CN115740726B - Floating friction stir welding device and method for realizing self-repairing by solid-phase material addition - Google Patents
Floating friction stir welding device and method for realizing self-repairing by solid-phase material addition Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种浮动式搅拌摩擦焊接装置及方法,属于固相增材制造技术领域。The invention relates to a floating friction stir welding device and method, belonging to the technical field of solid-phase additive manufacturing.
背景技术Background technique
增材制造技术又称3D打印,是一种“自下而上”地,通过材料逐层累加,从而实现从无到有的技术工艺。增材制造过程融合材料加工与成型技术、计算机模型搭建技术等,通过程序与数控系统实现复杂构建一体化成型。Additive manufacturing technology, also known as 3D printing, is a "bottom-up" method that accumulates materials layer by layer to achieve a technological process from scratch. The additive manufacturing process integrates material processing and molding technology, computer model building technology, etc., and realizes integrated molding of complex construction through programs and numerical control systems.
搅拌摩擦焊接技术是一种固相连接技术,是指利用高速旋转的焊具与工件摩擦产生的热量使被焊材料局部熔化,当焊具沿着焊接界面向前移动时,被塑性化的材料在焊具的转动摩擦力作用下由焊具的前部流向后部,并在焊具的挤压下形成致密的固相焊缝。具有焊接温度低、塑形变形大、焊接区域组织晶粒细小以及力学性能高等优点,适用于铝合金等轻质合金的高性能连接。同时,相比较传统的熔焊技术,搅拌摩擦焊不会出现气孔、裂纹等缺陷,焊后变形与残余应力小。但是,搅拌摩擦焊也存在一定局限性:焊缝减薄、飞边、匙孔以及孔洞等等。由于在过大的焊接压力下,从轴肩两侧挤出较多的塑性材料,冷却后在焊缝表面形成了飞边缺陷。飞边缺陷的形成进而导致焊缝减薄。焊接结束搅拌针提出工件时,焊缝端部形成一个匙孔,并且难以对焊缝进行修补。最后,孔洞缺陷的形成主要是因为在焊接过程中,由于摩擦热量输入不够,达到塑化状态的材料不足,造成不充分的材料流动,因此导致了焊缝区未完全闭合的现象。接头容易出现孔洞是由于搅拌针摩擦不够产生的,我们通常在位于接头前进侧的中下部以及焊缝表面附近发现此类缺陷。同时在与焊接方向一致的位于焊缝表面附近的孔洞,在焊缝长度方向上延伸较长时也被称作隧道型缺陷。Friction stir welding technology is a solid phase connection technology, which refers to the use of heat generated by the friction between the high-speed rotating welding tool and the workpiece to locally melt the welded material. When the welding tool moves forward along the welding interface, the plasticized material Under the action of the rotational friction of the welding tool, it flows from the front of the welding tool to the rear, and forms a dense solid-phase weld under the extrusion of the welding tool. It has the advantages of low welding temperature, large plastic deformation, fine grains in the welding area, and high mechanical properties. It is suitable for high-performance connections of light alloys such as aluminum alloys. At the same time, compared with the traditional fusion welding technology, friction stir welding does not have defects such as pores and cracks, and the post-weld deformation and residual stress are small. However, friction stir welding also has certain limitations: weld thinning, flash, keyholes and holes, etc. Due to excessive welding pressure, more plastic material is extruded from both sides of the shoulder, and flash defects are formed on the surface of the weld after cooling. The formation of flash defects in turn leads to weld thinning. At the end of welding, when the stirring needle lifts out the workpiece, a keyhole is formed at the end of the weld seam, and it is difficult to repair the weld seam. Finally, the formation of void defects is mainly due to insufficient material flow to the plasticized state due to insufficient frictional heat input during the welding process, resulting in insufficient material flow, thus resulting in the phenomenon that the weld zone is not completely closed. The joint is prone to holes due to insufficient friction of the stirring needle. We usually find such defects in the middle and lower part of the forward side of the joint and near the surface of the weld. At the same time, the holes located near the surface of the weld in line with the welding direction are also called tunnel defects when they extend longer in the direction of the weld length.
发明内容Contents of the invention
本发明为解决搅拌摩擦焊接过程中由于焊缝减薄、飞边、匙孔等缺陷的存在,导致焊接工件成品率下降的问题,进而提出一种固相增材实现自修复的浮动式搅拌摩擦焊接装置及方法。In order to solve the problem that the yield of welded workpieces decreases due to the existence of weld seam thinning, flash, keyhole and other defects in the process of friction stir welding, the invention further proposes a floating friction stir welding that realizes self-repair by solid phase addition Welding apparatus and methods.
