CN115736187A - Method and device for preparing bean skins by using peas and soybean meal - Google Patents

Method and device for preparing bean skins by using peas and soybean meal Download PDF

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Publication number
CN115736187A
CN115736187A CN202211640949.9A CN202211640949A CN115736187A CN 115736187 A CN115736187 A CN 115736187A CN 202211640949 A CN202211640949 A CN 202211640949A CN 115736187 A CN115736187 A CN 115736187A
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CN
China
Prior art keywords
bean curd
curd skin
soybean meal
shearing
stirring
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Pending
Application number
CN202211640949.9A
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Chinese (zh)
Inventor
周智聪
陈勇鹏
谢沿佳
徐溪莲
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Fujian Dingwang Food Co ltd
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Fujian Dingwang Food Co ltd
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Priority to CN202211640949.9A priority Critical patent/CN115736187A/en
Publication of CN115736187A publication Critical patent/CN115736187A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

Abstract

The invention discloses a method for preparing bean skins by using peas and soybean meal and a preparation device thereof. And step two, preparing the soybean hulls from the soybean meal. Adding the bean pulp into a charging barrel of a bean curd skin extruding machine; the stirring component is used for stirring the bean pulp in the charging barrel; extruding the bean curd skin into bean curd skin by using an extruder; discharging the bean curd skin through a discharge port of a bean curd skin extruder; the discharge port is provided with a shearing mechanism for automatically shearing the bean curd skin. In the processing process of the soybean meal, the protein of the soybean meal is controlled by heating and adjusting the moisture content, the proper temperature ensures the protein content, and the product quality is improved; the soybean meal in the charging barrel is stirred and overturned, so that the soybean meal in the charging barrel is prevented from being adhered to the inner wall of the charging barrel and being piled, the thickness of extruded bean skins is influenced, and the quality of the bean skins is ensured; the soybean hulls are sheared by the shearing mechanism, so that the labor is saved.

