CN115741278B - Surface treatment device and treatment process for metal wire rod machining - Google Patents
Surface treatment device and treatment process for metal wire rod machining Download PDFInfo
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- CN115741278B CN115741278B CN202211251352.5A CN202211251352A CN115741278B CN 115741278 B CN115741278 B CN 115741278B CN 202211251352 A CN202211251352 A CN 202211251352A CN 115741278 B CN115741278 B CN 115741278B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a surface treatment device and a treatment process for metal wire rod processing, which belong to the technical field of metal wire rod surface treatment, and comprise an L-shaped mounting plate, wherein the vertical front surface of the L-shaped mounting plate is connected with two mounting rings in a sliding manner, the surface of the L-shaped mounting plate is connected with a transverse moving mechanism for driving the two mounting rings to move oppositely at the same time, and the outer surfaces of the two mounting rings are both connected with a first rotating ring in a rotating manner; according to the invention, when the metal wire needs to be polished, the two mounting rings and the first rotating ring are matched with the polishing rollers, the fastening mechanism and the adjusting mechanism, so that the surface of the metal wire is automatically and continuously polished thoroughly in the continuous conveying process of the metal wire, the polishing efficiency is high, the polishing effect is good, and the traversing mechanism, the fastening mechanism and the adjusting mechanism are matched with each other, so that the polishing rollers are convenient to replace when the polishing roller is worn and needs to be replaced, and the polishing effect and efficiency are greatly improved.
Description
Technical Field
The invention relates to the technical field of metal wire surface treatment, in particular to a surface treatment device and a surface treatment process for metal wire machining.
Background
In the process of processing and preparing metal wire products such as industrial production units, surface pretreatment such as degreasing and polishing is usually required, and at present, cleaning balls, sand paper or diamond cloth made of stainless steel wires are usually adopted to clean the surfaces of the metal wires.
In the prior art, when the surface of the metal wire is treated, rust is required to be removed, the conventional treatment method generally adopts sand blasting or polishing, the conventional metal wire is thinner, if sand blasting is adopted, the sand blasting on the circumferential surface of the metal wire is difficult to ensure complete sand blasting, a large amount of sand blasting waste is easily caused, the cost is higher, and the polishing mode of personnel is utilized, so that the first labor intensity is high, the second rust removing efficiency is low, and a treatment device for automatically treating the surface rust of the metal wire with low cost is urgently needed.
Disclosure of Invention
The present invention is directed to a surface treatment device for automatically processing a metal wire rod at low cost, and aims to solve the problems of the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the surface treatment device for metal wire machining comprises an L-shaped mounting plate, wherein the vertical front surface of the L-shaped mounting plate is connected with two mounting rings in a sliding manner, the surface of the L-shaped mounting plate is connected with a traversing mechanism for driving the two mounting rings to move in opposite directions simultaneously, the outer surfaces of the two mounting rings are respectively connected with a first rotating ring in a rotating manner, a plurality of polishing rollers which are arranged in a circumferential array are arranged between the two first rotating rings, the inner side walls of the two first rotating rings are respectively connected with a plurality of fastening mechanisms for installing the polishing rollers, the outer sides of the two first rotating rings are respectively connected with an adjusting mechanism for synchronously driving the polishing rollers to synchronously open outwards or compress the metal wire inwards, the surfaces of the two mounting rings are respectively connected with a driving mechanism for driving the first rotating rings to rotate, and the top of the L-shaped mounting plate is connected with a straightening device for straightening the metal wire;
the fastening mechanism comprises a first rotating rod, the first rotating rod is rotationally connected to the outer side wall of a first rotating ring, a first swinging plate is fixedly connected to the outer surface of the first rotating rod, a second swinging plate is rotationally connected to the side wall of the first swinging plate, the outer end of the polishing roller penetrates through the second swinging plate, a first fixing plate is fixedly connected to the inner side wall of the first rotating ring, a first sliding plate is vertically and slidingly connected to the middle part of the first fixing plate, a first sleeve ring is fixedly connected to the bottom of the first sliding plate, the outer end of the polishing roller penetrates through the first sleeve ring, a first sliding groove for the sliding of the first sliding plate is formed in the first rotating ring, and a clamping mechanism for clamping the polishing roller is connected to the outer surface of the first sleeve ring;
