CN115740726B - Floating friction stir welding device and method for realizing self-repairing by solid-phase material addition - Google Patents

Floating friction stir welding device and method for realizing self-repairing by solid-phase material addition Download PDF

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CN115740726B
CN115740726B CN202211407519.2A CN202211407519A CN115740726B CN 115740726 B CN115740726 B CN 115740726B CN 202211407519 A CN202211407519 A CN 202211407519A CN 115740726 B CN115740726 B CN 115740726B
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saddle
sleeve
supporting arm
friction stir
stir welding
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CN115740726A (en
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黄永宪
孙秀文
谢聿铭
孟祥晨
王劲棋
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Harbin Institute of Technology Shenzhen
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Abstract

A floating friction stir welding device and a method for realizing self-repairing by solid-phase material addition relate to a floating friction stir welding device and a method. The invention aims to solve the problem of reduced yield of welded workpieces caused by the defects of weld thinning, flash, key holes and the like in the friction stir welding process. The device comprises a main shaft, a shaft sleeve, a relative position adjusting mechanism, a sleeve and an additive stirring head; the shaft sleeve is arranged on the upper surface of the relative position adjusting mechanism, the sleeve is arranged on the lower surface of the relative position adjusting mechanism, the upper part of the material adding stirring head is inserted into the lower end of the sleeve from bottom to top, the lower part of the main shaft is inserted into the upper end of the shaft sleeve from top to bottom, and the lower end of the main shaft is fixedly connected with the upper end of the material adding stirring head. The invention belongs to the technical field of solid-phase additive manufacturing.

Description

一种固相增材实现自修复的浮动式搅拌摩擦焊接装置及方法A floating friction stir welding device and method for realizing self-repair by solid phase addition

技术领域technical field

本发明涉及一种浮动式搅拌摩擦焊接装置及方法,属于固相增材制造技术领域。The invention relates to a floating friction stir welding device and method, belonging to the technical field of solid-phase additive manufacturing.

背景技术Background technique

增材制造技术又称3D打印,是一种“自下而上”地,通过材料逐层累加,从而实现从无到有的技术工艺。增材制造过程融合材料加工与成型技术、计算机模型搭建技术等,通过程序与数控系统实现复杂构建一体化成型。Additive manufacturing technology, also known as 3D printing, is a "bottom-up" method that accumulates materials layer by layer to achieve a technological process from scratch. The additive manufacturing process integrates material processing and molding technology, computer model building technology, etc., and realizes integrated molding of complex construction through programs and numerical control systems.

搅拌摩擦焊接技术是一种固相连接技术,是指利用高速旋转的焊具与工件摩擦产生的热量使被焊材料局部熔化,当焊具沿着焊接界面向前移动时,被塑性化的材料在焊具的转动摩擦力作用下由焊具的前部流向后部,并在焊具的挤压下形成致密的固相焊缝。具有焊接温度低、塑形变形大、焊接区域组织晶粒细小以及力学性能高等优点,适用于铝合金等轻质合金的高性能连接。同时,相比较传统的熔焊技术,搅拌摩擦焊不会出现气孔、裂纹等缺陷,焊后变形与残余应力小。但是,搅拌摩擦焊也存在一定局限性:焊缝减薄、飞边、匙孔以及孔洞等等。由于在过大的焊接压力下,从轴肩两侧挤出较多的塑性材料,冷却后在焊缝表面形成了飞边缺陷。飞边缺陷的形成进而导致焊缝减薄。焊接结束搅拌针提出工件时,焊缝端部形成一个匙孔,并且难以对焊缝进行修补。最后,孔洞缺陷的形成主要是因为在焊接过程中,由于摩擦热量输入不够,达到塑化状态的材料不足,造成不充分的材料流动,因此导致了焊缝区未完全闭合的现象。接头容易出现孔洞是由于搅拌针摩擦不够产生的,我们通常在位于接头前进侧的中下部以及焊缝表面附近发现此类缺陷。同时在与焊接方向一致的位于焊缝表面附近的孔洞,在焊缝长度方向上延伸较长时也被称作隧道型缺陷。Friction stir welding technology is a solid phase connection technology, which refers to the use of heat generated by the friction between the high-speed rotating welding tool and the workpiece to locally melt the welded material. When the welding tool moves forward along the welding interface, the plasticized material Under the action of the rotational friction of the welding tool, it flows from the front of the welding tool to the rear, and forms a dense solid-phase weld under the extrusion of the welding tool. It has the advantages of low welding temperature, large plastic deformation, fine grains in the welding area, and high mechanical properties. It is suitable for high-performance connections of light alloys such as aluminum alloys. At the same time, compared with the traditional fusion welding technology, friction stir welding does not have defects such as pores and cracks, and the post-weld deformation and residual stress are small. However, friction stir welding also has certain limitations: weld thinning, flash, keyholes and holes, etc. Due to excessive welding pressure, more plastic material is extruded from both sides of the shoulder, and flash defects are formed on the surface of the weld after cooling. The formation of flash defects in turn leads to weld thinning. At the end of welding, when the stirring needle lifts out the workpiece, a keyhole is formed at the end of the weld seam, and it is difficult to repair the weld seam. Finally, the formation of void defects is mainly due to insufficient material flow to the plasticized state due to insufficient frictional heat input during the welding process, resulting in insufficient material flow, thus resulting in the phenomenon that the weld zone is not completely closed. The joint is prone to holes due to insufficient friction of the stirring needle. We usually find such defects in the middle and lower part of the forward side of the joint and near the surface of the weld. At the same time, the holes located near the surface of the weld in line with the welding direction are also called tunnel defects when they extend longer in the direction of the weld length.

发明内容Contents of the invention

本发明为解决搅拌摩擦焊接过程中由于焊缝减薄、飞边、匙孔等缺陷的存在,导致焊接工件成品率下降的问题,进而提出一种固相增材实现自修复的浮动式搅拌摩擦焊接装置及方法。In order to solve the problem that the yield of welded workpieces decreases due to the existence of weld seam thinning, flash, keyhole and other defects in the process of friction stir welding, the invention further proposes a floating friction stir welding that realizes self-repair by solid phase addition Welding apparatus and methods.