Description

Method and device for preparing bean skins by using peas and soybean meal
Technical Field
The invention mainly relates to the technical field of bean curd skin processing, in particular to a method for preparing bean curd skin by using peas and soybean meal and a preparation device thereof.
Background
The soybean hull is a process formed by extruding soybean meal into a hull extrusion machine.
At present, in the production process of a tofu skin machine, production personnel need to manually cut tofu skin when the tofu skin reaches the length, the temperature of the tofu skin discharged from a discharge port is generally high, the risk of scalding is easily caused by manual cutting of the production personnel, and the manual labor intensity is high;
and the soybean meal in the charging barrel of the added soybean hull extruding machine is easy to adhere to the inner wall of the charging barrel, so that the phenomenon of lumping occurs, the thickness of extruded soybean hulls is influenced, the quality of the soybean hulls is difficult to guarantee, and the further improvement is needed.
Disclosure of Invention
The invention mainly provides a method for preparing bean skins by using peas and soybean meal and a preparation device thereof, which are used for solving the technical problems in the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a method for preparing bean hull from pea and soybean meal comprises the following steps:
step one, preparing pea and soybean meal
(1) Removing impurities, namely removing impurities from peas and soybeans;
(2) Crushing, namely crushing peas and soybeans by a crushing mechanism;
(3) Heating the crushed peas or soybeans and adjusting the moisture content to destroy the original tissues, so that oil is easy to produce;
(4) Pressing the crushed peas or soybeans with the moisture content adjusted by heating into slices, continuously adjusting the moisture content, adding a solvent into the peas or soybeans for spraying, and extracting soybean oil;
(5) Adding a desolventizing agent into the peas or the soybean slices after the soybean oil is extracted to generate soybean meal;
step two, preparing the soybean hull from the soybean meal
(1) Adding the soybean meal into a charging barrel of a soybean hull extruding machine;
(2) Bean pulp in the charging barrel enters the bean curd skin extruder through the discharging opening to be extruded into bean curd skin;
(3) Discharging the bean curd skin through a discharge port of a bean curd skin extruder;
(4) The discharge gate is provided with the shearing mechanism that is used for carrying out the automatically cropped skin of beancurd, cuts through shearing mechanism.
Preferably, in the step one, impurities doped in the peas and the soybeans are removed through a blowing mechanism, the blowing mechanism is an air blower, the air volume of the air blower can be adjusted, and the hulls with the weight smaller than that of the peas and the soybeans are removed through the air blower.
Preferably, in the first step, one pea or soybean is broken into 6 to 8 pieces by the breaking mechanism.
Preferably, the inside agitating unit that is provided with of feed cylinder in the step two stirs back and forth the inside dregs of beans of a meal of feed cylinder through agitating unit, prevents that the dregs of beans from gluing to stick together, influences the extruded thickness of skin of beancurd, guarantees the quality of skin of beancurd.
According to a method for preparing the bean curd skin by using the peas and the soybean meal, the device for preparing the bean curd skin by using the peas and the soybean meal comprises a bean curd skin extruding machine and a charging barrel positioned at the top of one side of the bean curd skin extruding machine, wherein a stirring device is arranged inside the charging barrel, a shearing mechanism used for shearing the bean curd skin is arranged at the discharging port of the bean curd skin extruding machine, and the stirring device comprises a stirring component and a wall scraping component used for scraping the wall of the inner wall of the charging barrel.
Preferably, the stirring assembly comprises a stirring rod, the stirring rod is located inside the charging barrel, the top of the charging barrel is provided with a stirring driving assembly, one side of the top of the charging barrel is provided with a feeding hole, and the outer circumferential wall of the stirring rod is provided with a rotary spiral stirring blade.
Preferably, the stirring driving assembly comprises a stirring motor, the stirring motor is fixedly arranged at the top of the charging barrel, and the top of the stirring rod penetrates through the shell at the top of the charging barrel and is connected with the output end of the stirring motor through a coupler.
Preferably, scrape the wall subassembly including scraping the wall pole, scrape the wall pole and be provided with five altogether, it sets up for the triangle-shaped structure to scrape the wall pole cross-section, every scrape the wall pole with the feed cylinder parallels, scrape wall pole evenly distributed in stirring vane circumference wall is outside, every scrape the wall pole with the feed cylinder inner wall is tangent, it keeps away from to scrape the wall pole feed cylinder inner wall one end through the connecting rod with the outer wall of stirring vane is connected.
Preferably, the shearing mechanism comprises a shearing fixing frame and a shearing driving assembly, the shearing fixing frame is fixedly located below one end of a discharge hole of the tofu skin extruding machine, the shearing fixing frame is close to the top of one end of the tofu skin extruding machine and is connected with a shearing plate, and tofu skin through holes are formed in the shearing fixing frame in a penetrating mode.
Preferably, the shearing driving assembly comprises a shearing electric push rod, the output end of the shearing electric push rod is connected with a shearing knife, and the shearing knife is movably connected with the shearing plate.
Compared with the prior art, the invention has the beneficial effects that:
1. aiming at the problems in the background art, the protein of the soybean meal is controlled by heating and adjusting the moisture content in the processing process of the soybean meal, the proper temperature ensures the protein content, and the product quality is improved;
2. the soybean meal in the charging barrel is stirred and overturned, so that the phenomenon that the soybean meal in the charging barrel is adhered to the inner wall of the charging barrel and is piled up is prevented, the thickness of extruded bean skins is influenced, and the quality of the bean skins is ensured;
3. shearing the skin of beancurd through setting up the mechanism and cuting, saving artifically, in the production process of solving the skin of beancurd machine, the producer need manually tailor when the skin of beancurd reaches length, and the general temperature of the skin of beancurd that the discharge gate came out is higher, appears scalding risk and the great problem of artifical labour dynamics easily through the manual tailorring of producer.
The invention will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a front view of a tofu skin extruder of the present invention;
FIG. 2 is an isometric view of the agitator drive assembly of the present invention;
FIG. 3 is a top view of the mixing blade of the present invention attached to a wall scraping bar;
FIG. 4 is a side view of the wall scraping bar and connecting bar of the present invention;
fig. 5 is a schematic view of the connection between the stirring rod and the stirring motor according to the present invention.
