CN115736167A - A equipment for producing cuttlefish juice powder that contains plant carbon black - Google Patents
A equipment for producing cuttlefish juice powder that contains plant carbon black Download PDFInfo
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- CN115736167A CN115736167A CN202211679225.5A CN202211679225A CN115736167A CN 115736167 A CN115736167 A CN 115736167A CN 202211679225 A CN202211679225 A CN 202211679225A CN 115736167 A CN115736167 A CN 115736167A
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- 239000000843 powder Substances 0.000 title claims abstract description 34
- 239000002994 raw material Substances 0.000 claims abstract description 155
- 238000004140 cleaning Methods 0.000 claims abstract description 37
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Images
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- Coloring Foods And Improving Nutritive Qualities (AREA)
Abstract
An apparatus for producing cuttlefish juice powder containing plant carbon black, the apparatus comprising an apparatus body, the apparatus body being composed of 5 parts, each of which is: the device comprises a grinding and crushing part, a cleaning part, an impurity removing and disinfecting part, a drying and crushing part and a packaging part, wherein 5 parts are arranged in a sealing manner; the device body is provided with an ink sac raw material inlet, a plant carbon black inlet, a bin gate, an inkfish juice powder outlet, an air inlet, an air outlet, a moisture exhaust port, a purified water inlet, an enzymolysis liquid inlet, an acid liquid inlet, an alkali liquid inlet, an ethanol solution inlet, a wastewater outlet, a waste material outlet, a dextrin inlet, a power supply interface and a controller; the equipment provided by the invention can be used for processing the residual cuttlefish juice and ink sac after cuttlefish processing and plant carbon black together to obtain the natural black food additive. The equipment has the advantages of high production efficiency, high production quality, simple structure, low production cost and stable product quality, and can improve the utilization rate of the cuttlefish.
Description
Technical Field
The invention belongs to the field of food additive processing equipment, and particularly relates to equipment for producing cuttlefish juice powder containing plant carbon black.
Background
Cuttlefish is commonly known as cuttlefish, is one of the well-known marine products in China, is an important economic fish in part of coastal areas, and is deeply loved by consumers. Cuttlefish juice exists in cuttlefish bodies, is black juice, is synthesized by secretory glands of the cuttlefish, is stored in ink sacs of the cuttlefish at ordinary times, and is sprayed out when the cuttlefish meets enemies, so that the enemies can be effectively affected or paralyzed. Melanin is an important natural pigment widely existing in nature, and is mainly distributed in animals, plants and microorganisms, and a large amount of melanin exists in cuttlefish juice. Besides melanin, cuttlefish juice is rich in various high-quality protein, polysaccharide, amino acid, vitamins, trace elements and other nutritional ingredients, such as vitamin A group, vitamin B group, aluminum, calcium, magnesium, cobalt, copper, iron, germanium, potassium, lithium, magnesium, manganese, sodium, strontium, barium, zinc and the like, has high medicinal and edible value, and has the effects of nourishing liver and kidney and tonifying blood vessels. It can be seen that if the cuttlefish juice is properly extracted and processed, it can be an excellent black pure natural pigment and added into various foods.
At the same time, there is also a black pigment, namely plant carbon black. The plant carbon black is a solid substance which is rich in carbon and is generated by cracking or incomplete combustion of biomass rich in carbon, such as coconut shells, crop straws and forestry residues under the anaerobic or anaerobic condition, is an insoluble coloring agent, can be applied to various fields of industry, agriculture, medicine, families and the like in the modern industry, can be used for metallurgy, pharmacy and soil improvement, can be used for adsorbing formaldehyde to remove harmful gas, and has the functions of dehumidification and deodorization at home, can also be used as pure natural edible melanin, has the characteristics of stable property, acid resistance, alkali resistance, high temperature resistance, strong light stability, good oxidation resistance and strong coloring property, and is considered as a natural edible pigment which is green, organic and high in safety as the melanin. The living standard of modern people is continuously improved, and black foods such as black rice, black sesame, black soya bean and the like are more and more favored by people, so the plant carbon black can be completely used as an auxiliary additive of the cuttlefish juice powder. Combines the advantages of the cuttlefish juice and the plant carbon black to form a new black edible pigment, and has good market prospect.
However, in China, the main processing mode of the cuttlefish is to take out the meat of the cuttlefish, the relatively cold food material such as cuttlefish juice is not required to be eaten by people basically in the processing process, the ink sac can be directly discarded, the flowing cuttlefish juice can be washed away, resource waste and certain environmental pollution are caused, and equipment for processing the ink sac and the plant carbon black together belongs to the market blank.
Therefore, in order to solve the above problems and improve the domestic cuttlefish utilization rate, it is necessary to design a device which has high integration and can simultaneously process cuttlefish juice powder and plant carbon black to overcome the above problems.
