CN115740874A - Steel bar welding device with automatic flux filling function - Google Patents
Steel bar welding device with automatic flux filling function Download PDFInfo
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- CN115740874A CN115740874A CN202211585642.3A CN202211585642A CN115740874A CN 115740874 A CN115740874 A CN 115740874A CN 202211585642 A CN202211585642 A CN 202211585642A CN 115740874 A CN115740874 A CN 115740874A
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Abstract
The invention belongs to the technical field of steel bar welding, and discloses a steel bar welding device with an automatic filling flux, which comprises a flux box, wherein one side of the flux box is fixedly connected with a fixed plate through a plurality of groups of fixing bolts, a connecting plate is integrally formed on one side of the fixed plate, a fixing mechanism is welded on one side of the connecting plate, a feeding cylinder is welded on the upper surface of the flux box, a feeding mechanism, a guide assembly and a return assembly are used for driving a synchronous belt through a motor transmission belt pulley, so that a feeding kettle is driven to discharge the flux through a discharge hole in a separating and quantitative manner, the flux is automatically added into the flux box, the welding efficiency is improved, meanwhile, the flux can be effectively prevented from falling out of the guide assembly through the sliding of a bottom plate to the welding mechanism, the redundant flux can fall into the flux box through a rectangular groove after welding is finished by opening a sealing plate, the redundant flux can be conveniently collected, and the construction cost is reduced.
Description
Technical Field
The invention belongs to the technical field of steel bar welding, and particularly relates to a steel bar welding device with an automatic flux filling function.
Background
The steel bars are used as support bodies and widely applied in various fields, the steel bars need to be reprocessed when used, the fixation between the steel bars is usually realized by welding, wherein the welding point position of the steel bars needs to be determined according to the butt joint mode of the two steel bars, and the butt joint of the end part and the end part, the butt joint of the end part and the side part and the butt joint of the side part and the side part can be realized between the two steel bars;
in the prior art, publication no: CN208005094U, a chinese utility model discloses a steel bar welding and fixing device, which comprises: the device comprises an insulating ceramic sleeve, an insulating ceramic rod, a first steel bar fixing clamp for fixing one of two steel bars, a second steel bar fixing clamp for fixing the other of the two steel bars, an electromagnet, an armature attracted by the electromagnet when the electromagnet is electrified, and a temperature sensor for detecting the temperature of the welding position of the steel bars and controlling the electromagnet to be electrified when the temperature is higher than a preset temperature; the insulating ceramic sleeve is sleeved on the periphery of the insulating ceramic rod and slides relative to the insulating ceramic rod; the first steel bar fixing clamp is fixed to the insulating ceramic sleeve; the first steel bar fixing clamp is used for fixing one of two steel bars to be welded and the insulating ceramic sleeve; the second steel bar fixing clamp fixes the other of the two steel bars to be welded and the insulating ceramic rod; the electromagnet is fixed to the insulating ceramic sleeve; armature fixed insulation ceramic pole, this utility model discloses a steel bar welding fixing device takes place to buckle and can guarantee to weld the size of package when can preventing the steel bar welding.
According to the technical scheme, arc welding is adopted for welding two steel bars, the welding cost is high, welding flux of the existing electroslag pressure welding is manually added, welding flux needs to be manually filled into the welding box, and the welding flux and welding slag are manually recycled after welding operation is completed, so that the welding efficiency is low.
Therefore, the steel bar welding device with the automatic flux filling function is provided for solving the problems in the prior art, the automatic flux adding function is achieved, the labor amount is reduced, the residual flux is convenient to recycle after welding is completed, the welding efficiency is improved, and the welding cost is low.
Disclosure of Invention
The invention aims to provide a steel bar welding device with an automatic flux filling function, and aims to solve the problems that in the prior art, the flux needs to be manually filled into a welding box, and the flux and welding slag are manually recycled after welding operation is finished, so that the welding efficiency is low, and the welding cost is high.
