CN115741849A - Full-automatic shearing and cover closing all-in-one machine and control method - Google Patents

Abstract

The invention discloses a full-automatic shearing and cover-closing integrated machine and a control method, wherein a storage part is used for placing and storing a loading disc, the loading disc comprises an upper cover and a chassis which can be separated, and the upper cover and the chassis are connected through a fixing piece; the tray taking module is used for conveying the loading tray from the storage part to the calibration area; the blanking module comprises a disc separating mechanism and a first detection mechanism, the disc separating mechanism is used for conveying the loading disc into the disc loading area and separating the upper cover from the chassis for lens disc loading, and the separated upper cover is conveyed into the temporary storage area of the upper cover through the disc separating mechanism; the first detection mechanism is used for positioning and calibrating the disc distribution mechanism and detecting the abnormal condition of the disc loading area; the lens processing module is used for carrying out conveying, shearing and detecting on the injection molding piece and comprises a feeding mechanism, a shearing mechanism, a conveying mechanism and a second detecting mechanism, and the second detecting mechanism is used for detecting the shearing condition of the lens to trigger the shearing mechanism to automatically adjust and correct; the transport mechanism is used to load the lenses into the chassis.

Description

Full-automatic shearing and cover closing all-in-one machine and control method

Technical Field

The invention relates to the technical field of lens shearing, in particular to a full-automatic shearing and cover closing all-in-one machine and a control method.

Background

In the production process of products such as optical lenses, camera modules and the like, injection-molded lenses are used. The lens is formed into a radial shaped injection molding piece similar to a tree through an insert injection molding method. The injection-molded part comprises a trunk and branches, and the lenses are positioned at the tail ends of the branches. The periphery of the lens is coated with injection molding material to form the injection molding lens. When the injection-molded lens is used, the injection-molded lens needs to be cut, namely, the injection-molded lens is cut from the tail ends of the branches and then subjected to subsequent processing.

Generally, injection molded lenses require a person to cut, the efficiency of cutting is affected by the skill of the person, and the uniformity of the work cannot be guaranteed. With the development and popularization of concepts and technologies such as unmanned workshop data management, full-automatic production lines and the like, in order to improve the production efficiency to the maximum extent, realize high-precision automatic production, reduce the labor cost and the like, a full-automatic shearing and cover closing all-in-one machine and a control method are needed to be provided.

The invention is developed and proposed aiming at the defects of the prior art.

Disclosure of Invention

The invention aims to provide a novel technical scheme of full-automatic shearing and the all-in-one machine, which improves the automation of the whole process so as to achieve the aim of improving the efficiency of lens shearing.

The technical scheme adopted by the invention for solving the technical problems is as follows: a full-automatic shearing and cover closing integrated machine comprises a machine body, wherein the machine body comprises a storage part and a workbench arranged on one side of the storage part, a calibration area, an upper cover temporary storage area, a tray loading area and an abnormal area are arranged on the workbench, and the calibration area, the upper cover temporary storage area and the abnormal area are adjacently arranged and arranged on one side of the tray loading area; the machine body also comprises a plate taking module arranged between the storage part and the plate loading area, a blanking module arranged above the plate loading area, and a lens processing module sequentially arranged on one side of the plate loading area; the storage part is used for placing and storing a loading disc, the loading disc comprises an upper cover and a chassis which can be separated, and the upper cover and the chassis are connected through a fixing part; the tray taking module is used for conveying the loading tray from the storage part to the calibration area; the blanking module comprises a disc separating mechanism and a first detection mechanism, the disc separating mechanism is used for conveying the loading disc into the disc loading area and separating the upper cover from the chassis for loading the lenses, and the separated upper cover is conveyed into the upper cover temporary storage area through the disc separating mechanism; the first detection mechanism is used for positioning and calibrating the disc distribution mechanism and detecting the abnormal situation of the disc loading area; the lens processing module is used for conveying, shearing and detecting injection-molded parts and comprises a feeding mechanism, a shearing mechanism, a conveying mechanism and a second detecting mechanism, and the second detecting mechanism is used for detecting the shearing condition of the lens to trigger the shearing mechanism to automatically adjust and correct; the transfer mechanism is used for loading the lens into the chassis.

According to the full-automatic shearing and cover closing integrated machine, the storage part comprises a fixed support arranged on the machine body and a plurality of storage bins arranged on the fixed support, a plurality of bearing parts arranged at intervals are arranged in the storage bins, the bearing parts are movably inserted with the loading tray, and a tray taking space is formed between the bearing parts; get a set module including getting a set mechanism and being used for the drive get a set mechanism along the first drive arrangement of X axle, Y axle and Z axle direction removal, get a set mechanism and include the grip slipper, be used for the drive the grip slipper moves along the slip table cylinder of X axle direction removal and is used for fixing a position the location cylinder of grip slipper, the grip slipper passes through the slip table cylinder moves along X axle direction and gets into get in the dish space, the grip slipper is equipped with first clamping part and the second clamping part that is located both ends respectively, the grip slipper passes through the location cylinder lifting to with load the dish and contact, first clamping part with the second clamping part presss from both sides tightly move down through the location cylinder behind the loading dish and resets, the grip slipper passes through the slip table cylinder makes the loading dish withdraws from the supporting part, and then passes through first drive arrangement will the loading dish transport to in the calibration area.

The blanking module further comprises a second driving device for driving the disc separating mechanism to move along the X-axis direction, the Y-axis direction and the Z-axis direction, the disc separating mechanism comprises a first clamping jaw and a third driving device for driving the first clamping jaw, and the first clamping jaw clamps and conveys the loading disc through the third driving device and enables the upper cover to be separated from the chassis; an ejector pin is arranged above the first clamping jaw, the ejector pin is opposite to the fixed piece in position and moves relative to the fixed piece, and the ejector pin is used for separating the upper cover; the first detection mechanism comprises a first adsorption device and a first detection camera which are arranged adjacent to the disc separating mechanism, the first detection camera is used for detecting the abnormal condition of the disc loading area, and the first adsorption device is used for conveying the lens with the detected abnormality into the abnormal area; and a displacement sensor for detecting the flatness of the chassis is further arranged on one side of the thimble.

The full-automatic shearing and cover closing integrated machine comprises a loading area, a cover assembling area and a cover closing area, wherein the loading area comprises a first tray and a second tray used for bearing a chassis and a servo motor used for driving the first tray and the second tray to move; first tray and second tray one side all are equipped with fine setting mechanism, fine setting mechanism including locating the fine setting frame of chassis acupuncture point one side, with the fine setting cylinder that fine setting frame is connected, fine setting cylinder drive fine setting frame makes first locating hole aligns with the second locating hole, in order to fix the chassis.

According to the full-automatic shearing and cover closing integrated machine, the feeding mechanism is arranged on one side of the shearing mechanism and comprises a feeding device arranged on the outer side of the machine body, a first transplanting device arranged on the machine body and a second transplanting device arranged on one side of the first transplanting device; the feeding device is used for conveying the injection molding piece to a first transplanting position; the first transplanting device is used for conveying injection-molded parts from the first transplanting position to a second transplanting position, and the second transplanting device is used for conveying the injection-molded parts from the second transplanting position to the shearing mechanism for shearing the lenses.