本发明为解决上述问题采取的技术方案是:本发明所述焊接装置包括主轴、轴套、相对位置调节机构、套筒和增材搅拌头;轴套安装在所述相对位置调节机构的上表面,套筒安装在所述相对位置调节机构的下表面,增材搅拌头的上部自下而上插入套筒的下端内,主轴的下部自上而下的插入轴套的上端内,主轴的下端与增材搅拌头的上端固定连接。The technical solution adopted by the present invention to solve the above problems is: the welding device of the present invention includes a main shaft, a shaft sleeve, a relative position adjustment mechanism, a sleeve and an additive stirring head; the shaft sleeve is installed on the upper surface of the relative position adjustment mechanism , the sleeve is installed on the lower surface of the relative position adjustment mechanism, the upper part of the additive stirring head is inserted into the lower end of the sleeve from bottom to top, the lower part of the main shaft is inserted into the upper end of the sleeve from top to bottom, and the lower end of the main shaft It is fixedly connected with the upper end of the additive stirring head.

进一步的,所述相对位置调节机构包括上鞍座、右支承臂组件、连杆、传动丝杠、左支承臂组件和下鞍座;上鞍座和下鞍座由上至下依次设置,上鞍座的右端通过右支承臂组件与下鞍座的右端连接,上鞍座的左端通过左支承臂组件与下鞍座的左端连接,连杆的左端与左支承臂组件连接,传动丝杠的右端与右支承臂组件连接,连杆的右端与传动丝杠的左端转动连接,轴套的下表面与上鞍座的上表面固定连接,套筒的上表面与下鞍座的下表面固定连接。Further, the relative position adjustment mechanism includes an upper saddle, a right support arm assembly, a connecting rod, a transmission screw, a left support arm assembly and a lower saddle; the upper saddle and the lower saddle are arranged in sequence from top to bottom, and the upper The right end of the saddle is connected with the right end of the lower saddle through the right support arm assembly, the left end of the upper saddle is connected with the left end of the lower saddle through the left support arm assembly, the left end of the connecting rod is connected with the left support arm assembly, and the drive screw The right end is connected with the right support arm assembly, the right end of the connecting rod is connected with the left end of the transmission screw, the lower surface of the bushing is fixedly connected with the upper surface of the upper saddle, and the upper surface of the sleeve is fixedly connected with the lower surface of the lower saddle .

进一步的,所述相对位置调节机构还包括推力轴承,传动丝杠的左端通过推力轴承与连杆的右端转动连接。Further, the relative position adjustment mechanism further includes a thrust bearing, and the left end of the transmission screw is rotatably connected to the right end of the connecting rod through the thrust bearing.

进一步的,右支承臂组件包括右上支承臂、右下支承臂和丝杠螺母;右上支承臂的上端与上鞍座的右端转动连接,右上支承臂的下端与丝杠螺母转动连接,右下支承臂的上端与丝杠螺母转动连接,右下支承臂的下端与下鞍座的右端转动连接,传动丝杠右端插装在丝杠螺母内。Further, the right support arm assembly includes a right upper support arm, a right lower support arm and a lead screw nut; the upper end of the right upper support arm is rotationally connected with the right end of the upper saddle, and the lower end of the right upper support arm is rotationally connected with the lead screw nut, and the right lower support arm The upper end of the arm is rotatably connected with the lead screw nut, the lower end of the lower right support arm is rotatably connected with the right end of the lower saddle, and the right end of the transmission lead screw is inserted in the lead screw nut.

进一步的,左支承臂组件包括左上支承臂、左下支承臂和连接件;左上支承臂的上端与上鞍座的左端转动连接,左上支承臂的下端与连接件转动连接,左下支承臂的上端与连接件转动连接,左下支承臂的下端与下鞍座的左端转动连接。Further, the left support arm assembly includes a left upper support arm, a left lower support arm and a connecting piece; the upper end of the left upper supporting arm is rotatably connected with the left end of the upper saddle, the lower end of the left upper support arm is rotatably connected with the connecting piece, and the upper end of the left lower support arm is rotatably connected with the left end of the upper saddle. The connecting piece is rotatably connected, and the lower end of the left lower support arm is rotatably connected with the left end of the lower saddle.

进一步的,套筒包括第一定位平台和轴肩;轴肩的上端与第一定位平台下表面的中部固定连接成一体,轴肩内设有贯穿轴肩上端面和下端面的储料腔,第一定位平台上表面的中部开有通孔,所述通孔与储料腔连通,第一定位平台的上表面对称揩油两个定位孔,轴肩上端的外侧壁设有进丝口,且进丝口与储料腔连通,第一定位平台的上表面与下鞍座的下表面固定连接。Further, the sleeve includes a first positioning platform and a shaft shoulder; the upper end of the shaft shoulder is fixedly connected with the middle part of the lower surface of the first positioning platform, and the shaft shoulder is provided with a material storage chamber that runs through the upper end surface and the lower end surface of the shaft shoulder. The middle part of the upper surface of the first positioning platform has a through hole, and the through hole communicates with the material storage chamber, and the upper surface of the first positioning platform is symmetrically wiped with two positioning holes, and the outer wall of the upper end of the shaft shoulder is provided with a wire inlet, and The wire inlet is communicated with the material storage chamber, and the upper surface of the first positioning platform is fixedly connected with the lower surface of the lower saddle.

进一步的,增材搅拌头包括夹持面、第二定位平台、断丝刀片、变间距螺纹段和三铣平面搅拌针;夹持面、第二定位平台、断丝刀片、变间距螺纹段和三铣平面搅拌针由上至下依次连接成一体,夹持面与主轴的下端固定连接。Further, the additive mixing head includes a clamping surface, a second positioning platform, a broken wire blade, a variable pitch thread segment and a three-milling plane stirring needle; a clamping surface, a second positioning platform, a broken wire blade, a variable pitch thread segment and The stirring pins with three milling planes are sequentially connected into one body from top to bottom, and the clamping surface is fixedly connected with the lower end of the main shaft.