Description of the drawings: 1. a stirring rod; 2. a stirring drive assembly; 21. a stirring motor; 22. a coupling; 11. a feed inlet; 3. a stirring blade; 4. a wall scraping rod; 41. a connecting rod; 5. shearing the fixed frame; 51. a shear plate; 52. penetrating the soybean hull; 53. shearing the electric push rod; 54. and (4) a shearing knife.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in different forms and not limited to the embodiments described herein, but which are provided so as to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the knowledge of the terms used herein in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
A method for preparing bean skin by using pea and soybean meal comprises the following steps:
step one, preparing pea and soybean meal
(1) Removing impurities, namely removing impurities from peas and soybeans;
(2) Crushing, namely crushing peas and soybeans by a crushing mechanism;
(3) Heating the crushed peas or soybeans and adjusting the moisture content to destroy the original tissues, so that oil is easy to produce;
(4) Pressing the crushed peas or soybeans with the moisture content adjusted by heating into slices, continuously adjusting the moisture content, adding a solvent into the peas or soybeans for spraying, and extracting soybean oil;
(5) Adding a desolventizing agent into the peas or the soybean slices after the soybean oil is extracted to generate soybean meal;
step two, preparing the soybean hulls from the soybean meal
(1) Adding the bean pulp into a charging barrel of a bean curd skin extruding machine;
(2) Bean pulp in the charging barrel enters the bean curd skin extruder through the discharging opening to be extruded into bean curd skin;
(3) Discharging the bean curd skin through a discharge port of a bean curd skin extruder;
(4) The discharge gate is provided with the shearing mechanism that is used for carrying out the automatically cropped skin of beancurd, cuts through shearing mechanism.
In the first step, impurities doped in the peas and the soybeans are removed through a blowing mechanism, the blowing mechanism is an air blower, the air quantity of the air blower can be adjusted, and the bean pod shells with the weight smaller than that of the peas and the soybeans are removed through the air blower.
In the first step, one pea or soybean is crushed into 6-8 blocks by a crushing mechanism.
And in the second step, a stirring device is arranged in the charging barrel, and the bean pulp in the charging barrel is stirred back and forth through the stirring device, so that the bean pulp is prevented from being stuck together to influence the extruded thickness of the bean skin, and the quality of the bean skin is ensured.
It should be noted that, in this embodiment, in the processing process of the soybean meal, the protein of the soybean meal is controlled by heating and adjusting the moisture content, and the appropriate temperature ensures the protein content and improves the product quality.
Please refer to FIGS. 1-5, according to a method for preparing bean curd skin using pea and soybean meal, there is provided a device for preparing bean curd skin using pea and soybean meal, comprising a bean curd skin extruder and a cylinder located at the top of one side of the bean curd skin extruder, a stirring device is provided inside the cylinder, a shearing mechanism for shearing bean curd skin is provided at the discharge port of the bean curd skin extruder, the stirring device comprises a stirring component and a wall scraping component for scraping the inner wall of the cylinder, the stirring component comprises a stirring rod 1, the stirring rod 1 is located inside the cylinder, a stirring driving component 2 is provided at the top of the cylinder, a feed port 11 is provided at one side of the top of the cylinder, a rotary screw type stirring blade 3 is provided on the outer circumferential wall of the stirring rod 1, the stirring driving component 2 comprises a stirring motor 21, the stirring motor 21 is fixed at the top of the cylinder, the top of the stirring rod 1 penetrates through a top shell of the top of the cylinder and is connected with the output end of the stirring motor 21 through a coupling 22, the wall scraping component comprises scraping rod 4, the scraping rod 4 is provided with five scraping components, the scraping rod 4, the cutting blade is connected with a push rod fixing frame 52, one end of the wall of the cylinder, the wall, the pushing rod 5 is connected with a push rod 53, the pushing rod 5, the pushing frame, the pushing rod 53 is connected with the wall 5, the wall, the pushing rod 5, the pushing frame 53, the shearing knife 54 is movably connected with the shearing plate 51.
It should be noted that, in this embodiment, the soybean meal located inside the charging barrel is stirred and turned over, so that the soybean meal located inside the charging barrel is prevented from being adhered to the inner wall of the charging barrel and being lumpy, the thickness of extruded soybean hulls is affected, and the quality of the soybean hulls is ensured;
further, shear the mechanism and cut the skin of beancurd through setting up, save artifically, in the production process of solving the skin of beancurd machine, the production personnel need manually tailor when the skin of beancurd reaches length, and the general temperature of the skin of beancurd that the discharge gate came out is higher, appears the risk of scalding and the great problem of artifical work dynamics easily through the manual tailorring of production personnel.
The specific process of the invention is as follows:
preparing bean pulp, removing impurities from peas and soybeans, removing the impurities doped in the peas and the soybeans through a blowing mechanism, wherein the blowing mechanism is an air blower, the air volume of the air blower can be adjusted, bean hulls with weight smaller than that of the peas and the soybeans are removed through the air blower, the peas and the soybeans are crushed through a crushing mechanism, and one pea or one soybean is crushed into 6-8 blocks through the crushing mechanism; heating the crushed peas or soybeans and adjusting the moisture content to destroy the original tissues, so that oil is easy to produce; pressing the crushed peas or soybeans with the moisture content adjusted by heating into slices, continuously adjusting the moisture content, adding a solvent into the peas or soybeans for spraying, and extracting soybean oil; adding a desolventizing agent into the peas or the soybean slices after the soybean oil is extracted to generate soybean meal;
the soybean meal is prepared into the soybean hulls, the soybean meal is added into a material cylinder of a soybean hull extruder, the soybean meal in the material cylinder is stirred back and forth through a stirring device, a stirring blade 3 on a stirring rod 1 is driven by a stirring motor 21 to rotate, the soybean meal in the material cylinder is prevented from being adhered into lumps, the stirring blade 3 drives a wall scraping rod 4 on the stirring blade to rotate while rotating, the soybean meal is prevented from being adhered to the inner wall of the material cylinder to form lumps, the thickness of the extruded soybean hulls is influenced, and the quality of the soybean hulls is ensured;
skin of beancurd extruder discharge gate bottom is provided with cuts mechanism, when the skin of beancurd ejection of compact because gravity is down through skin of beancurd through hole 52, cuts electric putter 53 and promotes to cut the motion of sword 54 and cut the skin of beancurd, saves the manual work, solves the production process of skin of beancurd machine, and the producer needs to be manual when the skin of beancurd reaches length to be tailor, and the general temperature of the skin of beancurd that the discharge gate came out is higher, cuts out the great problem of risk and the artifical labour dynamics that appears scalding easily through the producer is manual.
The invention is described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the above-described embodiments, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.