In order to achieve the purpose, the invention adopts the following technical scheme:
a steel bar welding device with automatic flux filling function comprises a flux box, wherein a fixing plate is fixedly connected to one side of the flux box through a plurality of groups of fixing bolts, a connecting plate is integrally formed on one side of the fixing plate, a fixing mechanism is welded to one side of the connecting plate, a feeding cylinder is welded to the upper surface of the flux box, a feeding mechanism is installed on one side, adjacent to the fixing plate, of the flux box, and a guide assembly is installed on the feeding cylinder through two groups of hinge blocks;
the feeding mechanism comprises a mounting plate, a driving motor and a feeding kettle, the driving motor is mounted on the upper surface of the mounting plate, the feeding kettle is arranged in the inner cavity of the feeding cylinder, the lower end of the feeding kettle is arranged in the inner cavity of the welding flux box, belt pulleys are arranged on the lower surfaces of the welding flux box and the mounting plate, the two groups of belt pulleys are in transmission connection through synchronous belts, and the two groups of belt pulleys are in transmission connection with an output shaft of the driving motor and the feeding kettle respectively;
the guide subassembly includes the bottom plate, and the transversal trapezoidal setting of personally submitting of bottom plate, the curb plate has all been welded at the both ends of the upper surface of bottom plate, and the one end of the upper surface of two sets of curb plates has all welded the baffle, first draw-in groove has been seted up to the one end of the lower surface of bottom plate, and the lower surface symmetry welding of bottom plate has two sets of fasteners, and is two sets of the fastener sets up at the both ends of first draw-in groove, and the lower surface of two sets of fasteners all sets up the second draw-in groove that supplies hinge piece embedding.
The welding flux case has opened and shut with the relative one side of fixed plate and has had the feed chute, and the one end welding of feed chute has the feeder hopper, the collecting vat has been seted up to the upper surface of welding flux case, and the transversal trapezoidal setting of personally submitting of welding flux case, the lower extreme setting of feeding cauldron is in the bottom of welding flux incasement chamber.
Preferably, a welding mechanism is welded at one end of the upper surface of the welding flux box, a return component is arranged at the upper end of the collecting tank, the return component is abutted to the welding mechanism, and the return component is arranged under the material guide component.
Preferably, the welding mechanism includes first welding box and second welding box, and first welding box is articulated through the multiunit hinge with the second welding box, and first welding box passes through the hasp with the second welding box and is connected, and the bottom of first welding box and second welding box inner chamber all is provided with the stock guide, and the upper surface of stock guide is the inclined plane setting, the outside integrated into one piece of first welding box has the flange, and one side of flange has seted up the rectangular channel, and the flange welding is in the one end of welding flux case upper surface.
Preferably, the feed back subassembly includes the frame that gathers materials, and one side of the frame that gathers materials is uncovered setting, gather materials and be close to open both sides in the frame and seted up the spout, and gather materials the frame and have the shrouding through two sets of spout sliding connection, the welding of one side of shrouding has detained the piece.
Preferably, the fixing mechanism comprises a vertical plate, a first positioning plate and a second positioning plate are welded on one side of the vertical plate, the first positioning plate is arranged in an L shape, and the first positioning plate is arranged under the second positioning plate.
Preferably, two groups of guide rods are inserted into one side of the second positioning plate, a third positioning plate is inserted into one end of each of the two groups of guide rods, a threaded hole for the locking screw to be in threaded connection is formed in one side of the third positioning plate, and one end of the locking screw is hinged to the second positioning plate.
Preferably, a screw hole for connecting two groups of rotating screw threads is formed in one side of the vertical plate, the second positioning plate and the third positioning plate are arranged in parallel, a steel bar body is arranged between the second positioning plate and the third positioning plate, and the lower end of the steel bar body penetrates through the first welding box and the second welding box and is arranged on one side of the first positioning plate.
Preferably, the discharge opening has been seted up to the upper end of the lateral wall of feed cylinder, and the discharge opening sets up between two sets of baffles, the welding has the multiunit to weld the board in the helicla flute of feeding cauldron, and the multiunit welds the board setting at the coplanar.
Preferably, one end of the bottom plate is abutted to the material guide cylinder, the other end of the bottom plate is abutted to the upper end of the first welding box, and one side, opposite to the buckling block, of the sealing plate is abutted to the convex plate.
Compared with the prior art, the steel bar welding device with the automatic filling flux has the following advantages:
1. according to the feeding mechanism, the guide assembly and the return assembly, the synchronous belt is driven through the motor transmission belt pulley, so that the feeding kettle is driven, the welding flux is quantitatively discharged through the discharge hole in a separated mode through the welding plate, the welding flux is automatically added into the welding box, the welding efficiency is improved, meanwhile, the welding flux can be effectively prevented from falling out of the guide assembly through the sliding of the bottom plate to the welding mechanism, the limiting of the two groups of side plates and the limiting of the baffle plate can be achieved, after the welding is completed, the sealing plate is opened, the redundant welding flux falls into the welding flux box through the rectangular groove, the redundant welding flux is convenient to collect, and the construction cost is reduced;
2. according to the fixing mechanism, the welding mechanism and the welding machine device, the lower end steel bars are fixed through the first positioning plate and the two groups of rotary screws, meanwhile, the steel bars to be welded are arranged between the first positioning plate and the third positioning plate, the lower ends of the steel bars to be welded and the upper ends of the lower end steel bars are arranged between the first welding box and the second welding box, welding of the two groups of steel bars is facilitated, welding efficiency is improved, and meanwhile welding quality is improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a schematic structural view of a fixing mechanism of the present invention;
FIG. 4 is a schematic structural view of a feeding mechanism of the present invention;
FIG. 5 is a schematic view of the welding mechanism of the present invention;
fig. 6 is a schematic structural view of a material guiding assembly according to the present invention.