Disclosure of Invention
Based on the defects of the prior art, the invention provides equipment for producing the cuttlefish juice powder containing the plant carbon black, which can extract the cuttlefish juice powder from the waste ink sacs produced in aquatic product processing, process the cuttlefish juice powder together with the plant carbon black for final mixing, and has the advantages of simple operation, high integration level and lower cost.
An apparatus for producing powdered cuttlefish juice containing vegetable carbon black, comprising an apparatus body which is composed of 5 parts, each of which is: the device comprises a grinding and crushing part, a cleaning part, an impurity removal and disinfection part, a drying and crushing part and a packaging part, wherein 5 parts are arranged in a sealing manner;
the device body is provided with an ink sac raw material inlet, a plant carbon black inlet, a bin gate, an inkfish juice powder outlet, an air inlet, an air outlet, a moisture exhaust port, a purified water inlet, an enzymolysis liquid inlet, an acid liquid inlet, an alkali liquid inlet, an ethanol solution inlet, a wastewater outlet, a waste material outlet, a dextrin inlet, a power supply interface and a controller;
5 parts of the equipment body are provided with cabinet doors, the ink sac raw material inlet is arranged on the outer side of the grinding and crushing part, the plant carbon black inlet, the purified water inlet, the enzymatic hydrolysate inlet, the acid liquor inlet, the alkali liquor inlet, the ethanol solution inlet and the wastewater outlet are arranged on the outer side of the cleaning part, the air inlet, the air outlet, the moisture exhaust port and the waste material outlet are arranged on the outer side of the impurity removal and disinfection part, the air inlet, the air outlet, the moisture exhaust port and the dextrin inlet are arranged on the outer side of the drying and crushing part, and a dust screen, an active carbon filter screen, an HEPA filter screen and a fan are arranged inside the air inlet;
the grinding and crushing part is arranged at the upper part of the cleaning part and is used for grinding and crushing the selected ink bag containing cuttlefish ink and sending the crushed ink bag into the cleaning part; the grinding and crushing part comprises a food grinder, the food grinder is communicated with an ink sac raw material inlet through a raw material conveying pipeline, an outlet of the food grinder corresponds to a conveying belt, the conveying belt penetrates through a partition plate to convey the ground ink sac to the cleaning part, the food grinder is electrically connected with the power supply interface and supplies power to the food grinder through the power supply interface, the food grinder is in communication connection with a controller, and the controller controls the operation of the food grinder;
the cleaning part is arranged below the grinding and crushing part and is used for feeding plant carbon black raw materials into equipment, mixing the ground ink sac with the plant carbon black raw materials and cleaning; the cleaning part comprises a homogenizer and a reaction kettle, wherein a raw material input port of the homogenizer corresponds to the terminal of the conveyor belt and receives the ground ink sac from the conveyor belt, and meanwhile, the raw material input port of the homogenizer is communicated with a purified water inlet through a purified water pipe and is used for inputting purified water for homogenization from the purified water inlet; the homogenizer is communicated with the plant carbon black inlet through a pipeline and is used for inputting plant carbon black raw materials from the plant carbon black inlet; the raw material outlet of the homogenizer is communicated with the raw material inlet of the reaction kettle through a raw material conveying pipeline and is used for conveying the homogenized raw material to the reaction kettle; a raw material inlet of the reaction kettle is communicated with an enzymatic hydrolysate inlet, an acid liquor inlet, an alkali liquor inlet and an ethanol solution inlet through an enzymatic hydrolysate pipeline, an acid liquor pipeline, an alkali liquor pipeline and an ethanol solution pipeline respectively, a temperature regulating device is arranged inside the reaction kettle and used for controlling the reaction temperature inside the reaction kettle, a raw material outlet at the lower part of the reaction kettle is communicated with a mixed raw material conveying pipeline, the mixed raw material conveying pipeline is communicated with a raw material outlet of a homogenizer and an impurity removal and disinfection part, and a valve is arranged on the mixed raw material conveying pipeline and used for controlling the raw material in the mixed raw material conveying pipeline to be conveyed to the homogenizer or the impurity removal and disinfection part; the homogenizer, the reaction kettle and the valve are electrically connected with the power interface, and the homogenizer, the reaction kettle and the valve are powered through the power interface; the homogenizer, the reaction kettle and the valve are in communication connection with a controller, and the controller controls the operation of the homogenizer, the reaction kettle and the valve;