According to the full-automatic shearing and cover closing integrated machine, the feeding device comprises a first workpiece seat and a fourth driving device for driving the first workpiece seat, an injection molding piece is placed on the first workpiece seat, and the first workpiece seat obliquely moves through the fourth driving device to convey the injection molding piece to a first transplanting position; the first transplanting device comprises a second clamping jaw and a fifth driving device used for driving the second clamping jaw to move along the Y-axis direction and the Z-axis direction, a first conveying device is further arranged below the first transplanting device and comprises a second workpiece seat and a sixth driving device used for driving the second workpiece seat to move along the Y-axis direction, the second clamping jaw moves to a first transplanting position through the fifth driving device and clamps an injection molding piece, the injection molding piece is conveyed to the second workpiece seat, and the second workpiece seat conveys the injection molding piece to a second transplanting position through the sixth driving device.

According to the full-automatic shearing and cover closing integrated machine, the second transplanting device comprises a first support fixedly mounted on the workbench, a cantilever support connected with the first support and a seventh driving device for driving the cantilever support to move along the directions of a Y axis and a Z axis, a third clamping jaw, a fourth clamping jaw and a fifth clamping jaw are arranged on the cantilever support at equal intervals, and the third clamping jaw, the fourth clamping jaw and the fifth clamping jaw move along with the cantilever support through the seventh driving device; a second conveying device is further arranged on one side of the second transplanting device and comprises a conveying platform arranged on the workbench, a first rotating support and a second rotating support which are arranged on two sides of the conveying platform, and an eighth driving device used for driving the conveying platform to move along the X-axis direction, the second transplanting device conveys injection molded parts to the first rotating support and the second rotating support from the second transplanting position, and the conveying platform conveys the injection molded parts to the shearing mechanism through the eighth driving device for lens shearing; the first rotary support and the second rotary support comprise third workpiece seats and rotating motors used for driving the third workpiece seats to rotate, bosses which are arranged at equal intervals are arranged at the end parts of the third workpiece seats, and limit gaps are formed among the bosses and used for fixing injection-molded parts.

The full-automatic shearing and cover closing integrated machine is characterized in that the shearing mechanism comprises a first shearing device and a second shearing device which are arranged on the workbench, the first shearing device and the second shearing device are close to the feeding mechanism and are arranged at intervals, the first shearing device and the second shearing device respectively comprise a clamp assembly and a shearing assembly which are arranged on the workbench, the clamp assembly is arranged on one side of the shearing assembly and is used for clamping a lens on an injection molding piece, and the shearing assembly comprises a first shearing arm and a second shearing arm which are arranged up and down and a ninth driving device which is used for driving the first shearing arm and the second shearing arm to shear; the conveying mechanism comprises a second adsorption device and a third adsorption device which are arranged on the workbench, and a tenth driving device for driving the second adsorption device and the third adsorption device to move along the X-axis direction, the Y-axis direction and the Z-axis direction, and the second adsorption device and the third adsorption device adsorb the sheared lenses from the shearing mechanism and convey the lenses to the disc loading area to be loaded into the chassis; the conveying mechanism further comprises a second detection camera arranged on one side of the second adsorption device and a third detection camera arranged on one side of the third adsorption device, and the second detection camera and the third detection camera are used for detecting the lens tray loading condition of the chassis.

From top to bottom a full-automatic shearing close lid all-in-one, second detection mechanism including locate the dress panel with cut fixing base between the mechanism, locate the first detection device and the second detection device at fixing base both ends, first detection device and second detection device all include the detection anchor clamps subassembly that is used for detecting the lens shearing condition and locate the fourth detection camera of detection anchor clamps subassembly below, trigger after detection anchor clamps subassembly and fourth detection camera detect out unusual lens the mechanism automatic correction of shearing.

The invention also provides a control method of the full-automatic shearing and cover closing integrated machine, which comprises the following steps:

the method comprises the following steps that firstly, a disc taking mechanism moves to a position opposite to a disc taking space along the X-axis direction, the Y-axis direction and the Z-axis direction relative to a storage part through a first driving device, a clamping table enters the disc taking space through a sliding table cylinder, and is lifted upwards to be in contact with a loading disc through a positioning cylinder, and then the loading disc is clamped through a first clamping part and a second clamping part and is conveyed into a calibration area from the storage part;

secondly, disc separation, namely moving the disc separation mechanism to the position above a calibration area along the X-axis direction, the Y-axis direction and the Z-axis direction relative to a disc loading area through a second driving device, clamping the loading disc through a first clamping jaw after moving downwards and conveying the loading disc to chassis acupuncture points on a first tray or a second tray, separating an upper cover through the first clamping jaw in cooperation with ejector pins, reserving the chassis on the chassis acupuncture points for lens loading, fixing the chassis through a fine adjustment mechanism, detecting the flatness between the chassis and the first tray or the second tray through a displacement sensor, and returning the chassis to a storage bin through the first clamping jaw if abnormal detection occurs;

feeding, wherein the feeding device receives and conveys the injection molded part to a first transplanting position, the injection molded part is clamped and conveyed to a first conveying mechanism through a second clamping jaw in the first transplanting device, the injection molded part is conveyed to a second transplanting position from the first transplanting position by the first conveying mechanism, then the injection molded part is conveyed to a first rotating support and a second rotating support from the second transplanting position through a third clamping jaw in the second transplanting device, and the injection molded part is conveyed to a shearing mechanism by the conveying platform for shearing;

cutting, wherein the first rotary support and the second rotary support drive respective injection molded parts to rotate and cut, the first cutting device and the second cutting device respectively cut the injection molded parts on the first rotary support and the second rotary support for one-time lens cutting, the injection molded parts return to the second transfer device for exchanging processing positions through the conveying platform after the one-time cutting is finished, and the injection molded parts on the first rotary support and the second rotary support are conveyed to the cutting positions through the conveying platform for secondary cutting after the positions of the injection molded parts on the first rotary support and the second rotary support are exchanged;

step five, detecting, wherein the cut lens is adsorbed by a second adsorption device and a third adsorption device and conveyed to a fourth detection camera for lower centering detection, and the lens is subjected to upper centering detection by a second detection camera and a third detection camera, and if abnormal lens centering is detected, an automatic adjusting clamp assembly and a cutting assembly at the first cutting device and the second cutting device are triggered for correction;

step six, carrying out lens dishing, conveying the detected lenses to the upside of a dishing area through a second adsorption device and a third adsorption device to carry out hole distribution dishing on the chassis, and detecting empty holes through a second detection camera and a third detection camera so as to position the second adsorption device and the third adsorption device;

and seventhly, closing the cover for storage, detecting the chassis with the lenses by the first detection mechanism, taking the upper cover from the upper cover temporary storage area by the chassis qualified for detection through the tray taking mechanism, closing the cover and conveying the complete loading tray into the storage part, and conveying the unqualified lenses to the abnormal area by the chassis unqualified for detection through the first adsorption device.

