CN115739364A - Layered sectional type dynamic and static ring of coal mill - Google Patents
Layered sectional type dynamic and static ring of coal mill Download PDFInfo
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- CN115739364A CN115739364A CN202211486940.7A CN202211486940A CN115739364A CN 115739364 A CN115739364 A CN 115739364A CN 202211486940 A CN202211486940 A CN 202211486940A CN 115739364 A CN115739364 A CN 115739364A
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Abstract
Description
技术领域technical field
本发明属于磨煤机设备技术领域,具体涉及一种磨煤机分层分段式动静环。The invention belongs to the technical field of coal mill equipment, and in particular relates to a layered and segmented dynamic and static ring of a coal mill.
背景技术Background technique
磨煤机在运行一段时间后,往往会由于风蚀,石子煤、铁块等杂质的冲蚀,使动静环发生严重的磨损,特别是在动环的喷嘴喉口和静环的上部,甚至有些时候会使静环磨穿导致磨煤机一次风泄露,从而造成磨煤机石子煤量增大、出力降低、电耗增高等,使磨煤机的运行成本增加,现在磨煤机一般均采用整体式动静环,且动环和静环的磨损经常是不均匀的,整体式动静环往往由于一个局部的严重磨损而导致动环或者静环失效。由于采用的是整体式动静环,失效后最常采用的措施就是更换。对动静环进行更换时,首先需要先拆除分离器,再拆除液压装置、压架、磨辊装置、磨盘等,然后才能更换动静环,整体工序复杂,工作量大,维护成本也较高,整体费时费力,并且设备检修工期长,极大的影响到工作生产。After the coal mill has been running for a period of time, the dynamic and static rings will be severely worn due to wind erosion, stone coal, iron and other impurities, especially in the nozzle throat of the dynamic ring and the upper part of the static ring, and even some Occasionally, the static ring will be worn through and cause the primary wind of the coal mill to leak, resulting in an increase in the amount of coal in the coal mill, a decrease in output, and an increase in power consumption, which will increase the operating cost of the coal mill. Now coal mills generally use Integral dynamic and static rings, and the wear of the dynamic and static rings is often uneven, and the integral dynamic and static rings often cause the failure of the dynamic or static rings due to severe wear of a part. Since the integral dynamic and static ring is used, the most common measure after failure is to replace it. When replacing the dynamic and static rings, it is first necessary to remove the separator first, and then remove the hydraulic device, pressure frame, grinding roller device, grinding disc, etc., and then replace the dynamic and static rings. The overall process is complicated, the workload is heavy, and the maintenance cost is also high. The overall It is time-consuming and labor-intensive, and the equipment maintenance period is long, which greatly affects the work and production.
发明内容Contents of the invention
本发明的目的是提供一种磨煤机分层分段式动静环,可以针对性的拆除损坏的动环或者静环,无需整体拆除,省时省力,并且大大减少了设备维修成本。The object of the present invention is to provide a layered and segmented dynamic and static ring of a coal mill, which can remove damaged dynamic or static rings in a targeted manner without overall removal, saving time and effort, and greatly reducing equipment maintenance costs.
本发明所采用的技术方案是,磨煤机分层分段式动静环,包括静环以及设置于静环内侧的动环,静环底部连接有一体成型的静环底座,静环包括若干段结构相同的静环段;动环包括若干段结构相同的动环段,动环靠近静环一侧固接有若干个动环分离齿,若干个动环分离齿沿动环周向均匀设置,动环分离齿截面由水滴状和三角形状构成,三角形结构位于水滴状结构尖端一侧。The technical scheme adopted in the present invention is that the coal mill layered and segmented dynamic and static rings include the static ring and the dynamic ring arranged inside the static ring, the bottom of the static ring is connected with an integrally formed static ring base, and the static ring includes several segments The same static ring section; the moving ring includes several moving ring sections with the same structure, and the side of the moving ring close to the static ring is fixed with several moving ring separation teeth, and several moving ring separation teeth are evenly arranged along the circumference of the moving ring. The cross-section of the ring separation tooth is composed of a drop shape and a triangle shape, and the triangle structure is located on the tip side of the drop shape structure.
本发明的特征还在于,The present invention is also characterized in that,
静环底座呈圆环状,静环底座上开有若干螺纹孔,静环段上开有与螺纹孔对应的连接孔,连接孔内穿有螺栓a,螺栓a一端与螺纹孔连接。The base of the static ring is in the shape of a ring, and there are several threaded holes on the base of the static ring. There are connecting holes corresponding to the threaded holes on the static ring section. A bolt a is passed through the connecting hole, and one end of the bolt a is connected to the threaded hole.