the impurity removal and disinfection part is arranged on one side of the cleaning part and is used for removing impurities from the cleaned raw materials and disinfecting the cleaned raw materials at high temperature; the impurity removal and disinfection part comprises a food sieving machine and a high-temperature saucepan; the raw material inlet of the food screening machine corresponds to the mixed raw material conveying pipeline and is used for receiving the cleaned mixed raw materials from the mixed raw material conveying pipeline, a screen in the food screening machine is a 80-200-mesh screen, a food screening machine raw material outlet is arranged below the food screening machine and is used for outputting the screened food raw materials downwards, a food screening machine waste material port is arranged on the side face of the food screening machine and is communicated with the waste material outlet and used for discharging screened and filtered impurities and ink sac outer skin tissues to the outside of equipment, and the food screening machine raw material outlet is communicated with the raw material inlet on the upper portion of the high-temperature saucepan and is used for conveying the screened food raw materials into the high-temperature saucepan; the high-temperature boiling pot is used for sterilizing food raw materials at high temperature, a moisture exhaust pipe is arranged above the high-temperature boiling pot, and the moisture exhaust pipe is communicated with the moisture exhaust port and used for exhausting water vapor to the outside of equipment; a high-temperature saucepan raw material outlet is arranged below the high-temperature saucepan, corresponds to the conveyor belt and is used for conveying food raw materials to the drying and crushing part through the partition plate; the food screening machine and the high-temperature saucepan are electrically connected with the power interface, and power is supplied to the food screening machine and the high-temperature saucepan through the power interface; the food screening machine and the high-temperature saucepan are in communication connection with the controller, and the controller controls the food screening machine and the high-temperature saucepan to operate;
the drying and crushing part is arranged at the side part of the impurity removal and disinfection part and is used for drying and crushing the raw materials; a centrifugal spray dryer, an airflow crusher and a 1250-mesh sieve are arranged in the drying and crushing part, the dextrin inlet is communicated with a dextrin conveying pipeline, and a valve is arranged on the dextrin conveying pipeline and used for controlling the conveying speed of dextrin; the raw material inlet of the centrifugal spray dryer corresponds to one end of the conveyor belt and one end of the dextrin conveying pipeline and is used for conveying the sterilized raw materials and the dextrin to the inside of the centrifugal spray dryer; a moisture exhaust pipe is arranged above the centrifugal spray dryer and is communicated with the moisture exhaust port and used for exhausting water vapor to the outside of the equipment; conveying the dried raw material to a jet mill through a raw material outlet below the centrifugal spray dryer; a 1250-mesh sieve is arranged below a raw material outlet of the jet mill, conveyor belts are arranged below and at the side part of the 1250-mesh sieve, the sieved raw material is cuttlefish juice powder containing plant carbon black and is conveyed to the packaging part through the conveyor belts, and the raw material which is not sieved is conveyed back to the centrifugal spray dryer through the conveyor belts; the centrifugal spray dryer and the jet mill are electrically connected with the power interface, and the centrifugal spray dryer and the jet mill are powered through the power interface; the centrifugal spray dryer and the jet mill are in communication connection with a controller, and the controller controls the centrifugal spray dryer and the jet mill to operate;
the food packaging machine is electrically connected with the power interface and supplies power to the food packaging machine through the power interface; the food packaging machine is in communication connection with the controller, and the controller controls the operation of the food packaging machine.
According to the apparatus for producing cuttlefish juice powder containing plant carbon black, preferably, the food mill is any one of a micronizer mill, a cell wall breaking mill and an ultrasonic mill.
According to the apparatus for producing cuttlefish juice powder containing plant carbon black, preferably, the jet mill has a milling pressure of 0.77MPa to 0.93MPa, a milling temperature of 35 ℃ to 48 ℃, an air jet velocity of 700 to 950 m/s, and a milling time of more than 30 minutes.
The equipment for producing the cuttlefish juice powder containing the plant carbon black provided by the invention can be used for processing the residual cuttlefish juice and ink sac after cuttlefish processing together with plant carbon black input equipment to obtain the natural black food additive. In the processing process, the method can thoroughly remove useless impurities in the ink sac, thoroughly remove fishy smell of the cuttlefish juice, and simultaneously deeply process the plant carbon black, and finally thoroughly mix and crush the cuttlefish juice powder and the plant carbon black by controlling the reaction conditions and the raw material proportion through the controller to obtain the natural and edible black food additive. The equipment has the advantages of high production efficiency, high production quality, simple structure, low production cost, stable product quality and convenience for industrial production, the used raw materials are leftovers of aquatic product processing, the utilization rate of the cuttlefish can be improved, the aim of crushing cuttlefish juice powder, plant carbon black and dextrin is fulfilled by finally using the jet mill, and the food additive with good taste and strong viscosity is produced.