the adjusting mechanism comprises a second swivel, the second swivel is fixedly connected to the outer side wall of the first swivel, the outer ends of a plurality of first rotating rods penetrate through the second swivel and are rotationally connected with the second swivel, a first gear is fixedly connected to the surface of each first rotating rod, a first gear ring is rotationally connected to the outer side wall of the second swivel, the first gear ring is meshed with a plurality of first gears, and a positioning mechanism for positioning the first gear ring is connected to the inner side wall of the first gear ring;
the positioning mechanism comprises a plurality of positioning plates, the positioning plates are fixedly connected to the inner side wall of the first gear ring in a circumferential array manner, a fixed ring is fixedly connected to the inner wall of the second swivel, a plurality of positioning grooves in a circumferential array manner are formed in the fixed ring, positioning rods in sliding connection with the positioning plates are penetrated into the positioning plates, a first baffle disc is fixedly connected to the outer ends of the positioning rods, and a tensioning spring fixedly connected between the first baffle disc and the positioning plates is sleeved on the outer surfaces of the positioning rods and used for being inserted into the positioning grooves to position the first gear ring;
the outer surfaces of the plurality of first baffle plates are fixedly connected with first magnetic rings together, the outer side walls of the mounting rings are fixedly connected with electromagnetic rings through a plurality of L-shaped fixing frames, and the electromagnetic rings are positioned on the outer sides of the first magnetic rings;
the clamping mechanism comprises a second fixing plate, the second fixing plate is fixedly connected to the inner side wall of the first sliding plate, a tightening rod is connected to the second fixing plate in a sliding mode, a magnetic disc is fixedly connected to the top end of the tightening rod, a first spring fixedly connected between the second fixing plate and the magnetic disc is sleeved on the outer surface of the tightening rod, a magnetic block is fixedly connected to the top of the inner side of the mounting ring, the magnetic block is used for adsorbing the magnetic disc, a plurality of tightening holes which are circumferentially arranged are formed in the outer surface of the grinding roller, and the tightening holes are used for the tightening rod to be inserted to position the grinding roller;
the driving mechanism comprises a second gear ring, the second gear ring is fixedly connected to the outer surfaces of the first swivel and the second swivel, driving motors are fixedly connected to the inner side walls of the two mounting rings, second gears are fixedly connected to the output ends of the two driving motors, and the second gears are meshed with the second gear ring;
the transverse moving mechanism comprises two bidirectional screw rods, the two bidirectional screw rods are respectively connected with the side wall of the L-shaped mounting plate in a rotating way, the two bidirectional screw rods respectively penetrate through the left mounting ring and the right mounting ring and are in threaded connection with the region, the two bidirectional screw rods are used for driving the left mounting ring and the right mounting ring to move in opposite directions, one end part of one bidirectional screw rod is fixedly connected with a second motor, the second motor is fixedly connected with the side wall of the L-shaped mounting plate, the right ends of the two bidirectional screw rods are respectively fixedly connected with a third gear, and the two third gears are in transmission connection through a first toothed chain;
a surface treatment process for metal wire processing comprises the following specific steps:
step one: firstly, arranging a polishing roller between two first rotating rings, and fastening the polishing roller by using a fastening mechanism;
step two: putting the metal wire to be treated into a straightener for straightening, keeping good verticality of the metal wire, and penetrating the straightened metal wire into two mounting rings;
step three: starting an adjusting mechanism, driving a plurality of polishing rollers to synchronously approach the metal wire, centering to enable the polishing rollers to be attached to the surface of the metal wire, and positioning the polishing rollers at the polishing positions;
step four: starting a driving mechanism, wherein the driving mechanism drives a first swivel, a fastening mechanism, an adjusting mechanism and a plurality of grinding rollers to synchronously and rapidly rotate, and the plurality of grinding rollers rapidly rotate on the surface of the metal wire to polish and remove rust on the surface of the metal wire;
step five: after the polishing roller performs circumferential polishing for a period of time, adjusting the polishing position of the polishing roller by using a fastening mechanism;
step six: when the metal wire is polished by the polishing rollers, the metal wire is continuously pulled to the left, and the metal wire is changed to be positioned at the positions of the polishing rollers so as to be continuously polished.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when the metal wire needs to be polished, the two mounting rings and the first rotating ring are matched with the polishing rollers, the fastening mechanism and the adjusting mechanism, so that the surface of the metal wire is automatically and continuously polished thoroughly in the continuous conveying process of the metal wire, the polishing efficiency is high, the polishing effect is good, and the traversing mechanism, the fastening mechanism and the adjusting mechanism are matched with each other, so that the polishing rollers are convenient to replace when the polishing roller is worn and needs to be replaced, and the polishing effect and efficiency are greatly improved.
