CN115739534A - Line stick coating production system - Google Patents
Line stick coating production system Download PDFInfo
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- CN115739534A CN115739534A CN202211389563.5A CN202211389563A CN115739534A CN 115739534 A CN115739534 A CN 115739534A CN 202211389563 A CN202211389563 A CN 202211389563A CN 115739534 A CN115739534 A CN 115739534A
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Abstract
The invention discloses a wire rod coating production system, which comprises: a frame; the input roller is rotatably arranged on the frame; the coating mechanism is arranged on the frame and is rotatably provided with a coating back roller, and the axis position of the coating back roller is lower than that of the input roller; the glue dripping device is arranged on the frame and is positioned above the coating back roller; the gumming device is arranged on the rack and is provided with a material box positioned at the bottom of the coating back roller, and the material box is suitable for containing a coating material and can be driven by the gumming device to lift; the first glue leveling mechanism is arranged on the rack and is rotatably provided with a first wire bar, and the axis position of the first wire bar is higher than the axis of the coating back roller; the second glue leveling mechanism is arranged on the rack and is rotatably provided with a second bar, and the axis position of the second bar is higher than that of the first bar; and the oven device is arranged above the rack. The base material can be input into the oven device to be dried for one time after the double-sided coating is finished, so that the consistency of the coating effect of the front side and the back side of the base material can be ensured, and the qualification rate of products is improved.
Description
Technical Field
The invention relates to the technical field of coating equipment, in particular to a wire rod coating machine.
Background
At present, in the field of optical film coating equipment, common coating methods include slit coating, blade coating, gravure coating, micro-gravure coating, and the like. The slit coating, the scraper coating and the gravure coating are complex in structure and large in occupied space of the coating structure, and are difficult to integrate double-sided coating modes together, so that the common mode is that the coating equipment firstly coats one side of the base material and then enters an oven device for baking, then coats the second side of the base material and enters the oven device again for baking. This type of coating results in a bulky device and high manufacturing costs. And because the first coated surface is baked and dried twice, the coating effect of the front and back surfaces is difficult to be consistent, and the produced product is unqualified.
In addition, for the micro-concave coating method, although the front and back surfaces can be coated and integrated, the structure is relatively complex, the manufacturing cost is high, and a bidirectional air suspension type oven device structure is required to be configured during the subsequent baking and drying, the oven device has the advantages of complex structure, difficult maintenance and high production and manufacturing cost, so that the optical film coating production cost is high, and the coating equipment adopting the coating method has the same volume.
Disclosure of Invention
The invention aims to provide a wire rod coating production system which can carry out double-sided coating on a base material and can facilitate the simplification of the structure of an oven device.
To achieve the above object, there is provided a wire rod coating production system, comprising: a frame; the input roller is rotatably arranged on the rack; the coating mechanism is arranged on the rack and is rotatably provided with a coating back roller, and the axis position of the coating back roller is lower than that of the input roller; the glue dripping device is arranged on the rack and is positioned above the coating back roller; the gumming device is arranged on the rack and is provided with a material box positioned at the bottom of the coating back roller, and the material box is suitable for containing a coating material and can be driven by the gumming device to lift; the first glue leveling mechanism is arranged on the rack and is rotatably provided with a first wire bar, and the axis position of the first wire bar is higher than the axis of the coating back roller; the second glue flattening mechanism is arranged on the rack and is rotatably provided with a second bar, and the axis position of the second bar is higher than that of the first bar; the oven device is arranged above the rack and is provided with a heating channel which is vertically arranged, the bottom of the heating channel is provided with an opening, and the opening is positioned above the second bar; the first wire rod can be driven by the first glue leveling mechanism to move; and/or the second bar can be driven by the second glue flattening mechanism to move.
According to a line stick coating production system, the coating mechanism comprises: the cantilever shaft is fixedly connected with the frame; the coating back roll is rotatably arranged between the other ends of the two cantilever rods; the first motor assembly is arranged on the rack and positioned on the outer side of the material box; the gear set comprises a first gear, a second gear, a third gear and a fourth gear which are meshed in sequence, the first gear is connected with the output end of the first motor assembly, the second gear, the third gear and the fourth gear are sequentially arranged along the cantilever rod, the second gear is rotatably sleeved on the cantilever shaft, the third gear is rotatably arranged on the cantilever rod, and the fourth gear is connected with the coating back roller; the flat rubber roller is rotatably arranged between the two cantilever rods, is positioned at the top of the coating back roller and is arranged in parallel with the coating back roller; the pipe arranging roller is rotatably arranged between the two cantilever rods, a plurality of light emitting holes are respectively formed in the two ends of the pipe arranging roller in an annular mode, light emitting assemblies extending into the end portions of the inner cavities of the pipe arranging roller are arranged on the two cantilever rods, light receiving assemblies arranged opposite to the light emitting assemblies are arranged on the rack, and the light receiving assemblies are electrically connected with an alarm device; during coating, the base material is wound and arranged in sequence to pass through the input roller, the finishing pipe roller and the coating back roller.