Drawings
FIG. 1 is a sectional view of an apparatus for producing powdered cuttlefish juice containing plant carbon black of the present invention;
FIG. 2 is a schematic view showing the external structure of the apparatus for producing powdered cuttlefish juice containing plant carbon black of the present invention;
reference numerals
1-equipment body, 3-grinding and crushing part, 4-cleaning part, 5-impurity removal and disinfection part, 6-drying and crushing part, 7-packaging part, 8-ink sac raw material inlet, 9-plant carbon black inlet, 10-bin gate, 11-inkfish juice powder outlet, 12-air inlet, 13-air outlet, 14-moisture outlet, 15-purified water inlet, 16-enzymolysis liquid inlet, 17-acid liquid inlet, 18-alkali liquid inlet, 19-ethanol solution inlet, 20-wastewater outlet, 21-waste material outlet, 22-dextrin inlet, 23-power supply interface, 24-controller, 31-food grinder, 41-homogenizer, 42-reaction kettle, 51-food sieving machine, 52-high-temperature boiling pot, 61-centrifugal spray dryer, 62-airflow crusher, 63-1250-mesh sieve, 71-food packaging machine.
Detailed Description
In order to make the technical content of the present invention more easily understood, the technical solution of the present invention is described in detail below with reference to the embodiments.
Example 1
An apparatus for producing powdered cuttlefish juice containing plant carbon black, the apparatus being an integrated, box-type apparatus comprising an apparatus body 1, the apparatus body 1 being built up by means of partitions and separating several parts of the apparatus internally into 5 parts, respectively: the grinding and crushing part 3, the cleaning part 4, the impurity removal and disinfection part 5, the drying and crushing part 6 and the packaging part 7 are arranged in a sealing way, and the parts are not interfered with each other. The specific structure and operation of each component will be described in detail with reference to the accompanying drawings.
As shown in fig. 2, the device body 1 is provided with an ink sac raw material inlet 8, a plant carbon black inlet 9, a bin gate 10, a cuttlefish juice powder outlet 11, an air inlet 12, an air outlet 13, a moisture exhaust port 14, a purified water inlet 15, an enzymolysis liquid inlet 16, an acid liquid inlet 17, an alkali liquid inlet 18, an ethanol solution inlet 19, a wastewater outlet 20, a waste material outlet 21, a dextrin inlet 22, a power supply interface 23 and a controller 24; the ink sac raw material inlet 8 is used for directly putting cleaned ink sacs and cuttlefish juice raw materials into the equipment, the plant carbon black inlet 9 is used for putting plant carbon black which is produced by industrial processing and needs further deep processing into the equipment, the bin door 10 can be opened and closed, workers can conveniently enter the equipment to carry out inspection and maintenance, and the cuttlefish juice powder outlet 11 is an outlet of a final finished product.
As shown in fig. 1, in this embodiment, 5 parts of the apparatus body 1 are provided with cabinet doors, the ink bag raw material inlet 8 is arranged outside the grinding and pulverizing part 3, the plant carbon black inlet 9, the purified water inlet 15, the enzymatic hydrolysate inlet 16, the acid liquor inlet 17, the alkali liquor inlet 18, the ethanol solution inlet 19, and the waste water outlet 20 are arranged outside the cleaning part 4, the air inlet 12, the air outlet 13, the moisture exhaust port 14, and the waste material outlet 21 are arranged outside the impurity removal and sterilization part 5, the air inlet 12, the air outlet 13, the moisture exhaust port 14, and the dextrin inlet 22 are arranged outside the drying and pulverizing part 6, the air inlet 12 is internally provided with a dust screen, an activated carbon filter screen, a HEPA filter screen, and a fan, and when the air inlet 12 is operated, air can be sucked from the outside of the apparatus and the sucked air is filtered, so as to maintain a dust-free environment inside the apparatus.
The method comprises the following steps that (1) ink sac raw materials are put into equipment, the ink sac raw materials firstly enter a first part of the equipment, namely a grinding and crushing part 3, the grinding and crushing part 3 is arranged on the upper portion of a cleaning part 4 and is used for grinding and crushing selected ink sacs containing cuttlefish ink, and the crushed ink sacs are sent to the cleaning part 4; the grinding and pulverizing part 3 includes a food grinder 31, and the food grinder 31 is any one of an ultrafine grinding pulverizer, a wall breaking pulverizer and an ultrasonic pulverizer, and in this embodiment, an ultrafine grinding pulverizer having a good grinding effect is selected as the food grinder 31. The superfine grinding pulverizer is communicated with an ink sac raw material inlet 8 through a raw material conveying pipeline, the ink sac raw material is put into equipment from the ink sac raw material inlet 8 and directly enters the superfine grinding pulverizer through a pipeline, an outlet of the superfine grinding pulverizer corresponds to a conveyor belt, the ground raw material flows out of the superfine grinding pulverizer from the outlet, the conveyor belt penetrates through a partition plate to convey the ground ink sac to a cleaning part 4, the superfine grinding pulverizer is electrically connected with a power interface 23 and supplies power to the superfine grinding pulverizer through the power interface 23, the superfine grinding pulverizer is in communication connection with a controller 24, and the controller 24 controls the running of the superfine grinding pulverizer, including grinding time, raw material input amount and the like. After the grinding of the cuttlefish ink sac raw material is finished, the raw material enters a cleaning part 4 of the equipment and starts to perform the next step.