2. According to the invention, when the grinding roller is required to be put in each time, the grinding roller is placed in the inner sides of the two first rotating rings, then the transverse moving mechanism is started to drive the two mounting rings and the first rotating rings to be close slowly, the ends of the grinding roller are kept to be inserted into the left and right two first rings, the two ends of the grinding roller are finally inserted into the second swinging plate, then the transverse moving mechanism is stopped, the clamping mechanism is started, the grinding roller is initially stable, the rotation of the grinding roller in the circumferential rotation process is avoided, the metal wire is helped to be ground, and the grinding roller is assembled.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a first perspective view of the overall structure of the present invention;
FIG. 3 is a second perspective view of the overall structure of the present invention;
FIG. 4 is a third perspective view of the general structure of the present invention (with the L-shaped mounting plate hidden);
FIG. 5 is a schematic view of the mounting ring, first swivel and fastening mechanism of the invention;
FIG. 6 is a schematic view of an adjusting mechanism according to the present invention;
FIG. 7 is a schematic view of a positioning mechanism according to the present invention;
FIG. 8 is a schematic view of the first magnetic ring and the position of the electromagnetic ring according to the present invention;
FIG. 9 is a schematic view of a clamping mechanism according to the present invention;
fig. 10 is an enlarged view of the structure at a in fig. 9.
In the drawings, the list of components represented by the various numbers is as follows:
the polishing device comprises an L-shaped mounting plate 1, a mounting ring 2, a first rotating ring 3, a polishing roller 4, a straightener 5, a first rotating rod 6, a first swinging plate 7, a second swinging plate 8, a first fixing plate 9, a first sliding plate 10, a first sleeve ring 11, a second rotating ring 12, a first gear 13, a first gear ring 14, a positioning plate 15, a fixing ring 16, a positioning groove 17, a positioning rod 18, a first baffle 19, a tensioning spring 20, a first magnetic ring 21, an electromagnetic ring 22, a second fixing plate 23, a tightening rod 24, a magnetic disc 25, a first spring 26, a magnetic block 27, a tightening hole 28, a second gear ring 29, a driving motor 30, a second gear 31, a bidirectional screw 32, a second motor 33, a third gear 34 and a first toothed chain 35.
Detailed Description
Referring to fig. 1 to 10, the present invention provides a technical solution: the surface treatment device for metal wire machining comprises an L-shaped mounting plate 1, wherein the vertical front surface of the L-shaped mounting plate 1 is slidably connected with two mounting rings 2, the surface of the L-shaped mounting plate 1 is connected with a traversing mechanism for driving the two mounting rings 2 to move oppositely at the same time, the outer surfaces of the two mounting rings 2 are respectively and rotatably connected with a first rotating ring 3, a plurality of polishing rollers 4 which are arranged in a circumferential array are arranged between the two first rotating rings 3, the inner side walls of the two first rotating rings 3 are respectively and rotatably connected with a plurality of fastening mechanisms for installing the polishing rollers 4, the outer sides of the two first rotating rings 3 are respectively and rotatably connected with an adjusting mechanism for synchronously driving the polishing rollers 4 to synchronously open outwards or press inwards on the surface of a metal wire, the surfaces of the two mounting rings 2 are respectively and rotatably connected with a driving mechanism for driving the first rotating rings 3, and the top of the L-shaped mounting plate 1 is connected with a straightening device 5 for straightening the metal wire;