进一步的,三铣平面搅拌针是三铣平面锥形针结构。Further, the stirring needle with three milling planes is a tapered needle structure with three milling planes.

本发明所述焊接方法的具体步骤如下:The concrete steps of welding method of the present invention are as follows:

步骤一、将丝状增材原料通过进丝口送入到套筒内部;Step 1. Feed the filamentary additive material into the sleeve through the wire inlet;

步骤二、增材原料被断丝刀片切断,然后经变间距螺纹搅拌摩擦并传送,实现不断向下运动积累;Step 2. The additive raw material is cut off by the broken wire blade, and then it is stirred, rubbed and conveyed by the variable-pitch thread to realize continuous downward movement and accumulation;

步骤三、三铣平面搅拌针高速旋转下扎进对接工件中,使得焊缝与轴肩之间形成密闭空间;Step 3. The stirring pin of the third milling plane rotates at high speed and plunges into the butt workpiece, so that a closed space is formed between the weld seam and the shaft shoulder;

步骤四、颗粒状的增材原料在增材搅拌头的不断旋转下,在密闭的套筒内受高温、高压逐渐转变为热塑性状态;Step 4. Under the continuous rotation of the additive mixing head, the granular additive raw material is gradually transformed into a thermoplastic state under high temperature and high pressure in the closed sleeve;

步骤五、增材搅拌头沿焊缝行进的同时,热塑性增材原料轴肩与焊缝之间的缝隙增材成型,实现对减薄这一搅拌摩擦焊接固有缺陷的修复以及提高对接接头的间隙容忍性;Step 5. While the additive stirring head is moving along the weld seam, the gap between the thermoplastic additive raw material shoulder and the weld seam is additively formed to realize the repair of thinning, an inherent defect of friction stir welding, and to improve the gap of the butt joint tolerance;

步骤六、焊接结束时,在主轴带动增材搅拌头上移的过程中,轴套与套筒之间的相对位置调节机构开始运行,通过电机带动传动丝杠转动,进而带动右支承臂组件和左支承臂组件张开,最终实现套筒与增材搅拌头的相对运动,即轴肩与工件保持相对静止;Step 6. At the end of welding, when the main shaft drives the additive stirring head to move up, the relative position adjustment mechanism between the bushing and the sleeve starts to operate, and the motor drives the transmission screw to rotate, and then drives the right support arm assembly and The left support arm assembly is opened, and finally the relative movement between the sleeve and the additive mixing head is realized, that is, the shaft shoulder and the workpiece remain relatively stationary;

步骤七、在三铣平面搅拌针下平面达到轴肩水平位置时,相对位置调节机构停止运行,随主轴共同上移,自修复焊接过程结束。Step 7. When the lower plane of the three-milling plane stirring needle reaches the horizontal position of the shaft shoulder, the relative position adjustment mechanism stops running and moves up together with the main shaft, and the self-repairing welding process ends.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明可以实现连续送丝,实现了机器不停转连续增材焊接,可长时间连续工作获取焊缝增厚增宽的焊接工件,同时该方法还可以修复传统搅拌摩擦焊易产生的孔洞及开裂,保证了成品率,生产效率大幅度提高,具有良好的经济适用性;1. The present invention can realize continuous wire feeding, realize continuous material-adding welding without stopping the machine, and can work continuously for a long time to obtain welding workpieces with thickened and widened weld seams. Holes and cracks ensure the yield rate, greatly improve production efficiency, and have good economic applicability;

2、本方法通过填丝式增材焊接,实现了对搅拌摩擦焊接过程中因轴肩压力过大引起飞边而导致的焊缝减薄以及因搅拌针抽出引起的残留匙孔的修复,减小了焊缝结构的几何突变,降低了应力集中,从而全面提高焊缝的力学性能以及疲劳强度;2. This method realizes the repair of the thinning of the weld seam caused by flashing caused by excessive shoulder pressure and the repair of the residual keyhole caused by the extraction of the stirring needle through the wire-filled additive welding process, reducing The geometric mutation of the weld structure is reduced, the stress concentration is reduced, and the mechanical properties and fatigue strength of the weld are comprehensively improved;

3、本方法可提高对接接头间隙容忍性,降低了焊前表面处理的需求,克服了现有搅拌摩擦焊接技术的固有局限性,拓宽了搅拌摩擦焊接技术的应用范围并提高了生产效率;3. The method can improve the gap tolerance of the butt joint, reduce the need for surface treatment before welding, overcome the inherent limitations of the existing friction stir welding technology, broaden the application range of the friction stir welding technology and improve production efficiency;

4、本发明适用范围广,可应用于多种金属和合金的对接、搭接等;同时本发明进丝装置上的多个进丝通道设计可实现丝材同质到异质材料同步不间断送丝,可设计具有结构、成分功能一体化固相增材制造成形件;4. The present invention has a wide range of applications, and can be applied to butt joints and lap joints of various metals and alloys; at the same time, the design of multiple wire feed channels on the wire feed device of the present invention can realize uninterrupted synchronization from homogeneous wire materials to heterogeneous materials Wire feeding, can design solid-phase additive manufacturing shaped parts with integrated structure, composition and function;

5、本发明采用断丝刀片搭配变间距螺纹结构,可实现焊丝从固相经破碎、挤压及传送直至热塑性状态的过程,没有形成液相。5. The present invention adopts a broken wire blade with a variable pitch thread structure, which can realize the process of the welding wire from the solid phase through crushing, extrusion and transmission to the thermoplastic state without forming a liquid phase.

附图说明Description of drawings

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是左支承臂组件和右支承臂组件的主视结构示意图;Fig. 2 is a front structural schematic view of the left support arm assembly and the right support arm assembly;

图3是左支承臂组件和右支承臂组件的俯视视结构示意图;Fig. 3 is a top view structure diagram of the left support arm assembly and the right support arm assembly;

图4是连杆与传动丝杠的连接结构俯视图;Fig. 4 is a top view of the connection structure between the connecting rod and the transmission screw;

图5是套筒的俯视图;Figure 5 is a top view of the sleeve;

图6是图5中A-A向剖视图;Fig. 6 is a sectional view along A-A in Fig. 5;

图7是增材搅拌头的结构示意图。Fig. 7 is a structural schematic diagram of an additive mixing head.