After the grinding and comminution step, the raw material enters the second part of the apparatus, the cleaning part 4. A cleaning section 4 is provided below the grinding and pulverizing section 3 for performing a second step of processing, i.e., feeding the plant carbon black raw material into the apparatus, mixing the ground ink capsules with the plant carbon black raw material, and cleaning. The cleaning part 4 comprises a homogenizer 41 and a reaction kettle 42, wherein a raw material input port of the homogenizer 41 corresponds to the terminal of the conveyor belt and receives a ground ink sac from the conveyor belt, the raw material input port of the homogenizer 41 is communicated with a purified water inlet 15 through a pure water pipe and is used for inputting purified water for homogenization from the purified water inlet 15, the ink sac raw material is mixed with the purified water and then is homogenized, the ground ink sac colloid is fully fused with the purified water, and an ink sac dispersion substance is micronized and homogenized, so that the ink sac particles are reduced, the taste of the cuttlefish juice powder is improved, and the subsequent reaction is facilitated; meanwhile, the homogenizer 41 is communicated with the plant carbon black inlet 9 through a pipeline and is used for inputting plant carbon black raw materials from the plant carbon black inlet; a raw material outlet of the homogenizer 41 is communicated with a raw material inlet of the reaction kettle 42 through a raw material conveying pipeline, and is used for conveying homogenized raw materials to the reaction kettle 42; the raw material inlet of the reaction kettle 42 is communicated with the enzymolysis liquid inlet 16, the acid liquid inlet 17, the alkali liquid inlet 18 and the ethanol solution inlet 19 through an enzymolysis liquid pipeline, an acid liquid pipeline, an alkali liquid pipeline and an ethanol solution pipeline respectively, and the reaction kettle 42 is used for carrying out acid washing, alkali washing, alcohol washing, enzymolysis and high-temperature enzyme deactivation on the cuttlefish juice, the ink sac and the plant carbon black. The enzymolysis liquid, the acid solution, the alkali solution and the ethanol solution can be added into the equipment from the enzymolysis liquid inlet 16, the acid solution inlet 17, the alkali solution inlet 18 and the ethanol solution inlet 19 as required, the processes of enzymolysis, acid cleaning, alkali cleaning and alcohol cleaning are carried out in the reaction kettle 42, the ink sac and the plant carbon black raw material are fully reacted, and impurities in the ink sac and the plant carbon black raw material are decomposed. A temperature adjusting device is arranged in the reaction kettle 42 and used for controlling the reaction temperature of the enzymolysis, acid washing, alkali washing, alcohol washing and high-temperature enzyme deactivation processes in the reaction kettle 42, a raw material outlet at the lower part of the reaction kettle 42 is communicated with a mixed raw material conveying pipeline, the mixed raw material conveying pipeline is communicated with a raw material outlet of the homogenizer 41 and the impurity removal and disinfection part 5, a valve is arranged on the mixed raw material conveying pipeline and used for controlling the raw material in the mixed raw material conveying pipeline to be conveyed to the homogenizer 41 or the impurity removal and disinfection part 5, wherein the raw material which is not subjected to the cleaning step is controlled to be conveyed to the homogenizer 41, and the raw material which is subjected to the cleaning step is conveyed to the impurity removal and disinfection part 5 through a pipeline for subsequent processing; the homogenizer 41, the reaction kettle 42 and the valve are electrically connected with the power interface 23, and the homogenizer 41, the reaction kettle 42 and the valve are powered through the power interface 23; the homogenizer 41, the reaction kettle 42 and the valves are in communication connection with the controller 24, and the controller 24 controls the operation of the homogenizer 41, the reaction kettle 42 and the valves, such as homogenizing time, the work flow of the reaction kettle 42, the opening and closing of the valves and the like.