when the device works, firstly, the grinding rollers 4 are arranged between the two first rotating rings 3, the grinding rollers 4 are fastened by the fastening mechanism, then, the metal wire to be treated is placed into the straightener 5 for straightening, the good verticality of the metal wire is kept, the subsequent grinding and rust removal of the surface of the metal wire are facilitated, the straightened metal wire penetrates into the two mounting rings 2, the adjusting mechanism is started, the adjusting mechanism drives the grinding rollers 4 to synchronously approach the metal wire, the grinding rollers 4 are centered to be attached to the surface of the metal wire, the grinding rollers 4 are positioned at the grinding positions, when the surface of the metal wire changes, the adjusting mechanism can be matched with the metal wire with different thickness for grinding, the application range is wide, after the grinding rollers 4 are positioned on the surface of the metal wire, the driving mechanism is started, the driving mechanism drives the first swivel 3, the fastening mechanism, the adjusting mechanism and the grinding rollers 4 to synchronously and rapidly rotate, the grinding rollers 4 rapidly rotate on the surface of the metal wire, the surface of the metal wire is subjected to grinding and rust removal, after the grinding rollers 4 are circumferentially ground for a period of time, the grinding positions of the grinding rollers 4 are adjusted by the fastening mechanism, so that the surface of the grinding rollers 4 is continuously and alternately used for better grinding the metal wire, the circumferential abrasion degree of the grinding rollers 4 is uniform, the excessive unidirectional abrasion of the grinding rollers 4 is avoided, when the grinding rollers 4 grind the metal wire, the metal wire is continuously pulled leftwards, the metal wire is changed to be positioned at the positions of the grinding rollers 4, so that the metal wire is continuously ground, the grinding efficiency is high, the grinding effect is good, and the abrasion of the grinding rollers 4 is serious, when needing to be changed, open adjustment mechanism and fastening mechanism earlier, outwards leave the metal wire with the grinding roller 4, and release the fixing to the grinding roller 4, start sideslip mechanism, with two collar 2, first rotating ring 3 outwards promote, take out a plurality of grinding rollers 4, then when loading into new grinding roller 4, convenient and fast, improve the effect of polishing greatly, make things convenient for personnel to change grinding roller 4, thereby realize when needs to polish the metal wire each time, utilize two collar 2, first rotating ring 3 cooperation a plurality of grinding rollers 4, fastening mechanism and adjustment mechanism, in the continuous conveying process of metal wire, automatically, thoroughly polish the metal wire surface, high polishing efficiency, polishing effect is good, and utilize sideslip mechanism, fastening mechanism and adjustment mechanism to mutually support, when grinding roller 4 wearing and tearing need be changed, the convenience is changed grinding roller 4, improve effect and the efficiency of polishing greatly.
As a further scheme of the invention, the fastening mechanism comprises a first rotating rod 6, the first rotating rod 6 is rotationally connected to the outer side wall of a first rotating ring 3, a first swinging plate 7 is fixedly connected to the outer surface of the first rotating rod 6, a second swinging plate 8 is rotationally connected to the side wall of the first swinging plate 7, the outer end of a polishing roller 4 penetrates through the second swinging plate 8, a first fixing plate 9 is fixedly connected to the inner side wall of the first rotating ring 3, the middle part of the first fixing plate 9 is vertically and slidingly connected with a first sliding plate 10, the bottom of the first sliding plate 10 is fixedly connected with a first sleeve ring 11, the outer end of the polishing roller 4 penetrates through the first sleeve ring 11, a first sliding groove for the first sliding plate 10 to slide is formed in the first rotating ring 3, and a clamping mechanism for clamping the polishing roller 4 is connected to the outer surface of the first sleeve ring 11; during operation, because when the grinding roller 4 is installed in each time, the grinding roller 4 needs to be stabilized, the position of the grinding roller 4 is convenient to adjust subsequently and the grinding effect is convenient, through placing the grinding roller 4 on the inner sides of the two first rotating rings 3 when the grinding roller 4 needs to be installed in each time, then the transverse moving mechanism is started to drive the two mounting rings 2 and the first rotating rings 3 to be slowly close to each other, the end parts of the grinding roller 4 are kept to be inserted into the left and right two first lantern rings 11, the two ends of the grinding roller 4 are finally inserted into the second swinging plate 8, then the transverse moving mechanism is stopped, the clamping mechanism is started, the grinding roller 4 is initially stable, the rotation of the grinding roller 4 in the circumferential rotation process is avoided, the metal wire is favorably ground, and the installation of the grinding roller 4 is completed.