The invention has the beneficial effects that:

the full-automatic shearing and cover-closing integrated machine is mainly applied to full-process automatic production of shearing, detecting, tray loading and storing of injection molding lenses, is combined with the steps of storing, arranging and placing of a loading tray, and automatic cover closing after cover dividing for lens tray loading and tray loading so as to be beneficial to continuity of taking and placing or manufacturing procedures in operation, is combined with a plurality of detection mechanisms such as a first detection mechanism and a second detection mechanism to carry out multi-directional positioning calibration and automatic correction and adjustment, is suitable for unmanned workshops needing operations such as rapid arrangement, cover closing and the like, reduces manual feeding time, enhances the data management of later-stage robot feeding and workshop, and further improves the production and processing efficiency of injection molding lens shearing, detecting, turntable and storing.

The invention will be further described with reference to the accompanying drawings and specific embodiments.

Drawings

FIG. 1 is a first schematic structural diagram of the present invention;

FIG. 2 is a second structural diagram of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

FIG. 4 is an exploded view of the warehouse and pick-up module of the present invention;

FIG. 5 is an enlarged view of portion B of FIG. 4;

FIG. 6 is a perspective view of a blanking module of the present invention;

FIG. 7 is an exploded view of the blanking module of the present invention;

FIG. 8 is a perspective view of a mounting area of the present invention;

FIG. 9 is an enlarged view of portion C of FIG. 8;

FIG. 10 is an exploded view of a mounting area of the present invention;

FIG. 11 is a perspective view of a lens processing module of the present invention;

fig. 12 is an enlarged view of portion D of fig. 11;

fig. 13 is a perspective view of a first transplanting device and a first conveying device of the present invention;

fig. 14 is a perspective view of a second transplanting device and a second conveying device of the present invention;

FIG. 15 is a perspective view of the shearing mechanism of the present invention;

FIG. 16 is an enlarged view of portion E of FIG. 15;

FIG. 17 is an exploded view of the transfer mechanism of the present invention;

fig. 18 is a perspective view of a second detection mechanism of the present invention.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1-18, the full-automatic shearing and cover-closing all-in-one machine of the embodiment comprises a machine body, and is characterized in that: the machine body comprises a storage part 1 and a workbench 2 arranged on one side of the storage part 1, wherein a calibration area 21, an upper cover temporary storage area 22, a tray loading area 23 and an abnormal area 24 are arranged on the workbench 2, and the calibration area 21, the upper cover temporary storage area 22 and the abnormal area 24 are adjacently arranged and arranged on one side of the tray loading area 23; the machine body further comprises a plate taking module 3 arranged between the storage part 1 and the plate loading area 23, a blanking module 4 arranged above the plate loading area 23, and a lens processing module 5 sequentially arranged on one side of the plate loading area 23; the storage part 1 is used for placing and storing a loading tray 11, the loading tray 11 comprises an upper cover 111 and a bottom plate 112 which can be separated, and the upper cover 111 and the bottom plate 112 are connected through a fixing part 113; the tray taking module 3 is used for conveying the loading tray 11 from the storage part 1 to the calibration area 21; the blanking module 4 comprises a disc separating mechanism 41 and a first detection mechanism 42, the disc separating mechanism 41 is used for conveying the loading disc 11 into the loading area 23 and separating the upper cover 111 from the bottom disc 112 for lens loading, and the separated upper cover 111 is conveyed into the upper cover temporary storage area 22 through the disc separating mechanism 41; the first detection mechanism 42 is used for positioning and calibrating the disc distribution mechanism 41 and detecting the abnormal condition of the disc loading area 23; the lens processing module 5 is used for carrying out conveying, shearing and detecting operations on injection molded parts, the lens processing module 5 comprises a feeding mechanism 51, a shearing mechanism 52, a conveying mechanism 53 and a second detecting mechanism 54, and the second detecting mechanism 54 is used for detecting the shearing condition of the lens to trigger the shearing mechanism 52 to automatically adjust and correct; the transport mechanism 53 is used to load lenses into the chassis 112. As shown in fig. 1-3, the full-automatic cutting and cover-closing integrated machine is mainly applied to full-process automatic production of cutting, detecting, disc loading and storing of injection-molded lenses, and also combines the production steps of storing, arranging and placing of the loading disc 11, and automatic cover closing after the loading disc and the disc loading are prepared for the lenses, so that continuity of taking and placing or manufacturing processes in operation is facilitated, the full-automatic cutting and cover-closing integrated machine is suitable for unmanned workshops needing operations such as rapid arrangement, cover closing and the like, the manual feeding time is reduced, the later-stage robot feeding and discharging and workshop data management are enhanced, and the production and processing efficiency of injection-molded lens cutting, detecting, rotary discs and storing is further improved. In this embodiment, the full-automatic shearing and cover closing all-in-one machine can support loading trays 11 of various specifications to use, and has strong applicability and high production efficiency, for example, the loading trays 11 of 8-16 specifications have better effect when the loading trays 11 of the lens acupuncture points are used, and the temporary storage areas 22 of the upper covers can be provided with a plurality of upper cover storage areas 22 to realize the large-capacity storage of the upper covers 111; the calibration area 21 can be used as a transfer area for the two processes of taking out and arranging the loading trays 11 and a positioning mechanism of the tray dividing mechanism 41, so that the two processes of taking out the loading trays 11 from the warehouse part 1 and arranging the loading trays are more continuous, and the arrangement of the loading trays 11 by the tray dividing mechanism 41 is more accurate; the full-automatic cutting and cover closing all-in-one machine is provided with a plurality of detection mechanisms, in the loading process of a chassis 112, the first detection mechanism 42 is used for positioning so that the disc separating mechanism 41 can calibrate the positioning, the first detection mechanism 42 can detect the flatness between the chassis 112 and a disc loading area 23 through a laser displacement sensor, if the flatness of the chassis 112 detected by the first detection mechanism 42 is abnormal, the disc separating mechanism 41 is triggered to clamp the abnormal chassis 112 and return to the storage part 1, so that the high-precision hole distribution disc loading of lenses is ensured, in the loading process of the lenses, the first detection mechanism 42 can also detect whether the lenses are abnormal from the upper part of the disc loading area 23, and if the abnormal lenses are detected, the abnormal lenses are conveyed to the abnormal area 24 through the first detection mechanism 42; in addition, the chassis 112 can be marked by DMC code scanning to facilitate accurate placement in the loading area 23; the lens processing module 5 is also integrated with the feeding mechanism 51, the shearing mechanism 52, the conveying mechanism 53 and the second detection mechanism 54 for use, so that the automation of the whole processes of feeding, shearing, conveying to tray loading, cover closing and warehousing of injection-molded parts is realized to the greatest extent, the manpower labor is reduced, and the lens shearing efficiency is further improved; storage portion 1 has combined the function in former material storehouse and finished product storehouse to the reinforcing storage portion 1's functionality, and then makes each functional module rational distribution of organism effectively utilizes its overall arrangement to make each process operation link up more, and then promotes full-automatic shearing closes the production efficiency who covers the all-in-one. The full-automatic shearing and cover closing integrated machine comprises the following main working processes: the tray taking module 3 takes out the loading tray 11 from the storage portion 1 and conveys the loading tray 11 to the calibration area 21, the tray dividing mechanism 41 conveys the loading tray 11 from the calibration area 21 to the loading area 23, then the upper cover 111 is divided, the upper cover 111 is conveyed to the upper cover temporary storage area 22 for storage, the chassis 112 is retained in the tray loading area 23 for tray loading, the lens processing module 5 conveys injection-molded parts to the shearing mechanism 52 through the feeding mechanism 51 for lens shearing, the sheared lenses are loaded into the chassis 112 through the conveying mechanism 53, after loading is finished, the upper cover 111 is conveyed to the chassis 112 from the upper cover temporary storage area 22 through the tray dividing mechanism 41 for cover closing, and finally the loading tray 11 with the lenses is conveyed to the storage portion 1 through the tray taking module 3 for storage.