具体实施方式Detailed ways

具体实施方式一:结合图1说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置包括主轴1、轴套2、相对位置调节机构、套筒8和增材搅拌头9;轴套2安装在所述相对位置调节机构的上表面,套筒8安装在所述相对位置调节机构的下表面,增材搅拌头9的上部自下而上插入套筒8的下端内,主轴1的下部自上而下的插入轴套2的上端内,主轴1的下端与增材搅拌头9的上端固定连接。Specific Embodiment 1: This embodiment is described with reference to FIG. 1 . A floating friction stir welding device for self-repairing by solid-phase additives described in this embodiment includes a main shaft 1 , a shaft sleeve 2 , a relative position adjustment mechanism, and a sleeve 8 and the additive material stirring head 9; the shaft sleeve 2 is installed on the upper surface of the relative position adjustment mechanism, the sleeve 8 is installed on the lower surface of the relative position adjustment mechanism, and the upper part of the additive material mixing head 9 is inserted into the sleeve from bottom to top In the lower end of the barrel 8, the lower part of the main shaft 1 is inserted into the upper end of the sleeve 2 from top to bottom, and the lower end of the main shaft 1 is fixedly connected with the upper end of the additive mixing head 9.

相对位置调节机构用于实现轴套与套筒相对位置的调节,调节过程如下:电机驱动传动丝杠6进行转动,丝杠螺母403在传动丝杠6的传动下向左运动,右上支承臂401和右下支承臂402张开,同时通过连杆5的作用连接件703受拉向右运动,左上支承臂701和左下支承臂702同时张开,实现上鞍座3与下鞍座11的相对运动,进而实现轴套2与套筒8的相对运动,最终保证轴肩与工件的相对静止。The relative position adjustment mechanism is used to realize the adjustment of the relative position of the axle sleeve and the sleeve. The adjustment process is as follows: the motor drives the transmission screw 6 to rotate, the screw nut 403 moves to the left under the transmission of the transmission screw 6, and the upper right support arm 401 and the lower right support arm 402 are opened, and at the same time, the connecting piece 703 is pulled to the right by the action of the connecting rod 5, and the upper left support arm 701 and the lower left support arm 702 are opened simultaneously, so that the upper saddle 3 and the lower saddle 11 are opposite to each other. Movement, and then realize the relative movement of the shaft sleeve 2 and the sleeve 8, and finally ensure the relative stillness of the shaft shoulder and the workpiece.

具体实施方式二:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的所述相对位置调节机构包括上鞍座3、右支承臂组件4、连杆5、传动丝杠6、左支承臂组件7和下鞍座11;上鞍座3和下鞍座11由上至下依次设置,上鞍座3的右端通过右支承臂组件4与下鞍座11的右端连接,上鞍座3的左端通过左支承臂组件7与下鞍座11的左端连接,连杆5的左端与左支承臂组件7连接,传动丝杠6的右端与右支承臂组件4连接,连杆5的右端与传动丝杠6的左端转动连接,轴套2的下表面与上鞍座3的上表面固定连接,套筒8的上表面与下鞍座11的下表面固定连接。传动丝杠6的起始处对应高度调节的起始处,长度为10~50mm,传动丝杠6的牙型采用锯齿形且不限于梯形、三角形、矩形,同时传动丝杠6采用但不限于右旋螺纹,根据电机轴的旋转方向可控制调节机构的上下运动。其它组成及连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described with reference to FIGS. 1 to 4. The relative position adjustment mechanism of a floating friction stir welding device that realizes self-repair by solid phase addition in this embodiment includes an upper saddle 3, Right support arm assembly 4, connecting rod 5, transmission lead screw 6, left support arm assembly 7 and lower saddle 11; Upper saddle 3 and lower saddle 11 are arranged in sequence from top to bottom, and the right end of upper saddle 3 passes right The support arm assembly 4 is connected with the right end of the lower saddle 11, the left end of the upper saddle 3 is connected with the left end of the lower saddle 11 through the left support arm assembly 7, the left end of the connecting rod 5 is connected with the left support arm assembly 7, and the transmission screw The right end of 6 is connected with the right supporting arm assembly 4, the right end of the connecting rod 5 is connected with the left end of the transmission screw 6 in rotation, the lower surface of the axle sleeve 2 is fixedly connected with the upper surface of the upper saddle 3, and the upper surface of the sleeve 8 is connected with the upper surface of the upper saddle 3. The lower surface of the lower saddle 11 is fixedly connected. The starting point of the driving screw 6 corresponds to the starting point of the height adjustment, and the length is 10-50mm. The right-hand thread can control the up and down movement of the adjustment mechanism according to the rotation direction of the motor shaft. Other components and connections are the same as those in the first embodiment.

具体实施方式三:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的所述相对位置调节机构还包括推力轴承10,传动丝杠6的左端通过推力轴承10与连杆5的右端转动连接。传动丝杠6的起始位置对应于高度调节的始末位置,以避免过调造成机构破坏,其中连杆5的方孔502的长度对应于主轴1在高度调节过程中的始末位置。Specific Embodiment Three: This embodiment is described with reference to FIGS. 1 to 4. The relative position adjustment mechanism of a floating friction stir welding device for self-repairing by solid-phase additives described in this embodiment also includes a thrust bearing 10, The left end of the transmission screw 6 is rotationally connected with the right end of the connecting rod 5 through a thrust bearing 10 . The starting position of the transmission screw 6 corresponds to the starting and ending positions of the height adjustment, so as to avoid mechanism damage caused by overadjustment, wherein the length of the square hole 502 of the connecting rod 5 corresponds to the starting and ending positions of the main shaft 1 during the height adjustment process.

