CN115716283A - Environment-friendly dust-free resin tile cutting device - Google Patents
Environment-friendly dust-free resin tile cutting device Download PDFInfo
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- CN115716283A CN115716283A CN202211338261.5A CN202211338261A CN115716283A CN 115716283 A CN115716283 A CN 115716283A CN 202211338261 A CN202211338261 A CN 202211338261A CN 115716283 A CN115716283 A CN 115716283A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention discloses an environment-friendly dust-free resin tile cutting device which comprises a workbench and a cutting mechanism, wherein the cutting mechanism is arranged inside the workbench and comprises a circular cutting wheel and a rotating mechanism for driving the cutting wheel to rotate, and a lifting mechanism and a translation mechanism are sequentially arranged below the cutting mechanism; the upper surface of the workbench is provided with a transverse through hole which is matched with the cutting wheel; a dust removing mechanism is arranged below the transverse through hole, and a dust blocking mechanism is arranged above the transverse through hole. By arranging the rotating mechanism, the translation mechanism, the lifting mechanism, the dust removing mechanism and the dust blocking mechanism, generated dust and debris can be timely collected and discharged into the dust collection box while the resin tile is cut, the dust and debris can be prevented from polluting a working table top and polluting workshop air, and the working environment for cutting the resin tile is improved.
Description
Technical Field
The invention belongs to the technical field of machining, and particularly relates to an environment-friendly dust-free resin tile cutting device.
Background
The existing synthetic resin tiles generally adopt glazed tile styles, and the production flow is as follows: extruding and tabletting by using an extruder, compounding, continuously pressing and cooling by using a die to form continuous glazed tiles, and finally slicing by using a cutting mechanism. The existing synthetic resin tile can generate a large amount of chips and dust during cutting, seriously pollute the working environment of a cutting workshop and bring certain hidden dangers to the health of workshop workers. In addition, when the continuous cutting operation is performed, in order to avoid that the conveying and the continuous cutting of the synthetic resin tiles are affected by too much chips accumulated on the worktable, workers are required to clean the chips on the worktable at times, the labor intensity of the workers is increased, and the working efficiency is seriously affected.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an environment-friendly dust-free resin tile cutting device.
The invention is implemented by the following technical scheme:
an environment-friendly dust-free resin tile cutting device comprises a workbench 1 and a cutting mechanism, wherein the cutting mechanism is arranged inside the workbench 1 and comprises a circular cutting wheel 2 and a rotating mechanism for driving the circular cutting wheel 2 to rotate, and a lifting mechanism 10 and a translation mechanism are sequentially arranged below the cutting mechanism; the upper surface of the workbench 1 is provided with a transverse through hole 3, and the transverse through hole 3 is matched with the circular cutting wheel 2; and a dust removing mechanism is arranged below the transverse through hole 3, and a dust blocking mechanism is arranged above the transverse through hole. Firstly, the cutting wheel 2 is lifted up and crosses the transverse through hole 3 by operating the lifting mechanism 10; then the rotating mechanism is started to drive the cutting wheel 2 to rotate, and meanwhile, the cutting wheel 2 continues to ascend until the resin tile is cut through; then starting a translation mechanism, driving the cutting wheel 2 to move left and right while the cutting wheel 2 rotates, so as to complete the cutting work of the resin tile; dust and scraps generated during cutting of the cutting wheel 2 can be collected by the dust removal mechanism, so that the dust and the scraps are prevented from polluting the surface of a working table and polluting air in a workshop; after the cutting is finished, the cutting wheel 2 can be descended by operating the lifting mechanism 10, and the cutting wheel 2 is prevented from accidentally injuring workers.
Optionally, the rotating mechanism includes a rotating shaft 4 and a first rotating motor 5, the rotating shaft 4 penetrates through the center of the cutting wheel 2 and is fixedly connected with the cutting wheel 2, and the rotating shaft 4 is connected with an output shaft of the first rotating motor 5. First rotating electrical machines 5 is rotatory, can drive pivot 4 and cutting wheel 2 rotatory, and rotatory cutting wheel 2 and then can carry out the cutting task.
Optionally, the translation mechanism includes a screw rod 6, a moving platform 7 and a second rotating motor 8, a threaded hole 9 is transversely formed in the moving platform 7, and the screw rod 6 penetrates through the moving platform 7 and is in threaded connection with the threaded hole 9; an output shaft of the second rotating motor 8 is fixedly connected with one end of the screw rod 6; the lifting mechanism 10 is fixedly arranged above the moving platform 7. When the second rotating motor 8 rotates forwards or reversely, the screw rod 6 can be driven to rotate forwards or reversely, and then the moving platform 7 and the cutting mechanism can be driven to move along the screw rod 6, so that the cutting wheel 2 rotates and simultaneously performs feeding motion, and further the cutting work of the resin tile is completed.
