 2,3 and 4 show that the pressure-sensitive adhesive has more excellent loop-type initial adhesion and peeling strength while having a considerable degree of high-temperature adhesive-holding performance, which shows that the pressure-sensitive adhesive prepared by the invention can remarkably reduce the remarkable reduction of the degree of freedom of molecular chain segments caused by the increase of cohesive force and improve the upper limit of comprehensive performance which can be realized by a balance point.
The applicant states that the preparation method and application of the polymerizable photoinitiator and the UV-curable acrylate hot-melt pressure-sensitive adhesive thereof are illustrated by the above examples, but the invention is not limited by the above examples, i.e. the invention is not meant to be implemented only by relying on the above examples. It should be understood by those skilled in the art that any modifications of the present invention, equivalent substitutions of the raw materials of the product of the present invention, and the addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.

Claims (9)

1. A photoinitiator, wherein the photoinitiator has a chemical structure represented by the following formula:
Figure FDA0003972853480000011
wherein R is selected from any one of hydrogen and methyl; n is the number of repeating units, and n ≧ 4.
2. A method for preparing a photoinitiator according to claim 1, comprising the steps of:
the method comprises the following steps: adding 1mol of isophorone diisocyanate, 10g of dibutyltin dilaurate serving as a catalyst and 200g of ethyl acetate into a light-tight four-mouth bottle provided with a stirrer, a reflux condenser tube and a thermometer, heating to 70 ℃ under the protection of nitrogen to obtain a mixed solution, slowly dropwise adding 1mol of 4-hydroxybenzophenone into the mixed solution within half an hour, and reacting at 65 ℃ until the-NCO value is 7.2% to obtain a reaction solution;
step two: and (2) adding 1mol of polyethylene glycol (mono-methyl) acrylate and 0.01g of polymerization inhibitor p-hydroxyanisole into the reaction liquid in the step one, reacting until no-NCO characteristic peak is detected by infrared monitoring, and removing ethyl acetate by reduced pressure distillation to obtain the polymerizable photoinitiator.
3. The method of claim 2, wherein the polyethylene glycol (mono-meth) acrylate is polyethylene glycol acrylate or polyethylene glycol monomethacrylate; the number of repeating units of ethylene glycol is ≧ 4.
4. An adhesive using a photoinitiator, wherein the photoinitiator according to claim 1 is used, and comprises the following components in parts by weight:
70-90 parts of soft monomer;
1-20 parts of hard monomer;
1-5 parts of functional monomer;
1-2 parts of polymerizable photoinitiator;
0.2-1 part of free radical polymerization initiator.
5. An adhesive using a photoinitiator according to claim 4, wherein the soft monomer is selected from any one of n-butyl acrylate, ethyl acrylate and isooctyl acrylate.
6. The adhesive of claim 4, wherein the hard monomer is selected from the group consisting of methyl acrylate, methyl methacrylate, and vinyl acetate.
7. The adhesive using a photoinitiator according to claim 4, wherein the functional monomer is selected from one of acrylic acid and hydroxyethyl acrylate.
8. The adhesive of claim 4, wherein the radical polymerization initiator is selected from the group consisting of benzoyl peroxide and azobisisobutyronitrile.
9. A method for preparing an adhesive, which is used for preparing the hot-melt pressure-sensitive adhesive according to any one of claims 4 to 8, and comprises the following steps:
the method comprises the following steps: mixing and stirring 70-90 parts of soft monomer, 1-20 parts of hard monomer, 1-5 parts of functional monomer, 1-2 parts of polymerizable photoinitiator and 0.2-1 part of free radical polymerization initiator, and obtaining a dissolved solution after the photoinitiator and the free radical polymerization initiator are completely dissolved;
step two: adding 30-100 parts of ethyl acetate solvent as a primer into a three-neck flask provided with a stirrer, a thermometer, a reflux condenser tube and a dropping funnel, introducing nitrogen to remove oxygen, heating to 80-90 ℃, adding 10% of the total amount of the solution in the step I into the flask, stirring at medium speed, keeping the temperature of 80-90 ℃ for 20-40 minutes, then dropwise adding the remaining 90% of the solution in the step I within 3-4 hours, preserving heat for 1-2 hours after dropwise adding to obtain a heat preservation solution, and removing the ethyl acetate solvent from the heat preservation solution through reduced pressure distillation to obtain 100% solid acrylate hot-melt pressure-sensitive adhesive which is the adhesive.
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