CN115715609B - Garment production method, garment production system, storage medium and intelligent terminal - Google Patents

Garment production method, garment production system, storage medium and intelligent terminal Download PDF

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Publication number
CN115715609B
CN115715609B CN202211367042.XA CN202211367042A CN115715609B CN 115715609 B CN115715609 B CN 115715609B CN 202211367042 A CN202211367042 A CN 202211367042A CN 115715609 B CN115715609 B CN 115715609B
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information
sewing
image
preset
value corresponding
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CN115715609A (en
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吴汪莲
鲍元韬
何天香
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Ningbo Delifeng Clothing Co ltd
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Ningbo Delifeng Clothing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The application relates to a ready-made clothes production method, a ready-made clothes production system, a storage medium and an intelligent terminal, and relates to the field of clothes, wherein the ready-made clothes production method comprises the following steps of: if the placed image detection information is consistent with the clothing piece image information, controlling a preset hoisting device to clamp and hoist the clothing piece; if the weight detection information falls into the clothing piece weight information, controlling the hoisting device to move to the corresponding sewing station; determining grabbing points from an image corresponding to the sewing image detection information, and controlling a preset lifting device to grab the grabbing points of the garment from the detection area so as to finish lifting; and if the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting posture image information, controlling the lifting device to move to the next sewing station until the lifting device moves to a preset finished product station for garment discharging, and controlling the lifting device to move to a material sending warehouse after discharging. The method has the effects of improving the quality of the integrally produced clothes and improving the supervision capacity of the clothes.

Description

Garment production method, garment production system, storage medium and intelligent terminal
Technical Field
The application relates to the field of clothing, in particular to a garment production method, a garment production system, a storage medium and an intelligent terminal.
Background
Ready-made clothes are finished clothes produced in batches according to certain specifications and standards, and are usually sewn and spliced by workers on a production line.
In the related art, ready-made clothes are usually processed by workers on a production line according to the requirements of factories so as to cut and splice different clothes pieces, and after the processing is finished, special quality inspection personnel perform spot inspection on the ready-made clothes to ensure the quality.
With respect to the related art in the above, the inventors consider that: the quality of the selective examination clothing can be ensured by adopting a manual selective examination mode, but the quality of all the clothing cannot be ensured, so that the quality of the clothing cannot be well supervised, and the improvement is still in space.
Disclosure of Invention
In order to improve the quality of the whole produced clothes and the supervision capability of the clothes, the application provides a ready-made clothes production method, a ready-made clothes production system, a storage medium and an intelligent terminal.
In a first aspect, the present application provides a method for producing a garment, which adopts the following technical scheme:
a method of producing a garment, comprising:
acquiring the placed image detection information of the placed clothing pieces in the material sending warehouse;
acquiring clothing piece image information matched with the placement image detection information according to a preset matching relation;
Judging whether the image corresponding to the placed image detection information is consistent with the image corresponding to the clothing piece image information;
if the image corresponding to the image detection information is not consistent with the image corresponding to the image information of the clothing piece, eliminating the clothing piece;
if the image corresponding to the placed image detection information is consistent with the image corresponding to the clothing piece image information, controlling a preset hoisting device to clamp and hoist the clothing piece, and acquiring weight detection information of the clothing piece on the hoisting device;
judging whether the weight value corresponding to the weight detection information falls into the weight value corresponding to the clothing piece weight information;
if the weight value corresponding to the weight detection information does not fall into the weight value corresponding to the weight information of the clothing piece, eliminating the clothing piece;
if the weight value corresponding to the weight detection information falls into the weight value corresponding to the weight information of the clothing piece, controlling the hoisting device to move to the corresponding sewing station;
acquiring sewing image detection information placed in a detection area after sewing is completed and sewing position information of a current sewing station on a sewing station;
according to a preset matching relationship, capturing points corresponding to sewing position information and capturing and lifting garment lifting posture image information after lifting;
Determining grabbing points from an image corresponding to the sewing image detection information, controlling a preset lifting device to grab the grabbing points of the garment from the detection area to finish lifting, and acquiring lifting image detection information of lifting the garment;
judging whether an image corresponding to the lifting image detection information is consistent with an image corresponding to the garment lifting posture image information;
if the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the garment lifting gesture image information, controlling the lifting device to move to a preset removing area for garment removing, and controlling the lifting device to move to a material sending warehouse after removing;
and if the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting posture image information, controlling the lifting device to move to the next sewing station until the lifting device moves to a preset finished product station for garment discharging, and controlling the lifting device to move to a material sending warehouse after discharging.
Through adopting above-mentioned technical scheme, through the mode of image recognition to know the raw materials condition in the sending out the stock storehouse, the rethread detects the weight when hoisting, thereby carries out further understanding to the condition of clothing, improves the accuracy of whole detection. By knowing the grabbing points, the clothing is grabbed, and the grabbed state is further subjected to image recognition, so that the quality of the whole produced clothing is further improved, and the supervision capability of the clothing is improved.
Optionally, the method for determining the grabbing point from the image corresponding to the sewing image detection information includes:
acquiring sewing image reference information matched with sewing position information and at least two characteristic points according to a preset matching relation;
judging whether the image corresponding to the sewing image detection information identified in the detection area is consistent with the image corresponding to the sewing image reference information;
if the image corresponding to the sewing image detection information is consistent with the image corresponding to the sewing image reference information, determining grabbing points according to the relation between adjacent characteristic points;
if the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the sewing image reference information, judging whether the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information;
if the positions of the characteristic points corresponding to the detection areas are consistent with the positions of the characteristic points corresponding to the sewing image detection information, controlling a preset unfolding device to unfold and adjust clothes in the detection areas by taking the characteristic points as fixed points until the images corresponding to the sewing image detection information are consistent with the images corresponding to the sewing image reference information;
If the position of the characteristic point corresponding to the detection area is inconsistent with the position of the characteristic point corresponding to the sewing image detection information, the clothes in the detection area are fixed by taking the characteristic point as a fixed point, and a preset adjusting device is controlled to adjust the rotation of the clothes until the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information.
Through adopting above-mentioned technical scheme, through finding out the feature point from the image, carry out further judgement to the position of feature point again to know whether the clothing is the clothing that needs processing, and confirm its snatch the point, improved holistic accuracy. When the clothes are wrinkled and identification is carried out, the clothes are unfolded, and therefore identification efficiency is improved.
Optionally, the sewing station includes a plurality of separate sewing stations, and the clothing distribution method for the sewing stations includes:
acquiring clothing processing characteristic information of a current sewing workbench;
acquiring a processing progress value matched with the clothing processing characteristic information according to a preset matching relation;
Judging whether the processing progress value falls into a preset completion progress value or not;
if the processing progress value does not fall into the finishing progress value, controlling the lifting device to move at a preset first transmission speed on the current sewing workbench;
if the processing progress value falls into the finishing progress value, controlling the lifting device to move at a preset taking speed in a taking area corresponding to the current sewing workbench, wherein the first transmission speed is greater than the taking speed; the personnel action information and the pressure instant information are acquired from the current sewing workbench;
judging whether the personnel action information is consistent with preset taking action information or not;
if the personnel action information is inconsistent with the preset taking action information, continuing to detect;
if the personnel action information is consistent with the preset taking action information, controlling the lifting device to stop moving, and judging whether the pressure value corresponding to the pressure instantaneous information is greater than the pressure value corresponding to the preset pressure instantaneous reference information;
if the pressure value corresponding to the pressure instantaneous information is smaller than or equal to the pressure value corresponding to the pressure instantaneous reference information, controlling the hoisting device to continue moving at the taking speed;
and if the pressure value corresponding to the pressure instantaneous information is larger than the pressure value corresponding to the pressure instantaneous reference information, controlling the lifting device to loosen clothes for personnel to take, and controlling the lifting device to move to the material distribution warehouse after loosening.