After the cleaning step is completed, the feedstock enters the third section of the apparatus, the decontamination and disinfection section 5. The impurity removal and disinfection part 5 is arranged at one side of the cleaning part 4 and is used for removing impurities from the cleaned raw materials and disinfecting the cleaned raw materials at high temperature; the impurity removing and sterilizing part 5 comprises a food sieving machine 51 and a high-temperature boiler 52; the food sieving machine 51 is used for sieving the raw materials and removing impurities generated in the processes of enzymolysis, acid washing, alkali washing, alcohol washing, high-temperature enzyme deactivation, homogenization and the like of the raw materials. The raw material inlet of the food sifter 51 corresponds to a mixed raw material conveying pipe for receiving the cleaned mixed raw material from the mixed raw material conveying pipe. The sieve in the food sieving machine 51 is a sieve with 80-200 meshes, in the embodiment, the food sieving machine 51 uses a sieve with 200 meshes, and a raw material outlet of the food sieving machine is arranged below the food sieving machine 51 and used for outputting the sieved raw food materials downwards. The side surface of the food screening machine 51 is provided with a food screening machine waste port, the non-screened food is waste, and the food screening machine waste port is communicated with the waste outlet 21 and used for discharging screened and filtered impurities, ink sac exocuticle tissues and other waste outside the equipment. The raw material outlet of the food sieving machine is communicated with the raw material inlet at the upper part of the high-temperature boiling pot 52 and is used for conveying the sieved food raw materials into the high-temperature boiling pot 52; the autoclaves 52 are used to autoclave the food material mass after the material sieving step. A moisture exhaust pipe is arranged above the high-temperature boiling pot 52, and the moisture exhaust pipe is communicated with the moisture exhaust port 14 and is used for exhausting water vapor to the outside of the device. A high-temperature saucepan raw material outlet is arranged below the high-temperature saucepan 52, corresponds to the conveyor belt, and is used for conveying food raw materials to the drying and crushing part 6 through the partition plate; the food sieving machine 51 and the high-temperature boiler 52 are electrically connected with the power interface 23, and the power interface 23 is used for supplying power to the food sieving machine 51 and the high-temperature boiler 52; the food sifter 51 and the hot pot 52 are in communication with the controller 24, and the controller 24 controls the operation of the food sifter 51 and the hot pot 52, such as the internal temperature and the operation duration of the hot pot 52.
After the impurity removal and sterilization steps of the raw materials are completed, the raw materials enter the fourth part of the equipment, namely the drying and crushing part 6. The drying and crushing part 6 is arranged at the side part of the impurity removal and disinfection part 5 and is used for drying and crushing the raw materials after high-temperature disinfection; the centrifugal spray dryer 61, the jet mill 62 and the 1250-mesh sieve 63 are arranged in the drying and crushing part 6, the dextrin inlet 22 is communicated with the dextrin conveying pipeline, a valve is arranged on the dextrin conveying pipeline and used for controlling the conveying speed of dextrin, a user can throw the dextrin into the equipment through the dextrin inlet 22, and the dextrin is fully mixed with the cuttlefish juice powder and the plant carbon black raw material through the equipment, so that the taste and the viscosity of the food additive are improved. A raw material inlet of the centrifugal spray dryer 61 corresponds to one end of the conveyor belt and one end of the dextrin conveying pipeline and is used for conveying the sterilized raw material and dextrin into the centrifugal spray dryer 61; a moisture exhaust pipe is arranged above the centrifugal spray dryer 61, is communicated with the moisture exhaust port 14 and is used for exhausting water vapor to the outside of the equipment; the raw material dried by the centrifugal spray dryer 61 is delivered to the jet mill 62 through a raw material outlet at the lower part, the jet mill 62 finally and thoroughly crushes the mixed raw material, in the embodiment, the crushing pressure of the jet mill 62 is 0.93MPa, the crushing temperature is 35 ℃, the air jet speed is 950 m/s, and the crushing time is 180 minutes. A 1250-mesh sieve 63 is arranged below a raw material outlet of the jet mill 62, conveyor belts are arranged below and on the side part of the 1250-mesh sieve 63, the sieved raw materials are cuttlefish juice powder containing plant carbon black and are conveyed to the encapsulation part 7 through the conveyor belts to carry out the final encapsulation process, the raw materials which are not sieved are conveyed back to the centrifugal spray dryer 61 through the conveyor belts to be dried and crushed again until the raw materials can be sieved; the centrifugal spray dryer 61 and the jet mill 62 are electrically connected with the power interface 23, and the centrifugal spray dryer 61 and the jet mill 62 are powered through the power interface 23; the centrifugal spray dryer 61 and the jet mill 62 are communicatively connected to the controller 24, and the controller 24 controls the operations of the centrifugal spray dryer 61 and the jet mill 62, for example, the drying time period, the drying degree of the raw material, the milling pressure of the jet mill 62, the milling temperature, the air jet speed, the milling time period, and the like.
The packaging section 7 is the last part of the apparatus and comprises a food packaging machine 71 for packaging the substantially finished processed material. The conveyor belt conveys the cuttlefish juice powder containing the plant carbon black for packaging, the packaged cuttlefish juice powder containing the plant carbon black is finally output to the outside of the equipment, the food packaging machine 71 is electrically connected with the power interface 23, and the power is supplied to the food packaging machine 71 through the power interface 23; the food product packaging machine 71 is communicatively coupled to the controller 24, and the controller 24 controls the operation of the food product packaging machine 71. The packaged cuttlefish powder containing the plant carbon black is output from the cuttlefish powder outlet 11, and the equipment completes all processing flows.
Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the claims of the present invention.