Optionally, the second rotating electric machine 8 is arranged on one side of the workbench 1 through a motor protection cover; and two ends of the screw rod 6 are rotatably connected with two pairs of side walls of the workbench 1 through bearings.
Optionally, the dust removing mechanism comprises a dust removing bin 11, a dust removing pipe 12, an exhaust fan 13 and a dust collecting box 14 which are sequentially communicated, a dust removing opening is formed in the upper portion of the dust removing bin 11, a dust outlet is formed in one side of the lower portion of the dust removing bin, the dust removing opening is communicated with the transverse through hole 3, and the dust outlet is communicated with the dust removing pipe 12; the cutting wheel 2 is arranged in the dust removing bin 11, the first rotating motor 5 is fixedly arranged on one side of the dust removing bin 11 through a motor protective cover, and the rotating shaft 4 is rotatably arranged in the dust removing bin 11 through a bearing; the bottom of the dust removing bin 11 is connected with the lifting mechanism 10. After the lifting mechanism 10 drives the cutting wheel 2 and the dust removal bin 11 to ascend to the right position, the dust removal bin 11 is attached to the lower surface of the top wall of the workbench 1, only the transverse through hole 3 can be communicated with the dust removal bin 11, and dust and debris generated when the cutting wheel 2 is cut can be ensured to fall into the dust removal bin 11 through the transverse through hole 3 and do not fall out of the dust removal bin 11. The dust and debris falling into the dust removing bin 11 can be discharged into the closed dust collecting box 14 in time through the dust removing pipe 12 under the action of the exhaust fan 13, so that the dust and debris and the like are prevented from polluting the working table top and the air of a workshop.
Optionally, the dust blocking mechanism includes a supporting table 16, an electric lifting rod 15 and a dust blocking cover 17, the supporting table 16 is fixedly arranged above the worktable 1, the electric lifting rod 15 is arranged on the supporting table 16, and the extending end of the electric lifting rod penetrates through the supporting table 16 and is arranged vertically downwards; the dust blocking cover 17 is fixedly connected with the bottom of the extending end of the electric lifting rod 15, and the dust blocking cover 17 is downward opened and is opposite to the transverse through hole 3. When the cutting machine is used for cutting, the resin tile is placed on the workbench 1, then the electric lifting rod 15 is started, the electric lifting rod 15 drives the dust blocking cover 17 to descend, and the dust blocking cover 17 just covers the transverse through hole 3. The dust cover 17 is arranged to shield the chips and dust splashed above the worktable while ensuring smooth cutting operation, and prevent the chips and dust from splashing into the environment; the scraps and dust splashed into the dust-blocking cover 17 can fall into the dust-removing bin 11 through the transverse through hole 3 in time under the suction action of the exhaust fan, and are discharged into the closed dust-collecting box 14 through the dust-removing pipe 12 in time, so that the dust and the scraps are prevented from polluting the working table top and workshop air. The dust cover 17 can also be used for fixing the resin tile, so that the resin tile is prevented from shifting during cutting, and the cutting precision of the resin tile is ensured.
Optionally, the lifting mechanism 10 is a lifting hydraulic cylinder or a lifting air cylinder.
When in use, (1) the resin tile to be cut is firstly placed on the worktable, and the part to be cut is aligned to the transverse through hole 3 on the worktable; (2) Starting the electric lifting rod 15 to enable the dust blocking cover 17 to press two sides of the part to be cut of the resin tile so as to fix the resin tile and facilitate shielding splashed fragments and dust in the subsequent cutting process; (3) Starting the lifting mechanism 10 to drive the cutting wheel 2 to move upwards and pass through the transverse through hole 3, then starting the first rotating motor 5, driving the rotating shaft 4 to rotate by the first rotating motor 5, further driving the cutting wheel 2 to rotate, and meanwhile, continuously moving the cutting wheel 2 upwards under the driving of the lifting mechanism 10 until the resin tile is cut through, and closing the lifting mechanism 10; (3) Starting a second rotating motor 8, driving a screw rod 6 to rotate by the second rotating motor 8, further enabling a moving platform 7 and a cutting wheel 2 above the moving platform 7 to move left and right, and simultaneously enabling the cutting wheel to rotate under the action of a first rotating motor 5 while moving left and right, thereby completing the cutting work of the whole resin tile; (4) During cutting, dust and debris generated in the cutting process fall into the dust removal bin 11 through the transverse through hole 3 through the dust removal mechanism, and are timely discharged into the closed dust collection box 14 through the dust removal pipe 12 under the action of the exhaust fan 13, so that the dust and debris and the like are prevented from polluting a working table top and polluting workshop air; (5) After the cutting is finished, the first rotating motor 5 and the second rotating motor 8 are closed, the lifting mechanism 10 is started, and the cutting wheel 2 is driven to descend into the workbench 1, so that the cutting wheel 2 is prevented from accidentally injuring people.