By adopting the technical scheme, the characteristic information of the garment processing is known, so that the processing progress is known, and the processing progress is compared with the completion progress value to control the moving speed of the lifting device. And stop hoist device's removal when taking, be convenient for people to the taking of clothing to after taking, hoist device returns to the sending out storehouse.
Optionally, on the same sewing workbench, if the pressure value corresponding to the pressure instantaneous information is greater than the pressure value corresponding to the pressure instantaneous reference information, the control method for the lifting device comprises the following steps:
acquiring the blanking frequency information of the lifting device for loosening clothes on the current sewing workbench;
judging whether the frequency corresponding to the blanking frequency information is larger than the frequency corresponding to preset reference frequency information;
if the number of times corresponding to the blanking number of times information is smaller than or equal to the number of times corresponding to the reference number of times information, continuing to detect;
if the number of times corresponding to the blanking number of times information is larger than the number of times corresponding to the reference number of times information, acquiring clamping movement number of times information of the hoisting device in the detection area;
calculating the difference between the times corresponding to the blanking times information and the times corresponding to the clamping movement times information, and defining the difference as the clothing remaining number information;
Judging whether the number value corresponding to the clothing remainder number information is larger than the number value corresponding to the preset processing base number information;
if the number value corresponding to the clothing remainder information is smaller than or equal to the number value corresponding to the processing base information, controlling the lifting device in front of the sewing workbench to move at a first transmission speed;
if the number value corresponding to the clothing remainder information is larger than the number value corresponding to the processing base information, controlling the lifting device in front of the sewing workbench to move at a preset second transmission speed; the second transport speed is greater than the first transport speed.
By adopting the technical scheme, the blanking times are detected and identified on the same workbench, once people take clothes more, the next time the clothes pass through the workbench is not decelerated, the processing conditions of the workers on the workbench are continuously detected, and once the clothes are processed, the speed of the hoisting device is recovered when the number of unprocessed clothes is reduced, so that the workers can take the clothes on the hoisting device.
Optionally, if the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting gesture image information, the control method for the lifting device includes:
Acquiring the number information, time information and clothing piece accumulation period information of a current sewing workbench;
acquiring efficiency information matched with the number information according to a preset matching relation;
acquiring efficiency correction parameters matched with the time information according to a preset matching relation;
correcting the efficiency information according to the efficiency correction parameters, and generating numbering efficiency information;
judging whether the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information or not;
if the period corresponding to the accumulated period information of the single clothing piece does not reach the period corresponding to the numbering efficiency information, controlling the hoisting device to continue moving;
if the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information, controlling the lifting device to stop at the current sewing station, and controlling the lifting device to move to the material sending warehouse after discharging.
By adopting the technical scheme, the number information is known, so that the corresponding efficiency information is matched. And then the efficiency is corrected by knowing the time information. Thereby matching the corresponding efficiency conditions of the corresponding time nodes. Through the understanding to efficiency to control hoist device's removal, more humanized, the practicality is strong.
Optionally, the sewing station includes a plurality of independent sewing work tables, and if the image corresponding to the image detection information is consistent with the image corresponding to the image information of the clothing piece, the control method for clamping and lifting the clothing on the lifting device includes:
acquiring the number information of the current sewing workbench;
according to a preset matching relation, acquiring moving height information and weighing height information which are matched with the number information, wherein a distance value corresponding to the weighing height information is smaller than a distance value corresponding to the moving height information;
lifting the lifting device according to the weighing height information, and acquiring distance detection information from the garment to the ground after lifting is completed;
judging whether the distance value corresponding to the distance detection information is larger than the distance value corresponding to the preset first distance information or not;
if the distance value corresponding to the distance detection information is smaller than or equal to the distance value corresponding to the first distance information, controlling the lifting device to lift by a preset lifting distance until the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, and correcting the weighing height information by the lifted height value;
if the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, lifting the lifting device to the height corresponding to the moving height information, and judging whether the distance value corresponding to the moving height information is larger than the distance value corresponding to the preset second distance information;
If the distance value corresponding to the moving height information is smaller than or equal to the distance value corresponding to the second distance information, controlling the lifting device to lift by a preset lifting distance until the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information;
and if the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information, controlling the lifting device to move.
Through adopting above-mentioned technical scheme, through the understanding to the numbering information to the height information that removes that corresponds to the workstation matches with the height information that weighs, and through detecting the distance after the lifting, thereby judge whether the height of clothing is sufficient, in case the distance is not enough, will rise, reduce the clothing and make dirty.
Optionally, the sewing station includes a plurality of independent sewing work stations, and after the lifting device moves to the sewing work stations, the height control method of the lifting device includes:
acquiring the number information and personnel identification information of the current sewing workbench;
acquiring the taking height information matched with the number information according to a preset matching relation;
controlling the taking height of the lifting device according to the taking height information, and acquiring the taking posture information of the current personnel;
Acquiring personnel posture information matched with the personnel identification information according to a preset matching relationship;
judging whether the gesture corresponding to the taking gesture information is consistent with the gesture corresponding to the personnel gesture information;
if the gesture corresponding to the gesture information is consistent with the gesture corresponding to the personnel gesture information, the detection is completed;
if the gesture corresponding to the gesture information is inconsistent with the gesture corresponding to the personnel gesture information, marking the sewing workbench and acquiring face recognition information of the sewing workbench;
acquiring face reference information matched with the numbering information according to a preset matching relation;
judging whether the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information;
if the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information, prompting and correcting the fetching height information matched with the number information by using the preset fetching reference height information;
if the face characteristics corresponding to the face identification information are inconsistent with the face characteristics corresponding to the face reference information, acquiring a taking angle value matched with the taking gesture information according to a preset matching relation;
According to a preset matching relation, acquiring a height adjusting value with the matched taking angle value;
and correcting the height value corresponding to the height information according to the height adjustment value.
Through adopting above-mentioned technical scheme, through discernment to personnel, under the state of highly different, the gesture can appear changing to judge whether the gesture that personnel took is with correct. And judge whether the station has the change staff to carry out corresponding regulation, it is more intelligent.
In a second aspect, the present application provides a garment production system, which adopts the following technical scheme:
a garment production system, comprising:
the device comprises an acquisition module, a control module and a control module, wherein the acquisition module is used for acquiring placement image detection information, clothing piece image information, clothing piece weight information, sewing image detection information, sewing position information, sewing image reference information, characteristic points, clothing processing characteristic information, personnel action information, pressure instantaneous information, blanking frequency information, clothing piece accumulation period information, efficiency correction parameters, numbering information, weighing height information, numbering information, personnel identification information, taking height information, taking gesture information, personnel gesture information, face reference information and height adjustment values;
A memory for storing a program of the garment production method as described above;
and the processor, the program in the memory can be loaded and executed by the processor and realize the garment production method.
Through adopting above-mentioned technical scheme, through the mode of image recognition to know the raw materials condition in the sending out the stock storehouse, the rethread detects the weight when hoisting, thereby carries out further understanding to the condition of clothing, improves the accuracy of whole detection. By knowing the grabbing points, the clothing is grabbed, and the grabbed state is further subjected to image recognition, so that the quality of the whole produced clothing is further improved, and the supervision capability of the clothing is improved.
In a third aspect, the present application provides a computer storage medium, capable of storing a corresponding program, having the characteristics of being convenient for realizing improvement of quality of laundry in overall production and improving supervision ability of laundry, and adopting the following technical scheme:
a computer readable storage medium storing a computer program loadable by a processor and performing any one of the garment production methods described above.