本实施方式中连杆5的右端设有方孔502,传动丝杠6的左端由右至左插入方孔502内,传动丝杠6的左端固定连接由端盖602,推力轴承10套装在传送丝杠6的左端,且推力轴承10位于端盖602与方孔502的内壁之间。In this embodiment, the right end of the connecting rod 5 is provided with a square hole 502, and the left end of the transmission screw 6 is inserted into the square hole 502 from right to left. The left end of the lead screw 6, and the thrust bearing 10 is located between the end cover 602 and the inner wall of the square hole 502.

其它组成及连接关系与具体实施方式二相同。Other components and connections are the same as those in the second embodiment.

具体实施方式四:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的右支承臂组件4包括右上支承臂401、右下支承臂402和丝杠螺母403;右上支承臂401的上端与上鞍座3的右端转动连接,右上支承臂401的下端与丝杠螺母403转动连接,右下支承臂402的上端与丝杠螺母403转动连接,右下支承臂402的下端402与下鞍座11的右端转动连接,传动丝杠6右端插装在丝杠螺母403内。Specific Embodiment 4: This embodiment is described with reference to FIGS. 1 to 4. The right support arm assembly 4 of a floating friction stir welding device described in this embodiment includes a right upper support arm 401, a right Lower support arm 402 and leading screw nut 403; The upper end of right upper support arm 401 is connected with the right end of upper saddle 3 in rotation, the lower end of right upper support arm 401 is connected with lead screw nut 403 in rotation, and the upper end of right lower support arm 402 is connected with leading screw Nut 403 is rotatably connected, and the lower end 402 of right lower support arm 402 is rotatably connected with the right end of lower saddle 11, and the right end of driving screw 6 is inserted in the leading screw nut 403.

传动丝杠6上的螺纹601与丝杠螺母403螺纹配合,实现传动丝杠6驱动丝杠螺母40。其它组成及连接关系与具体实施方式二相同。The thread 601 on the transmission lead screw 6 is threadedly matched with the lead screw nut 403 to realize the drive lead screw 6 to drive the lead screw nut 40 . Other components and connections are the same as those in the second embodiment.

具体实施方式五:结合图1至图4说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的左支承臂组件7包括左上支承臂701、左下支承臂702和连接件703;左上支承臂701的上端与上鞍座3的左端转动连接,左上支承臂701的下端与连接件703转动连接,左下支承臂702的上端与连接件703转动连接,左下支承臂702的下端与下鞍座11的左端转动连接。Specific Embodiment 5: This embodiment is described with reference to FIGS. 1 to 4. The left support arm assembly 7 of a floating friction stir welding device described in this embodiment includes a left upper support arm 701, a lower left Support arm 702 and connector 703; the upper end of left upper support arm 701 is rotationally connected with the left end of upper saddle 3, the lower end of left upper support arm 701 is rotationally connected with connector 703, and the upper end of left lower support arm 702 is rotationally connected with connector 703, The lower end of the left lower support arm 702 is rotatably connected with the left end of the lower saddle 11 .

本实施方式中连杆5的左端设有限位端盖501,限位端盖501位于连接件703的外侧,防止连杆5从连接件703内滑脱。其它组成及连接关系与具体实施方式二相同。In this embodiment, the left end of the connecting rod 5 is provided with a limiting end cap 501 , and the limiting end cap 501 is located outside the connecting piece 703 to prevent the connecting rod 5 from slipping out of the connecting piece 703 . Other components and connections are the same as those in the second embodiment.

具体实施方式六:结合图1、图5和图6说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的套筒8包括第一定位平台801和轴肩805;轴肩805的上端与第一定位平台801下表面的中部固定连接成一体,轴肩805内设有贯穿轴肩805上端面和下端面的储料腔803,第一定位平台801上表面的中部开有通孔,所述通孔与储料腔803连通,第一定位平台801的上表面对称揩油两个定位孔802,轴肩805上端的外侧壁设有进丝口804,且进丝口804与储料腔803连通,第一定位平台801的上表面与下鞍座11的下表面固定连接。进丝口804数量为至少一个,采用多个进丝口804不仅可以实现高效率增材焊接并且可以实现不同材料的同时增材焊接。第一定位平台801作为基准平面与轴肩805相配合以实现碎丝空间的密闭,从而避免破碎焊丝的溢出。其它组成及连接关系与具体实施方式一或二相同。Specific embodiment six: This embodiment is described in conjunction with Fig. 1, Fig. 5 and Fig. 6. The sleeve 8 of a floating friction stir welding device for self-repairing by solid phase addition described in this embodiment includes a first positioning platform 801 and the shaft shoulder 805; the upper end of the shaft shoulder 805 is fixedly connected with the middle part of the lower surface of the first positioning platform 801, and the shaft shoulder 805 is provided with a material storage chamber 803 that runs through the upper and lower surfaces of the shaft shoulder 805, and the first positioning platform There is a through hole in the middle of the upper surface of 801, and the through hole communicates with the material storage chamber 803. The upper surface of the first positioning platform 801 has two positioning holes 802 symmetrically. The outer wall of the upper end of the shoulder 805 is provided with a wire inlet 804. , and the wire inlet 804 communicates with the material storage chamber 803 , and the upper surface of the first positioning platform 801 is fixedly connected with the lower surface of the lower saddle 11 . The number of wire inlets 804 is at least one, and the use of multiple wire inlets 804 can not only realize high-efficiency additive welding but also realize simultaneous additive welding of different materials. The first positioning platform 801 cooperates with the shaft shoulder 805 as a reference plane to realize the airtightness of the broken wire space, thereby avoiding overflow of the broken welding wire. Other compositions and connections are the same as those in Embodiment 1 or 2.