Claims (10)

1. A method for preparing bean skins by using peas and soybean meal is characterized by comprising the following steps:
step one, preparing pea and soybean meal
(1) Removing impurities, namely removing impurities from peas and soybeans;
(2) Crushing, namely crushing peas and soybeans by a crushing mechanism;
(3) Heating the crushed peas or soybeans and adjusting the moisture content to destroy the original tissues, so that oil is easy to produce;
(4) Pressing the crushed peas or soybeans with the moisture content adjusted by heating into slices, continuously adjusting the moisture content, adding a solvent into the peas or soybeans for spraying, and extracting soybean oil;
(5) Adding a desolventizing agent into the peas or the soybean slices after the soybean oil is extracted to generate soybean meal;
step two, preparing the soybean hulls from the soybean meal
(1) Adding the bean pulp into a charging barrel of a bean curd skin extruding machine;
(2) Bean pulp in the charging barrel enters the bean curd skin extruder through the discharging opening to be extruded into bean curd skin;
(3) Discharging the bean curd skin through a discharge port of a bean curd skin extruder;
(4) The discharge gate is provided with the shearing mechanism that is used for carrying out the automatically cropped skin of beancurd, cuts through shearing mechanism.
2. The method according to claim 1, wherein the impurities in the peas and the soybeans are removed by a blower in the first step, the blower is a blower, the air volume of the blower can be adjusted, and the hulls of the peas and the soybeans which are smaller in weight than the peas and the soybeans are removed by the blower.
3. The method for preparing bean curd skin using pea and soybean meal according to claim 1, wherein in the first step, one pea or soybean is crushed into 6-8 pieces by the crushing mechanism.
4. The method for preparing bean curd skin by using pea and soybean meal according to claim 1, wherein in the second step, a stirring device is arranged in the material cylinder, and the soybean meal in the material cylinder is stirred back and forth by the stirring device, so that the bean meal is prevented from being stuck into lumps, the extruded thickness of the bean curd skin is prevented from being influenced, and the quality of the bean curd skin is ensured.
5. A device for preparing bean curd skin by using pea and soybean meal, which is based on the method for preparing bean curd skin by using pea and soybean meal according to any one of claims 1 to 4, and is characterized by comprising a bean curd skin extruder and a charging barrel positioned at the top of one side of the bean curd skin extruder, wherein a stirring device is arranged inside the charging barrel, a shearing mechanism for shearing the bean curd skin is arranged at the discharge port of the bean curd skin extruder, and the stirring device comprises a stirring component and a wall scraping component for scraping the wall of the inner wall of the charging barrel.
6. The device for preparing the bean curd skin by using the pea and the soybean meal as claimed in claim 5, wherein the stirring component comprises a stirring rod (1), the stirring rod (1) is positioned inside the charging barrel, the top of the charging barrel is provided with a stirring driving component (2), one side of the top of the charging barrel is provided with a feeding hole (11), and the outer circumferential wall of the stirring rod (1) is provided with a rotary spiral stirring blade (3).
7. The device for preparing the bean curd skin by using the pea and the soybean meal as claimed in claim 6, wherein the stirring driving component (2) comprises a stirring motor (21), the stirring motor (21) is fixedly arranged at the top of the charging barrel, and the top of the stirring rod (1) penetrates through the shell at the top of the charging barrel and is connected with the output end of the stirring motor (21) through a coupler (22).
8. The device for preparing bean curd skin by using pea and soybean meal according to claim 7, wherein the wall scraping component comprises wall scraping rods (4), the wall scraping rods (4) are provided with five, the cross sections of the wall scraping rods (4) are arranged in a triangular structure, each wall scraping rod (4) is parallel to the material cylinder, the wall scraping rods (4) are uniformly distributed outside the circumferential wall of the stirring blade (3), each wall scraping rod (4) is tangent to the inner wall of the material cylinder, and one end of the wall scraping rod (4) far away from the inner wall of the material cylinder is connected with the outer circumferential wall of the stirring blade (3) through a connecting rod (41).
9. The device for preparing the bean curd skin by using the peas and the soybean meal as claimed in claim 5, wherein the shearing mechanism comprises a shearing fixing frame (5) and a shearing driving assembly, the shearing fixing frame (5) is fixedly arranged below one end of a discharge hole of the bean curd skin extruding machine, a shearing plate (51) is connected to the top of the shearing fixing frame (5) close to one end of the bean curd skin extruding machine, and a bean curd skin through hole (52) is formed in the shearing fixing frame (5) in a penetrating manner.
10. The device for preparing bean curd skin by using pea and soybean meal according to claim 9, wherein the shearing driving component comprises a shearing electric push rod (53), the output end of the shearing electric push rod (53) is connected with a shearing knife (54), and the shearing knife (54) is movably connected with the shearing plate (51).
CN202211640949.9A 2022-12-20 2022-12-20 Method and device for preparing bean skins by using peas and soybean meal Pending CN115736187A (en)