According to the wire rod coating production system, the opposite sides of the two cantilever rods are both concavely provided with mounting grooves, the side walls of the mounting grooves are concavely provided with mounting holes, the end parts of the arranging and managing roller are provided with bearings inserted in the mounting grooves, and the light emitting assemblies are inserted in the mounting holes.
According to a line stick coating production system, the gumming device includes: the first glue dipping shaft is rotatably arranged on the rack and is provided with a transmission worm part; the transmission worm wheel is rotatably arranged on the rack and meshed with the transmission worm part; and the second gum dipping shaft is arranged on the rack in a vertically sliding manner and is provided with a rack part meshed with the transmission worm wheel, and the material box is arranged at the top of the second gum dipping shaft.
According to a line stick coating production system, first rubber coating mechanism includes: the two support groups are arranged at intervals and respectively comprise a first mounting seat, a first guide rail, a second mounting seat, a third mounting seat, a first adjusting screw and an adjusting cylinder, the first mounting seat is fixedly connected with the rack, the first guide rail is arranged on the first mounting seat, the second mounting seat is slidably arranged on the first guide rail, the third mounting seat is slidably arranged on the second mounting seat, the first adjusting screw is respectively connected with the second mounting seat and the third mounting seat and can drive the third mounting seat to move along the second mounting seat, the adjusting cylinder is respectively connected with the first mounting seat and the second mounting seat, and the first line rod is rotatably arranged between the two third mounting seats; the glue receiving groove is connected with the third mounting seat and is positioned below the first line rod; the second motor assembly is arranged on the third mounting seat; pi Daizu connected to the second motor assembly and the first wire rod, respectively.
The wire rod coating production system further comprises a lining roller mechanism arranged on the machine frame, a coating lining roller arranged between the first wire rod and the second wire rod is rotatably arranged on the lining roller mechanism, and the lining roller mechanism can drive the coating lining roller to move.
According to a line stick coating production system, the lining roller mechanism comprises: the first lining roller seat is fixedly arranged on the rack; the second adjusting screw is rotatably arranged on the second lining roller seat; and the second lining roller seat is arranged on the first lining roller seat in a sliding manner, is matched and sleeved with the second adjusting screw rod, and is rotationally arranged on the second lining roller seat.
The wire rod coating production system further comprises an adjusting mechanism which is arranged on the rack and located below the opening, an adjusting roller is rotatably arranged on the adjusting mechanism, the adjusting mechanism can drive the adjusting roller to move, and the axis position of the adjusting roller is higher than that of a second wire rod; when double-sided coating is carried out, a base material sequentially passes through an input roller, a coating back roller, a first wire bar, a second wire bar and an adjusting roller in a winding manner, and the coating lining roller and the base material are arranged at intervals; when single-side coating is carried out, a base material sequentially passes through the input roller, the coating back roller, the second wire bar and the adjusting roller in a winding mode, the first wire bar and the base material are arranged at intervals, and the coating lining roller is in contact with the base material.
According to the line stick coating production system, a discharge valve is arranged on the material box.
The scheme has at least one of the following beneficial effects: according to the structure, the coil bar coating production system can carry out double-sided coating on the base material, so that the base material can be input into the oven device to be dried for one time after the double-sided coating is finished, the coating effect of the front and back surfaces of the base material can be consistent, and the qualification rate of products is improved; the wire rod coating production system can be adjusted according to the requirement so as to meet the production requirement of single-side coating of the base material; in addition, the substrate after coating can move upwards and be input into the oven device, so that a bidirectional air suspension type oven device structure is not needed, the structure of the oven device can be conveniently simplified, and the cost is reduced.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further described below with reference to the accompanying drawings and examples;
FIG. 1 is a cross-sectional view of a single-side coating process according to an embodiment of the present invention;
FIG. 2 is a sectional view of a double-sided coating according to an embodiment of the present invention;
FIG. 3 is a structural view of a coating mechanism;
FIG. 4 is a cross-sectional view of a collation tube roller and cantilever bar;
FIG. 5 is a cross-sectional view of the liner mechanism;
fig. 6 is a structural view of the first glue spreading mechanism.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, greater than, less than, exceeding, etc. are understood as excluding the present numbers, and the above, below, inside, etc. are understood as including the present numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise specifically limited, terms such as set, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention by combining the specific contents of the technical solutions.