Through adopting above-mentioned technical scheme, through the mode of image recognition to know the raw materials condition in the sending out the stock storehouse, the rethread detects the weight when hoisting, thereby carries out further understanding to the condition of clothing, improves the accuracy of whole detection. By knowing the grabbing points, the clothing is grabbed, and the grabbed state is further subjected to image recognition, so that the quality of the whole produced clothing is further improved, and the supervision capability of the clothing is improved.
In a fourth aspect, the present application provides an intelligent terminal, which adopts the following technical scheme:
an intelligent terminal comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and execute the garment production method.
Through adopting above-mentioned technical scheme, through the mode of image recognition to know the raw materials condition in the sending out the stock storehouse, the rethread detects the weight when hoisting, thereby carries out further understanding to the condition of clothing, improves the accuracy of whole detection. By knowing the grabbing points, the clothing is grabbed, and the grabbed state is further subjected to image recognition, so that the quality of the whole produced clothing is further improved, and the supervision capability of the clothing is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the quality of the whole produced clothes is improved, and the supervision capability of the clothes is improved;
2. the personnel are identified to determine the comfortable taking height, so that the efficiency is improved;
3. according to the different efficiency of staff to the operation of control hoist device, it is more humanized.
Drawings
Fig. 1 is a flowchart of a method for detecting a piece of clothing in a delivery warehouse.
FIG. 2 is a flow chart of a method of detecting a garment at a sewing station.
Fig. 3 is a flowchart of a method of confirming a grasp point.
Fig. 4 is a flowchart of a garment distribution method of the sewing table.
Fig. 5 is a flowchart of a control method of the lifting device.
Fig. 6 is a flowchart of a control method of the lifting device.
Fig. 7 is a flowchart of a control method of the lifting device for clamping and lifting clothes.
Fig. 8 is a flow chart of a height control method of the lifting device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to fig. 1 to 8 and the embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
The embodiment of the application discloses a ready-made clothes production method, firstly, the clothing pieces in a material distribution warehouse are detected, and then the sewing condition on each sewing station is detected and identified, so that the quality of clothing is detected, problems occur in the production process, the problems can be found in time, and the waste of materials is reduced.
Referring to fig. 1, the garment pieces are all placed in a delivery warehouse before being processed, and the method for detecting the garment pieces in the delivery warehouse comprises the following steps:
Step 100: and acquiring the placement image detection information of the placed clothing pieces in the stock sending out warehouse.
The clothing pieces in the material sending warehouse are flat and mutually stacked at the appointed position so as to facilitate the lifting device to take, and the camera is arranged in the material sending warehouse, so that the clothing pieces placed in the material sending warehouse are detected and identified, and the placed image detection information is output.
The placed image detection information is an image of the clothing piece in the stock house.
Step 101: and acquiring clothing piece image information and clothing piece weight information matched with the placement image detection information according to a preset matching relation.
The matching relation is a preset database, and the database stores clothing piece image information and clothing piece weight information matched with the placement image detection information. The clothing piece image information is an image of a predetermined clothing piece, the clothing piece weight information is a weight of a predetermined clothing piece, and the clothing piece image information and the clothing piece weight information are different because different clothing pieces have different shapes and weights, and the clothing piece image information and the clothing piece weight information are set by a worker according to actual conditions so as to correspond to different clothing pieces.
The placement image detection information is input into the database, so that the clothing piece image information and the clothing piece weight information matched with the placement image detection information are obtained from the database.
Step 102: and judging whether the image corresponding to the placed image detection information is consistent with the image corresponding to the clothing piece image information.
And judging the consistency of the image corresponding to the placed image detection information and the image corresponding to the clothing piece image information to know whether the images of the clothing pieces in the stock sending out warehouse are consistent or not so as to remove defective products.
Step 1030: if the image corresponding to the placed image detection information is inconsistent with the image corresponding to the clothing piece image information, the clothing piece is removed.
If the image corresponding to the placed image detection information is inconsistent with the image corresponding to the clothing piece image information, the defective product is indicated to appear, and the clothing piece is removed at the moment. The defective products can be removed to the corresponding removing areas by using a mechanical arm. The setting is performed by the staff according to the actual situation, and will not be described here.
Step 1031: if the image corresponding to the placed image detection information is consistent with the image corresponding to the clothing piece image information, controlling a preset hoisting device to clamp and hoist the clothing piece, and acquiring the weight detection information of the clothing piece on the hoisting device.
If the image corresponding to the placement image detection information is consistent with the image corresponding to the clothing piece image information, the clothing piece is qualified at the moment, and therefore the lifting device is controlled to clamp and lift the clothing piece. Wherein, hoist device is the manipulator to the manipulator is installed to on the slide rail, thereby realizes removing, lift and the function of centre gripping.
After the clothes piece is clamped by the hoisting device, the clothes piece is lifted, at the moment, the clothes piece is in a suspended state, the hoisting device and the clothes piece are in suspended moments, the weight of the clothes piece is detected and identified, and weight detection information is output.
The weight detection information is the weight of the clothing piece, and the lifting device is provided with a weighing sensor, so that the weight of the clothing piece can be detected and identified, and the whole weight of the lifting device and the clothing piece can be detected. The setting is performed by the staff according to the actual situation, and will not be described here.
Step 104: and judging whether the weight value corresponding to the weight detection information falls into the weight value corresponding to the clothing piece weight information.
Whether the clothing piece has excessive cloth or other conditions is known by judging whether the weight value corresponding to the weight detection information falls into the weight value corresponding to the clothing piece weight information.
The clothing piece weight information is data matched in advance and is associated with clothing piece image information.
Step 1050: if the weight value corresponding to the weight detection information does not fall into the weight value corresponding to the weight information of the clothing piece, the clothing piece is removed.
If the weight value corresponding to the weight detection information does not fall into the weight value corresponding to the weight information of the clothing piece, the weight of the clothing piece does not reach the standard, and the clothing piece is rejected.
Step 1051: and if the weight value corresponding to the weight detection information falls into the weight value corresponding to the weight information of the clothing piece, controlling the lifting device to move to the corresponding sewing station.
If the weight value corresponding to the weight detection information falls into the weight value corresponding to the weight information of the clothing piece, the weight of the clothing piece reaches the standard, and the clothing piece belongs to a qualified product, and the lifting device is in a clamping state for the clothing piece at the moment, so that the lifting device is controlled to move to a corresponding sewing station.
Each clothing piece is required to be moved to a corresponding sewing station according to different working procedures, and corresponding staff carries out the processing of the fixing working procedures on the clothing pieces. The corresponding arrangement of the sewing stations and the garment pieces is carried out by personnel according to actual conditions, and will not be described here.
Referring to fig. 2, after the lifting device clamps the garment piece to the sewing station, the method for detecting the garment at the sewing station comprises the following steps:
step 200: and acquiring sewing image detection information placed in the detection area after the sewing is completed and sewing position information of the current sewing station on the sewing station.
The sewing station is provided with a working area and a detection area for placing clothes after the working is finished, a worker can sew the clothes in the working area, and the clothes can be placed in the detection area after the sewing is finished.
The detection area is internally provided with a camera, and the camera detects clothes in the detection area and outputs sewing image detection information.
Each sewing station processes different parts, so that FRID labels are arranged on the sewing stations, and sewing part information is output for the system to recognize and output parts and working procedures processed by the current sewing station. The sewing position information can be represented by other marks and can be synchronously identified by the camera. The specific selection mode is set by the staff according to the actual situation, and will not be described here.