Preferably, the storage part 1 includes a fixed bracket 12 arranged on the machine body and a plurality of storage bins 13 arranged on the fixed bracket 12, a plurality of bearing parts 131 arranged at intervals are arranged in the storage bins 13, the bearing parts 131 are movably inserted with the loading tray 11, and a tray taking space 132 is formed between the bearing parts 131; get a set module 3 including getting a set mechanism 31 and being used for the drive get a set mechanism 31 along the first drive arrangement 32 of X axle, Y axle and Z axle direction removal, it includes grip stage 311, is used for the drive to get a set mechanism 31 slip table cylinder 312 that the grip stage 311 removed along the X axle direction and be used for fixing a position the location cylinder 313 of grip stage 311, the grip stage 311 passes through slip table cylinder 312 removes along the X axle direction and gets into in getting a set space 132, grip stage 311 is equipped with the first clamping part 3111 and the second clamping part 3112 that are located both ends respectively, grip stage 311 passes through location cylinder 313 lift to with load dish 11 contacts, first clamping part 3111 with second clamping part 3112 presss from both sides tightly move down the reduction through location cylinder 313 behind the load dish 11, grip stage 311 passes through slip table cylinder 312 makes load dish 11 withdraw from the bearing part 131, and then will load dish 11 transport to in calibration district 21 through first drive arrangement 32. As shown in fig. 4-5, in the present embodiment, the storage portion 1 is implemented in a magazine manner, each loading tray 11 is not in contact with each other so that the clamping table 311 can accurately clamp the loading tray 11, the storage portion 1 is formed by two layers of storage bins 13 so as to store the loading trays 11 in a large capacity, and each storage bin 13 is fixed and is not easy to loosen; the first driving device 32 is preferably realized by matching a gantry with a guide rail with a driving motor, the tray taking mechanism 31 moves between the storage part 1 and the calibration area 21 along the X-axis direction, the Y-axis direction and the Z-axis direction, the accurate positioning and tray taking of the clamping table 311 are realized by combining the sliding table cylinder 312 and the positioning cylinder 313, and the high precision of the tray taking of the clamping table 311 is effectively ensured so as to be beneficial to the smooth proceeding of the next process.

Preferably, the blanking module 4 further includes a second driving device 43 for driving the tray dividing mechanism 41 to move along the X-axis, Y-axis and Z-axis directions, the tray dividing mechanism 41 includes a first clamping jaw 411 and a third driving device 412 for driving the first clamping jaw 411, and the first clamping jaw 411 clamps and conveys the loading tray 11 by the third driving device 412, and separates the upper cover 111 from the chassis 112; an ejector pin 413 is mounted above the first clamping jaw 411, the ejector pin 413 is opposite to the fixed part 113 and moves relative to the fixed part 113, and the ejector pin 413 is used for separating the upper cover 111; the first detection mechanism 42 comprises a first adsorption device 421 and a first detection camera 422 which are arranged adjacent to the disc distribution mechanism 41, the first detection camera 422 is used for detecting the abnormal condition of the disc holding area 23, and the first adsorption device 421 is used for conveying the lens with the detected abnormality into the abnormal area 24; and a displacement sensor for detecting the flatness of the chassis 112 is further arranged on one side of the thimble 413. As shown in fig. 6-7, in order to stably load lenses on the loading tray 11, the fixing member 113 is used to connect the upper cover 111 and the bottom plate 112, the fixing member 113 is preferably a latch, the production cost is low, the thimble 413 is an upper cover separation structure, and cooperates with the first clamping jaw 411 to separate the upper cover 111, so as to facilitate the smooth proceeding of the next process; in addition, the second driving device 43 and the third driving device 412 preferably use a driving motor and a corresponding linear guide rail to realize the movement of the first clamping jaw 411 from three basic degrees of freedom; the first jaw 411 includes four jaws vertically disposed to each other, and inner walls of the four jaws are engaged with four sides of the loading tray 11 to stably grip the loading tray 11; the first detecting camera 422 detects whether the loading area 23 is abnormal from the upper part, including detecting the position of the calibration area 21 to make the positioning of the tray dividing mechanism 41 accurate, detecting whether the flatness of the chassis 112 and the loading area 23 is abnormal, detecting whether the loading condition of the lenses is abnormal, detecting whether the shearing quality of the lenses is abnormal, whether the centers of the lenses and the chassis 112 are aligned, etc., so as to realize the functions of positioning and calibrating the first clamping jaw 411, automatically adjusting cover closing and correcting, screening abnormal lenses, etc., thereby ensuring the smooth cover closing of the upper cover 111 and the stable quality of finished products.

Preferably, the loading area 23 includes a first tray 231 and a second tray 232 for bearing the chassis 112 and a servo motor for driving the first tray 231 and the second tray 232 to move, the first tray 231 is disposed below the second tray 232, the first tray 231 and the second tray 232 are both provided with a plurality of chassis acupoints 2301 for loading the chassis 112, the chassis acupoints 2301 are provided with backlight sources, one side of the chassis 112 is fixed to the loading area 2301 through a limiting member, the other side of the chassis 112 is provided with a first positioning hole 1121, and the loading area 1 is provided with a second positioning hole 2302 corresponding to the first positioning hole 1121; the first tray 231 and the second tray 232 are provided with a fine adjustment mechanism 233 on one side, the fine adjustment mechanism 233 comprises a fine adjustment frame 2331 arranged on one side of the chassis acupuncture point 2301 and a fine adjustment cylinder 2332 connected with the fine adjustment frame 2331, and the fine adjustment cylinder 2332 drives the fine adjustment frame 2331 to align the first positioning hole 1121 and the second positioning hole 2302 to fix the chassis 112. As shown in fig. 8-10, in this embodiment, the first tray 231 and the second tray 232 are preferably driven by servo motors, so as to realize high disc-changing efficiency and high disc-changing accuracy of the first tray 231 and the second tray 232; first tray 231 and second tray 232 still are equipped with solitary fine setting mechanism 233, utilize fine setting cylinder 2332 fixed chassis 112 effectively avoids chassis 112 to receive vibrations to lead to the skew, guarantees the precision of lens sabot, first tray 231 and second tray 232 bottom still are equipped with the backlight, do benefit to the detection camera formation of image on the upper portion of sabot district 23 to realize accurate control the plane degree of first tray 231 and second tray 232. In addition, the loading area 23 can also be provided with a tray lifting device located at the lower part of the first tray 231 and the second tray 232, so as to facilitate the shortening of the distance in the process of loading the trays 11 for disc separation and lens loading, and the positioning is accurate and convenient for disc arrangement.