本发明为解决上述问题采取的技术方案是:本发明所述焊接装置包括主轴、轴套、相对位置调节机构、套筒和增材搅拌头;轴套安装在所述相对位置调节机构的上表面,套筒安装在所述相对位置调节机构的下表面,增材搅拌头的上部自下而上插入套筒的下端内,主轴的下部自上而下的插入轴套的上端内,主轴的下端与增材搅拌头的上端固定连接。The technical solution adopted by the present invention to solve the above problems is: the welding device of the present invention includes a main shaft, a shaft sleeve, a relative position adjustment mechanism, a sleeve and an additive stirring head; the shaft sleeve is installed on the upper surface of the relative position adjustment mechanism , the sleeve is installed on the lower surface of the relative position adjustment mechanism, the upper part of the additive stirring head is inserted into the lower end of the sleeve from bottom to top, the lower part of the main shaft is inserted into the upper end of the sleeve from top to bottom, and the lower end of the main shaft It is fixedly connected with the upper end of the additive stirring head.
进一步的,所述相对位置调节机构包括上鞍座、右支承臂组件、连杆、传动丝杠、左支承臂组件和下鞍座;上鞍座和下鞍座由上至下依次设置,上鞍座的右端通过右支承臂组件与下鞍座的右端连接,上鞍座的左端通过左支承臂组件与下鞍座的左端连接,连杆的左端与左支承臂组件连接,传动丝杠的右端与右支承臂组件连接,连杆的右端与传动丝杠的左端转动连接,轴套的下表面与上鞍座的上表面固定连接,套筒的上表面与下鞍座的下表面固定连接。Further, the relative position adjustment mechanism includes an upper saddle, a right support arm assembly, a connecting rod, a transmission screw, a left support arm assembly and a lower saddle; the upper saddle and the lower saddle are arranged in sequence from top to bottom, and the upper The right end of the saddle is connected with the right end of the lower saddle through the right support arm assembly, the left end of the upper saddle is connected with the left end of the lower saddle through the left support arm assembly, the left end of the connecting rod is connected with the left support arm assembly, and the drive screw The right end is connected with the right support arm assembly, the right end of the connecting rod is connected with the left end of the transmission screw, the lower surface of the bushing is fixedly connected with the upper surface of the upper saddle, and the upper surface of the sleeve is fixedly connected with the lower surface of the lower saddle .
进一步的,所述相对位置调节机构还包括推力轴承,传动丝杠的左端通过推力轴承与连杆的右端转动连接。Further, the relative position adjustment mechanism further includes a thrust bearing, and the left end of the transmission screw is rotatably connected to the right end of the connecting rod through the thrust bearing.
进一步的,右支承臂组件包括右上支承臂、右下支承臂和丝杠螺母;右上支承臂的上端与上鞍座的右端转动连接,右上支承臂的下端与丝杠螺母转动连接,右下支承臂的上端与丝杠螺母转动连接,右下支承臂的下端与下鞍座的右端转动连接,传动丝杠右端插装在丝杠螺母内。Further, the right support arm assembly includes a right upper support arm, a right lower support arm and a lead screw nut; the upper end of the right upper support arm is rotationally connected with the right end of the upper saddle, and the lower end of the right upper support arm is rotationally connected with the lead screw nut, and the right lower support arm The upper end of the arm is rotatably connected with the lead screw nut, the lower end of the lower right support arm is rotatably connected with the right end of the lower saddle, and the right end of the transmission lead screw is inserted in the lead screw nut.
进一步的,左支承臂组件包括左上支承臂、左下支承臂和连接件;左上支承臂的上端与上鞍座的左端转动连接,左上支承臂的下端与连接件转动连接,左下支承臂的上端与连接件转动连接,左下支承臂的下端与下鞍座的左端转动连接。Further, the left support arm assembly includes a left upper support arm, a left lower support arm and a connecting piece; the upper end of the left upper supporting arm is rotatably connected with the left end of the upper saddle, the lower end of the left upper support arm is rotatably connected with the connecting piece, and the upper end of the left lower support arm is rotatably connected with the left end of the upper saddle. The connecting piece is rotatably connected, and the lower end of the left lower support arm is rotatably connected with the left end of the lower saddle.