具体实施方式七:结合图1和图7说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的增材搅拌头9包括夹持面901、第二定位平台902、断丝刀片903、变间距螺纹段904和三铣平面搅拌针905;夹持面901、第二定位平台902、断丝刀片903、变间距螺纹段904和三铣平面搅拌针905由上至下依次连接成一体,夹持面901与主轴1的下端固定连接。变间距螺纹904的传送方向向下以实现增材原料的聚集及热塑性化,采用顺时针旋转的右旋螺纹。夹持面901上端设有定位平面,所述定位平面为搅拌摩擦焊机刀柄夹持要求加工制成。Specific Embodiment 7: This embodiment is described in conjunction with FIG. 1 and FIG. 7. The additive stirring head 9 of a floating friction stir welding device described in this embodiment includes a clamping surface 901, a second Second positioning platform 902, broken wire blade 903, variable pitch thread section 904 and three milling plane stirring needles 905; clamping surface 901, second positioning platform 902, broken wire blade 903, variable pitch thread section 904 and three milling plane stirring needles 905 is sequentially connected into one body from top to bottom, and the clamping surface 901 is fixedly connected with the lower end of the main shaft 1 . The conveying direction of the variable-pitch thread 904 is downward to realize the aggregation and thermoplasticization of additive raw materials, and a right-handed thread that rotates clockwise is adopted. The upper end of the clamping surface 901 is provided with a positioning plane, and the positioning plane is processed according to the clamping requirements of the friction stir welding machine handle.

三铣平面搅拌针905在高速旋转的状态下扎入待焊工件中并使轴肩与工件表面相接触,旋转速度为500rpm~5000rpm;随后送入丝状增材原料,送料速度为增材搅拌头9行进速度的1~5倍;丝状增材原料进入套筒8内部后首先被断丝刀片903打断,然后经变间距螺纹904的搅拌摩擦和传送,在储料腔803内部达到热塑性状态,同时通过相对位置调节机构回抽轴肩0.3~3mm,随后增材搅拌头9开始行进焊接;焊接过程中,增材搅拌头9的行进速度为10mm/min~100mm/min,热塑性化的增材原料在轴肩的压力作用下在焊缝表面均匀成型。The three-milling plane stirring needle 905 penetrates into the workpiece to be welded under the state of high-speed rotation and makes the shoulder contact with the surface of the workpiece. The rotation speed is 500rpm-5000rpm; then feeds the filamentary additive material at a speed of additive stirring 1 to 5 times the speed of the head 9; after entering the sleeve 8, the filamentary additive raw material is first interrupted by the broken wire blade 903, and then through the stirring friction and transmission of the variable-pitch thread 904, it reaches thermoplasticity in the storage chamber 803. At the same time, the shaft shoulder is retracted by 0.3-3mm through the relative position adjustment mechanism, and then the additive material stirring head 9 starts to advance for welding; The additive material is evenly formed on the surface of the weld under the pressure of the shoulder.

其它组成及连接关系与具体实施方式一或二相同。Other compositions and connections are the same as those in Embodiment 1 or 2.

具体实施方式八:结合图1和图7说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接装置的三铣平面搅拌针905是三铣平面锥形针结构。采用此设计可以有效促进材料的塑性流动,使焊缝内部成型良好无缺陷。其它组成及连接关系与具体实施方式七相同。Embodiment 8: This embodiment is described in conjunction with Fig. 1 and Fig. 7. The three-milling plane stirring needle 905 of a floating friction stir welding device described in this embodiment is a three-milling plane conical shape needle structure. Adopting this design can effectively promote the plastic flow of the material, so that the internal shape of the weld seam is good without defects. Other compositions and connections are the same as those in Embodiment 7.

具体实施方式九:结合图1至图7说明本实施方式,本实施方式所述一种固相增材实现自修复的浮动式搅拌摩擦焊接方法是通过如下步骤实现的:Ninth specific embodiment: This embodiment is described in conjunction with Fig. 1 to Fig. 7. A floating friction stir welding method in which solid-phase additives realize self-repair described in this embodiment is realized through the following steps:

步骤一、将丝状增材原料通过进丝口804送入到套筒8内部;Step 1. Feed the filamentary additive raw material into the sleeve 8 through the wire inlet 804;

步骤二、增材原料被断丝刀片903切断,然后经变间距螺纹904搅拌摩擦并传送,实现不断向下运动积累;Step 2: The additive raw material is cut off by the broken wire blade 903, and then is stirred and rubbed by the variable-pitch thread 904 to realize continuous downward movement and accumulation;

步骤三、三铣平面搅拌针905高速旋转下扎进对接工件中,使得焊缝与轴肩之间形成密闭空间;Step 3, the third milling plane stirring needle 905 rotates at a high speed and plunges into the docking workpiece, so that a closed space is formed between the weld seam and the shaft shoulder;

步骤四、颗粒状的增材原料在增材搅拌头9的不断旋转下,在密闭的套筒8内受高温、高压逐渐转变为热塑性状态;Step 4: Under the continuous rotation of the additive mixing head 9, the granular additive raw material is gradually transformed into a thermoplastic state under high temperature and high pressure in the closed sleeve 8;

步骤五、增材搅拌头9沿焊缝行进的同时,热塑性增材原料轴肩与焊缝之间的缝隙增材成型,实现对减薄这一搅拌摩擦焊接固有缺陷的修复以及提高对接接头的间隙容忍性;Step 5. While the additive stirring head 9 is advancing along the weld seam, the gap between the thermoplastic additive raw material shoulder and the weld seam is additively formed to realize the repair of thinning, an inherent defect of friction stir welding, and to improve the butt joint. gap tolerance;

步骤六、焊接结束时,在主轴1带动增材搅拌头9上移的过程中,轴套2与套筒8之间的相对位置调节机构开始运行,通过电机带动传动丝杠6转动,进而带动右支承臂组件4和左支承臂组件7张开,最终实现套筒8与增材搅拌头9的相对运动,即轴肩与工件保持相对静止;Step 6. At the end of welding, when the main shaft 1 drives the additive stirring head 9 to move up, the relative position adjustment mechanism between the shaft sleeve 2 and the sleeve 8 starts to operate, and the motor drives the transmission screw 6 to rotate, and then drives the The right support arm assembly 4 and the left support arm assembly 7 are opened, and finally the relative movement between the sleeve 8 and the additive mixing head 9 is realized, that is, the shaft shoulder and the workpiece remain relatively stationary;

步骤七、在三铣平面搅拌针905下平面达到轴肩水平位置时,相对位置调节机构停止运行,随主轴1共同上移,自修复焊接过程结束。Step 7. When the lower plane of the three-milling plane stirring pin 905 reaches the level of the shaft shoulder, the relative position adjustment mechanism stops running and moves up together with the main shaft 1, and the self-repairing welding process ends.