Compared with the prior art, the invention has the following beneficial effects: by arranging the rotating mechanism, the translation mechanism, the lifting mechanism, the dust removal mechanism and the dust blocking mechanism, generated dust and debris can be timely collected and discharged into the dust collection box while the resin tile is cut, the dust and debris can be prevented from polluting a working table top and air of a workshop, the working environment of a resin tile cutting workshop is improved, and the continuous cutting is facilitated; the setting of keeping off dirt mechanism still can be treated the resin tile of cutting and effectively fixed, prevents that it from shifting in cutting process, has ensured the precision of resin tile cutting.
Drawings
FIG. 1 is a front view of the present invention;
fig. 2 is a side view of the present invention.
In the figure: 1. the automatic dust removal device comprises a workbench, 2 cutting wheels, 3 transverse through holes, 4 rotating shafts, 5 first rotating motors, 6 lead screws, 7 moving platforms, 8 second rotating motors, 9 threaded holes, 10 lifting mechanisms, 11 dust removal bins, 12 dust removal pipes, 13 exhaust fans, 14 dust collection boxes, 15 electric lifting rods, 16 support tables and 17 dust blocking covers.
Detailed Description
The invention is further illustrated by the following figures and examples, without however restricting the scope of the invention to these examples.
Example 1
As shown in fig. 1-2, an environment-friendly dust-free resin tile cutting device comprises a workbench 1 and a cutting mechanism, wherein the cutting mechanism is arranged inside the workbench 1 and comprises a circular cutting wheel 2 and a rotating mechanism for driving the circular cutting wheel 2 to rotate, and a lifting mechanism 10 and a translation mechanism are sequentially arranged below the cutting mechanism; the upper surface of the workbench 1 is provided with a transverse through hole 3, and the transverse through hole 3 is matched with the circular cutting wheel 2; a dust removing mechanism is arranged below the transverse through hole 3, and a dust blocking mechanism is arranged above the transverse through hole. Firstly, the cutting wheel 2 is lifted up and passes over the transverse through hole 3 by operating the lifting mechanism 10; then starting the rotating mechanism to drive the cutting wheel 2 to rotate, and meanwhile, continuously lifting the cutting wheel 2 until the resin tile is cut through; then starting a translation mechanism, driving the cutting wheel 2 to move left and right while the cutting wheel 2 rotates, so as to complete the cutting work of the resin tile; dust and scraps generated during cutting by the cutting wheel 2 can be collected by the dust removal mechanism, so that the dust and the scraps are prevented from polluting the surface of a working table and polluting air in a workshop; after the cutting is finished, the cutting wheel 2 can descend by operating the lifting mechanism 10, and the cutting wheel 2 is prevented from accidentally injuring workers.
The rotating mechanism comprises a rotating shaft 4 and a first rotating motor 5, the rotating shaft 4 penetrates through the center of the cutting wheel 2 and is fixedly connected with the cutting wheel 2, and the rotating shaft 4 is connected with an output shaft of the first rotating motor 5. The first rotating motor 5 rotates to drive the rotating shaft 4 and the cutting wheel 2 to rotate, and the rotating cutting wheel 2 can perform a cutting task.
The translation mechanism comprises a screw rod 6, a moving platform 7 and a second rotating motor 8, a threaded hole 9 is transversely formed in the moving platform 7, and the screw rod 6 penetrates through the moving platform 7 and is in threaded connection with the threaded hole 9; an output shaft of the second rotating motor 8 is fixedly connected with one end of the screw rod 6; the lifting mechanism 10 is fixedly arranged above the moving platform 7. When the second rotating motor 8 rotates forwards or reversely, the screw rod 6 can be driven to rotate forwards or reversely, and then the moving platform 7 and the cutting mechanism can be driven to move along the screw rod 6, so that the cutting wheel 2 rotates and simultaneously performs feeding motion, and further the cutting work of the resin tile is completed.