Referring to fig. 1 to 6, a wire rod coating production system includes a frame 10, an input roller 11, a coating mechanism 20, a glue dripping device 30, a glue dipping device 40, a first glue leveling mechanism 50, a second glue leveling mechanism 60, and an oven device 12. The coating mechanism 20, the glue dripping device 30, the glue dipping device 40, the first glue flattening mechanism 50 and the second glue flattening mechanism 60 are all arranged on the frame 10, and the input roller 11 is rotatably connected with the frame 10.
The coating mechanism 20 is rotatably provided with a coating back roller 21, the axis position of the coating back roller 21 is lower than the axis of the input roller 11, the glue dripping device 30 is positioned above the coating back roller 21, the gumming device 40 is provided with a material box 41 positioned at the bottom of the coating back roller 21, the material box 41 is suitable for containing coating materials, the material box 41 can be driven by the gumming device 40 to lift, the first gumming mechanism 50 is rotatably provided with a first wire rod 51, the axis position of the first wire rod 51 is higher than the axis of the coating back roller 21, the second gumming mechanism 60 is rotatably provided with a second wire rod 61, and the axis position of the second wire rod 61 is higher than the axis of the first wire rod 51. The first thread rod 51 can be driven to move by the first glue spreading mechanism 50, and the second thread rod 61 can be driven to move by the second glue spreading mechanism 60. The input roller 11, the coating backing roller 21, the first wire bar 51 and the second wire bar 61 are arranged laterally. An oven device 12 is disposed above the rack 10, the oven device 12 has a heating channel 121 arranged vertically, the bottom of the heating channel 121 has an opening 122, and the opening 122 is located above the second wire rod 61.
With the above structure, one mode of operation of the present invention is as follows: when single-side coating is carried out, the base material 13 sequentially passes through the input roller 11, the coating back roller 21 and the second wire rod 61, the first wire rod 51 moves to a position which is arranged at a distance from the base material 13, the glue dripping device 30 drips the coating material, the coating material spreads to the film surface of the base material 13 along the roller surface of the coating back roller 21, so that the coating material can be transferred onto the base material 13 by the coating back roller 21, the redundant coating material is extruded from two sides of the base material 13 and discharged into the material box 41, the second wire rod 61 is in contact with the base material 13 to flatten the coating material on the base material 13, and the base material 13 can move upwards to the oven device 12 after passing through the second wire rod 61; in the double-sided coating, the first wire rod 51 is moved to a position contacting the base material 13, the base material 13 is sequentially wound around and passes through the input roller 11, the coating back roller 21, the first wire rod 51 and the second wire rod 61, the coating material is dropped by the glue dropping device 30, the coating material is transferred to the base material 13 by the coating back roller 21, the coating material is also loaded into the magazine 41, the bottom of the coating back roller 21 is immersed in the coating material, both sides of the base material 13 can be coated, the coating material on the base material 13 is leveled by the contact of the first wire rod 51 and the second wire rod 61 with the base material 13, and the base material 13 is moved upward into the oven device 12 after passing through the second wire rod 61. Wherein movement of the first and second wire rods 51, 61 adjusts the contact pressure with the substrate 13 to accommodate different troweling effects.
With the structure, the coil bar coating production system can carry out double-sided coating on the base material 13, so that the base material 13 can be input into the oven device 12 for drying once after the double-sided coating is finished, the coating effects of the front and back sides of the base material 13 can be ensured to be consistent, and the qualification rate of products is improved; the wire rod coating production system can be adjusted according to the requirement so as to meet the production requirement of coating the single surface of the base material 13; in addition, the substrate 13 after coating can be moved upward and fed into the oven device 12, so that the structure of the oven device 12 in a bidirectional air suspension type is not required, the structure of the oven device 12 can be simplified, and the cost can be reduced.