本实施方式中所述丝状增材原料材质包括但不限于铝及铝合金、镁合金等低熔点轻质合金。The material of the filamentary additive material in this embodiment includes, but is not limited to, aluminum, aluminum alloy, magnesium alloy and other light alloys with low melting points.

本实施方式中三铣平面搅拌针905根部平面与轴肩底部共面,在焊接过程中,可实现对焊缝减薄的控制,同时通过调整轴肩位置,可以进一步实现焊缝的增厚增宽。In this embodiment, the plane of the root of the three-milling plane stirring needle 905 is coplanar with the bottom of the shoulder. During the welding process, the control of the thinning of the weld can be realized. At the same time, the thickening and increase of the weld can be further realized by adjusting the position of the shoulder. Width.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质,在本发明的精神和原则之内,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本发明技术方案的保护范围之内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, according to the technical content of the present invention Within the spirit and principles of the present invention, any simple modifications, equivalent replacements and improvements made to the above embodiments still fall within the scope of protection of the technical solutions of the present invention.

Claims (8)

1. A solid phase material-adding realizes self-repairing floating friction stir welding device which is characterized in that: the floating friction stir welding device for realizing self-repairing of solid-phase material addition comprises a main shaft (1), a shaft sleeve (2), a relative position adjusting mechanism, a sleeve (8) and an material addition stirring head (9); the shaft sleeve (2) is arranged on the upper surface of the relative position adjusting mechanism, the sleeve (8) is arranged on the lower surface of the relative position adjusting mechanism, the upper part of the material adding stirring head (9) is inserted into the lower end of the sleeve (8) from bottom to top, the lower part of the main shaft (1) is inserted into the upper end of the shaft sleeve (2) from top to bottom, and the lower end of the main shaft (1) is fixedly connected with the upper end of the material adding stirring head (9); the relative position adjusting mechanism comprises an upper saddle (3), a right supporting arm assembly (4), a connecting rod (5), a transmission screw (6), a left supporting arm assembly (7) and a lower saddle (11); the upper saddle (3) and the lower saddle (11) are sequentially arranged from top to bottom, the right end of the upper saddle (3) is connected with the right end of the lower saddle (11) through a right supporting arm assembly (4), the left end of the upper saddle (3) is connected with the left end of the lower saddle (11) through a left supporting arm assembly (7), the left end of the connecting rod (5) is connected with the left supporting arm assembly (7), the right end of the transmission screw (6) is connected with the right supporting arm assembly (4), the right end of the connecting rod (5) is rotationally connected with the left end of the transmission screw (6), the lower surface of the shaft sleeve (2) is fixedly connected with the upper surface of the upper saddle (3), and the upper surface of the sleeve (8) is fixedly connected with the lower surface of the lower saddle (11).
2. The floating friction stir welding device for achieving self-repairing by solid phase additive according to claim 1, wherein the floating friction stir welding device is characterized in that: the relative position adjusting mechanism further comprises a thrust bearing (10), and the left end of the transmission screw rod (6) is rotationally connected with the right end of the connecting rod (5) through the thrust bearing (10).
3. The floating friction stir welding device for achieving self-repairing by solid phase additive according to claim 1, wherein the floating friction stir welding device is characterized in that: the right support arm assembly (4) comprises a right upper support arm (401), a right lower support arm (402) and a screw nut (403); the upper end of the right upper supporting arm (401) is rotationally connected with the right end of the upper saddle (3), the lower end of the right upper supporting arm (401) is rotationally connected with the screw nut (403), the upper end of the right lower supporting arm (402) is rotationally connected with the screw nut (403), the lower end of the right lower supporting arm (402) is rotationally connected with the right end of the lower saddle (11), and the right end of the transmission screw (6) is inserted in the screw nut (403).
4. The floating friction stir welding device for achieving self-repairing by solid phase additive according to claim 1, wherein the floating friction stir welding device is characterized in that: the left support arm assembly (7) comprises a left upper support arm (701), a left lower support arm (702) and a connecting piece (703); the upper end of the left upper supporting arm (701) is rotationally connected with the left end of the upper saddle (3), the lower end of the left upper supporting arm (701) is rotationally connected with the connecting piece (703), the upper end of the left lower supporting arm (702) is rotationally connected with the connecting piece (703), and the lower end of the left lower supporting arm (702) is rotationally connected with the left end of the lower saddle (11).
5. The floating friction stir welding device for achieving self-repairing by solid phase additive according to claim 1, wherein the floating friction stir welding device is characterized in that: the sleeve (8) comprises a first positioning platform (801) and a shaft shoulder (805); the upper end of shaft shoulder (805) and the middle part fixed connection of first location platform (801) lower surface become integrative, are equipped with in shaft shoulder (805) and run through storage chamber (803) of shaft shoulder (805) up end and lower terminal surface, and open at the middle part of first location platform (801) upper surface has the through-hole, the through-hole communicates with storage chamber (803), and open the upper surface symmetry of first location platform (801) has two locating holes (802), and the lateral wall of shaft shoulder (805) upper end is equipped with into silk mouth (804), and advances silk mouth (804) and storage chamber (803) intercommunication, the upper surface of first location platform (801) and the lower fixed surface of saddle (11) down are connected.
6. The floating friction stir welding device for achieving self-repairing by solid phase additive according to claim 1, wherein the floating friction stir welding device is characterized in that: the material adding stirring head (9) comprises a clamping surface (901), a second positioning platform (902), a wire breaking blade (903), a variable-pitch thread section (904) and a three-milling-plane stirring pin (905); the clamping surface (901), the second positioning platform (902), the wire breaking blade (903), the variable-pitch thread section (904) and the three-milling-plane stirring needle (905) are sequentially connected into a whole from top to bottom, and the clamping surface (901) is fixedly connected with the lower end of the main shaft (1).
7. The solid phase additive self-repairing floating friction stir welding device according to claim 6, wherein: the three-milling-plane stirring pin (905) is a three-milling-plane conical pin structure.