Wherein, the second rotating electrical machines 8 are arranged at one side of the workbench 1 through a motor protection cover, and two ends of the screw rod 6 are rotationally connected with two pairs of side walls of the workbench 1 through bearings.
The dust removal mechanism comprises a dust removal bin 11, a dust removal pipe 12, an exhaust fan 13 and a dust collection box 14 which are sequentially communicated, wherein a dust removal opening is formed in the upper part of the dust removal bin 11, a dust outlet is formed in one side of the lower part of the dust removal bin, and the dust outlet is communicated with the dust removal pipe 12; the cutting wheel 2 is arranged in the dust removing bin 11, the first rotating motor 5 is fixedly arranged on one side of the dust removing bin 11 through a motor protection cover, and the rotating shaft 4 is rotatably arranged in the dust removing bin 11 through a bearing; the bottom of the dust removing bin 11 is connected with a lifting mechanism 10. After the cutting wheel 2 and the dust removing bin 11 are driven by the lifting mechanism 10 to ascend to the position, the dust removing bin 11 is attached to the lower surface of the top wall of the workbench 1, only the transverse through hole 3 can be communicated with the dust removing bin 11, and dust and debris generated when the cutting wheel 2 is cut can be ensured to fall into the dust removing bin 11 through the transverse through hole 3 and do not fall into the dust removing bin 11. The dust and debris falling into the dust removal bin 11 can be timely discharged into the closed dust collection box 14 through the dust removal pipe 12 under the action of the exhaust fan 13, so that the dust and debris and the like are prevented from polluting the working table and workshop air.
The dust blocking mechanism comprises a supporting table 16, an electric lifting rod 15 and a dust blocking cover 17, the supporting table 16 is fixedly arranged above the workbench 1, the electric lifting rod 15 is arranged on the supporting table 16, and the extending end of the electric lifting rod penetrates through the supporting table 16 and is arranged vertically downwards; the dust-proof cover 17 is fixedly connected with the bottom of the extending end of the electric lifting rod 15, and the opening of the dust-proof cover 17 faces downwards and is opposite to the transverse through hole 3. When the cutting machine is used for cutting, the resin tile is placed on the workbench 1, then the electric lifting rod 15 is started, the electric lifting rod 15 drives the dust blocking cover 17 to descend, and the dust blocking cover 17 just covers the transverse through hole 3. The dust cover 17 is arranged to shield the chips and dust splashed above the worktable while ensuring smooth cutting operation, and prevent the chips and dust from splashing into the environment; the scraps and dust splashed into the dust-blocking cover 17 can timely fall into the dust-removing bin 11 through the transverse through hole 3 under the suction action of the exhaust fan, and then are timely discharged into the closed dust-collecting box 14 through the dust-removing pipe 12, so that the dust and the scraps are prevented from polluting the working table top and workshop air. The dust cover 17 can also be used for fixing the resin tile, so that the resin tile is prevented from shifting during cutting, and the cutting precision of the resin tile is ensured.
Wherein, the lifting mechanism 10 is a lifting hydraulic cylinder or a lifting air cylinder.
When in use, (1) the resin tile to be cut is firstly placed on the worktable, and the part to be cut is aligned to the transverse through hole 3 on the worktable; (2) Starting the electric lifting rod 15 to enable the dust blocking cover 17 to press two sides of the part to be cut of the resin tile so as to fix the resin tile and facilitate shielding splashed fragments and dust in the subsequent cutting process; (3) Starting the lifting mechanism 10 to drive the cutting wheel 2 to move upwards and pass through the transverse through hole 3, then starting the first rotating motor 5, driving the rotating shaft 4 to rotate by the first rotating motor 5, further driving the cutting wheel 2 to rotate, meanwhile, driving the cutting wheel 2 to continuously move upwards under the driving of the lifting mechanism 10 until the resin tile is cut through, and closing the lifting mechanism 10; (3) Starting a second rotating motor 8, driving a screw rod 6 to rotate by the second rotating motor 8, further enabling a moving platform 7 and a cutting wheel 2 above the moving platform 7 to move left and right, and simultaneously enabling the cutting wheel to rotate under the action of a first rotating motor 5 while moving left and right, thereby completing the cutting work of the whole resin tile; (4) During cutting, dust and debris generated in the cutting process fall into the dust removal bin 11 through the transverse through hole 3 through the dust removal mechanism, and are timely discharged into the closed dust collection box 14 through the dust removal pipe 12 under the action of the exhaust fan 13, so that the dust and debris and the like are prevented from polluting a working table top and polluting workshop air; (5) After the cutting is finished, the first rotating motor 5 and the second rotating motor 8 are closed, the lifting mechanism 10 is started, and the cutting wheel 2 is driven to descend into the workbench 1, so that the cutting wheel 2 is prevented from accidentally injuring people.