Step 201: according to the preset matching relation, capturing points corresponding to the sewing position information and capturing and lifting garment lifting posture image information after lifting.
The preset matching relation adopts a database, and the database stores grabbing points corresponding to sewing position information and image information of the lifted clothing lifting posture after grabbing and lifting.
The grabbing point is the position of the lifting device for clamping the clothing, and the clothing lifting gesture image information is the gesture of the lifting device after the clamping point clamps the clothing.
Step 202: determining grabbing points from an image corresponding to the sewing image detection information, controlling a preset lifting device to grab the grabbing points of the garment from the detection area to finish lifting, and acquiring lifting image detection information of lifting the garment.
After the sewing image detection information is input into the database, the grabbing point is determined from the image corresponding to the sewing image detection information identified from the database. And controlling the lifting device to reach the detection area according to the grabbing points, grabbing the grabbing points of the clothes from the detection area, and lifting to finish lifting.
After lifting, lifting image detection information of the lifted clothing is obtained through the camera. The lifting image detection information is an image of the garment clamped by the lifting device.
Step 203: judging whether the image corresponding to the lifting image detection information is consistent with the image corresponding to the garment lifting posture image information.
Judging whether the image corresponding to the lifting image detection information is consistent with the image corresponding to the garment lifting posture image information, so as to know whether the state after the whole processing is normal.
Step 2040: if the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the garment lifting gesture image information, controlling the lifting device to move to a preset removing area for garment removing, and controlling the lifting device to move to a material sending warehouse after removing.
If the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the garment lifting gesture image information, the processed garment is problematic, so that the lifting device is controlled to move to the removing area, and the garment is loosened, so that the garment falls into the removing area, and garment removal is completed.
After the clothes are removed, no clothes are arranged on the lifting device, so that the lifting device is controlled to move to a material sending warehouse, and the lifting device is recycled.
Step 2041: and if the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting posture image information, controlling the lifting device to move to the next sewing station until the lifting device moves to a preset finished product station for garment discharging, and controlling the lifting device to move to a material sending warehouse after discharging.
If the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting gesture image information, the current sewing station is finished and qualified, the lifting device is controlled to move to the next sewing station until the lifting device moves to a preset finished product station for garment discharging, and the lifting device is controlled to move to a material sending warehouse after discharging so as to complete one cycle.
Referring to fig. 3, a worker places a processed laundry in a detection area, acquires sewing image detection information in the detection area, and determines a grabbing point from an image corresponding to the sewing image detection information, the method comprising the steps of:
step 300: and acquiring sewing image reference information matched with the sewing position information and at least two characteristic points according to a preset matching relation.
The matching relation adopts a database, and sewing image reference information matched with sewing position information and at least two characteristic points are arranged in the database. The characteristic points are characteristic position points on the garment, and can be cuffs, collar patterns and the like. The staff sets up according to actual conditions, and will not be described here in detail.
The sewing image reference information is the clothing image after the sewing work is needed to be completed on the station, namely the state of the completed clothing.
Step 301: and judging whether the image corresponding to the sewing image detection information identified in the detection area is consistent with the image corresponding to the sewing image reference information.
Whether the image corresponding to the sewing image detection information identified in the detection area is consistent with the image corresponding to the sewing image reference information is judged, so that whether the image is consistent after the processing is finished is known, and whether the processing of the current process is finished is judged.
Step 3020: if the image corresponding to the sewing image detection information is consistent with the image corresponding to the sewing image reference information, the grabbing point is determined according to the relation between the adjacent characteristic points.
And if the image corresponding to the sewing image detection information is consistent with the image corresponding to the sewing image reference information, the current process is finished. And matching feature points from sewing position information in the detection area, and determining grabbing points according to the relation between adjacent feature points. The grabbing points are unique positions on each station, the positions of the grabbing points can be judged through the positions of the characteristic points, and the positions of the grabbing points are set by staff according to actual conditions, and are not described in detail herein.
Step 3021: if the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the sewing image reference information, judging whether the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information.
If the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the sewing image reference information, the image is checked, and the clothing is not installed, so that whether the clothing placement position is problematic is judged, and whether the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information is judged.
Step 3030: and if the positions of the characteristic points corresponding to the detection areas are consistent with the positions of the characteristic points corresponding to the sewing image detection information, controlling a preset unfolding device to unfold and adjust clothes in the detection areas by taking the characteristic points as fixed points until the images corresponding to the sewing image detection information are consistent with the images corresponding to the sewing image reference information.
If the position of the feature point corresponding to the detection area is identical to the position of the feature point corresponding to the sewing image detection information, the position of the garment is correct, possibly caused by the fact that the garment has wrinkles.
Therefore, the unfolding device is controlled to unfold and adjust clothes in the detection area by taking the characteristic points as fixed points, the unfolding device is a preset device, can be a mechanical arm and is set by a worker according to actual conditions, and details are omitted here.
When the unfolding device unfolds the clothes, the images corresponding to the sewing image detection information are consistent with the images corresponding to the sewing image reference information, so that the adjustment of the wrinkled clothes is completed.
Step 3031: if the position of the characteristic point corresponding to the detection area is inconsistent with the position of the characteristic point corresponding to the sewing image detection information, the clothes in the detection area are fixed by taking the characteristic point as a fixed point, and a preset adjusting device is controlled to adjust the rotation of the clothes until the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information.
If the position of the characteristic point corresponding to the detection area is inconsistent with the position of the characteristic point corresponding to the sewing image detection information, the problem that clothes are possibly askew is caused by placing, so that the clothes in the detection area are taken as fixed points by taking the characteristic point as a control and adjustment device for rotating and adjusting the clothes.
Wherein, adjusting device can be the manipulator to rotate the angle of placing of clothing, the carousel that the below that also can place the clothing has, thereby rotate the angle of placing the clothing and adjust, concretely is adjusted according to actual conditions by the staff, and is not described in detail here.
And when the angle is adjusted, the angle is adjusted until the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the detection information of the sewing image.
Referring to fig. 4, the sewing station includes a plurality of individual sewing stations, the individual sewing stations have identical working contents, and the clothing distribution method for the sewing stations includes the following steps before acquiring sewing image detection information placed in a detection area after sewing is completed and sewing position information of a current sewing station:
step 400: and acquiring clothing processing characteristic information of the current sewing workbench.
The upper end of the sewing workbench is provided with a camera, and the camera detects clothes on the sewing workbench and outputs clothes processing characteristic information. The characteristic information of clothing processing is the processing condition on clothing, for example, when the sleeves are processed, the sleeves need to be aligned and then sewn; finally cutting the wire, etc.; the garment processing features are extracted through knowledge of the process to facilitate knowledge of the processing.
Step 401: and acquiring a processing progress value matched with the clothing processing characteristic information according to a preset matching relation.
The matching relation is preset, and the database is used, wherein the processing progress value and the clothing processing characteristic information are stored in the database, the clothing processing characteristic information is matched with the processing progress value one by one, and the processing progress value corresponding to the processing progress value matched with the clothing processing characteristic information can be matched from the database by inputting the clothing processing characteristic information into the database.
Step 402: and judging whether the processing progress value falls into a preset completion progress value.
Whether the processing progress value falls into the completion progress value or not is judged, so that whether the clothing reaches the corresponding progress value or not is known, the completion progress value is a preset progress value, and the completion progress value is set by a worker according to actual conditions and is not described in detail herein.
Step 4030: if the processing progress value does not fall into the finishing progress value, the lifting device is controlled to move at a preset first transmission speed on the current sewing workbench.