Preferably, the feeding mechanism 51 is arranged at one side of the shearing mechanism 52, and the feeding mechanism 51 comprises a feeding device 511 arranged at the outer side of the machine body, a first transplanting device 512 arranged on the machine body, and a second transplanting device 513 arranged at one side of the first transplanting device 512; the feeding device 511 is used for conveying the injection molding pieces to a first transplanting position; the first transplanting device 512 is used for conveying injection-molded parts from the first transplanting position to a second transplanting position, and the second transplanting device 513 is used for conveying injection-molded parts from the second transplanting position to the shearing mechanism 52 for shearing lenses. As shown in FIG. 11, the injection molding piece is transferred by arranging a plurality of feeding mechanisms to improve the feeding speed of the injection molding piece.

Further, the feeding device 511 includes a first workpiece seat 5111 and a fourth driving device 5112 for driving the first workpiece seat 5111, wherein an injection molded part is placed on the first workpiece seat 5111, and the first workpiece seat 5111 transports the injection molded part to a first transplanting position by the oblique movement of the fourth driving device 5112; the first transplanting device 512 comprises a second clamping jaw 5121 and a fifth driving device 5122 for driving the second clamping jaw 5121 to move along the Y-axis and Z-axis directions, a first conveying device 514 is further arranged below the first transplanting device 512, the first conveying device 514 comprises a second workpiece seat 5141 and a sixth driving device 5142 for driving the second workpiece seat 5141 to move along the Y-axis direction, the second clamping jaw 5121 moves to a first transplanting position through the fifth driving device 5122 to clamp an injection molding piece, so that the injection molding piece is conveyed to the second workpiece seat 5141, and the second workpiece seat 5141 conveys the injection molding piece to a second transplanting position through the sixth driving device 5142. As shown in fig. 11-13, in this embodiment, the feeding device 511 is connected to a robot of an injection molding machine, and the fourth driving device 5112 is preferably a slant linear guide and a corresponding guiding cylinder, and drives the first workpiece seat 5111 to move slantwise from a high position to a low position, where the low position is close to the first transplanting device 512 and is the first transplanting position; the trunk of injection molding is got in order to transport to in the second work piece seat 5141 to second clamping jaw 5121 clamp, first conveyor 514 is preferred to adopt linear guide and corresponding cylinder, drives second work piece seat 5141 removes to the second position of transplanting along the Y axle direction, and this second position of transplanting is close to second transplanting device 513, adopts multiple linear guide direction and corresponding direction cylinder drive, makes the transport speed of injection molding fast and stable, and the pan feeding connects the material to stably transplant and does benefit to extension cylinder life. In addition, the angle of the first workpiece seat 5111 and the second workpiece seat 5141 can be adjusted to facilitate stable material receiving.

Further, the second transplanting device 513 includes a first bracket 5131 fixedly mounted on the workbench 2, a cantilever bracket 5132 connected to the first bracket 5131, and a seventh driving device 5133 for driving the cantilever bracket 5132 to move along the Y-axis and Z-axis directions, wherein a third clamping jaw 5134, a fourth clamping jaw 5135, and a fifth clamping jaw 5136 are equidistantly arranged on the cantilever bracket 5132, and the third clamping jaw 5134, the fourth clamping jaw 5135, and the fifth clamping jaw 5136 move along with the cantilever bracket 5132 through the seventh driving device 5133; a second conveying device 515 is further arranged on one side of the second transplanting device 513, the second conveying device 515 comprises a conveying platform 5151 arranged on the workbench 2, a first rotating support 5152 and a second rotating support 5153 arranged on two sides of the conveying platform 5151, and an eighth driving device 5154 for driving the conveying platform 5151 to move along the X-axis direction, the second transplanting device 513 conveys injection molded parts from the second transplanting position to the first rotating support 5152 and the second rotating support 5153, and the conveying platform 5151 conveys the injection molded parts to the shearing mechanism 52 through the eighth driving device 5154 for lens shearing; the first rotary support 5152 and the second rotary support 5153 both comprise a third workpiece seat 5155 and a rotary motor for driving the third workpiece seat 5155 to rotate, bosses 5101 which are arranged at equal intervals are arranged at the end of the third workpiece seat 5155, and a limiting gap 5102 is formed between the bosses 5101 and is used for fixing injection-molded parts. In the present embodiment, as shown in fig. 14, the injection-molded part is transported to the second transplanting position by the first transporting device 514, the third clamping jaw 5134 in the second transplanting device 513 clamps the injection-molded part, and then moves along the Y-axis direction relative to the transporting platform 5151 by the seventh driving device 5133, so as to transport the injection-molded part to the first rotating support 5152, and then returns to the second transplanting position to transplant a new injection-molded part to the second rotating support 5153, as shown in fig. 16, the third workpiece seat 5155 is provided with a limiting gap 5102, the limiting gap 5102 can cooperate with the tree-shaped injection-molded part to fix and transport the injection-molded part stably, and the third workpiece seats 5155 on the two rotating supports rotate by the rotating motor, and can automatically correct or manually set the shearing angle by the detecting camera in the corresponding detecting mechanism, so that the shearing mechanism 52 can shear the injection-molded part to the shearing position, and further improve the shearing efficiency of the lens.

Preferably, the shearing mechanism 52 comprises a first shearing device 521 and a second shearing device 522 which are arranged on the workbench 2, the first shearing device 521 and the second shearing device 522 are arranged close to the feeding mechanism 51 at intervals, the first shearing device 521 and the second shearing device 522 both comprise a clamp assembly 501 and a shearing assembly 502 which are arranged on the workbench 2, the clamp assembly 501 is arranged on one side of the shearing assembly 502, the clamp assembly 501 is used for clamping a lens on an injection-molded part, and the shearing assembly 502 comprises a first shearing arm 5021 and a second shearing arm 5022 which are arranged up and down and a ninth driving device 5023 for driving the first shearing arm 5021 and the second shearing arm 5022 to shear; the conveying mechanism 53 includes a second adsorption device 531 and a third adsorption device 532 disposed on the worktable 2, and a tenth driving device 533 for driving the second adsorption device 531 and the third adsorption device 532 to move along the X-axis, Y-axis and Z-axis directions, wherein the second adsorption device 531 and the third adsorption device 532 adsorb the sheared lenses from the shearing mechanism 52 and convey the lenses to the loading area 23 to load the lenses into the chassis 112; the conveying mechanism 53 further includes a second detecting camera 534 disposed on one side of the second suction device 531, and a third detecting camera 535 disposed on one side of the third suction device 532, where the second detecting camera 534 and the third detecting camera 535 are used for detecting the lens loading condition of the chassis 112. As shown in fig. 15, the first shearing device 521 and the second shearing device 522 form double-station shearing with high shearing speed, wherein the clamp assembly 501 comprises two oppositely arranged lens jaws which can be expanded and contracted outwards relative to a lens to clamp the lens, so that the first shearing arm 5021 and the second shearing arm 5022 can shear the lens, and the first shearing arm 5021 and the second shearing arm 5022 are independently provided with linear motor control with high control precision; the driving device in the conveying mechanism 53 preferably adopts a gantry with a guide rail arranged above the disc loading area 23, so that the conveying mechanism 53 moves between the disc loading area 23 and the second detection mechanism 54, the gantry is provided with a double-shaft linear motor in the X-axis direction, the linear motor in the Y-axis direction, the repeated positioning precision is high, the second adsorption device 531 and the third adsorption device 532 move in the Z-axis direction by adopting independent screw rods, and the second detection camera 534 and the third detection camera 535 are respectively and independently arranged for the second adsorption device 531 and the third adsorption device 532, so that the high-precision and high-efficiency disc loading of the lenses is realized; the second detection camera 534 and the third detection camera 535 respectively take a picture and record from the upper part to the lens row disc in a centering way, so that the lens row disc with high precision can be realized, and the second adsorption device 531 and the third adsorption device 532 preferably adopt suction nozzles for adsorption, so that the airflow is stable, the friction contact area is reduced, the generation of static electricity is controlled, the balance absorption is realized, the vacuum breaking stability is improved, an independent ion air gun can be configured, and the static electricity and other impurities can be effectively removed in the working process.