In this embodiment, the coating mechanism 20 includes a cantilever shaft 22, two cantilever rods 23, a first motor assembly 24, a gear set 25, a glue leveling roller 26 and a tidying roller 27, the cantilever shaft 22 is fixedly connected to the frame 10, the number of the cantilever rods 23 is two, one end of each of the two cantilever rods 23 is rotatably sleeved on the cantilever shaft 22, the coating back roller 21 is rotatably disposed between the other ends of the two cantilever rods 23, the first motor assembly 24 is disposed on the frame 10, the first motor assembly 24 is disposed outside the magazine 41, the gear set 25 includes a first gear 251, a second gear 252, a third gear 253 and a fourth gear 254 which are sequentially engaged with each other, the first gear 251 is connected to an output end of the first motor assembly 24, the second gear 252, the third gear 253 and the fourth gear 254 are sequentially arranged along the cantilever rods 23, the second gear 252 is rotatably sleeved on the cantilever shaft 22, the third gear 253 is rotatably disposed on the cantilever rods 23, and the fourth gear 254 is connected to the coating back roller 21. The first motor assembly 24 transmits power to the coating backing roll 21 through a gear train 25 to drive the substrate 13 in contact therewith. The glue leveling roller 26 is rotatably disposed between the two cantilever bars 23, and the glue leveling roller 26 is located on top of the back coating roller 21 and is arranged in parallel with the back coating roller 21. The arrangement pipe roller 27 is rotatably arranged between the two cantilever rods 23, a plurality of light holes 272 are respectively and annularly arranged at two ends of the arrangement pipe roller 27, namely, the end part of the arrangement pipe roller 27 is provided with a plurality of light holes 272, and the plurality of light holes 272 are annularly arranged around the axis of the arrangement pipe roller 27 at equal intervals. The two cantilever rods 23 are respectively provided with a light emitting component 28 extending into the end part of the inner cavity of the arranging tube roller 27, the frame 10 is provided with a light receiving component arranged opposite to the light emitting component 28, and the light receiving component is electrically connected with an alarm device. During coating, the substrate 13 is passed around the input roll 11, the finishing tube roll 27, and the coating back roll 21 in this order.
In order to ensure that the coating material is sufficiently contacted with the substrate 13 to ensure the product quality during the double-sided coating, the coating material should be soaked above the axis of the coating back roller 21, for this reason, the coating mechanism 20 adopts a cantilever structure, which can arrange the first motor assembly 24 outside the magazine 41 and use the cantilever rod 23 to enable the coating back roller 21 to be placed in the magazine 41 to a sufficient depth to sufficiently contact the coating material, thereby meeting the production requirements.
In some embodiments, the gear set 25 can be replaced by a worm gear, specifically, a worm gear is connected with the coating back roller 21, and the worm gear is rotatably arranged on the cantilever bar 23 and connected with the first motor assembly 24.
The glue dripping device 30 drips the coating material on the coating back roller 21, and the coating material can be uniformly distributed on the coating back roller 21 quickly by utilizing the matching between the glue leveling roller 26 and the coating back roller 21, so that the base material 13 can be adhered to the coating material quickly and uniformly, the spreading time of the coating material between the base material 13 and the coating back roller 21 is reduced, the coating back roller 21 can rotate at a higher speed, and the production efficiency is improved. The arrangement pipe roller 27 is contacted with the base material 13, so that the film surface shaking can be avoided when the base material 13 is contacted with the coating back roller 21, and the coating effect is optimized; when the substrate 13 normally moves, the substrate is located between the light emitting holes at the two ends of the arranging pipe roller 27, light emitted by the light emitting assembly can penetrate through the light emitting holes to be projected to the light receiving assembly, when the position of the substrate 13 deviates, the light emitting holes at one end of the arranging pipe roller 27 are shielded, a light receiving assembly cannot receive the light and can send a trigger signal, and the alarm device can give an alarm to remind a worker of timely processing the deviation of the substrate 13.
Wherein, the opposite sides of the two cantilever rods 23 are both concavely provided with mounting grooves 231, the side walls of the mounting grooves 231 are concavely provided with mounting holes 232, the end part of the tube arranging roller 27 is provided with a bearing 272 inserted in the mounting groove 231, and the light emitting component is inserted in the mounting hole 232 to rotatably mount the tube arranging roller 27.