In the figure: 1. a flux box; 2. a fixing plate; 3. a connecting plate; 4. a fixing mechanism; 41. a vertical plate; 42. a first positioning plate; 43. rotating the screw; 44. a second positioning plate; 45. a third positioning plate; 46. a guide bar; 47. locking the screw rod; 5. a supply cylinder; 51. a discharge hole; 6. a material guiding assembly; 61. a base plate; 62. a side plate; 63. a baffle plate; 64. a first card slot; 65. a fastener; 651. a second card slot; 7. a feeding mechanism; 71. mounting a plate; 72. a drive motor; 73. a synchronous belt; 74. a belt pulley; 75. feeding the material to a kettle; 76. welding the plate; 8. a welding mechanism; 81. a first solder box; 811. a rectangular groove; 812. a convex plate; 82. a second solder box; 83. a hasp; 84. a material guide plate; 10. a material returning component; 101. a material collecting frame; 1011. a chute; 102. closing the plate; 1021. buckling blocks; 9. a steel bar body; 11. a feed hopper; 12. collecting tank; 13. and (7) hinging the block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a steel bar welding device with an automatic filling flux as shown in figures 1-6, which comprises a flux box 1, wherein one side of the flux box 1 is fixedly connected with a fixed plate 2 through a plurality of groups of fixed bolts, one side of the fixed plate 2 is integrally formed with a connecting plate 3, one side of the connecting plate 3 is welded with a fixing mechanism 4, the upper surface of the flux box 1 is welded with a feeding cylinder 5, one side of the flux box 1 adjacent to the fixed plate 2 is provided with a feeding mechanism 7, and the feeding cylinder 5 is provided with a material guide assembly 6 through two groups of hinge blocks 13;
the feeding mechanism 7 comprises a mounting plate 71, a driving motor 72 and a feeding kettle 75, the driving motor 72 is mounted on the upper surface of the mounting plate 71, the feeding kettle 75 is arranged in the inner cavity of the feeding cylinder 5, the lower end of the feeding kettle 75 is arranged in the inner cavity of the welding flux box 1, belt pulleys 74 are arranged on the lower surfaces of the welding flux box 1 and the mounting plate 71, two groups of belt pulleys 74 are in transmission connection through a synchronous belt 73, and the two groups of belt pulleys 74 are in transmission connection with the output shaft of the driving motor 72 and the feeding kettle 75 respectively;
guide subassembly 6 includes bottom plate 61, and the transversal trapezoidal setting of personally submitting of bottom plate 61, curb plate 62 has all been welded at the both ends of the upper surface of bottom plate 61, and the one end of the upper surface of two sets of curb plates 62 has all been welded the baffle 63, first draw-in groove 64 has been seted up to the one end of the lower surface of bottom plate 61, and the lower surface symmetry welding of bottom plate 61 has two sets of fastener 65, two sets of fastener 65 set up the both ends at first draw-in groove 64, and the lower surface of two sets of fastener 65 all sets up the second draw-in groove 651 that supplies hinge embedding.
When the reinforcing steel bar is welded, firstly, the reinforcing steel bar is fixed with a reinforcing steel bar body 9 through a first positioning plate 42 and two groups of rotating screws 43, meanwhile, the welding end of the reinforcing steel bar body 9 is arranged in the inner cavities of a first welding box 81 and a second welding box 82, the upper end of the welded reinforcing steel bar is clamped and fixed through a second positioning plate 44 and a third positioning plate 45, deviation does not occur when the reinforcing steel bar body 9 is used for welding, welding quality is improved, meanwhile, a driving belt pulley 74 of a driving motor 72 is started, a feeding kettle 75 rotates under the transmission of a synchronous belt 73, flux is quantitatively conveyed to a discharge hole 51 under the action of a welding plate 76 and slides to the first welding box and the second welding box 82 through a bottom plate 61, the flux can be prevented from falling through two groups of side plates 62 and a baffle 63, waste of the flux is reduced, automatic flux addition is realized, the labor capacity of workers is reduced, welding efficiency is improved, labor cost is reduced, a welding connection point of the reinforcing steel bar body 9 is welded through an electric welding machine, a sealing plate 102 is opened through a buckle block 1021 after welding is completed, and the residual flux is recovered through an inclined surface of a flux groove 811 and a flux collection groove 12, and a rectangular welding box 81 is recovered by utilizing the flux, and the second welding box 82, and the recovery efficiency is improved.