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Application Number Priority Date Filing Date Title
CN202211640949.9A CN115736187A (en) 2022-12-20 2022-12-20 Method and device for preparing bean skins by using peas and soybean meal

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Application Number Priority Date Filing Date Title
CN202211640949.9A CN115736187A (en) 2022-12-20 2022-12-20 Method and device for preparing bean skins by using peas and soybean meal

Publications (1)

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CN115736187A true CN115736187A (en) 2023-03-07

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106723246A (en) * 2016-12-06 2017-05-31 三门峡市美乐福大豆加工专用设备有限公司 A kind of high temperature meal makes the special equipment of plain meat
CN207370001U (en) * 2017-08-08 2018-05-18 界首市永恒机械厂 A kind of new skin of beancurd extruder
CN210081820U (en) * 2019-06-04 2020-02-18 赣州亮金腐竹专业合作社 Take protector's high-efficient cutting machine of bright dried bean
CN211631611U (en) * 2019-12-30 2020-10-09 湖南省美衡食品有限公司 Beefsteak skin of beancurd machine with automatically, cut function
CN217906169U (en) * 2022-09-22 2022-11-29 龙山县味源食品有限公司 Extruder is used in skin of beancurd processing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106723246A (en) * 2016-12-06 2017-05-31 三门峡市美乐福大豆加工专用设备有限公司 A kind of high temperature meal makes the special equipment of plain meat
CN207370001U (en) * 2017-08-08 2018-05-18 界首市永恒机械厂 A kind of new skin of beancurd extruder
CN210081820U (en) * 2019-06-04 2020-02-18 赣州亮金腐竹专业合作社 Take protector's high-efficient cutting machine of bright dried bean
CN211631611U (en) * 2019-12-30 2020-10-09 湖南省美衡食品有限公司 Beefsteak skin of beancurd machine with automatically, cut function
CN217906169U (en) * 2022-09-22 2022-11-29 龙山县味源食品有限公司 Extruder is used in skin of beancurd processing

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Title
陈福恩: "新型人造牛排豆皮机", 现代营销(创富信息版), no. 2, pages 24 *

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