In the present embodiment, the gumming device 40 includes a first gumming shaft 42, a driving worm gear 44 and a second gumming shaft 45, the first gumming shaft 42 is rotatably disposed on the frame 10 and has a driving worm part 43, the driving worm gear 44 is rotatably disposed on the frame 10, and the driving worm gear 44 is engaged with the driving worm part 43, the second gumming shaft 45 is slidably disposed on the frame 10 up and down and has a rack part 46 engaged with the driving worm gear 44, and the magazine 41 is disposed on top of the second gumming shaft 45. The end of the first glue dipping shaft 42 is provided with a hand wheel, and the feed box 41 can be driven to ascend and descend by rotating the first glue dipping shaft 42 so as to adjust the depth of the coating back roller 21 extending into the feed box 41.
In some embodiments, the dipping device 40 can also be provided with an electric push rod and the like in a vertical arrangement.
In this embodiment, the first glue spreading mechanism 50 includes two support groups 52, a glue receiving slot 53, a second motor assembly 54 and a belt group 55, the two support groups 52 are arranged at intervals, each of the two support groups 52 includes a first mounting seat 521, a first guide rail 522, a second mounting seat 523, a third mounting seat 524, a first adjusting screw 525 and an adjusting cylinder 526, the first mounting seat 521 is fixedly connected to the frame 10, the first guide rail 522 is arranged on the first mounting seat 521, the second mounting seat 523 is slidably arranged on the first guide rail 522, the third mounting seat 524 is slidably arranged on the second mounting seat 523, the first adjusting screw 525 is respectively connected to the second mounting seat 523 and the third mounting seat 524, the third mounting seat 524 can be driven to move along the second mounting seat 523 by rotation of the first adjusting screw 525, the adjusting cylinder 524 is respectively connected to the first mounting seat 521 and the second mounting seat 523, the first wire rod 51 is rotatably arranged between the two third mounting seats, the glue receiving slot 53 is connected to the third mounting seat 524, the glue receiving slot 53 is arranged below the first wire rod 526, and the belt assembly 54 is respectively connected to the third mounting seat 524, and the belt assembly 54. The piston rod of the adjusting cylinder 526 is arranged parallel to the first adjusting screw 525. A pipeline is arranged between the glue receiving groove 53 and the material box 41.
The second motor assembly 54 transmits power to the first wire rod 51 through the belt set 55 to drive the first wire rod 51 to rotate, the base material 13 is in contact with the first wire rod 51, the coating material is smoothed by the first wire rod 51, and the excess coating material is extruded from both sides of the base material 13 and discharged into the glue receiving groove 53 and then flows into the magazine 41 through a pipeline. When the first bar 51 needs to be driven to move, the second mounting seat 523, and therefore the third mounting seat 524 and the first bar 51, are driven to move by the action of the adjusting cylinder 526.
In order to drive the third mounting seat 524 to move along the second mounting seat 523 through the rotation of the first adjusting screw 525, the first adjusting screw 525 may be rotatably connected to the second mounting seat 523 and the first adjusting screw 525 may be in threaded fit with the third mounting seat 524, or the first adjusting screw 525 may be in threaded fit with the second mounting seat 523 and the first adjusting screw 525 may be rotatably connected to the third mounting seat 524. A hand wheel is provided at an end of the first adjusting screw 525 to rotate the first adjusting screw 525. The position of the third mounting seat 524 and the first wire rod 51 can be finely adjusted by the first adjusting screw 525 to adjust the distance between the first wire rod 51 and the substrate 13 and the contact pressure with the substrate 13, so as to meet different leveling requirements.
The second glue spreading mechanism 60 may be provided in the same structure as the first glue spreading mechanism 50, and a description thereof will not be repeated. The glue dripping device 30 includes a delivery pump to which the coating material is delivered and a glue dripping head via which the coating material is dripped down to the coating back roller 21.