The feed back subassembly 10 is including gathering materials frame 101, and the one side of gathering materials frame 101 is uncovered setting, gathers materials and has seted up the spout 1011 near open both sides in the frame 101, and gathers materials frame 101 through two sets of spout 1011 sliding connection have a shrouding 102, and one side welding of shrouding 102 has detains piece 1021, the shrouding 102 of being convenient for open and shut to accelerate the recovery to the solder flux, through the direction of gathering materials frame 101, prevent that the solder flux from retrieving and falling out, it is extravagant to reduce the solder flux.
One side of second locating plate 44 is pegged graft and is had two sets of guide arms 46, and the one end of two sets of guide arms 46 is all pegged graft and is had third locating plate 45, the screw hole that supplies 47 threaded connection of locking screw is seted up to one side of third locating plate 45, and 47 one ends of locking screw are articulated with second locating plate 44, use third locating plate 45 to be close to second locating plate 44 through locking screw 47, thereby fix a position the upper end of reinforcing bar body 9, reinforcing bar body 9 takes place partially when preventing to weld, reduce workman's the amount of labour, and the safety is improved.
Screw holes for connecting two groups of rotating screws 43 in a threaded manner are formed in one side of the vertical plate 41, the second positioning plate 44 and the third positioning plate 45 are arranged in parallel, a reinforcing steel bar body 9 is arranged between the second positioning plate 44 and the third positioning plate 45, the lower end of the reinforcing steel bar body 9 penetrates through the first welding box 81 and the second welding box 82 and is arranged on one side of the first positioning plate 42, positioning of the reinforcing steel bar body 9 is facilitated, welding of reinforcing steel bar welding points is facilitated, and welding quality is improved.
One end of the bottom plate 61 is abutted against the material guide cylinder, the other end of the bottom plate 61 is abutted against the upper end of the first welding box 81, the opposite side of the closing plate 102 with the buckling block 1021 is abutted against the convex plate 812, and the material guide assembly 6 is convenient to disassemble and assemble.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. A steel bar welding device with automatic flux filling function comprises a flux box (1), and is characterized in that: one side of the welding flux box (1) is fixedly connected with a fixing plate (2) through a plurality of groups of fixing bolts, a connecting plate (3) is integrally formed on one side of the fixing plate (2), a fixing mechanism (4) is welded on one side of the connecting plate (3), a feeding cylinder (5) is welded on the upper surface of the welding flux box (1), a feeding mechanism (7) is installed on one side, adjacent to the fixing plate (2), of the welding flux box (1), and a guide assembly (6) is installed on one side, adjacent to the fixing plate (2), of the feeding cylinder (5) through two groups of hinge blocks (13);
the feeding mechanism (7) comprises an installation plate (71), a driving motor (72) and a feeding kettle (75), the driving motor (72) is installed on the upper surface of the installation plate (71), the feeding kettle (75) is arranged in the inner cavity of the feeding cylinder (5), the lower end of the feeding kettle (75) is arranged in the inner cavity of the welding flux box (1), belt pulleys (74) are arranged on the lower surfaces of the welding flux box (1) and the installation plate (71), two groups of belt pulleys (74) are in transmission connection through a synchronous belt (73), and the two groups of belt pulleys (74) are in transmission connection with an output shaft of the driving motor (72) and the feeding kettle (75) respectively;
guide subassembly (6) include bottom plate (61), and the transversal trapezoidal setting of personally submitting of bottom plate (61), curb plate (62) have all been welded at the both ends of the upper surface of bottom plate (61), and baffle (63) have all been welded to the one end of the upper surface of two sets of curb plates (62), first draw-in groove (64) has been seted up to the one end of the lower surface of bottom plate (61), and the lower symmetrical welding of bottom plate (61) has two sets of fastener (65), and is two sets of fastener (65) set up at the both ends of first draw-in groove (64), and the lower surface of two sets of fastener (65) all sets up second draw-in groove (651) that supply the embedding of hinge.
2. A reinforcing bar welding apparatus with automatic flux filling according to claim 1, wherein: solder flux case (1) has opened and shut with fixed plate (2) relative one side has the feed chute, and the one end welding of feed chute has feeder hopper (11), collecting vat (12) have been seted up to the upper surface of solder flux case (1), and the transversal trapezoidal setting of personally submitting of solder flux case (1), the lower extreme setting of pay-off cauldron (75) is in the bottom of solder flux case (1) inner chamber.