As a further scheme of the invention, the adjusting mechanism comprises a second swivel 12, the second swivel 12 is fixedly connected to the outer side wall of the first swivel 3, the outer ends of a plurality of first rotating rods 6 penetrate through the second swivel 12 and are rotationally connected with the second swivel 12, a first gear 13 is fixedly connected to the surface of each first rotating rod 6, a first gear ring 14 is rotationally connected to the outer side wall of the second swivel 12, the first gear ring 14 is meshed with the plurality of first gears 13, and a positioning mechanism for positioning the first gear ring 14 is connected to the inner side wall of the first gear ring 14;
as a further scheme of the invention, the positioning mechanism comprises a plurality of positioning plates 15, the plurality of positioning plates 15 are fixedly connected to the inner side wall of the first gear ring 14 in a circumferential array manner, a fixed ring 16 is fixedly connected to the inner wall of the second rotating ring 12, a plurality of positioning grooves 17 in a circumferential array are formed in the fixed ring 16, positioning rods 18 in sliding connection with the positioning plates 15 are penetrated in the positioning plates 15, a first baffle disc 19 is fixedly connected to the outer end of each positioning rod 18, a tensioning spring 20 fixedly connected between the first baffle disc 19 and the positioning plates 15 is sleeved on the outer surface of each positioning rod 18, and the positioning rods 18 are used for being inserted into the positioning grooves 17 to position the first gear ring 14;
during operation, because the thickness of the metal wire rod that needs to polish at every turn is different, and need laminate a plurality of grinding rollers 4 again and compress tightly on the metal wire rod surface after the metal wire rod passes two first rotating rings 3, through outwards extracting locating lever 18, make locating lever 18 break away from constant head tank 17, then, stir the locating lever 18 and transfer first ring gear 14 through locating plate 15 and rotate, first ring gear 14 drives a plurality of first gear 13 synchronous rotations rather than meshing, first gear 13 drives first rotating lever 6 and rotates, thereby drive first swinging plate 7 and rotate, promote second swinging plate 8 and grinding roller 4 inwards move, because grinding roller 4 is carried out the spacing of vertical direction by first lantern ring 11 and first slide 10, thereby can keep the vertical inside and outside removal of grinding roller 4 all the time, make grinding roller 4 laminate on the surface of grinding roller 4 tightly, then, loosen locating lever 18, locating lever 18 inwards moves under the effect of tensioning spring 20, insert in constant head tank 17, thereby fix a position first ring gear 14, and then guarantee that grinding roller 4 is in the surface of metal wire rod 4 and the same, the demand of wire rod demand change when the wire rod is difficult to take place, the demand of change in the dense positioning of wire rod 17 is carried out because the same in the demand of the wire rod is rotated to the wire rod is changed when the same at the time, the demand of the wire rod is changed when the wire rod is positioned to be positioned to the same.
As a further scheme of the invention, the outer surfaces of the first baffle discs 19 are fixedly connected with first magnetic rings 21 together, the outer side wall of the mounting ring 2 is fixedly connected with electromagnetic rings 22 through a plurality of L-shaped fixing frames, and the electromagnetic rings 22 are positioned at the outer sides of the first magnetic rings 21; during operation, because when opening a plurality of locating levers 18 at every turn, the operation degree of difficulty is great, and is comparatively loaded down with trivial details, through when packing into the grinding roller 4 at every turn, start electromagnetic ring 22 and adsorb first magnetic ring 21, drive a plurality of first fender discs 19 and locating lever 18 and outwards remove, pull out the constant head tank 17, then, personnel only need rotate the position that first ring gear 14 can quick adjustment grinding roller 4, convenient operation.