In this embodiment, the wire rod coating production system further includes a lining roller mechanism 70 and an adjusting mechanism 80, which are arranged on the frame 10, the lining roller mechanism 70 is rotatably provided with a coating lining roller 71 between the first wire rod 51 and the second wire rod 61, the lining roller mechanism 70 can drive the coating lining roller 71 to move, the adjusting mechanism 80 is rotatably provided with an adjusting roller 81, the axis position of the adjusting roller 81 is higher than that of the second wire rod 61, the adjusting mechanism 80 can drive the adjusting roller 81 to move, and the adjusting roller 81 is located below the opening 122. The input roll 11, the coating back roll 21, the first and second wire rods 51 and 61, the coating liner roll 71, and the steering roll 81 are all arranged laterally. When double-sided coating is carried out, the base material 13 sequentially passes through the input roller 11, the coating back roller 21, the first wire rod 51, the second wire rod 61 and the adjusting roller 81 in a winding mode, the coating lining roller 71 and the base material 13 are arranged at intervals, the adjusting roller 81 can move, so that the adjusting roller 81 has a function of guiding the base material 13, and the adjusting roller 81 can adjust the position where the base material 13 passes through the adjusting roller 81 to ensure that the base material 13 is aligned with the inlet of the oven device 12. The base material 13 can move upwards after passing through the adjusting roller 81 and enter the heating channel 121, the position of the base material 13 can be adjusted through the adjusting roller 81, the base material 13 is prevented from contacting with the inner wall of the heating channel 121, the base material 13 can vertically move in the heating channel 121, a suspension structure is not required to be arranged to keep the position of the base material 13, and the structure of the oven device 12 can be simplified.
In the case of single-side coating, the base material 13 is sequentially wound around the feed roller 11, the coating back roller 21, the second wire rod 61, and the resist roller 81, and the coating liner roller 71 is moved to a position contacting the base material 13. When the coating material is coated on one side, the first wire rod 51 is not contacted with the base material 13, and the coating lining roller 71 is adjusted to support the base material 13, so that the film surface is prevented from shaking due to the overlong distance between the second wire rod 61 and the base material 13 at the section of the coating back roller 21 when the second wire rod 61 is used for leveling the coating material, and the coating effect is poor.
In this embodiment, the lining roller mechanism 70 includes a first lining roller seat 72, a second adjusting screw 73 and a second roller seat, the first lining roller seat 72 is fixedly disposed on the frame 10, the second adjusting screw 73 is rotatably disposed on the second lining roller seat 74, the second lining roller seat 74 is slidably disposed on the first lining roller seat 72 and is sleeved on the second adjusting screw 73 in a threaded manner, and the coating lining roller 71 is rotatably disposed on the second lining roller seat 74. The end of the second adjusting screw 73 is provided with a hand wheel, and the second liner seat 74 and the coating liner 71 can be driven to move by rotating the second adjusting screw 73.
In some embodiments, the second adjustment screw 73 may be threadably engaged with the first bushing block 72 and the second adjustment screw 73 may be rotatably coupled with the second bushing block 74. The adjustment mechanism 80 may be provided in the same structure as the liner mechanism 70, and a description thereof will not be repeated.
A discharge valve is provided on the cartridge 41 to discharge the coating material in the cartridge 41.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (9)
1. A wire rod coating production system, comprising:
a frame;
the input roller is rotatably arranged on the rack;
the coating mechanism is arranged on the rack and is rotatably provided with a coating back roller, and the axis position of the coating back roller is lower than that of the input roller;
the glue dripping device is arranged on the frame and is positioned above the coating back roller;
the gumming device is arranged on the rack and is provided with a material box positioned at the bottom of the coating back roller, and the material box is suitable for containing a coating material and can be driven by the gumming device to lift;
the first glue leveling mechanism is arranged on the rack and is rotatably provided with a first wire bar, and the axis position of the first wire bar is higher than the axis of the coating back roller;
the second glue leveling mechanism is arranged on the rack and is provided with a second bar in a rotating mode, and the axis position of the second bar is higher than that of the first bar;
the oven device is arranged above the rack and is provided with a heating channel which is vertically arranged, the bottom of the heating channel is provided with an opening, and the opening is positioned above the second bar;
the first wire rod can be driven by the first glue leveling mechanism to move; and/or the second bar can be driven by the second glue flattening mechanism to move.
2. The wire rod coating production system according to claim 1, wherein the coating mechanism comprises:
the cantilever shaft is fixedly connected with the rack;
the coating back roll is rotatably arranged between the other ends of the two cantilever rods;
the first motor assembly is arranged on the rack and positioned on the outer side of the material box;
the gear set comprises a first gear, a second gear, a third gear and a fourth gear which are meshed in sequence, the first gear is connected with the output end of the first motor assembly, the second gear, the third gear and the fourth gear are sequentially arranged along the cantilever rod, the second gear is rotatably sleeved on the cantilever shaft, the third gear is rotatably arranged on the cantilever rod, and the fourth gear is connected with the coating back roller;
the flat rubber roller is rotatably arranged between the two cantilever rods, is positioned at the top of the coating back roller and is arranged in parallel with the coating back roller;
the sorting tube roller is rotationally arranged between the two cantilever rods, a plurality of light holes are respectively formed in the two ends of the sorting tube roller in an annular mode, light emitting assemblies extending into the end portions of the inner cavities of the sorting tube roller are arranged on the two cantilever rods, light receiving assemblies arranged opposite to the light emitting assemblies are arranged on the rack, and the light receiving assemblies are electrically connected with an alarm device;
during coating, the base material is wound and arranged in sequence to pass through an input roller, a finishing pipe roller and a coating back roller.