If the processing progress value does not fall into the finishing progress value, the fact that the current worker does not process the garment to the corresponding head-tail state is indicated, so that the hoisting device is controlled to move at the first transmission speed on the current sewing workbench, the first transmission speed is preset, and the hoisting device is set by the worker according to actual conditions and is not described in detail herein.
Step 4031: if the processing progress value falls into the finishing progress value, controlling the lifting device to move at a preset taking speed in a taking area corresponding to the current sewing workbench, wherein the first transmission speed is greater than the taking speed; and acquiring personnel action information and pressure instant information on the current sewing workbench.
If the processing progress value falls into the completion progress value, it indicates that the current worker processes the garment to the corresponding head-to-tail state, so that the lifting device is controlled to move at the taking speed in the taking area corresponding to the current sewing workbench, wherein the taking speed is a preset transmission speed, and the lifting device is set by the worker according to the actual situation and is not described in detail herein.
And the first transmission speed is greater than the taking speed, so that the taking is convenient for workers.
And acquiring personnel action information and pressure instant information on the current sewing workbench through the camera at the taking speed.
The personnel action information is the action of personnel, and the pressure instant information is obtained for the pressure sensor to know whether the dynamics of pulling down to take.
Step 404: and judging whether the personnel action information is consistent with the preset taking action information.
By judging whether the personnel action information is consistent with the taking action information, whether the pressure is increased or not is known to be false touch.
Step 4050: if the personnel action information is inconsistent with the preset taking action information, continuing to detect.
If the personnel action information is inconsistent with the preset taking action information, the pressure trigger is indicated to be the false touch, so that the detection is continued.
Step 4051: if the personnel action information is consistent with the preset taking action information, controlling the lifting device to stop moving, and judging whether the pressure value corresponding to the pressure instantaneous information is larger than the pressure value corresponding to the preset pressure instantaneous reference information.
If the personnel action information is consistent with the preset taking action information, the pressure trigger is not false touch, so that the lifting device is controlled to stop moving, and the personnel can take the clothes. The taking action information is preset actions, and is set by staff according to actual conditions, and details are not repeated here.
At this time, the pressure condition is further judged so as to avoid the same action but false triggering, so that the judgment is further carried out on whether the pressure value corresponding to the pressure instantaneous information is larger than the pressure value corresponding to the pressure instantaneous reference information, thereby further judging the whole.
Step 4060: if the pressure value corresponding to the pressure instantaneous information is smaller than or equal to the pressure value corresponding to the pressure instantaneous reference information, the hoisting device is controlled to continue moving at the taking speed.
If the pressure value corresponding to the pressure instantaneous information is smaller than or equal to the pressure value corresponding to the pressure instantaneous reference information, the action is triggered by mistake, and at the moment, the worker controls the lifting device to move continuously at the taking speed.
Step 4061: and if the pressure value corresponding to the pressure instantaneous information is larger than the pressure value corresponding to the pressure instantaneous reference information, controlling the lifting device to loosen clothes for personnel to take, and controlling the lifting device to move to the material distribution warehouse after loosening.
If the pressure value corresponding to the pressure instantaneous information is larger than the pressure value corresponding to the pressure instantaneous reference information, the worker is required to take the clothes, so that the lifting device is controlled to loosen the clothes for the worker to take, and the lifting device is controlled to move to the material sending warehouse after the clothes are loosened.
Referring to fig. 5, if the pressure value corresponding to the pressure instant message is greater than the pressure value corresponding to the pressure instant reference message on the same sewing table, the worker takes the garment, and at this time, the further control method for the lifting device includes the following steps:
step 500: and acquiring the blanking frequency information of the lifting device for loosening clothes on the current sewing workbench.
The sewing workbench is detected and identified through the camera, and the blanking frequency information of the loosened clothes is obtained, wherein the blanking frequency information is the frequency of the lifting device for loosening the clothes for workers to take.
Step 501: and judging whether the frequency corresponding to the blanking frequency information is larger than the frequency corresponding to the preset reference frequency information.
And judging whether the number of times corresponding to the blanking number of times information is larger than the number of times corresponding to the reference number of times information, thereby judging whether the situation of excessive holding occurs. The reference frequency information is preset frequency, and is set by a worker according to actual conditions, and is not described herein.
Step 5020: if the number of times corresponding to the blanking number of times information is smaller than or equal to the number of times corresponding to the reference number of times information, continuing to detect.
If the number of times corresponding to the blanking number of times information is smaller than or equal to the number of times corresponding to the reference number of times information, the number of times of taking the clothing by the staff is in the operating range, and at the moment, the detection is continued.
Step 5021: and if the frequency corresponding to the blanking frequency information is greater than the frequency corresponding to the reference frequency information, acquiring the clamping movement frequency information of the hoisting device in the detection area.
If the number of times corresponding to the blanking number of times information is larger than the number of times corresponding to the reference number of times information, the worker takes more clothes at the moment, so that the clamping movement number of times information of the lifting device in the detection area is acquired. The clamping movement frequency information is the number of the garments processed by the process in the detection area of the lifting device.
Install the camera in the detection area, detect hoist device's centre gripping removal number of times in the detection area through the camera to know whether the clothing is accomplished the back and is transmitted to in the next process.
Step 503: and calculating the difference between the times corresponding to the blanking times information and the times corresponding to the clamping movement times information, and defining the difference as the information of the number of pieces of clothing remained.
The number of times corresponding to the blanking times information and the number of times corresponding to the clamping movement times information are calculated, so that the number of the rest unprocessed clothes is known, namely, a difference value is calculated. And the difference is defined as the number of pieces of clothing remaining information, which is the number of unprocessed clothing.
Step 504: judging whether the number value corresponding to the clothing remainder number information is larger than the number value corresponding to the preset processing base number information.
Judging whether the number value corresponding to the clothing remainder number information is larger than the number value corresponding to the processing base number information, thereby judging whether the reserved number is taken more.
The processing base information is the preset upper limit number of the workers, and is set by the workers according to actual conditions, and details are omitted here.
Step 5050: and if the number value corresponding to the clothing remainder number information is smaller than or equal to the number value corresponding to the processing base number information, controlling the lifting device in front of the sewing workbench to move at a first transmission speed.
If the number value corresponding to the clothing remainder information is smaller than or equal to the number value corresponding to the processing base information, the clothing remainder is in a normal state, so that the hoisting device in front of the sewing workbench is controlled to move at a first transmission speed, and a worker can take the clothing.
Step 5051: if the number value corresponding to the clothing remainder information is larger than the number value corresponding to the processing base information, controlling the lifting device in front of the sewing workbench to move at a preset second transmission speed; the second transport speed is greater than the first transport speed.
If the number value corresponding to the clothing remainder number information is larger than the number value corresponding to the processing base number information, the number of the remaining clothing is excessive, and at the moment, the second transmission speed of the lifting device in front of the sewing workbench is controlled to move.
The second transmission speed is set by a worker according to actual situations, which is not described herein. And the second transmission speed is greater than the first transmission speed, so that the transmission speed is improved, and the worker does not need to take clothes at the default moment.
Referring to fig. 6, if the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting gesture image information, that is, the garment processing of the current sewing station is completed and qualified, the control method for the lifting device includes the following steps:
step 600: and acquiring the number information, the time information and the clothing piece accumulation period information of the current sewing workbench.
The serial number of the sewing workbench is acquired through the camera, so that serial number information is output. The system is provided with a clock, and the clock information is output while the number information is acquired. Different sewing work tables have different efficiency because of different proficiency of personnel, so the clothing singlepiece accumulation period information is acquired through the camera, and the clothing singlepiece accumulation period information is the completion progress condition of clothing under this process. When the camera is identified, different processing progress can be known through the identification of the corresponding characteristics.