8. A floating friction stir welding method for realizing self-repairing by solid phase material addition is characterized in that: a floating friction stir welding device for realizing self-repairing of solid-phase material addition comprises a main shaft (1), a shaft sleeve (2), a relative position adjusting mechanism, a sleeve (8) and an material addition stirring head (9); the shaft sleeve (2) is arranged on the upper surface of the relative position adjusting mechanism, the sleeve (8) is arranged on the lower surface of the relative position adjusting mechanism, the upper part of the material adding stirring head (9) is inserted into the lower end of the sleeve (8) from bottom to top, the lower part of the main shaft (1) is inserted into the upper end of the shaft sleeve (2) from top to bottom, and the lower end of the main shaft (1) is fixedly connected with the upper end of the material adding stirring head (9); the relative position adjusting mechanism comprises an upper saddle (3), a right supporting arm assembly (4), a connecting rod (5), a transmission screw (6), a left supporting arm assembly (7) and a lower saddle (11); the upper saddle (3) and the lower saddle (11) are sequentially arranged from top to bottom, the right end of the upper saddle (3) is connected with the right end of the lower saddle (11) through a right supporting arm assembly (4), the left end of the upper saddle (3) is connected with the left end of the lower saddle (11) through a left supporting arm assembly (7), the left end of the connecting rod (5) is connected with the left supporting arm assembly (7), the right end of the transmission screw (6) is connected with the right supporting arm assembly (4), the right end of the connecting rod (5) is rotationally connected with the left end of the transmission screw (6), the lower surface of the shaft sleeve (2) is fixedly connected with the upper surface of the upper saddle (3), and the upper surface of the sleeve (8) is fixedly connected with the lower surface of the lower saddle (11);
the relative position adjusting mechanism further comprises a thrust bearing (10), and the left end of the transmission screw rod (6) is rotationally connected with the right end of the connecting rod (5) through the thrust bearing (10);
the right support arm assembly (4) comprises a right upper support arm (401), a right lower support arm (402) and a screw nut (403); the upper end of the right upper supporting arm (401) is rotationally connected with the right end of the upper saddle (3), the lower end of the right upper supporting arm (401) is rotationally connected with the screw nut (403), the upper end of the right lower supporting arm (402) is rotationally connected with the screw nut (403), the lower end of the right lower supporting arm (402) is rotationally connected with the right end of the lower saddle (11), and the right end of the transmission screw (6) is inserted in the screw nut (403);
the left support arm assembly (7) comprises a left upper support arm (701), a left lower support arm (702) and a connecting piece (703); the upper end of the left upper supporting arm (701) is rotationally connected with the left end of the upper saddle (3), the lower end of the left upper supporting arm (701) is rotationally connected with the connecting piece (703), the upper end of the left lower supporting arm (702) is rotationally connected with the connecting piece (703), and the lower end of the left lower supporting arm (702) is rotationally connected with the left end of the lower saddle (11);
the sleeve (8) comprises a first positioning platform (801) and a shaft shoulder (805); the upper end of the shaft shoulder (805) is fixedly connected with the middle part of the lower surface of the first positioning platform (801) into a whole, a material storage cavity (803) penetrating through the upper end face and the lower end face of the shaft shoulder (805) is arranged in the shaft shoulder (805), a through hole is formed in the middle part of the upper surface of the first positioning platform (801), the through hole is communicated with the material storage cavity (803), two positioning holes (802) are symmetrically formed in the upper surface of the first positioning platform (801), a wire inlet (804) is formed in the outer side wall of the upper end of the shaft shoulder (805), the wire inlet (804) is communicated with the material storage cavity (803), and the upper surface of the first positioning platform (801) is fixedly connected with the lower surface of the lower saddle (11);
the material adding stirring head (9) comprises a clamping surface (901), a second positioning platform (902), a wire breaking blade (903), a variable-pitch thread section (904) and a three-milling-plane stirring pin (905); the clamping surface (901), the second positioning platform (902), the wire breaking blade (903), the variable-pitch thread section (904) and the three-milling-plane stirring pin (905) are sequentially connected into a whole from top to bottom, and the clamping surface (901) is fixedly connected with the lower end of the main shaft (1);
the three-milling-plane stirring pin (905) is of a three-milling-plane conical pin structure;
the floating friction stir welding method for realizing self-repairing by solid phase material addition is realized by the following steps:
step one, feeding a silk-like additive raw material into a sleeve (8) through a silk inlet (804);
step two, cutting off the material adding raw materials by a wire cutting blade (903), and then stirring, rubbing and conveying the material adding raw materials by a variable-pitch thread section (904) to realize continuous downward movement accumulation;
thirdly, a three-milling plane stirring pin (905) is rotated at a high speed and is pricked into a butt joint workpiece, so that a closed space is formed between a welding line and a shaft shoulder;
step four, under the continuous rotation of the material adding stirring head (9), the granular material adding raw materials are gradually transformed into a thermoplastic state under high temperature and high pressure in the airtight sleeve (8);
step five, performing additive forming on a gap between a thermoplastic additive raw material shaft shoulder and a welding line while an additive stirring head (9) advances along the welding line, so as to repair the inherent defect of thinning friction stir welding and improve the gap tolerance of a butt joint;
step six, when welding is finished, in the process that the main shaft (1) drives the additive stirring head (9) to move upwards, a relative position adjusting mechanism between the shaft sleeve (2) and the sleeve (8) starts to operate, the motor drives the transmission screw rod (6) to rotate, and then drives the right supporting arm assembly (4) and the left supporting arm assembly (7) to open, so that the relative movement of the sleeve (8) and the additive stirring head (9) is finally realized, namely, the shaft shoulder and the workpiece keep relatively static;
and seventhly, stopping the operation of the relative position adjusting mechanism when the lower plane of the three-milling plane stirring pin (905) reaches the horizontal position of the shaft shoulder, and moving upwards together with the main shaft (1) to finish the self-repairing welding process.
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