进一步的,套筒包括第一定位平台和轴肩;轴肩的上端与第一定位平台下表面的中部固定连接成一体,轴肩内设有贯穿轴肩上端面和下端面的储料腔,第一定位平台上表面的中部开有通孔,所述通孔与储料腔连通,第一定位平台的上表面对称揩油两个定位孔,轴肩上端的外侧壁设有进丝口,且进丝口与储料腔连通,第一定位平台的上表面与下鞍座的下表面固定连接。Further, the sleeve includes a first positioning platform and a shaft shoulder; the upper end of the shaft shoulder is fixedly connected with the middle part of the lower surface of the first positioning platform, and the shaft shoulder is provided with a material storage chamber that runs through the upper end surface and the lower end surface of the shaft shoulder. The middle part of the upper surface of the first positioning platform has a through hole, and the through hole communicates with the material storage chamber, and the upper surface of the first positioning platform is symmetrically wiped with two positioning holes, and the outer wall of the upper end of the shaft shoulder is provided with a wire inlet, and The wire inlet is communicated with the material storage chamber, and the upper surface of the first positioning platform is fixedly connected with the lower surface of the lower saddle.
进一步的,增材搅拌头包括夹持面、第二定位平台、断丝刀片、变间距螺纹段和三铣平面搅拌针;夹持面、第二定位平台、断丝刀片、变间距螺纹段和三铣平面搅拌针由上至下依次连接成一体,夹持面与主轴的下端固定连接。Further, the additive mixing head includes a clamping surface, a second positioning platform, a broken wire blade, a variable pitch thread segment and a three-milling plane stirring needle; a clamping surface, a second positioning platform, a broken wire blade, a variable pitch thread segment and The stirring pins with three milling planes are sequentially connected into one body from top to bottom, and the clamping surface is fixedly connected with the lower end of the main shaft.
进一步的,三铣平面搅拌针是三铣平面锥形针结构。Further, the stirring needle with three milling planes is a tapered needle structure with three milling planes.
本发明所述焊接方法的具体步骤如下:The concrete steps of welding method of the present invention are as follows:
步骤一、将丝状增材原料通过进丝口送入到套筒内部;Step 1. Feed the filamentary additive material into the sleeve through the wire inlet;
步骤二、增材原料被断丝刀片切断,然后经变间距螺纹搅拌摩擦并传送,实现不断向下运动积累;Step 2. The additive raw material is cut off by the broken wire blade, and then it is stirred, rubbed and conveyed by the variable-pitch thread to realize continuous downward movement and accumulation;
步骤三、三铣平面搅拌针高速旋转下扎进对接工件中,使得焊缝与轴肩之间形成密闭空间;Step 3. The stirring pin of the third milling plane rotates at high speed and plunges into the butt workpiece, so that a closed space is formed between the weld seam and the shaft shoulder;
步骤四、颗粒状的增材原料在增材搅拌头的不断旋转下,在密闭的套筒内受高温、高压逐渐转变为热塑性状态;
步骤五、增材搅拌头沿焊缝行进的同时,热塑性增材原料轴肩与焊缝之间的缝隙增材成型,实现对减薄这一搅拌摩擦焊接固有缺陷的修复以及提高对接接头的间隙容忍性;
步骤六、焊接结束时,在主轴带动增材搅拌头上移的过程中,轴套与套筒之间的相对位置调节机构开始运行,通过电机带动传动丝杠转动,进而带动右支承臂组件和左支承臂组件张开,最终实现套筒与增材搅拌头的相对运动,即轴肩与工件保持相对静止;
步骤七、在三铣平面搅拌针下平面达到轴肩水平位置时,相对位置调节机构停止运行,随主轴共同上移,自修复焊接过程结束。
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明可以实现连续送丝,实现了机器不停转连续增材焊接,可长时间连续工作获取焊缝增厚增宽的焊接工件,同时该方法还可以修复传统搅拌摩擦焊易产生的孔洞及开裂,保证了成品率,生产效率大幅度提高,具有良好的经济适用性;1. The present invention can realize continuous wire feeding, realize continuous material-adding welding without stopping the machine, and can work continuously for a long time to obtain welding workpieces with thickened and widened weld seams. Holes and cracks ensure the yield rate, greatly improve production efficiency, and have good economic applicability;