Step 6010: and acquiring efficiency information matched with the number information according to a preset matching relation.
The matching relation adopts a database, the database stores the number information and the efficiency information, and after the number information is input into the database, the efficiency information matched with the number information can be matched from the database. The efficiency information is the working efficiency of the staff with the corresponding number.
Step 6011: and acquiring efficiency correction parameters matched with the time information according to a preset matching relation.
The matching relation adopts a database, and time information and efficiency correction parameters are stored in the database. After the time information is input into the database, the efficiency correction parameters matched with the time information can be matched from the database. The efficiency correction parameters are correction parameters corresponding to the working efficiency of the staff at different times. Since the time periods are different, the staff member has different efficiency in each time period, and thus is corrected by the efficiency correction parameter.
Step 602: and correcting the efficiency information according to the efficiency correction parameters, and generating the numbering efficiency information.
And correcting the efficiency information according to the efficiency correction parameters so as to know the efficiency condition of the current time node and generate numbering efficiency information.
Step 603: judging whether the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information.
Judging whether the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information or not so as to know whether the personnel on the corresponding station end the processing of the time or not, and processing new clothing is about to be performed.
Step 6040: and if the period corresponding to the accumulated period information of the single clothing piece does not reach the period corresponding to the numbering efficiency information, controlling the hoisting device to continue moving.
If the period corresponding to the accumulated period information of the single garment piece does not reach the period corresponding to the numbering efficiency information, the worker is not finished in the current garment processing, and therefore the hoisting device is controlled to continue moving.
Step 6041: if the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information, controlling the lifting device to stop at the current sewing station, and controlling the lifting device to move to the material sending warehouse after discharging.
If the period corresponding to the accumulated period information of the single garment piece reaches the period corresponding to the numbering efficiency information, the worker is indicated to finish the processing of the current garment, and the worker is possibly in a final state at the moment, so that the garment on the lifting device is not directly taken, and the information such as pressure, action and the like is not triggered. At the moment, the hoisting device is controlled to stop at the current sewing station so as to enable a worker to take clothes, and the hoisting device is controlled to move to a material distribution warehouse after discharging.
Referring to fig. 7, the sewing station includes a plurality of individual sewing stations, and if the image corresponding to the image detection information is consistent with the image corresponding to the image information of the clothing piece, the control method for clamping and lifting the clothing on the lifting device includes:
step 700: and acquiring the number information of the current sewing workbench.
The serial number of the sewing workbench is acquired through the camera, so that serial number information is output.
Step 701: and acquiring moving height information and weighing height information matched with the number information according to a preset matching relation, wherein the distance value corresponding to the weighing height information is smaller than the distance value corresponding to the moving height information.
The matching relation adopts a database, and the database stores the number information, the moving height information and the weighing height information. The number information is input into the database, so that the moving height information and the weighing height information matched with the number information are matched from the database.
The moving height information is a height value of the garment when the lifting device drives the garment to move when the lifting device clamps the garment. The weighing height information is a height value of the garment when the lifting device is used for weighing the garment when the lifting device is used for clamping the garment.
Step 702: lifting of the lifting device is controlled according to the weighing height information, and distance detection information of the garment to the ground is obtained after lifting is completed.
Lifting of the lifting device is controlled according to the weighing height information, after lifting is completed, the distance value between the garment and the ground is detected through the camera, and distance detection information is output.
Step 703: and judging whether the distance value corresponding to the distance detection information is larger than the distance value corresponding to the preset first distance information.
Whether the clothing is in contact with the ground or not is known by judging whether the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information. The first distance information is set by a worker according to the actual situation, and will not be described herein.
Step 7040: if the distance value corresponding to the distance detection information is smaller than or equal to the distance value corresponding to the first distance information, the lifting device is controlled to lift by a preset lifting distance until the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, and the weighing height information is corrected by the height value after the lifting distance is lifted.
If the distance value corresponding to the distance detection information is smaller than or equal to the distance value corresponding to the first distance information, the lifting position of the garment is too low, at this time, the lifting device is controlled to lift upwards by the lifting distance, the lifting distance is a preset parameter, and the device is set by a worker according to actual conditions and is not described in detail herein.
In the upward lifting process, the control of the height of the garment is completed at the moment until the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, and the weighing height information is corrected according to the lifted height value so as to be convenient for the next use.
Step 7041: if the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, the lifting device is controlled to be lifted to the height corresponding to the moving height information, and whether the distance value corresponding to the moving height information is larger than the preset distance value corresponding to the second distance information is judged.
If the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, the height at the moment can be weighed, so that the lifting device is directly controlled to be lifted to the height corresponding to the moving height information, and the lifting device is ready to move.
Meanwhile, whether the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information is judged. The second distance information is a preset distance value, and is set by a worker according to actual conditions, which is not described herein.
Step 7050: and if the distance value corresponding to the moving height information is smaller than or equal to the distance value corresponding to the second distance information, controlling the lifting device to lift by a preset lifting distance until the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information.
If the distance value corresponding to the moving height information is smaller than or equal to the distance value corresponding to the second distance information, the height at the moment is too low, so that the lifting device is controlled to be lifted upwards by the lifting distance, wherein the lifting distance is a preset height, and the lifting device is set by a worker according to actual conditions and is not described in detail herein.
And when the device is lifted upwards, the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information, so that the safety during moving is ensured.
Step 7051: and if the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information, controlling the lifting device to move.
If the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information, the height is enough at the moment, and therefore the lifting device is controlled to move.
Referring to fig. 8, the sewing station includes a plurality of individual sewing tables, and the height control method of the lifting device after the lifting device is moved to the sewing tables includes:
step 800: and acquiring the number information and personnel identification information of the current sewing workbench.
The serial numbers of the sewing workbench are acquired through the camera, and serial number information is output. The work cards of the staff are acquired through the camera, so that the staff identification information is output to distinguish different staff.
Step 8010: and acquiring the taking height information matched with the number information according to a preset matching relation.
The matching relation is set by adopting a database, and the database stores the number information and the taking height information. The number information is input into the database, so that the fetching height information corresponding to the number information is matched from the database. The height information of taking is the height of the lifting device for clamping the clothing, so that the worker can take the clothing conveniently.
Step 8011: and controlling the taking height of the lifting device according to the taking height information, and acquiring the taking posture information of the current personnel.
According to the height information of taking in order to control hoist device's height of taking to acquire personnel's gesture information of taking in step, the gesture information of taking is obtained through the camera, and is personnel's gesture when taking the clothing.
Step 802: and acquiring personnel posture information matched with the personnel identification information according to a preset matching relationship.
The matching relation is set by adopting a database, and personnel identification information and personnel posture information are stored in the database. The personnel identification information is input into the database, so that personnel posture information corresponding to the personnel identification information is matched from the database.
Step 803: and judging whether the gesture corresponding to the taking gesture information is consistent with the gesture corresponding to the personnel gesture information.
And judging whether the gesture corresponding to the gesture information is consistent with the gesture corresponding to the gesture information of the person, so that whether the position of the height is comfortable or normal is known.
Step 8040: if the gesture corresponding to the gesture information is identical with the gesture corresponding to the personnel gesture information, the detection is completed.
If the gesture corresponding to the gesture information is consistent with the gesture corresponding to the gesture information of the person, the gesture information indicates that the position of the person is comfortable, and the detection is completed.
Step 8041: if the gesture corresponding to the gesture information is inconsistent with the gesture corresponding to the personnel gesture information, marking the sewing workbench, and acquiring the face recognition information of the sewing workbench.