动环段横截面呈7字形,动环分离齿固接于7字型长边外侧,动环段短边开有安装孔。The cross-section of the moving ring section is in the shape of a 7, and the separating teeth of the moving ring are fixed on the outside of the long side of the 7 shape, and the short side of the moving ring section has a mounting hole.
安装孔内穿有螺栓b,动环段通过螺栓b与托盘连接。A bolt b is passed through the mounting hole, and the moving ring section is connected to the pallet through the bolt b.
螺栓b为M24X80内六方螺栓。Bolt b is an M24X80 inner hexagonal bolt.
相邻动环分离齿之间形成旋转喷嘴。Rotating nozzles are formed between the separating teeth of adjacent moving rings.
静环段为8~10段。The static ring section is 8 to 10 sections.
动环段为6段。The moving ring section is 6 sections.
动环段与静环段均为金属陶瓷材质。Both the moving ring section and the static ring section are made of cermet.
本发明的有益效果是,The beneficial effect of the present invention is,
(1)本发明分层分段式动静环通过对动静环分段分层设计,对动静环维修替换时仅需要替换损坏段的动静环即可,无需对整个设备进行拆除,降低了维修成本和维修时间,保证了设备工作效率。(1) The layered and segmented dynamic and static rings of the present invention are designed by segmenting and layering the dynamic and static rings. When the dynamic and static rings are repaired and replaced, only the dynamic and static rings of the damaged section need to be replaced, and the entire equipment does not need to be dismantled, which reduces the maintenance cost. And maintenance time, to ensure the efficiency of equipment.
(2)本发明的分层分段式动静环整体采用金属陶瓷材质铸造,大大提高了动静环的耐磨性能,延长了动静环的使用时长。(2) The layered and segmented dynamic and static rings of the present invention are entirely cast with cermet material, which greatly improves the wear resistance of the dynamic and static rings and prolongs the service life of the dynamic and static rings.
附图说明Description of drawings
图1是本发明磨煤机分层分段式动静环的结构示意图;Fig. 1 is a schematic structural view of the layered and segmented dynamic and static rings of the coal mill of the present invention;
图2是本发明磨煤机分层分段式动静环的剖视图;Fig. 2 is a cross-sectional view of the layered and segmented dynamic and static rings of the coal mill of the present invention;
图3是本发明磨煤机分层分段式动静环中动环分离齿的结构示意图。Fig. 3 is a schematic diagram of the structure of the separating teeth of the moving ring in the layered and segmented moving and static rings of the coal mill of the present invention.
图中,1.静环,1-1.静环段,2.动环,2-1.动环段,3.静环底座,4.托盘,5.旋转喷嘴,6.螺栓a,7.螺栓b,8.螺纹孔,9.安装孔,10.连接孔,11.动环分离齿。In the figure, 1. Static ring, 1-1. Static ring section, 2. Moving ring, 2-1. Moving ring section, 3. Static ring base, 4. Tray, 5. Rotating nozzle, 6. Bolt a, 7 . Bolt b, 8. Threaded hole, 9. Mounting hole, 10. Connecting hole, 11. Moving ring separating teeth.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明磨煤机分层分段式动静环的结构如图1所示,包括静环1以及设置于静环1内侧的动环2,静环1底部连接有一体成型的静环底座3,静环底座3为圆环状,与静环1连接面开有若干螺纹孔8,静环1包括若干段结构相同的静环段1-1,静环段1-1呈弧状,若干段静环段1-1首尾相接构成圆环状静环1,当静环1中某一静环段1-1由于长期工作损坏时,可以直接拆除损坏的静环段1-1,无需拆除整个设备,并且由于静环段1-1之间结构相同,所以各个静环段1-1之间具有互换性,便于设备的安装,将原有长期的维修更换工期缩减至仅需几天时间,极大的提升了工作效率。The structure of the layered and segmented dynamic and static rings of the coal mill of the present invention is shown in Figure 1, including a
优选的,静环段1-1为8~10段,静环段1-1对应螺纹孔8位置开有连接孔10。Preferably, the static ring section 1-1 has 8 to 10 sections, and the static ring section 1-1 is provided with a connecting
动环2同样包括若干段结构相同的动环段2-1,动环段2-1呈弧形,动环段2-1上开有安装孔9,动环段2-1靠近静环1一侧固接有若干个动环分离齿11,若干和动环分离齿11沿动环周向均匀分布,相邻动环分离齿11之间形成旋转喷嘴5;The moving