Preferably, the second detecting mechanism 54 includes a fixing base 541 disposed between the loading area 23 and the shearing mechanism 52, and a first detecting device 542 and a second detecting device 543 disposed at two ends of the fixing base 541, each of the first detecting device 542 and the second detecting device 543 includes a detecting clamp assembly 5401 for detecting a lens shearing condition and a fourth detecting camera 5402 disposed below the detecting clamp assembly 5401, and the detecting clamp assembly 5401 and the fourth detecting camera 5402 trigger the shearing mechanism 52 to automatically correct and correct an abnormal lens. As shown in fig. 18, in this embodiment, the first detecting device 542 and the second detecting device 543 are respectively provided with a fourth detecting camera 5402 located at a lower portion, the fourth detecting camera 5402 is used for centering the lens from the lower portion to detect the cutting quality of the lens, for example, detecting and recording the length and angle of the cut of the lens, and triggering the cutting mechanism 52 to automatically adjust and correct the cut in time according to the detected data, so as to improve the cutting quality of the next lens, and in combination with the second detecting camera 534 and the third detecting camera 535 of the conveying mechanism 52 for upper portion centering, it is able to effectively detect whether the size of the cut lens is qualified, so as to adjust the machine in time to ensure the product quality and the cutting efficiency.

The invention also provides a control method of the full-automatic shearing and cover closing all-in-one machine, which comprises the following steps:

firstly, a disc taking mechanism 31 moves to a position opposite to the disc taking space 132 along the directions of an X axis, a Y axis and a Z axis relative to the storage part 1 through a first driving device 32, the clamping table 321 enters the disc taking space 132 through a sliding table air cylinder 322, is lifted upwards to be in contact with the loading disc 11 through a positioning air cylinder 323, and then clamps the loading disc 11 through the first clamping part 3211 and the second clamping part 3212 and conveys the loading disc 11 from the storage part 1 to the calibration area 21;

secondly, the tray dividing mechanism 41 moves above the calibration area 21 along the directions of the X axis, the Y axis and the Z axis relative to the loading area 23 through the second driving device 43, clamps the loading tray 11 through the first clamping jaws 411 after moving downwards and conveys the loading tray to chassis acupuncture points 2301 on the first tray 231 or the second tray 232, the first clamping jaws 411 are matched with ejector pins 413 to separate the upper cover 111, the reserved chassis 112 is positioned at the chassis acupuncture points 2301 for lens loading, the chassis 112 is fixed through a fine adjustment mechanism 236, the detection of the flatness between the chassis 112 and the first tray 231 or the second tray 232 is carried out through the displacement sensor 414, and the chassis 112 is returned to the storage bin 13 through the first clamping jaws 411 if abnormal detection occurs;

loading, the feeding device 511 receives and conveys the injection molded part to a first transplanting position, the injection molded part is clamped by a second clamping jaw 5121 in the first transferring device 512 and conveyed to a first conveying mechanism 514, the injection molded part is conveyed from the first transplanting position to a second transplanting position by the first conveying mechanism 514, then the injection molded part is conveyed from the second transplanting position to a first rotating support 5152 and a second rotating support 5153 by a third clamping jaw 5134 in the second transferring device 513, and the injection molded part is conveyed to a shearing mechanism 52 by a conveying platform 5151 for shearing;

cutting, wherein the first rotating support 5152 and the second rotating support 5253 drive respective injection molded parts to rotate and cut, the first cutting device 521 and the second cutting device 522 respectively perform primary lens cutting on the injection molded parts on the first rotating support 5152 and the second rotating support 5153, after the primary cutting is finished, the injection molded parts return to the second transfer device 513 through the conveying platform 5151 to exchange the machining position, and after the injection molded parts on the first rotating support 5152 and the second rotating support 5253 are exchanged, the injection molded parts are conveyed to the cutting position through the conveying platform 5151 to perform secondary cutting;

step five, detecting, wherein the cut lenses are adsorbed by a second adsorption device 531 and a third adsorption device 532 and conveyed to a fourth detection camera 5402 for lower centering detection, and the lenses are subjected to upper centering detection by a second detection camera 534 and a third detection camera 535, if abnormal lens centering is detected, the automatic adjusting clamp assembly 501 and the cutting assembly 502 at the first cutting device 521 and the second cutting device 522 are triggered for correction;

step six, palletizing the lenses, wherein the detected lenses are conveyed to the upside of the palletizing area 23 through the second adsorption device 531 and the third adsorption device 532 to palletize the chassis 112 in different holes, and empty holes are detected through the second detection camera 534 and the third detection camera 535, so that the second adsorption device 531 and the third adsorption device 532 are positioned;

step seven, cover closing and storing, the chassis 112 with the lenses is detected by the first detection mechanism 42, the chassis 112 with qualified detection takes the upper cover 111 from the upper cover temporary storage area 22 through the cover taking mechanism 31 to close the cover and conveys the complete loading tray 11 to the storage part 1, and the chassis 112 with unqualified detection conveys the unqualified lenses to the abnormal area 24 through the first adsorption device 421.

The full-automatic shearing and cover-closing all-in-one machine is mainly applied to full-process automatic production of shearing, detecting, disc-loading and storing of injection-molded lenses, and further combines the production steps of storing, arranging, placing and cover-dividing of the loading disc 11 to automatically close the covers after lens disc-loading and disc-loading, so as to be beneficial to continuity of taking and placing or processing procedures in operation.