If the gesture corresponding to the gesture information of the taking is inconsistent with the gesture corresponding to the gesture information of the personnel, the uncomfortable taking position is indicated, and at the moment, the problem possibly caused by the change of the personnel or the clothing change is caused, so that the sewing workbench is marked to inform the personnel at the background.
Meanwhile, the characteristics of the face are acquired through the camera, and face recognition information is output.
Step 805: and acquiring face reference information matched with the number information according to a preset matching relation.
The matching relation adopts a database, and the database stores the number information and the face reference information. The face reference information corresponding to the number information is matched from the database by inputting the number information into the database.
Step 806: and judging whether the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information.
Whether the face features corresponding to the face recognition information are consistent with the face features corresponding to the face reference information is judged, so that whether the sewing workbench changes people is known. Under normal conditions, the work cards placed on the sewing workbench are paired with corresponding persons one by one, but when the persons flow, the work cards are not exchanged in time, so that false detection is caused.
Step 8070: if the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information, prompting and correcting the fetching height information matched with the number information by using the preset fetching reference height information.
If the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information, indicating that the person is correct, prompting at the moment, and correcting the taking height information matched with the number information by taking the reference height information, so that correction is completed, and the next error is avoided.
Step 8071: if the face characteristics corresponding to the face identification information are inconsistent with the face characteristics corresponding to the face reference information, acquiring a taking angle value matched with the taking gesture information according to a preset matching relation.
If the face characteristics corresponding to the face recognition information are inconsistent with the face characteristics corresponding to the face reference information, the person is indicated to be inconsistent with the work card.
The matching relation adopts a database, the database stores the taking gesture information and the taking angle value, and the taking gesture information is input into the database, so that the taking angle value corresponding to the taking gesture information is matched from the database.
The angle value is the angle corresponding to the adjustment of the person.
Step 808: and acquiring a height adjustment value matched with the taking angle value according to a preset matching relation.
The matching relation adopts a database, the database stores the taking angle value and the height adjustment value, and the taking angle value is input into the database, so that the height adjustment value corresponding to the taking angle value is matched from the database.
The height adjusting value is a parameter for adjusting the height of the lifting device.
Step 809: and correcting the height value corresponding to the height information according to the height adjustment value.
And correcting the height value corresponding to the height information according to the height adjustment value, thereby completing the adjustment of the height parameter of the lifting device.
Based on the same inventive concept, an embodiment of the present invention provides a ready-made garment production system, including:
the device comprises an acquisition module, a control module and a control module, wherein the acquisition module is used for acquiring placement image detection information, clothing piece image information, clothing piece weight information, sewing image detection information, sewing position information, sewing image reference information, characteristic points, clothing processing characteristic information, personnel action information, pressure instantaneous information, blanking frequency information, clothing piece accumulation period information, efficiency correction parameters, numbering information, weighing height information, numbering information, personnel identification information, taking height information, taking gesture information, personnel gesture information, face reference information and height adjustment values;
a memory for storing a program of the ready-made garment production method as described above;
and the processor, the program in the memory can be loaded and executed by the processor and realize the garment production method.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional modules is illustrated, and in practical application, the above-described functional allocation may be performed by different functional modules according to needs, i.e. the internal structure of the apparatus is divided into different functional modules to perform all or part of the functions described above. The specific working processes of the above-described systems, devices and units may refer to the corresponding processes in the foregoing method embodiments, which are not described herein.
Embodiments of the present invention provide a computer-readable storage medium storing a computer program that can be loaded by a processor and that performs a garment production method.
The computer storage medium includes, for example: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), a magnetic disk, or an optical disk, or other various media capable of storing program codes.
Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute a garment production method.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional modules is illustrated, and in practical application, the above-described functional allocation may be performed by different functional modules according to needs, i.e. the internal structure of the apparatus is divided into different functional modules to perform all or part of the functions described above. The specific working processes of the above-described systems, devices and units may refer to the corresponding processes in the foregoing method embodiments, which are not described herein.
The foregoing description of the preferred embodiments of the present application is not intended to limit the scope of the application, in which any feature disclosed in this specification (including abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.

Claims (8)

1. A method of producing a garment, comprising:
acquiring the placed image detection information of the placed clothing pieces in the material sending warehouse;
acquiring clothing piece image information matched with the placement image detection information according to a preset matching relation;
judging whether the image corresponding to the placed image detection information is consistent with the image corresponding to the clothing piece image information;
if the image corresponding to the image detection information is not consistent with the image corresponding to the image information of the clothing piece, eliminating the clothing piece;
if the image corresponding to the placed image detection information is consistent with the image corresponding to the clothing piece image information, controlling a preset hoisting device to clamp and hoist the clothing piece, and acquiring weight detection information of the clothing piece on the hoisting device;
Judging whether the weight value corresponding to the weight detection information falls into the weight value corresponding to the clothing piece weight information;
if the weight value corresponding to the weight detection information does not fall into the weight value corresponding to the weight information of the clothing piece, eliminating the clothing piece;
if the weight value corresponding to the weight detection information falls into the weight value corresponding to the weight information of the clothing piece, controlling the hoisting device to move to the corresponding sewing station;
acquiring sewing image detection information placed in a detection area after sewing is completed and sewing position information of a current sewing station on a sewing station;
according to a preset matching relationship, capturing points corresponding to sewing position information and capturing and lifting garment lifting posture image information after lifting;
determining grabbing points from an image corresponding to the sewing image detection information, controlling a preset lifting device to grab the grabbing points of the garment from the detection area to finish lifting, and acquiring lifting image detection information of lifting the garment;
judging whether an image corresponding to the lifting image detection information is consistent with an image corresponding to the garment lifting posture image information;
if the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the garment lifting gesture image information, controlling the lifting device to move to a preset removing area for garment removing, and controlling the lifting device to move to a material sending warehouse after removing;
If the image corresponding to the sewing image detection information is consistent with the image corresponding to the garment lifting posture image information, controlling the lifting device to move to the next sewing station until the lifting device moves to a preset finished product station for garment discharging, and controlling the lifting device to move to a material sending warehouse after discharging;
the method for determining the grabbing point from the image corresponding to the sewing image detection information comprises the following steps:
acquiring sewing image reference information matched with sewing position information and at least two characteristic points according to a preset matching relation;
judging whether the image corresponding to the sewing image detection information identified in the detection area is consistent with the image corresponding to the sewing image reference information;
if the image corresponding to the sewing image detection information is consistent with the image corresponding to the sewing image reference information, determining grabbing points according to the relation between adjacent characteristic points;
if the image corresponding to the sewing image detection information is inconsistent with the image corresponding to the sewing image reference information, judging whether the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information;
if the positions of the characteristic points corresponding to the detection areas are consistent with the positions of the characteristic points corresponding to the sewing image detection information, controlling a preset unfolding device to unfold and adjust clothes in the detection areas by taking the characteristic points as fixed points until the images corresponding to the sewing image detection information are consistent with the images corresponding to the sewing image reference information;
If the position of the characteristic point corresponding to the detection area is inconsistent with the position of the characteristic point corresponding to the sewing image detection information, taking the characteristic point as a fixed point of the clothes in the detection area, and controlling a preset adjusting device to rotationally adjust the clothes until the position of the characteristic point corresponding to the detection area is consistent with the position of the characteristic point corresponding to the sewing image detection information;
the sewing station includes a plurality of independent sewing work platform, and hoist device removes to the sewing work platform after, hoist device's height control method includes:
acquiring the number information and personnel identification information of the current sewing workbench;
acquiring the taking height information matched with the number information according to a preset matching relation;
controlling the taking height of the lifting device according to the taking height information, and acquiring the taking posture information of the current personnel;
acquiring personnel posture information matched with the personnel identification information according to a preset matching relationship;
judging whether the gesture corresponding to the taking gesture information is consistent with the gesture corresponding to the personnel gesture information;
if the gesture corresponding to the gesture information is consistent with the gesture corresponding to the personnel gesture information, the detection is completed;
if the gesture corresponding to the gesture information is inconsistent with the gesture corresponding to the personnel gesture information, marking the sewing workbench and acquiring face recognition information of the sewing workbench;
Acquiring face reference information matched with the numbering information according to a preset matching relation;
judging whether the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information;
if the face characteristics corresponding to the face identification information are consistent with the face characteristics corresponding to the face reference information, prompting and correcting the fetching height information matched with the number information by using the preset fetching reference height information;
if the face characteristics corresponding to the face identification information are inconsistent with the face characteristics corresponding to the face reference information, acquiring a taking angle value matched with the taking gesture information according to a preset matching relation;
according to a preset matching relation, acquiring a height adjusting value with the matched taking angle value;
and correcting the height value corresponding to the height information according to the height adjustment value.