As a further scheme of the invention, the clamping mechanism comprises a second fixed plate 23, the second fixed plate 23 is fixedly connected to the inner side wall of the first sliding plate 10, a tightening rod 24 is connected in a sliding manner in the second fixed plate 23, a magnetic disc 25 is fixedly connected to the top end of the tightening rod 24, a first spring 26 fixedly connected between the second fixed plate 23 and the magnetic disc 25 is sleeved on the outer surface of the tightening rod 24, a magnetic block 27 is fixedly connected to the top of the inner side of the mounting ring 2, the magnetic block 27 is used for adsorbing the magnetic disc 25, a plurality of circumferentially arranged tightening holes 28 are formed in the outer surface of the plurality of grinding rollers 4, and the tightening rod 24 is inserted into the tightening holes 28 to position the grinding rollers 4; during operation, because the polishing roller 4 needs to be guaranteed not to spontaneously rotate after being installed, the magnetic disc 25 and the tight inserting rod 24 are pulled inwards by the first spring 26 when the polishing roller 4 is installed each time, the tight inserting rod 24 is inserted into the tight inserting hole 28 of the polishing roller 4, the polishing roller 4 is positioned, the polishing effect during circumferential rotation of the polishing roller 4 is guaranteed, the magnetic block 27 is started each time after polishing for a period of time, when the polishing roller 4 moves to the upper side, the magnetic disc 25 is adsorbed by the magnetic block 27, the tight inserting rod 24 is driven to pull out the tight inserting hole 28, at the moment, the polishing roller 4 continuously rotates, the contact position of the polishing roller 4 and the metal wire is automatically switched, and when the magnetic disc 25 is separated from the magnetic block 27, the tight inserting rod 24 is driven again by the first spring 26 to be inserted into one of the tight inserting holes 28 circumferentially arranged on the polishing roller 4, so that the polishing position of the polishing roller 4 is continuously switched, and the polishing effect of the polishing roller 4 is guaranteed to be fully utilized in the polishing process.
As a further scheme of the invention, the driving mechanism comprises a second gear ring 29, the second gear ring 29 is fixedly connected to the outer surfaces of the first rotating ring 3 and the second rotating ring 12, driving motors 30 are fixedly connected to the inner side walls of the two mounting rings 2, second gears 31 are fixedly connected to the output ends of the two driving motors 30, and the second gears 31 are meshed with the second gear ring 29; during operation, because two first rotating rings 3 about need last fast rotation, drive a plurality of grinding rollers 4 and rotate to polish, through finalizing two driving motor 30, drive second gear 31 and rotate, drive second ring gear 29 and first rotating ring 3 fast rotation, drive a plurality of grinding rollers 4 through fastening mechanism and adjustment mechanism and rotate fast in step, carry out circumference to the wire rod and polish convenient and fast.
As a further scheme of the invention, the transverse moving mechanism comprises two bidirectional screw rods 32, wherein the two bidirectional screw rods 32 are respectively and rotatably connected to the side wall of the L-shaped mounting plate 1, the two bidirectional screw rods 32 respectively penetrate through the left mounting ring 2 and the right mounting ring 2 and are in threaded connection with the region, the two bidirectional screw rods 32 are used for driving the left mounting ring 2 and the right mounting ring 2 to move in opposite directions, the end part of one bidirectional screw rod 32 is fixedly connected with a second motor 33, the second motor 33 is fixedly connected to the side wall of the L-shaped mounting plate 1, the right ends of the two bidirectional screw rods 32 are respectively and rotatably connected with a third gear 34, and the two third gears 34 are in transmission connection through a first toothed chain 35; during operation, as the two mounting rings 2 are required to be driven to be opened outwards when the grinding roller 4 is replaced or installed each time, the two bidirectional screw rods 32 are driven to synchronously rotate through the third gear 34 and the first toothed chain 35 by starting the second motor 33, the two mounting rings 2 are driven to synchronously open outwards or move inwards, the grinding roller 4 is conveniently taken out or installed, and the grinding roller 4 is conveniently replaced.
A surface treatment process for metal wire processing comprises the following specific steps:
step one: firstly, the grinding roller 4 is arranged between the two first rotating rings 3, and the grinding roller 4 is fastened by a fastening mechanism;
step two: putting the metal wire to be treated into a straightener 5 for straightening, keeping good verticality of the metal wire, and penetrating the straightened metal wire into two mounting rings 2;
step three: starting an adjusting mechanism, driving a plurality of grinding rollers 4 to synchronously approach to the metal wire, centering to enable the plurality of grinding rollers 4 to be attached to the surface of the metal wire, and positioning the plurality of grinding rollers 4 at the grinding position;
step four: starting a driving mechanism, wherein the driving mechanism drives a first swivel 3, a fastening mechanism, an adjusting mechanism and a plurality of grinding rollers 4 to synchronously and rapidly rotate, and the plurality of grinding rollers 4 rapidly rotate on the surface of the metal wire to polish and remove rust on the surface of the metal wire;
step five: after the polishing roller 4 performs circumference polishing for a period of time, the polishing position of the polishing roller 4 is adjusted by using a fastening mechanism;
step six: when the metal wires are polished by the polishing rollers 4, the metal wires are continuously pulled to the left, the positions of the polishing rollers 4 are changed, and the metal wires are continuously polished.