3. The wire rod coating production system of claim 2, wherein opposite sides of the two cantilever rods are recessed with mounting grooves, side walls of the mounting grooves are recessed with mounting holes, ends of the arrangement tube roller are provided with bearings inserted in the mounting grooves, and the light emitting assembly is inserted in the mounting holes.
4. The wire rod coating production system of claim 1, wherein the dipping device comprises:
the first glue dipping shaft is rotatably arranged on the rack and is provided with a transmission worm part;
the transmission worm wheel is rotatably arranged on the rack and meshed with the transmission worm part;
the second rubber dipping shaft is arranged on the rack in a vertically sliding mode and is provided with a rack portion meshed with the transmission worm wheel, and the material box is arranged on the top of the second rubber dipping shaft.
5. The wire rod coating production system of claim 1, wherein the first glue spreading mechanism comprises:
the two support groups are arranged at intervals and respectively comprise a first mounting seat, a first guide rail, a second mounting seat, a third mounting seat, a first adjusting screw and an adjusting cylinder, the first mounting seat is fixedly connected with the rack, the first guide rail is arranged on the first mounting seat, the second mounting seat is slidably arranged on the first guide rail, the third mounting seat is slidably arranged on the second mounting seat, the first adjusting screw is respectively connected with the second mounting seat and the third mounting seat and can drive the third mounting seat to move along the second mounting seat, the adjusting cylinder is respectively connected with the first mounting seat and the second mounting seat, and the first line rod is rotatably arranged between the two third mounting seats;
the glue receiving groove is connected with the third mounting seat and is positioned below the first line rod;
the second motor assembly is arranged on the third mounting seat;
pi Daizu, which is connected to the second motor assembly and the first wire rod, respectively.
6. The wire rod coating production system of any one of claims 1 to 5, further comprising a lining roller mechanism arranged on the machine frame, wherein the lining roller mechanism is provided with a coating lining roller positioned between the first wire rod and the second wire rod in a rotating way, and the lining roller mechanism can drive the coating lining roller to move.
7. A wire rod coating production system according to claim 6, wherein said lining roller mechanism comprises:
the first lining roller seat is fixedly arranged on the rack;
the second adjusting screw is rotatably arranged on the second lining roller seat;
and the second lining roller seat is arranged on the first lining roller seat in a sliding manner, is matched and sleeved with the second adjusting screw rod, and is rotationally arranged on the second lining roller seat.
8. The wire rod coating production system of claim 6, further comprising an adjusting mechanism arranged on the machine frame and below the opening, wherein an adjusting roller is rotatably arranged on the adjusting mechanism, the adjusting mechanism can drive the adjusting roller to move, and the axis position of the adjusting roller is higher than the axis of the second wire rod;
when double-sided coating is carried out, a base material sequentially passes through an input roller, a coating back roller, a first wire bar, a second wire bar and an adjusting roller in a winding manner, and the coating lining roller and the base material are arranged at intervals;
when single-side coating is carried out, a base material sequentially passes through an input roller, a coating back roller, a second wire bar and an adjusting roller in a winding mode, the first wire bar and the base material are arranged at intervals, and the coating lining roller is in contact with the base material.
9. The wire rod coating production system of claim 1, wherein a discharge valve is provided on the magazine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211389563.5A CN115739534A (en) | 2022-11-08 | 2022-11-08 | Line stick coating production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211389563.5A CN115739534A (en) | 2022-11-08 | 2022-11-08 | Line stick coating production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115739534A true CN115739534A (en) | 2023-03-07 |
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ID=85357300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211389563.5A Pending CN115739534A (en) | 2022-11-08 | 2022-11-08 | Line stick coating production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115739534A (en) |
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2022
- 2022-11-08 CN CN202211389563.5A patent/CN115739534A/en active Pending
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