优选的,动环段2-1为6段,动环段2-1和静环段1-1均为金属陶瓷材质浇铸而成,具体为高铬与陶瓷一次性复合熔铸而成,表面硬度达到HRC61以上,相比现有设备硬度和耐磨度有大幅提升,大大延长了磨煤机动环2和静环1的使用寿命。Preferably, the moving ring section 2-1 is composed of 6 sections, and the moving ring section 2-1 and the static ring section 1-1 are all cast from cermet material, specifically, high chromium and ceramics are compositely cast at one time, and the surface hardness is Reaching above HRC61, compared with the existing equipment, the hardness and wear resistance have been greatly improved, and the service life of the coal
如图2所示,静环段1-1通过螺栓a6与静环底座3连接,螺栓a6位于连接孔10内,且螺栓a6一端与螺纹孔8连接;动环段2-1的安装孔9内设置有螺栓b7,动环段2-1通过螺栓b7与托盘4连接;螺栓b7为M24X80内六方螺栓,M24X80内六方螺栓的强度为10.9级,可确保动环2与托盘4长周期运行,不会发生螺栓剪断现象。As shown in Figure 2, the static ring section 1-1 is connected to the
动环段2-1横截面呈7字形,动环分离齿11固接于7字型长边外侧,安装孔9位于动环段2-1短边。The cross section of the moving ring section 2-1 is in the shape of a 7, the moving
如图3所示,动环分离齿11截面由水滴状和三角形状构成,三角形结构位于水滴状结构尖端一侧,大幅度减少经过旋转喷嘴5上来的一次风冲涮磨煤机筒体静环1以上部分和辊架、加载架,一次风阻降低,磨煤机出力提高10%以上。As shown in Figure 3, the cross-section of the moving
本发明磨煤机分层分段式动静环在装配时,先将6段动环段2-1依次首尾相接通过螺栓b7与托盘4连接,然后将10段静环段1-1依次首尾相接的通过螺栓a6连接与静环底座3上,将静环底座3与磨煤机壳体固接,固定后即可开始工作;当动环2或静环1出现故障时,判断是那一段动环段2-1或静环段1-1出现问题,然后将损坏的动环段2-1和静环段1-1拆除进行替换,装配好新的动环段2-1和静环段1-1后检查设备没有问题便可以再次进行工作。When assembling the layered and segmented dynamic and static rings of the coal mill of the present invention, first connect the 6 segments of the dynamic ring segments 2-1 end to end in sequence and connect them to the
Claims (9)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117619503A (en) * | 2024-01-25 | 2024-03-01 | 北京蓝爱迪电力技术有限公司 | Dynamic and static ring adjusting mechanism of coal mill |
| CN119076133A (en) * | 2024-10-23 | 2024-12-06 | 华能国际电力股份有限公司大连电厂 | A coal mill moving and static ring structure |
| CN119216041A (en) * | 2024-11-22 | 2024-12-31 | 江苏国信靖江发电有限公司 | A wear-resistant split dynamic and static ring capable of improving the output of a coal mill and a design method thereof |
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| CN106492936A (en) * | 2015-09-06 | 2017-03-15 | 上海上电漕泾发电有限公司 | A kind of segmented coal pulverizer sound ring structure |
| CN110773277A (en) * | 2019-11-29 | 2020-02-11 | 安徽同创电力科技有限公司 | Combined metal ceramic composite integrated dynamic and static ring for coal mill and preparation method |
| CN210585200U (en) * | 2019-08-06 | 2020-05-22 | 河北伍亿机械制造有限公司 | Novel coal pulverizer sound loop constructs |
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2022
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| US5054697A (en) * | 1990-01-02 | 1991-10-08 | Provost Robert S | Removable mill throat and wear ring for pulverizer |
| CN201353515Y (en) * | 2009-01-19 | 2009-12-02 | 伍俊明 | Moving ring used for coal mill |
| CN201669148U (en) * | 2010-06-07 | 2010-12-15 | 北京电力设备总厂 | Rotary spray nozzle ring of medium-speed coal pulverizer |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117619503A (en) * | 2024-01-25 | 2024-03-01 | 北京蓝爱迪电力技术有限公司 | Dynamic and static ring adjusting mechanism of coal mill |
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| CN119076133A (en) * | 2024-10-23 | 2024-12-06 | 华能国际电力股份有限公司大连电厂 | A coal mill moving and static ring structure |
| CN119076133B (en) * | 2024-10-23 | 2025-04-08 | 华能国际电力股份有限公司大连电厂 | A coal mill moving and static ring structure |
| CN119216041A (en) * | 2024-11-22 | 2024-12-31 | 江苏国信靖江发电有限公司 | A wear-resistant split dynamic and static ring capable of improving the output of a coal mill and a design method thereof |
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