Claims (3)
1. An apparatus for producing powdered cuttlefish juice containing vegetable carbon black,
the equipment comprises an equipment body (1), wherein the equipment body (1) is composed of a partition plate and is divided into 5 parts which are respectively: the device comprises a grinding and crushing part (3), a cleaning part (4), an impurity removal and disinfection part (5), a drying and crushing part (6) and a packaging part (7), wherein the 5 parts are arranged in a sealing manner;
the device comprises a device body (1) and is characterized in that an ink sac raw material inlet (8), a plant carbon black inlet (9), a bin door (10), a cuttlefish juice powder outlet (11), an air inlet (12), an air outlet (13), a moisture exhaust port (14), a purified water inlet (15), an enzymatic hydrolysate inlet (16), an acid liquor inlet (17), an alkali liquor inlet (18), an ethanol solution inlet (19), a waste water outlet (20), a waste material outlet (21), a dextrin inlet (22), a power supply interface (23) and a controller (24) are arranged on the device body;
5 parts of the equipment body (1) are provided with cabinet doors, an ink sac raw material inlet (8) is arranged on the outer side of the grinding and crushing part (3), a plant carbon black inlet (9), a purified water inlet (15), an enzymatic hydrolysate inlet (16), an acid liquor inlet (17), an alkali liquor inlet (18), an ethanol solution inlet (19) and a wastewater outlet (20) are arranged on the outer side of the cleaning part (4), an air inlet (12), an air outlet (13), a moisture exhaust port (14) and a waste material outlet (21) are arranged on the outer side of the impurity removal and disinfection part (5), the air inlet (12), the air outlet (13), the moisture exhaust port (14) and a dextrin inlet (22) are arranged on the outer side of the drying and crushing part (6), and a dust screen, an active carbon filter screen, an HEPA filter screen and a fan are arranged inside the air inlet (12);
the grinding and crushing part (3) is arranged at the upper part of the cleaning part (4) and is used for grinding and crushing the selected ink bag containing cuttlefish ink and sending the crushed ink bag into the cleaning part (4); the grinding and crushing part (3) comprises a food grinder (31), the food grinder (31) is communicated with the ink sac raw material inlet (8) through a raw material conveying pipeline, the outlet of the food grinder (31) corresponds to a conveyor belt, the conveyor belt conveys the ground ink sac to the cleaning part (4) through a partition plate, the food grinder (31) is electrically connected with the power supply interface (23), the food grinder (31) is powered through the power supply interface (23), the food grinder (31) is in communication connection with a controller (24), and the controller (24) controls the operation of the food grinder (31);
the cleaning part (4) is arranged below the grinding and crushing part (3) and is used for feeding the plant carbon black raw material into equipment, mixing the ground ink sac with the plant carbon black raw material and cleaning; the cleaning part (4) comprises a homogenizer (41) and a reaction kettle (42), wherein a raw material input port of the homogenizer (41) corresponds to the terminal end of the conveyor belt and receives the ground ink sac from the conveyor belt, and meanwhile, the raw material input port of the homogenizer (41) is communicated with a purified water inlet (15) through a purified water pipe and is used for inputting purified water for homogenization from the purified water inlet (15); the homogenizer (41) is communicated with the plant carbon black inlet (9) through a pipeline and is used for inputting plant carbon black raw materials from the plant carbon black inlet (9); a raw material outlet of the homogenizer (41) is communicated with a raw material inlet of the reaction kettle (42) through a raw material conveying pipeline and is used for conveying homogenized raw materials to the reaction kettle (42); a raw material inlet of the reaction kettle (42) is communicated with an enzymatic hydrolysate inlet (16), an acid liquor inlet (17), an alkali liquor inlet (18) and an ethanol solution inlet (19) through an enzymatic hydrolysate pipeline, an acid liquor pipeline, an alkali liquor pipeline and an ethanol solution pipeline respectively, a temperature regulating device is arranged inside the reaction kettle (42) and used for controlling the reaction temperature inside the reaction kettle (42), a raw material outlet at the lower part of the reaction kettle (42) is communicated with a mixed raw material conveying pipeline, the mixed raw material conveying pipeline is communicated with a raw material outlet of the homogenizer (41) and the impurity removal and disinfection part (5), and a valve is arranged on the mixed raw material conveying pipeline and used for controlling the raw material in the mixed raw material conveying pipeline to be conveyed to the homogenizer (41) or the impurity removal and disinfection part (5); the homogenizer (41), the reaction kettle (42) and the valve are electrically connected with the power interface (23), and the homogenizer (41), the reaction kettle (42) and the valve are powered through the power interface (23); the homogenizer (41), the reaction kettle (42) and the valve are in communication connection with the controller (24), and the controller (24) controls the operation of the homogenizer (41), the reaction kettle (42) and the valve;