The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. The utility model provides a full-automatic shearing closes and covers all-in-one, includes the organism, its characterized in that: the machine body comprises a storage part (1) and a workbench (2) arranged on one side of the storage part (1), wherein a calibration area (21), an upper cover temporary storage area (22), a tray loading area (23) and an abnormal area (24) are arranged on the workbench (2), and the calibration area (21), the upper cover temporary storage area (22) and the abnormal area (24) are adjacently arranged and arranged on one side of the tray loading area (23);

the machine body also comprises a plate taking module (3) arranged between the storage part (1) and the plate loading area (23), a blanking module (4) arranged above the plate loading area (23), and a lens processing module (5) sequentially arranged on one side of the plate loading area (23);

the storage part (1) is used for placing and storing a loading disc (11), the loading disc (11) comprises an upper cover (111) and a chassis (112) which can be separated, and the upper cover (111) and the chassis (112) are connected through a fixing part (113);

-the pick-up module (3) is used to transfer the loading trays (11) from the warehouse (1) into the calibration area (21);

the blanking module (4) comprises a disc separating mechanism (41) and a first detection mechanism (42), the disc separating mechanism (41) is used for conveying the loading disc (11) into the loading area (23) and separating the upper cover (111) from the bottom disc (112) for lens loading, and the separated upper cover (111) is conveyed into the upper cover temporary storage area (22) through the disc separating mechanism (41); the first detection mechanism (42) is used for positioning and calibrating the disc distribution mechanism (41) and detecting the abnormal condition of the disc loading area (23);

the lens processing module (5) is used for conveying, shearing and detecting injection-molded parts, the lens processing module (5) comprises a feeding mechanism (51), a shearing mechanism (52), a conveying mechanism (53) and a second detecting mechanism (54), and the second detecting mechanism (54) is used for detecting the shearing condition of the lens to trigger the shearing mechanism (52) to automatically adjust and correct; the transfer mechanism (53) is used to load lenses into the chassis (112).

2. The full-automatic shearing and cover closing integrated machine as claimed in claim 1, wherein: the storage part (1) comprises a fixed support (12) arranged on the machine body and a plurality of storage bins (13) arranged on the fixed support (12), a plurality of bearing parts (131) arranged at intervals are arranged in the storage bins (13), the bearing parts (131) are movably inserted with the loading disc (11), and disc taking spaces (132) are formed among the bearing parts (131);

get a set module (3) including getting a set mechanism (31) and being used for the drive get a set mechanism (31) along first drive arrangement (32) that X axle, Y axle and Z axle direction removed, it includes grip block (311), is used for the drive to get set mechanism (31) grip block (311) along slip table cylinder (312) that the X axle direction removed and location cylinder (313) that are used for fixing a position grip block (311), grip block (311) pass through slip table cylinder (312) move along the X axle direction get into get set space (132), grip block (311) are equipped with first clamping part (3111) and second clamping part (3112) that are located both ends respectively, grip block (311) pass through location cylinder (313) lift to with load dish (11) contacts, first clamping part (3111) with second clamping part (3112) clamp down and move down through location cylinder (313) after loading dish (11) and reset, grip block (311) pass through slip table cylinder (312) makes load table (11) and then get out of dish (11) transport set (131) and pass through first drive arrangement (21) in the calibration dish (131).

3. The full-automatic shearing and cover closing all-in-one machine as claimed in claim 1, characterized in that: the blanking module (4) further comprises a second driving device (43) for driving the tray dividing mechanism (41) to move along the X-axis direction, the Y-axis direction and the Z-axis direction, the tray dividing mechanism (41) comprises a first clamping jaw (411) and a third driving device (412) for driving the first clamping jaw (411), the first clamping jaw (411) clamps and conveys the loading tray (11) through the third driving device (412), and the upper cover (111) is separated from the chassis (112); an ejector pin (413) is mounted above the first clamping jaw (411), the ejector pin (413) is opposite to the fixed piece (113) in position and moves relative to the fixed piece (113), and the ejector pin (413) is used for separating the upper cover (111);

the first detection mechanism (42) comprises a first adsorption device (421) and a first detection camera (422) which are arranged adjacent to the disc separating mechanism (41), the first detection camera (422) is used for detecting the abnormal condition of the disc installing area (23), and the first adsorption device (421) is used for conveying the lens with the detected abnormality into the abnormal area (24);

and a displacement sensor for detecting the flatness of the chassis (112) is further arranged on one side of the thimble (413).

4. The full-automatic shearing and cover closing integrated machine as claimed in claim 1, wherein: the tray loading area (23) comprises a first tray (231) and a second tray (232) which are used for bearing the chassis (112) and a servo motor which is used for driving the first tray (231) and the second tray (232) to move, the first tray (231) is arranged below the second tray (232), the first tray (231) and the second tray (232) are respectively provided with a plurality of chassis acupuncture points (2301) for loading the chassis (112), the chassis acupuncture points (2301) are provided with backlight sources, one side of the chassis (112) is fixed with the tray loading area (2301) through a limiting piece, the other side of the chassis (112) is provided with a first positioning hole (1121), and the tray loading area (2301) is provided with a second positioning hole (2302) corresponding to the first positioning hole (1121);

the first tray (231) and the second tray (232) are respectively provided with a fine adjustment mechanism (233) on one side, each fine adjustment mechanism (233) comprises a fine adjustment frame (2331) arranged on one side of the acupuncture point (2301) of the chassis and a fine adjustment cylinder (2332) connected with the fine adjustment frame (2331), and the fine adjustment cylinders (2332) drive the fine adjustment frames (2331) to align the first positioning holes (1121) and the second positioning holes (2302) so as to fix the chassis (112).

5. The full-automatic shearing and cover closing integrated machine as claimed in claim 1, wherein: the feeding mechanism (51) is arranged on one side of the shearing mechanism (52), and the feeding mechanism (51) comprises a feeding device (511) arranged on the outer side of the machine body, a first transplanting device (512) arranged on the machine body and a second transplanting device (513) arranged on one side of the first transplanting device (512);

the feeding device (511) is used for conveying the injection molding parts to a first transplanting position; the first transplanting device (512) is used for conveying injection-molded parts from the first transplanting position to a second transplanting position, and the second transplanting device (513) is used for conveying the injection-molded parts from the second transplanting position to the shearing mechanism (52) for shearing the lenses.

6. The full-automatic shearing and cover closing integrated machine as claimed in claim 5, wherein: the feeding device (511) comprises a first workpiece seat (5111) and a fourth driving device (5112) for driving the first workpiece seat (5111), injection-molded parts are placed on the first workpiece seat (5111), and the first workpiece seat (5111) moves obliquely through the fourth driving device (5112) to convey the injection-molded parts to a first transplanting position;

the first transplanting device (512) comprises a second clamping jaw (5121) and a fifth driving device (5122) for driving the second clamping jaw (5121) to move along the Y-axis direction and the Z-axis direction, a first conveying device (514) is further arranged below the first transplanting device (512), the first conveying device (514) comprises a second workpiece seat (5141) and a sixth driving device (5142) for driving the second workpiece seat (5141) to move along the Y-axis direction, the second clamping jaw (5121) moves to a first transplanting position through the fifth driving device (5122) to clamp an injection molding, so that the injection molding is conveyed to the second workpiece seat (5141), and the second workpiece seat (5141) conveys the injection molding to a second transplanting position through the sixth driving device (5142).