Claims (7)
1. The utility model provides a metal wire processing is with surface treatment device, includes L type mounting panel (1), its characterized in that: the vertical front surface of the L-shaped mounting plate (1) is connected with two mounting rings (2) in a sliding manner, the surface of the L-shaped mounting plate (1) is connected with a transverse moving mechanism for driving the two mounting rings (2) to move in opposite directions simultaneously, the outer surfaces of the two mounting rings (2) are respectively connected with a first rotating ring (3) in a rotating manner, a plurality of polishing rollers (4) which are arranged in a circumferential array are arranged between the two first rotating rings (3), the inner side walls of the two first rotating rings (3) are respectively connected with a plurality of fastening mechanisms for mounting the polishing rollers (4), the outer sides of the two first rotating rings (3) are respectively connected with an adjusting mechanism for synchronously driving the polishing rollers (4) to synchronously open outwards or compress inwards on the surface of a metal wire, the surfaces of the two mounting rings (2) are respectively connected with a driving mechanism for driving the first rotating rings (3), and the top of the L-shaped mounting plate (1) is connected with a straightener (5) for straightening the metal wire;
the fastening mechanism comprises a first rotating rod (6), the first rotating rod (6) is rotationally connected to the outer side wall of a first rotating ring (3), a first swinging plate (7) is fixedly connected to the outer surface of the first rotating rod (6), a second swinging plate (8) is rotationally connected to the side wall of the first swinging plate (7), the outer end of a polishing roller (4) penetrates through the second swinging plate (8), a first fixing plate (9) is fixedly connected to the inner side wall of the first rotating ring (3), a first sliding plate (10) is vertically and slidingly connected to the middle of the first fixing plate (9), a first sleeve ring (11) is fixedly connected to the bottom of the first sliding plate (10), the outer end of the polishing roller (4) penetrates through the first sleeve ring (11), a first sliding groove for the sliding of the first sliding plate (10) is formed in the inner portion of the first rotating ring (3), and a clamping mechanism for clamping the polishing roller (4) is connected to the outer surface of the first sleeve ring (11);
the adjusting mechanism comprises a second swivel (12), the second swivel (12) is fixedly connected to the outer side wall of the first swivel (3), a plurality of outer ends of the first swivel rods (6) penetrate through the second swivel (12) and are rotationally connected with the second swivel, each first swivel rod (6) is fixedly connected with a first gear (13) on the surface, a first gear ring (14) is rotationally connected to the outer side wall of the second swivel (12), the first gear ring (14) is meshed with a plurality of first gears (13), and a positioning mechanism for positioning the first gear ring (14) is connected to the inner side wall of the first gear ring (14).
2. The surface treatment device for metal wire working according to claim 1, wherein: the positioning mechanism comprises a plurality of positioning plates (15), wherein the positioning plates (15) are fixedly connected to the inner side wall of a first gear ring (14) in a circumferential array manner, a fixed ring (16) is fixedly connected to the inner wall of a second swivel (12), a plurality of positioning grooves (17) which are in a circumferential array manner are formed in the fixed ring (16), positioning rods (18) which are in sliding connection with the positioning plates (15) are penetrated into the positioning plates (15), first baffle discs (19) are fixedly connected to the outer ends of the positioning rods (18), tension springs (20) which are fixedly connected between the first baffle discs (19) and the positioning plates (15) are sleeved on the outer surfaces of the positioning rods (18), and the positioning rods (18) are used for being inserted into the positioning grooves (17) to position the first gear ring (14).
3. The surface treatment device for metal wire working according to claim 2, wherein: a plurality of first magnetism circle (21) are fixedly connected with on the surface of first fender dish (19) jointly, be connected with electromagnetic coil (22) through a plurality of L type mount fixedly connected with on the lateral wall of collar (2), electromagnetic coil (22) are located the outside of first magnetism circle (21).
