Background
Ivory is a milky (yellow) white, opaque object with various excellent characteristics, which is rare and rare. With the increasing living standard of people, various ivory products are more and more favored by people. While piano, as a large luxury, uses ivory as a manufacturing raw material of white keys, can undoubtedly add more to upscale piano. However, elephants are becoming a protected animal due to excessive slaughter, and ivory trading has been strictly prohibited internationally. The source of ivory is limited, so the study of the ivory-imitating material has good social benefit and wide application prospect.
The ivory-imitated material is prepared by an artificial method, and has the appearance, specific gravity, hand feeling and the like similar to that of a real ivory. To some extent, may replace the material used by real ivory. The materials of the ivory-imitated keys generally comprise the following materials: 1) Artificial ivory, a polymer product similar to ivory is synthesized by a chemical process, and casein plastics, phenolic resin, digested fiber plastics and the like are common; 2) Fish teeth imitation, which is made by teeth imitation of large fish in the sea, such as ivory, sea pig teeth, etc.; 3) Animal bone imitation, which is the treatment and imitation of the bones of the limbs of common animals such as pigs, sheep, cattle, horses and the like; 4) The animal horns are generally processed from goat horns, antelope horns, deer horns, etc.
The ivory-imitated material obtained by the preparation method of the ivory-imitated material cannot achieve the three characteristics of high water absorption, high modulus and Letz texture line like a real ivory, so that the patent discloses a preparation method of the ivory-imitated material with high modulus and high water absorption, which is used for efficiently forming the ivory-imitated material and artworks thereof.
Disclosure of Invention
The technical route adopted by the invention is as follows: the water-absorbing filler is used for modifying the vinyl resin, so that the water absorption performance of the material is improved; the modulus of the material is improved by compounding the resin and the continuous fiber reinforced material; the preparation method comprises the steps of adding a thickening agent and a pigment into resin to prepare an adhesive film, or compounding the adhesive film with fiber to prepare a prepreg, preparing an ivory adhesive film or prepreg and a texture adhesive film or prepreg, randomly stacking or rolling the two adhesive films or prepregs and then curing the two adhesive films or prepregs, and generating randomly arranged Letz texture lines in the material.
The invention relates to a method for preparing water-absorbing resin, which comprises the following steps:
resin 100 parts
30-70 parts of water-absorbing filler
0.5-2 parts of curing agent
1-5 parts of pigment
1-5 parts of whitening agent
1-10 parts of thickening agent
1-5 parts of internal release agent
According to the method for producing the water-absorbent filler-modified vinyl ester resin of the present invention, the resin is composed of a vinyl ester resin having a structure in which a hydroxyl group or a carboxyl group is contained for subsequent reaction with a thickener.
According to the method for producing the water-absorbent filler-modified vinyl ester resin of the present invention, the water-absorbent filler includes, but is not limited to, hydroxyapatite (HAP), calcium phosphate (CAP), or a mixture thereof.
According to the method for preparing the water-absorbing filler modified vinyl ester resin, the curing agent used by the resin comprises one or a mixture of Benzoyl Peroxide (BPO), dicumyl peroxide (DCP) and Azobisisobutyronitrile (AIBN).
According to the method for preparing the water-absorbing filler modified vinyl ester resin, the whitening agent is titanium dioxide.
According to the method for producing the water-absorbent filler-modified vinyl ester resin of the present invention, the thickener is magnesium oxide or a magnesium oxide dispersion, or diisocyanate or a prepolymer thereof.
According to the method for producing a water-absorbent filler-modified vinyl ester resin of the present invention, the internal mold release agent is zinc stearate.
The invention relates to a method for manufacturing a water-absorbent resin-based prepreg, which comprises the following process steps:
1) Preparing vinyl resin;
2) Impregnating the fiber reinforcement with a thickening resin;
3) And (3) carrying out thickening reaction on the impregnating material at room temperature or 40-60 ℃ until the surface of the prepreg is not sticky, thus obtaining the water-absorbent resin-based prepreg.
According to the method for producing a water-absorbent resin-based prepreg of the present invention, the resin used is the vinyl resin modified with the water-absorbent filler.
According to the method for producing the water-absorbent resin-based prepreg of the present invention, the fiber reinforcement is a fiber cloth, a blended cloth, a woven sleeve, or a woven body such as glass fiber, quartz fiber, basalt fiber, carbon fiber, or polyester fiber.
According to the method for manufacturing the water-absorbent resin-based prepreg, the thickening reaction is carried out for 4 to 24 hours.
The present invention relates to a method of making simulated ivory material comprising lux texture lines comprising making the simulated ivory material using a film process and making the simulated ivory material using a prepreg process.