the impurity removal and disinfection part (5) is arranged on one side of the cleaning part (4) and is used for removing impurities from the cleaned raw materials and disinfecting the cleaned raw materials at high temperature; the impurity removal and disinfection part (5) comprises a food sieve (51) and a high-temperature boiler (52); a raw material inlet of the food screening machine (51) corresponds to the mixed raw material conveying pipeline and is used for receiving the cleaned mixed raw material from the mixed raw material conveying pipeline, a screen in the food screening machine (51) is a 80-200-mesh screen, a food screening machine raw material outlet is arranged below the food screening machine (51) and is used for outputting the screened food raw material downwards, a food screening machine waste material port is arranged on the side surface of the food screening machine (51), the food screening machine waste material port is communicated with the waste material outlet (21) and is used for discharging screened and filtered impurities and ink sac outer skin tissues to the outside of the device, and the food screening machine raw material outlet is communicated with a raw material inlet at the upper part of the high-temperature boiling pot (52) and is used for conveying the screened food raw material to the high-temperature boiling pot (52); the high-temperature boiling pot (52) is used for sterilizing food raw materials at high temperature, a moisture exhaust pipe is arranged above the high-temperature boiling pot (52), and the moisture exhaust pipe is communicated with the moisture exhaust port (14) and used for exhausting water vapor to the outside of the device; a high-temperature saucepan raw material outlet is arranged below the high-temperature saucepan (52), corresponds to the conveyor belt and is used for conveying food raw materials to the drying and crushing part (6) through the partition plate; the food screening machine (51) and the high-temperature saucepan (52) are electrically connected with the power interface (23), and the power supply is supplied to the food screening machine (51) and the high-temperature saucepan (52) through the power interface (23); the food screening machine (51) and the high-temperature boiler (52) are in communication connection with the controller (24), and the controller (24) controls the food screening machine (51) and the high-temperature boiler (52) to operate;
the drying and crushing part (6) is arranged at the side part of the impurity removal and disinfection part (5) and is used for drying and crushing the raw materials; a centrifugal spray dryer (61), an air flow crusher (62) and a 1250-mesh sieve (63) are arranged in the drying and crushing part (6), the dextrin inlet (22) is communicated with a dextrin conveying pipeline, and a valve is arranged on the dextrin conveying pipeline and used for controlling the conveying speed of dextrin; a raw material inlet of the centrifugal spray dryer (61) corresponds to one end of the conveyor belt and one end of the dextrin conveying pipeline and is used for conveying the sterilized raw material and the dextrin into the centrifugal spray dryer (61); a moisture exhaust pipe is arranged above the centrifugal spray dryer (61), and is communicated with the moisture exhaust port (14) and used for exhausting water vapor to the outside of the equipment; the dried raw material is conveyed to a jet mill (62) through a raw material outlet below the centrifugal spray dryer (61); a 1250-mesh sieve (63) is arranged below a raw material outlet of the jet mill (62), conveyor belts are arranged below and at the side part of the 1250-mesh sieve (63), the sieved raw material is cuttlefish juice powder containing plant carbon black and is conveyed to the packaging part (7) through the conveyor belts, and the raw material which is not sieved is conveyed back to the centrifugal spray dryer (61) through the conveyor belts; the centrifugal spray dryer (61) and the airflow crusher (62) are electrically connected with the power interface (23), and the power is supplied to the centrifugal spray dryer (61) and the airflow crusher (62) through the power interface (23); the centrifugal spray dryer (61) and the air flow crusher (62) are in communication connection with a controller (24), and the controller (24) controls the centrifugal spray dryer (61) and the air flow crusher (62) to operate;
the external part of the packaging part (7) is provided with a cuttlefish juice powder outlet (11), the internal part of the packaging part (7) comprises a food packaging machine (71) for packaging the cuttlefish juice powder containing the plant carbon black conveyed by the conveyor belt and finally outputting the packaged cuttlefish juice powder containing the plant carbon black to the outside of the equipment, and the food packaging machine (71) is electrically connected with the power interface (23) and supplies power to the food packaging machine (71) through the power interface (23); the food packaging machine (71) is in communication connection with the controller (24), and the controller (24) controls the operation of the food packaging machine (71).
2. The apparatus for producing cuttlefish juice powder containing plant carbon black according to claim 1, characterized in that the food mill (31) is any one of a micronizer, a cell-wall breaking mill and an ultrasonic mill.
3. The plant for producing cuttlefish juice powder comprising vegetable carbon black according to claim 1, characterized in that the jet mill (62) has a milling pressure of 0.77MPa to 0.93MPa, a milling temperature of 35 to 48 ℃, an air jet velocity of 700 to 950 m/s and a milling time of more than 30 minutes.
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| CN202211679225.5A CN115736167A (en) | 2022-12-26 | 2022-12-26 | A equipment for producing cuttlefish juice powder that contains plant carbon black |
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| CN202211679225.5A CN115736167A (en) | 2022-12-26 | 2022-12-26 | A equipment for producing cuttlefish juice powder that contains plant carbon black |
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