2、本方法通过填丝式增材焊接,实现了对搅拌摩擦焊接过程中因轴肩压力过大引起飞边而导致的焊缝减薄以及因搅拌针抽出引起的残留匙孔的修复,减小了焊缝结构的几何突变,降低了应力集中,从而全面提高焊缝的力学性能以及疲劳强度;2. This method realizes the repair of the thinning of the weld seam caused by flashing caused by excessive shoulder pressure and the repair of the residual keyhole caused by the extraction of the stirring needle through the wire-filled additive welding process, reducing The geometric mutation of the weld structure is reduced, the stress concentration is reduced, and the mechanical properties and fatigue strength of the weld are comprehensively improved;
3、本方法可提高对接接头间隙容忍性,降低了焊前表面处理的需求,克服了现有搅拌摩擦焊接技术的固有局限性,拓宽了搅拌摩擦焊接技术的应用范围并提高了生产效率;3. The method can improve the gap tolerance of the butt joint, reduce the need for surface treatment before welding, overcome the inherent limitations of the existing friction stir welding technology, broaden the application range of the friction stir welding technology and improve production efficiency;
4、本发明适用范围广,可应用于多种金属和合金的对接、搭接等;同时本发明进丝装置上的多个进丝通道设计可实现丝材同质到异质材料同步不间断送丝,可设计具有结构、成分功能一体化固相增材制造成形件;4. The present invention has a wide range of applications, and can be applied to butt joints and lap joints of various metals and alloys; at the same time, the design of multiple wire feed channels on the wire feed device of the present invention can realize uninterrupted synchronization from homogeneous wire materials to heterogeneous materials Wire feeding, can design solid-phase additive manufacturing shaped parts with integrated structure, composition and function;
5、本发明采用断丝刀片搭配变间距螺纹结构,可实现焊丝从固相经破碎、挤压及传送直至热塑性状态的过程,没有形成液相。5. The present invention adopts a broken wire blade with a variable pitch thread structure, which can realize the process of the welding wire from the solid phase through crushing, extrusion and transmission to the thermoplastic state without forming a liquid phase.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是左支承臂组件和右支承臂组件的主视结构示意图;Fig. 2 is a front structural schematic view of the left support arm assembly and the right support arm assembly;
图3是左支承臂组件和右支承臂组件的俯视视结构示意图;Fig. 3 is a top view structure diagram of the left support arm assembly and the right support arm assembly;
图4是连杆与传动丝杠的连接结构俯视图;Fig. 4 is a top view of the connection structure between the connecting rod and the transmission screw;
图5是套筒的俯视图;Figure 5 is a top view of the sleeve;
图6是图5中A-A向剖视图;Fig. 6 is a sectional view along A-A in Fig. 5;
图7是增材搅拌头的结构示意图。Fig. 7 is a structural schematic diagram of an additive mixing head.
具体实施方式Detailed ways
具体实施方式一:结合图1说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置包括主轴1、轴套2、相对位置调节机构、套筒8和增材搅拌头9;轴套2安装在所述相对位置调节机构的上表面,套筒8安装在所述相对位置调节机构的下表面,增材搅拌头9的上部自下而上插入套筒8的下端内,主轴1的下部自上而下的插入轴套2的上端内,主轴1的下端与增材搅拌头9的上端固定连接。Specific Embodiment 1: This embodiment is described with reference to FIG. 1 . A floating friction stir welding device for self-repairing by solid-phase additives described in this embodiment includes a main shaft 1 , a shaft sleeve 2 , a relative position adjustment mechanism, and a