4. A surface treatment device for metal wire working according to claim 3, wherein: the clamping mechanism comprises a second fixing plate (23), the second fixing plate (23) is fixedly connected to the inner side wall of the first sliding plate (10), a plurality of inserting and fastening rods (24) are slidably connected to the inside of the second fixing plate (23), magnetic discs (25) are fixedly connected to the top ends of the inserting and fastening rods (24), first springs (26) fixedly connected between the second fixing plate (23) and the magnetic discs (25) are sleeved on the outer surfaces of the inserting and fastening rods (24), magnetic blocks (27) are fixedly connected to the inner tops of the mounting rings (2), the magnetic blocks (27) are used for adsorbing the magnetic discs (25), a plurality of circumferentially arranged inserting and fastening holes (28) are formed in the outer surfaces of the polishing rollers (4), and the inserting and fastening rods (24) are inserted to position the polishing rollers (4).
5. The surface treatment device for metal wire machining according to claim 4, wherein: the driving mechanism comprises a second gear ring (29), the second gear ring (29) is fixedly connected to the outer surfaces of the first rotating ring (3) and the second rotating ring (12), driving motors (30) are fixedly connected to the inner side walls of the mounting rings (2), second gears (31) are fixedly connected to the output ends of the driving motors (30), and the second gears (31) are meshed with the second gear ring (29).
6. The surface treatment device for metal wire machining according to claim 5, wherein: the transverse moving mechanism comprises two bidirectional screw rods (32), wherein the two bidirectional screw rods (32) are respectively and rotationally connected with the side wall of the L-shaped mounting plate (1), the two bidirectional screw rods (32) respectively penetrate through the left mounting ring (2) and the right mounting ring (2) and are in threaded connection with the region, the two bidirectional screw rods (32) are used for driving the left mounting ring and the right mounting ring (2) to move in opposite directions, one of the two bidirectional screw rods (32) is fixedly connected with a second motor (33) at the end part of the bidirectional screw rods (32), the second motor (33) is fixedly connected with the side wall of the L-shaped mounting plate (1), the right end of the two bidirectional screw rods (32) is fixedly connected with a third gear (34), and the two third gears (34) are in transmission connection through a first toothed chain (35).
7. A surface treatment process for metal wire working, which is applied to the surface treatment device for metal wire working as defined in any one of claims 1 to 6, characterized in that: the specific steps of the process are as follows:
step one: firstly, a grinding roller (4) is arranged between two first rotating rings (3), and the grinding roller (4) is fastened by a fastening mechanism;
step two: putting the metal wire to be treated into a straightener (5) for straightening, keeping good verticality of the metal wire, and penetrating the straightened metal wire into two mounting rings (2);
step three: starting an adjusting mechanism, driving a plurality of grinding rollers (4) to synchronously approach to the metal wire, centering to enable the plurality of grinding rollers (4) to be attached to the surface of the metal wire, and positioning the plurality of grinding rollers (4) at the grinding position;
step four: starting a driving mechanism, wherein the driving mechanism drives a first rotating ring (3), a fastening mechanism, an adjusting mechanism and a plurality of grinding rollers (4) to synchronously and rapidly rotate, and the plurality of grinding rollers (4) rapidly rotate on the surface of the metal wire to polish and remove rust on the surface of the metal wire;
step five: after the polishing roller (4) performs circumferential polishing for a period of time, the polishing position of the polishing roller (4) is adjusted by utilizing a fastening mechanism;
step six: when the metal wire is polished by the polishing rollers (4), the metal wire is continuously pulled to the left, and the metal wire is changed to be positioned at the positions of the polishing rollers (4) to continuously polish the metal wire.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211251352.5A CN115741278B (en) | 2022-10-13 | 2022-10-13 | Surface treatment device and treatment process for metal wire rod machining |
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| CN202211251352.5A CN115741278B (en) | 2022-10-13 | 2022-10-13 | Surface treatment device and treatment process for metal wire rod machining |
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| CN115741278A CN115741278A (en) | 2023-03-07 |
| CN115741278B true CN115741278B (en) | 2023-07-21 |
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| CN202211251352.5A Active CN115741278B (en) | 2022-10-13 | 2022-10-13 | Surface treatment device and treatment process for metal wire rod machining |
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2022
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| CN109015292A (en) * | 2018-06-28 | 2018-12-18 | 南通理工学院 | A kind of steel wire derusting apparatus applied in machining |
| CN109968119A (en) * | 2019-05-16 | 2019-07-05 | 海盐新盛达标准件有限公司 | A kind of screw wire rod polishing aligning integrated device |
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| CN115741278A (en) | 2023-03-07 |
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