3. A reinforcing bar welding apparatus with automatic flux filling according to claim 2, wherein: welding mechanism (8) have been welded to the one end of welding flux case (1) upper surface, the upper end of collecting vat (12) is provided with feed back subassembly (10), feed back subassembly (10) are inconsistent with welding mechanism (8), and feed back subassembly (10) set up under guide subassembly (6).
4. A steel bar welding device with automatic flux filling function according to claim 3, wherein: welding mechanism (8) include first welding box (81) and second welding box (82), and first welding box (81) are articulated through the multiunit hinge with second welding box (82), and first welding box (81) are connected through hasp (83) with second welding box (82), and the bottom of first welding box (81) and second welding box (82) inner chamber all is provided with guide plate (84), and the upper surface of guide plate (84) is the inclined plane setting, the outside integrated into one piece of first welding box (81) has flange (812), and rectangular channel (811) have been seted up to one side of flange (812), and flange (812) welding is in the one end of welding flux case (1) upper surface.
5. A reinforcing bar welding apparatus with automatic flux filling according to claim 3, wherein: the feed back subassembly (10) is uncovered setting including collection frame (101), and the one side of gathering materials frame (101), be close to open both sides in collection frame (101) and seted up spout (1011), and gather materials frame (101) and have shrouding (102) through two sets of spout (1011) sliding connection, the welding of one side of shrouding (102) has detain piece (1021).
6. A steel bar welding device with automatic flux filling function according to claim 1, wherein: the fixing mechanism (4) comprises a vertical plate (41), a first positioning plate (42) and a second positioning plate (44) are welded on one side of the vertical plate (41), the first positioning plate (42) is arranged in an L shape, and the first positioning plate (42) is arranged under the second positioning plate (44).
7. A rebar welding device with automatic flux filling according to claim 6, wherein: one side of the second positioning plate (44) is spliced with two groups of guide rods (46), one ends of the two groups of guide rods (46) are spliced with a third positioning plate (45), one side of the third positioning plate (45) is provided with a threaded hole for threaded connection of a locking screw rod (47), and one end of the locking screw rod (47) is hinged to the second positioning plate (44).
8. A rebar welding device with automatic flux filling according to claim 6, wherein: screw holes for connecting two groups of rotating screws (43) in a threaded mode are formed in one side of the vertical plate (41), the second positioning plate (44) and the third positioning plate (45) are arranged in parallel, a steel bar body (9) is arranged between the second positioning plate (44) and the third positioning plate (45), and the lower end of the steel bar body (9) penetrates through the first welding box (81) and the second welding box (82) and is arranged on one side of the first positioning plate (42).
9. A steel bar welding device with automatic flux filling function according to claim 1, wherein: discharge opening (51) have been seted up to the upper end of the lateral wall of feed cylinder (5), and discharge opening (51) set up between two sets of baffles (63), the spiral groove of feed kettle (75) is internal to be welded and is welded multiunit welding plate (76), and multiunit welding plate (76) set up at the coplanar.
10. A rebar welding device with automatic flux filling according to claim 5, wherein: one end of the bottom plate (61) is abutted with the material guide cylinder, the other end of the bottom plate (61) is abutted with the upper end of the first welding box (81), and one side, opposite to the buckling block (1021), of the sealing plate (102) is abutted with the convex plate (812).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211585642.3A CN115740874A (en) | 2022-12-09 | 2022-12-09 | Steel bar welding device with automatic flux filling function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211585642.3A CN115740874A (en) | 2022-12-09 | 2022-12-09 | Steel bar welding device with automatic flux filling function |
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| Publication Number | Publication Date |
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| CN115740874A true CN115740874A (en) | 2023-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211585642.3A Pending CN115740874A (en) | 2022-12-09 | 2022-12-09 | Steel bar welding device with automatic flux filling function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117444354A (en) * | 2023-12-20 | 2024-01-26 | 新乡县建城建设工程有限公司 | Reinforcing bar butt welding equipment for construction |
-
2022
- 2022-12-09 CN CN202211585642.3A patent/CN115740874A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117444354A (en) * | 2023-12-20 | 2024-01-26 | 新乡县建城建设工程有限公司 | Reinforcing bar butt welding equipment for construction |
| CN117444354B (en) * | 2023-12-20 | 2024-03-19 | 新乡县建城建设工程有限公司 | Reinforcing bar butt welding equipment for construction |
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