相对位置调节机构用于实现轴套与套筒相对位置的调节,调节过程如下:电机驱动传动丝杠6进行转动,丝杠螺母403在传动丝杠6的传动下向左运动,右上支承臂401和右下支承臂402张开,同时通过连杆5的作用连接件703受拉向右运动,左上支承臂701和左下支承臂702同时张开,实现上鞍座3与下鞍座11的相对运动,进而实现轴套2与套筒8的相对运动,最终保证轴肩与工件的相对静止。The relative position adjustment mechanism is used to realize the adjustment of the relative position of the axle sleeve and the sleeve. The adjustment process is as follows: the motor drives the
具体实施方式二:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的所述相对位置调节机构包括上鞍座3、右支承臂组件4、连杆5、传动丝杠6、左支承臂组件7和下鞍座11;上鞍座3和下鞍座11由上至下依次设置,上鞍座3的右端通过右支承臂组件4与下鞍座11的右端连接,上鞍座3的左端通过左支承臂组件7与下鞍座11的左端连接,连杆5的左端与左支承臂组件7连接,传动丝杠6的右端与右支承臂组件4连接,连杆5的右端与传动丝杠6的左端转动连接,轴套2的下表面与上鞍座3的上表面固定连接,套筒8的上表面与下鞍座11的下表面固定连接。传动丝杠6的起始处对应高度调节的起始处,长度为10~50mm,传动丝杠6的牙型采用锯齿形且不限于梯形、三角形、矩形,同时传动丝杠6采用但不限于右旋螺纹,根据电机轴的旋转方向可控制调节机构的上下运动。其它组成及连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described with reference to FIGS. 1 to 4. The relative position adjustment mechanism of a floating friction stir welding device that realizes self-repair by solid phase addition in this embodiment includes an upper saddle 3, Right
具体实施方式三:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的所述相对位置调节机构还包括推力轴承10,传动丝杠6的左端通过推力轴承10与连杆5的右端转动连接。传动丝杠6的起始位置对应于高度调节的始末位置,以避免过调造成机构破坏,其中连杆5的方孔502的长度对应于主轴1在高度调节过程中的始末位置。Specific Embodiment Three: This embodiment is described with reference to FIGS. 1 to 4. The relative position adjustment mechanism of a floating friction stir welding device for self-repairing by solid-phase additives described in this embodiment also includes a
本实施方式中连杆5的右端设有方孔502,传动丝杠6的左端由右至左插入方孔502内,传动丝杠6的左端固定连接由端盖602,推力轴承10套装在传送丝杠6的左端,且推力轴承10位于端盖602与方孔502的内壁之间。In this embodiment, the right end of the connecting
其它组成及连接关系与具体实施方式二相同。Other components and connections are the same as those in the second embodiment.
具体实施方式四:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的右支承臂组件4包括右上支承臂401、右下支承臂402和丝杠螺母403;右上支承臂401的上端与上鞍座3的右端转动连接,右上支承臂401的下端与丝杠螺母403转动连接,右下支承臂402的上端与丝杠螺母403转动连接,右下支承臂402的下端402与下鞍座11的右端转动连接,传动丝杠6右端插装在丝杠螺母403内。Specific Embodiment 4: This embodiment is described with reference to FIGS. 1 to 4. The right
传动丝杠6上的螺纹601与丝杠螺母403螺纹配合,实现传动丝杠6驱动丝杠螺母40。其它组成及连接关系与具体实施方式二相同。The
具体实施方式五:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的左支承臂组件7包括左上支承臂701、左下支承臂702和连接件703;左上支承臂701的上端与上鞍座3的左端转动连接,左上支承臂701的下端与连接件703转动连接,左下支承臂702的上端与连接件703转动连接,左下支承臂702的下端与下鞍座11的左端转动连接。Specific Embodiment 5: This embodiment is described with reference to FIGS. 1 to 4. The left
本实施方式中连杆5的左端设有限位端盖501,限位端盖501位于连接件703的外侧,防止连杆5从连接件703内滑脱。其它组成及连接关系与具体实施方式二相同。In this embodiment, the left end of the connecting
具体实施方式六:结合图1、图5和图6说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的套筒8包括第一定位平台801和轴肩805;轴肩805的上端与第一定位平台801下表面的中部固定连接成一体,轴肩805内设有贯穿轴肩805上端面和下端面的储料腔803,第一定位平台801上表面的中部开有通孔,所述通孔与储料腔803连通,第一定位平台801的上表面对称揩油两个定位孔802,轴肩805上端的外侧壁设有进丝口804,且进丝口804与储料腔803连通,第一定位平台801的上表面与下鞍座11的下表面固定连接。进丝口804数量为至少一个,采用多个进丝口804不仅可以实现高效率增材焊接并且可以实现不同材料的同时增材焊接。第一定位平台801作为基准平面与轴肩805相配合以实现碎丝空间的密闭,从而避免破碎焊丝的溢出。其它组成及连接关系与具体实施方式一或二相同。Specific embodiment six: This embodiment is described in conjunction with Fig. 1, Fig. 5 and Fig. 6. The