The process flow for manufacturing the ivory-imitated material by the film gluing method comprises the following steps:
1) Preparing a glue film by using resin, and cutting the glue film into sheets or drawing the glue film into lines;
2) Coating a release agent in a mould, stacking or rolling the sheet or the wire in the direction of the extension degree, and then putting the sheet or the wire into the mould;
3) And curing and molding the resin at high temperature to obtain the imitated ivory material containing the Letz texture lines.
The resin used for manufacturing the simulated ivory material by the film coating method is the vinyl resin modified by the water-absorbing filler.
The invention relates to a plastic film method for manufacturing imitation ivory material, which relates to the formation of a sheet or a wire material prepared by two plastic films in a die in which imitated Lorentz texture lines are randomly placed.
The reference temperature control mode of the curing process of the rubber film method for manufacturing the imitated ivory material is 80 ℃ for curing 2 hours and 120 ℃ for curing 2 hours.
The process flow for manufacturing the imitated ivory material by the prepreg comprises the following steps:
1) Preparing a prepreg by compounding resin and a fiber reinforcement, and cutting the prepreg into sheets or wires;
2) Coating a release agent in a mould, stacking or rolling the sheet or the wire in the direction of the elongation degree, and then putting the sheet or the wire into the mould;
3) And curing and molding the prepreg at high temperature to prepare the imitated ivory material containing the Letz texture line.
The ivory-imitation material is produced by the prepreg method according to the present invention, and the prepreg used in the ivory-imitation material is produced by the water-absorbent resin-based prepreg production method according to the present invention.
The invention relates to a method for manufacturing imitation ivory material by a prepreg method, which relates to the formation of a sheet or a wire material prepared by two adhesive films in a mould in which imitation Rutz texture lines are randomly placed.
The reference temperature control mode of the curing process of the rubber film method for manufacturing the imitated ivory material is 80 ℃ for curing 2 hours and 120 ℃ for curing 2 hours.
Detailed description of the invention
Example 1
100 parts of ivory layer adhesive film resin, 50 parts of water-absorbing filler calcium phosphate, 1 part of benzoyl peroxide, a proper amount of white pigment, 1 part of titanium dioxide, 5 parts of magnesium oxide dispersion liquid and 1 part of zinc stearate. Standing at normal temperature for 12h, and cutting into sheet material.
100 parts of texture line glue film layer resin, 70 parts of water-absorbing filler hydroxyapatite, 1 part of benzoyl peroxide, a proper amount of ash pigment, 5 parts of magnesium oxide dispersion liquid and 10 parts of zinc stearate. Standing at normal temperature for 4h, and drawing into wire for later use.
And (3) circularly rolling the sheet adhesive film by a wire rod, randomly putting the wire rod in the rolling process, and rolling until the diameter is increased to between 20 and 30mm. And (3) coating a release agent on the surface of the mould, putting the coiled resin, pressurizing, compacting and defoaming the mould, curing at 80 ℃ for 2h, and curing at 120 ℃ for 2h. Demolding to obtain the ivory-imitating material. The density of the product was 1.7g/cm 3 The tensile strength was 35MPa, the bending strength was 65MPa, the pencil hardness was 4H, the Young's modulus was 1.5GPa, and the water absorption was 3%.
Example 2
Ivory layer prepreg: 100 parts of resin, 30 parts of water-absorbing filler calcium phosphate, 0.5 part of benzoyl peroxide, a proper amount of white pigment, 1 part of titanium dioxide, 3 parts of hexamethylene diisocyanate and 1 part of zinc stearate, and glass fiber cloth is used as a reinforcement. And (3) after the resin is impregnated with the fibers, standing for 4 hours at normal temperature to obtain the ivory layer prepreg, and cutting the ivory layer prepreg according to the use requirement.
Prepreg of a texture line layer: 100 parts of resin, 50 parts of water-absorbing filler hydroxyapatite, 2 parts of dicumyl peroxide, a proper amount of ash pigment, 1 part of toluene diisocyanate and 1 part of zinc stearate, and quartz fiber is used as a reinforcement. And (3) after the resin is impregnated with the fibers, standing for 1h at normal temperature to obtain an ivory layer prepreg, and cutting the ivory layer prepreg according to the use requirement.
Cutting the prepreg into proper size, and stacking the prepreg into a book page shape according to random layers, wherein the thickness is 20-30 mm. And (3) coating a release agent on the surface of the mould, putting the stacked prepreg, pressurizing, compacting and defoaming the mould, curing at 80 ℃ for 2h, and curing at 120 ℃ for 2h. Demolding to obtain the ivory-imitating material. The density of the product was 1.3g/cm 3 The tensile strength was 120MPa, the bending strength was 160MPa, the pencil hardness was 5H, the Young's modulus was 2.8GPa, and the water absorption was 2.1%.
Various changes and modifications can be made in the embodiments of the present invention described above without departing from the technical scope of the present invention, but the technical scope thereof must be determined by the scope of claims.