Claims (7)
1. The utility model provides a dustless resin tile cutting device of environmental protection, includes workstation (1) and cutting mechanism, its characterized in that: the cutting mechanism is arranged inside the workbench (1), the cutting mechanism comprises a circular cutting wheel (2) and a rotating mechanism for driving the cutting wheel (2) to rotate, and a lifting mechanism (10) and a translation mechanism are sequentially arranged below the cutting mechanism; the upper surface of the workbench (1) is provided with a transverse through hole (3), and the transverse through hole (3) is matched with the cutting wheel (2); and a dust removing mechanism is arranged below the transverse through hole (3), and a dust blocking mechanism is arranged above the transverse through hole.
2. The environment-friendly dust-free resin tile cutting device as claimed in claim 1, wherein: the rotary mechanism comprises a rotary shaft (4) and a first rotary motor (5), the rotary shaft (4) penetrates through the center of the cutting wheel (2) and is fixedly connected with the cutting wheel (2), and the rotary shaft (4) is connected with an output shaft of the first rotary motor (5).
3. The environmental-friendly dust-free resin tile cutting device as set forth in claim 1, wherein: the translation mechanism comprises a screw rod (6), a moving platform (7) and a second rotating motor (8), a threaded hole (9) is transversely formed in the moving platform (7), and the screw rod (6) penetrates through the moving platform (7) and is in threaded connection with the threaded hole (9); an output shaft of the second rotating motor (8) is fixedly connected with one end of the screw rod (6); the lifting mechanism (10) is fixedly arranged above the moving platform (7).
4. The environment-friendly dust-free resin tile cutting device as claimed in claim 3, wherein: the second rotating motor (8) is arranged on one side of the workbench (1) through a motor protective cover; and two ends of the screw rod (6) are rotatably connected with the two pairs of side walls of the workbench (1) through bearings.
5. The environment-friendly dust-free resin tile cutting device as claimed in claim 2, wherein: the dust removal mechanism comprises a dust removal bin (11), a dust removal pipe (12), an exhaust fan (13) and a dust collection box (14) which are sequentially communicated, wherein a dust removal port is formed in the upper part of the dust removal bin (11), a dust outlet is formed in one side of the lower part of the dust removal bin, the dust removal port is communicated with the transverse through hole (3), and the dust outlet is communicated with the dust removal pipe (12); the cutting wheel (2) is arranged in the dust removal bin (11), the first rotating motor (5) is fixedly arranged on one side of the dust removal bin (11) through a motor protection cover, and the rotating shaft (4) is rotatably arranged in the dust removal bin (11) through a bearing; the bottom of the dust removing bin (11) is connected with the lifting mechanism (10).
6. The environment-friendly dust-free resin tile cutting device as claimed in claim 1, wherein: the dust blocking mechanism comprises a supporting table (16), an electric lifting rod (15) and a dust blocking cover (17), the supporting table (16) is fixedly arranged above the workbench (1), the electric lifting rod (15) is arranged on the supporting table (16), and the extending end of the electric lifting rod penetrates through the supporting table (16) and is arranged vertically downwards; the dust blocking cover (17) is fixedly connected with the bottom of the extending end of the electric lifting rod (15), and the opening of the dust blocking cover (17) faces downwards and is opposite to the transverse through hole (3).
7. The environment-friendly dust-free resin tile cutting device as claimed in claim 1, wherein: the lifting mechanism (10) is a lifting hydraulic cylinder or a lifting air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211338261.5A CN115716283A (en) | 2022-10-28 | 2022-10-28 | Environment-friendly dust-free resin tile cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211338261.5A CN115716283A (en) | 2022-10-28 | 2022-10-28 | Environment-friendly dust-free resin tile cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115716283A true CN115716283A (en) | 2023-02-28 |
Family
ID=85254494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211338261.5A Pending CN115716283A (en) | 2022-10-28 | 2022-10-28 | Environment-friendly dust-free resin tile cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115716283A (en) |
-
2022
- 2022-10-28 CN CN202211338261.5A patent/CN115716283A/en active Pending
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