2. The garment production method according to claim 1, wherein the sewing station includes a plurality of individual sewing stations, and the garment distribution method to the sewing stations before acquiring the sewing image detection information placed in the detection area after the completion of the sewing and the sewing position information of the current sewing station includes:
Acquiring clothing processing characteristic information of a current sewing workbench;
acquiring a processing progress value matched with the clothing processing characteristic information according to a preset matching relation;
judging whether the processing progress value falls into a preset completion progress value or not;
if the processing progress value does not fall into the finishing progress value, controlling the lifting device to move at a preset first transmission speed on the current sewing workbench;
if the processing progress value falls into the finishing progress value, controlling the lifting device to move at a preset taking speed in a taking area corresponding to the current sewing workbench, wherein the first transmission speed is greater than the taking speed; the personnel action information and the pressure instant information are acquired from the current sewing workbench;
judging whether the personnel action information is consistent with preset taking action information or not;
if the personnel action information is inconsistent with the preset taking action information, continuing to detect;
if the personnel action information is consistent with the preset taking action information, controlling the lifting device to stop moving, and judging whether the pressure value corresponding to the pressure instantaneous information is greater than the pressure value corresponding to the preset pressure instantaneous reference information;
if the pressure value corresponding to the pressure instantaneous information is smaller than or equal to the pressure value corresponding to the pressure instantaneous reference information, controlling the hoisting device to continue moving at the taking speed;
And if the pressure value corresponding to the pressure instantaneous information is larger than the pressure value corresponding to the pressure instantaneous reference information, controlling the lifting device to loosen clothes for personnel to take, and controlling the lifting device to move to the material distribution warehouse after loosening.
3. The method for producing ready-made clothes according to claim 2, wherein the control method for the lifting device is as follows, if the pressure value corresponding to the pressure instant message is greater than the pressure value corresponding to the pressure instant reference message on the same sewing table:
acquiring the blanking frequency information of the lifting device for loosening clothes on the current sewing workbench;
judging whether the frequency corresponding to the blanking frequency information is larger than the frequency corresponding to preset reference frequency information;
if the number of times corresponding to the blanking number of times information is smaller than or equal to the number of times corresponding to the reference number of times information, continuing to detect;
if the number of times corresponding to the blanking number of times information is larger than the number of times corresponding to the reference number of times information, acquiring clamping movement number of times information of the hoisting device in the detection area;
calculating the difference between the times corresponding to the blanking times information and the times corresponding to the clamping movement times information, and defining the difference as the clothing remaining number information;
Judging whether the number value corresponding to the clothing remainder number information is larger than the number value corresponding to the preset processing base number information;
if the number value corresponding to the clothing remainder information is smaller than or equal to the number value corresponding to the processing base information, controlling the lifting device in front of the sewing workbench to move at a first transmission speed;
if the number value corresponding to the clothing remainder information is larger than the number value corresponding to the processing base information, controlling the lifting device in front of the sewing workbench to move at a preset second transmission speed; the second transport speed is greater than the first transport speed.
4. The method according to claim 1, wherein the control method for the hanging device comprises:
acquiring the number information, time information and clothing piece accumulation period information of a current sewing workbench;
acquiring efficiency information matched with the number information according to a preset matching relation;
acquiring efficiency correction parameters matched with the time information according to a preset matching relation;
correcting the efficiency information according to the efficiency correction parameters, and generating numbering efficiency information;
Judging whether the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information or not;
if the period corresponding to the accumulated period information of the single clothing piece does not reach the period corresponding to the numbering efficiency information, controlling the hoisting device to continue moving;
if the period corresponding to the accumulated period information of the single clothing piece reaches the period corresponding to the numbering efficiency information, controlling the lifting device to stop at the current sewing station, and controlling the lifting device to move to the material sending warehouse after discharging.
5. The method according to claim 1, wherein the sewing station comprises a plurality of individual sewing stations, and the method for controlling the lifting device to hold and lift the garment comprises the steps of:
acquiring the number information of the current sewing workbench;
according to a preset matching relation, acquiring moving height information and weighing height information which are matched with the number information, wherein a distance value corresponding to the weighing height information is smaller than a distance value corresponding to the moving height information;
lifting the lifting device according to the weighing height information, and acquiring distance detection information from the garment to the ground after lifting is completed;
Judging whether the distance value corresponding to the distance detection information is larger than the distance value corresponding to the preset first distance information or not;
if the distance value corresponding to the distance detection information is smaller than or equal to the distance value corresponding to the first distance information, controlling the lifting device to lift by a preset lifting distance until the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, and correcting the weighing height information by the lifted height value;
if the distance value corresponding to the distance detection information is larger than the distance value corresponding to the first distance information, lifting the lifting device to the height corresponding to the moving height information, and judging whether the distance value corresponding to the moving height information is larger than the distance value corresponding to the preset second distance information;
if the distance value corresponding to the moving height information is smaller than or equal to the distance value corresponding to the second distance information, controlling the lifting device to lift by a preset lifting distance until the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information;
and if the distance value corresponding to the moving height information is larger than the distance value corresponding to the second distance information, controlling the lifting device to move.
6. A garment production system, comprising:
the device comprises an acquisition module, a control module and a control module, wherein the acquisition module is used for acquiring placement image detection information, clothing piece image information, clothing piece weight information, sewing image detection information, sewing position information, sewing image reference information, characteristic points, clothing processing characteristic information, personnel action information, pressure instantaneous information, blanking frequency information, clothing piece accumulation period information, efficiency correction parameters, numbering information, weighing height information, numbering information, personnel identification information, taking height information, taking gesture information, personnel gesture information, face reference information and height adjustment values;
a memory for storing a program of the ready-made garment production method according to any one of claims 1 to 5;
a processor, a program in the memory being capable of being loaded by the processor and of implementing a garment production method according to any one of claims 1 to 5.
7. A computer readable storage medium, characterized in that a computer program is stored which can be loaded by a processor and which performs the garment production method according to any one of claims 1 to 5.
8. An intelligent terminal comprising a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and that performs the garment production method according to any one of claims 1 to 5.
CN202211367042.XA 2022-11-02 2022-11-02 Garment production method, garment production system, storage medium and intelligent terminal Active CN115715609B (en)

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US7814832B2 (en) * 2006-02-27 2010-10-19 Linda Elizabeth Franz Method of preparing fabric for sewing, or for cutting and sewing
US20170150764A1 (en) * 2015-12-01 2017-06-01 Graziano Meloni System and method for remote tailoring
JP2018062725A (en) * 2016-10-12 2018-04-19 Spiber株式会社 Clothing manufacturing management device, clothing manufacturing management method, clothing order entry manufacturing system and program
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