7. The full-automatic shearing and cover closing integrated machine as claimed in claim 5, wherein: the second transplanting device (513) comprises a first support (5131) fixedly mounted on the workbench (2), a cantilever support (5132) connected with the first support (5131) and a seventh driving device (5133) for driving the cantilever support (5132) to move along the Y-axis direction and the Z-axis direction, wherein a third clamping jaw (5134), a fourth clamping jaw (5135) and a fifth clamping jaw (5136) are arranged on the cantilever support (5132) at equal intervals, and the third clamping jaw (5134), the fourth clamping jaw (5135) and the fifth clamping jaw (5136) move along with the cantilever support (5132) through the seventh driving device (5133);

a second conveying device (515) is further arranged on one side of the second transplanting device (513), the second conveying device (515) comprises a conveying platform (5151) arranged on the workbench (2), a first rotating support (5152) and a second rotating support (5153) which are arranged on two sides of the conveying platform (5151), and an eighth driving device (5154) for driving the conveying platform (5151) to move along the X-axis direction, the second transplanting device (513) conveys injection molded parts from the second transplanting position to the first rotating support (5152) and the second rotating support (5153), and the conveying platform (5151) conveys the injection molded parts to the shearing mechanism (52) through the eighth driving device (5154) for lens shearing; the first rotating support (5152) and the second rotating support (5153) respectively comprise a third workpiece seat (5155) and a rotating motor for driving the third workpiece seat (5155) to rotate, bosses (5101) are arranged at the end of the third workpiece seat (5155) at equal intervals, and a limiting gap (5102) is formed between the bosses (5101) and used for fixing an injection molding piece.

8. The full-automatic shearing and cover closing integrated machine as claimed in claim 1, wherein: the shearing mechanism (52) comprises a first shearing device (521) and a second shearing device (522) which are arranged on the workbench (2), the first shearing device (521) and the second shearing device (522) are close to the feeding mechanism (51) and are arranged at intervals, the first shearing device (521) and the second shearing device (522) both comprise a clamp assembly (501) and a shearing assembly (502) which are arranged on the workbench (2), the clamp assembly (501) is arranged on one side of the shearing assembly (502), the clamp assembly (501) is used for clamping lenses on injection-molded parts, and the shearing assembly (502) comprises a first shearing arm (5021) and a second shearing arm (5022) which are arranged from top to bottom and a ninth driving device (5023) for driving the first shearing arm (5021) and the second shearing arm (5022) to shear; the conveying mechanism (53) comprises a second adsorption device (531) and a third adsorption device (532) which are arranged on the workbench (2), and a tenth driving device (533) which is used for driving the second adsorption device (531) and the third adsorption device (532) to move along the X-axis direction, the Y-axis direction and the Z-axis direction, wherein the second adsorption device (531) and the third adsorption device (532) adsorb the sheared lenses from the shearing mechanism (52) and convey the lenses to the holding area (23) to be loaded into the chassis (112); the conveying mechanism (53) further comprises a second detection camera (534) arranged on one side of the second adsorption device (531) and a third detection camera (535) arranged on one side of the third adsorption device (532), and the second detection camera (534) and the third detection camera (535) are used for detecting the lens tray loading condition of the chassis (112).

9. The full-automatic shearing and cover closing integrated machine as claimed in claim 1, wherein: the second detection mechanism (54) comprises a fixing seat (541) arranged between the assembling area (23) and the shearing mechanism (52), a first detection device (542) and a second detection device (543) arranged at two ends of the fixing seat (541), the first detection device (542) and the second detection device (543) comprise detection clamp assemblies (5401) used for detecting the shearing condition of the lenses and fourth detection cameras (5402) arranged below the detection clamp assemblies (5401), and the detection clamp assemblies (5401) and the fourth detection cameras (5402) trigger the shearing mechanism (52) to automatically correct the abnormal lenses.

10. A control method for the full-automatic cap shearing and closing all-in-one machine as claimed in any one of claims 1 to 9, wherein the control method for the full-automatic cap shearing and closing all-in-one machine comprises the following steps:

firstly, taking a disc, wherein a disc taking mechanism (31) moves to a position opposite to a disc taking space (132) along the X-axis direction, the Y-axis direction and the Z-axis direction relative to a storage part (1) through a first driving device (32), a clamping table (321) enters the disc taking space (132) through a sliding table air cylinder (322), is lifted upwards to be in contact with a loading disc (11) through a positioning air cylinder (323), and then clamps the loading disc (11) through a first clamping part (3211) and a second clamping part (3212) and conveys the loading disc (11) from the storage part (1) to a calibration area (21);

secondly, disc separation, namely moving the disc separation mechanism (41) to a position above the calibration area (21) along the X-axis, Y-axis and Z-axis directions relative to the disc loading area (23) through a second driving device (43), clamping the loading disc (11) through the first clamping jaws (411) after moving downwards and conveying the loading disc to chassis acupuncture points (2301) on a first tray (231) or a second tray (232), separating an upper cover (111) through the first clamping jaws (411) in cooperation with ejector pins (413), remaining the chassis (112) at the chassis acupuncture points (2301) for lens disc loading, fixing the chassis (112) through a fine adjustment mechanism (236), detecting the flatness between the chassis (112) and the first tray (231) or the second tray (232) through a displacement sensor (414), and returning the chassis (112) to the storage bin (13) through the first clamping jaws (411) if abnormal detection is performed;

feeding, wherein the feeding device (511) receives and conveys the injection molded parts to a first transplanting position, the injection molded parts are clamped by a second clamping jaw (5121) in the first transferring device (512) and conveyed to a first conveying mechanism (514), the first conveying mechanism (514) conveys the injection molded parts from the first transplanting position to a second transplanting position, then the injection molded parts are conveyed from the second transplanting position to a first rotating support (5152) and a second rotating support (5153) by a third clamping jaw (5134) in the second transferring device (513), and the injection molded parts are conveyed to a shearing mechanism (52) by a conveying platform (5151) for shearing;

fourthly, shearing, wherein the first rotary support (5152) and the second rotary support (5253) drive respective injection molded parts to rotate and shear, the first shearing device (521) and the second shearing device (522) respectively shear the injection molded parts on the first rotary support (5152) and the second rotary support (5153) for the first time, after the first shearing is finished, the injection molded parts return to the second transfer device (513) through the conveying platform (5151) to exchange the machining position, and after the injection molded parts on the first rotary support (5152) and the second rotary support (5253) are exchanged, the injection molded parts are conveyed to the shearing position through the conveying platform (5151) to be secondarily sheared;

step five, detecting, wherein the sheared lenses are adsorbed by a second adsorption device (531) and a third adsorption device (532) and conveyed to a fourth detection camera (5402) to perform lower centering detection on the lenses, and upper centering detection is performed on the lenses by a second detection camera (534) and a third detection camera (535), if abnormal lens centering is detected, the automatic adjusting clamp assembly (501) and the shearing assembly (502) at the first shearing device (521) and the second shearing device (522) are triggered to correct;

sixthly, loading the lenses into a tray, conveying the detected lenses to the position above the tray loading area (23) through a second adsorption device (531) and a third adsorption device (532) to carry out hole distribution and tray loading on the chassis (112), and detecting empty holes through a second detection camera (534) and a third detection camera (535) so as to position the second adsorption device (531) and the third adsorption device (532);

seventhly, closing the cover for storage, detecting the chassis (112) with the lenses by the first detection mechanism 42, taking the upper cover (111) from the upper cover temporary storage area (22) by the chassis (112) which is qualified in detection through the tray taking mechanism (31) for closing the cover and conveying the complete loading tray (11) to the storage part (1), and conveying the unqualified lenses to the abnormal area (24) by the chassis (112) which is unqualified in detection through the first adsorption device (421).

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