具体实施方式七:结合图1和图7说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的增材搅拌头9包括夹持面901、第二定位平台902、断丝刀片903、变间距螺纹段904和三铣平面搅拌针905;夹持面901、第二定位平台902、断丝刀片903、变间距螺纹段904和三铣平面搅拌针905由上至下依次连接成一体,夹持面901与主轴1的下端固定连接。变间距螺纹904的传送方向向下以实现增材原料的聚集及热塑性化,采用顺时针旋转的右旋螺纹。夹持面901上端设有定位平面,所述定位平面为搅拌摩擦焊机刀柄夹持要求加工制成。Specific Embodiment 7: This embodiment is described in conjunction with FIG. 1 and FIG. 7. The
三铣平面搅拌针905在高速旋转的状态下扎入待焊工件中并使轴肩与工件表面相接触,旋转速度为500rpm~5000rpm;随后送入丝状增材原料,送料速度为增材搅拌头9行进速度的1~5倍;丝状增材原料进入套筒8内部后首先被断丝刀片903打断,然后经变间距螺纹904的搅拌摩擦和传送,在储料腔803内部达到热塑性状态,同时通过相对位置调节机构回抽轴肩0.3~3mm,随后增材搅拌头9开始行进焊接;焊接过程中,增材搅拌头9的行进速度为10mm/min~100mm/min,热塑性化的增材原料在轴肩的压力作用下在焊缝表面均匀成型。The three-milling
其它组成及连接关系与具体实施方式一或二相同。Other compositions and connections are the same as those in Embodiment 1 or 2.
具体实施方式八:结合图1和图7说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的三铣平面搅拌针905是三铣平面锥形针结构。采用此设计可以有效促进材料的塑性流动,使焊缝内部成型良好无缺陷。其它组成及连接关系与具体实施方式七相同。Embodiment 8: This embodiment is described in conjunction with Fig. 1 and Fig. 7. The three-milling
具体实施方式九:结合图1至图7说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接方法是通过如下步骤实现的:Ninth specific embodiment: This embodiment is described in conjunction with Fig. 1 to Fig. 7. A floating friction stir welding method in which solid-phase additives realize self-repair described in this embodiment is realized through the following steps:
步骤一、将丝状增材原料通过进丝口804送入到套筒8内部;Step 1. Feed the filamentary additive raw material into the
步骤二、增材原料被断丝刀片903切断,然后经变间距螺纹904搅拌摩擦并传送,实现不断向下运动积累;Step 2: The additive raw material is cut off by the
步骤三、三铣平面搅拌针905高速旋转下扎进对接工件中,使得焊缝与轴肩之间形成密闭空间;Step 3, the third milling
步骤四、颗粒状的增材原料在增材搅拌头9的不断旋转下,在密闭的套筒8内受高温、高压逐渐转变为热塑性状态;Step 4: Under the continuous rotation of the
步骤五、增材搅拌头9沿焊缝行进的同时,热塑性增材原料轴肩与焊缝之间的缝隙增材成型,实现对减薄这一搅拌摩擦焊接固有缺陷的修复以及提高对接接头的间隙容忍性;
步骤六、焊接结束时,在主轴1带动增材搅拌头9上移的过程中,轴套2与套筒8之间的相对位置调节机构开始运行,通过电机带动传动丝杠6转动,进而带动右支承臂组件4和左支承臂组件7张开,最终实现套筒8与增材搅拌头9的相对运动,即轴肩与工件保持相对静止;
步骤七、在三铣平面搅拌针905下平面达到轴肩水平位置时,相对位置调节机构停止运行,随主轴1共同上移,自修复焊接过程结束。
本实施方式中所述丝状增材原料材质包括但不限于铝及铝合金、镁合金等低熔点轻质合金。The material of the filamentary additive material in this embodiment includes, but is not limited to, aluminum, aluminum alloy, magnesium alloy and other light alloys with low melting points.
本实施方式中三铣平面搅拌针905根部平面与轴肩底部共面,在焊接过程中,可实现对焊缝减薄的控制,同时通过调整轴肩位置,可以进一步实现焊缝的增厚增宽。In this embodiment, the plane of the root of the three-milling
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质,在本发明的精神和原则之内,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本发明技术方案的保护范围之内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, according to the technical content of the present invention Within the spirit and principles of the present invention, any simple modifications, equivalent replacements and improvements made to the above embodiments still fall within the scope of protection of the technical solutions of the present invention.
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US12172229B2 (en) | 2023-03-30 | 2024-12-24 | Blue Origin, Llc | Friction stir additive manufacturing devices and methods for forming in-situ rivets |
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