CN111330867A

CN111330867A - Ready-made clothes sorting method, device and system, computer equipment and storage medium

Info

Publication number: CN111330867A
Application number: CN202010084173.1A
Authority: CN
Inventors: 冯玉忠; 张德荣; 李凯杰
Original assignee: Guangdong Esquel Textiles Co Ltd
Current assignee: Guangdong Esquel Textiles Co Ltd
Priority date: 2020-02-10
Filing date: 2020-02-10
Publication date: 2020-06-26

Abstract

The application relates to a garment sorting method, a garment sorting device, a garment sorting system, computer equipment and a storage medium. The method comprises the following steps: the position information of the box body to be sorted sent by the box body weighing equipment is received; controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted; inquiring a preset database according to the pre-installed order mark; if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted; and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification. The method changes the traditional weighing, scanning, boxing and sorting operations which need to be finished manually into the operation of utilizing the mutual cooperation of equipment, realizes the automation of ready-made clothes sorting, reduces manual intervention and improves the efficiency of ready-made clothes sorting.

Description

Ready-made clothes sorting method, device and system, computer equipment and storage medium

Technical Field

The application relates to the technical field of sorting, in particular to a garment sorting method, a garment sorting device, a garment sorting system, computer equipment and a storage medium.

Background

In common words, people wear clothes, and with the continuous improvement of living standard, the requirement of people on daily wearing is also continuously improved, and in order to meet the social requirement, clothes production and processing enterprises need to produce clothes with more types and specifications.

At present, after the production of ready-made clothes is finished, clothes production and processing enterprises need to carry out boxing according to orders of customers; customers usually require ready-made clothes to be boxed after matching according to different colors and sizes, so that certain difficulty is brought to clothes production and processing enterprises; the current sorting work is mainly finished manually, and the mode is low in efficiency and easy to cause errors.

Disclosure of Invention

In view of the above, there is a need to provide a garment sorting method, apparatus, system, computer device and storage medium.

A garment sorting method, the method comprising:

receiving position information of a box body to be sorted sent by box body weighing equipment; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment;

controlling box body code scanning equipment to read a pre-installed order mark carried by the box body to be sorted according to the position information of the box body to be sorted;

inquiring a preset database according to the pre-installed order mark;

if the preset database stores the order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted;

and if the ready-made clothes identification is matched with the order information, controlling the gripping equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification.

In one embodiment, after querying a preset database according to the pre-filled order identifier, the method further includes:

if the order information corresponding to the pre-installed order mark is not inquired in the preset database, a ready-made clothes return instruction is generated;

and returning the ready-made clothes to be sorted according to the ready-made clothes return instruction.

In one embodiment, before the control gripper device grips the ready-made clothes to be sorted and then places the ready-made clothes into the box to be sorted corresponding to the position information of the box to be sorted, the control gripper device further includes:

acquiring image information of the ready-made clothes to be sorted; the image information of the ready-made clothes to be sorted is obtained by shooting the ready-made clothes to be sorted by vision verification shooting equipment;

identifying the image information of the ready-made clothes to be sorted to obtain the placing result of the ready-made clothes to be sorted;

and if the placing result of the ready-made clothes to be sorted does not meet the preset placing result, controlling ready-made clothes aligning equipment to adjust the placing position of the ready-made clothes to be sorted according to the placing result of the ready-made clothes to be sorted.

In one embodiment, after the control gripper device grips the ready-made clothes to be sorted and then places the ready-made clothes into the box to be sorted corresponding to the position information of the box to be sorted, the control gripper device further includes:

recording the number of ready-made clothes to be sorted in the box body to be sorted;

if the number of the ready-made clothes to be sorted reaches the number of ready-made clothes corresponding to the order information, box body weight information sent by the box body weighing equipment is obtained; the box body weight information is obtained by the box body weighing equipment;

generating a code spraying instruction according to the box body weight information and the pre-installed order mark;

sending the code spraying instruction to code spraying equipment; and the code spraying equipment is used for spraying corresponding packaging information on the box body to be sorted according to the code spraying instruction.

In one embodiment, after the code spraying instruction is sent to the code spraying device, the method further includes:

detecting that the code spraying equipment sprays corresponding packaging information on the box body to be sorted, and triggering an indicator lamp of a set area near the box body to be sorted to light up so as to remind field personnel to replace the box body to be sorted.

In one embodiment, the method further comprises:

acquiring the current running state of each device in real time;

if the current running state of the equipment is an abnormal state, triggering an alarm;

and generating an equipment operation log according to the current operation state of each piece of equipment, and storing the equipment operation log in the preset database.

A garment sorting apparatus, the apparatus comprising:

the box body position generating module is used for receiving the position information of the box body to be sorted sent by the box body weighing equipment; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment;

the pre-loading order mark reading module is used for controlling the box body code scanning equipment to read the pre-loading order mark carried by the box body to be sorted according to the position information of the box body to be sorted;

the preset database query module is used for querying a preset database according to the pre-installed order mark;

the ready-made clothes identification reading module is used for controlling ready-made clothes code scanning equipment to read ready-made clothes identifications carried by ready-made clothes to be sorted if the preset database stores order information corresponding to the pre-installed order identifications;

and the hand gripping equipment control module is used for controlling the hand gripping equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification if the ready-made clothes identification is matched with the order information.

A garment sorting system comprising: the system comprises a server, a box body weighing device, a box body code scanning device, a ready-made clothes code scanning device and a hand grab device which are connected through a network;

the box body weighing equipment is used for generating position information of the box body to be sorted after the box body to be sorted is detected to be placed on the box body weighing equipment, and sending the position information of the box body to be sorted to the server;

the server is used for executing the steps of the ready-made clothes sorting method;

the box body code scanning equipment is used for reading a pre-installed order mark carried by the box body to be sorted;

the ready-made clothes code scanning equipment is used for reading ready-made clothes identification carried by ready-made clothes to be sorted;

and the gripping equipment is used for gripping the ready-made clothes to be sorted and then placing the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted.

A computer device comprising a memory and a processor, the memory storing a computer program, wherein the processor when executing the computer program implements the steps of:

inquiring a preset database according to the pre-installed order mark;

A computer-readable storage medium, on which a computer program is stored which, when executed by a processor, carries out the steps of:

inquiring a preset database according to the pre-installed order mark;

The ready-made clothes sorting method, the ready-made clothes sorting device, the ready-made clothes sorting system, the computer equipment and the storage medium receive the position information of the box body to be sorted sent by the box body weighing equipment; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment; controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted; inquiring a preset database according to the pre-installed order mark; if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted; and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification. The method comprises the steps of weighing the weight of a box body to be sorted by utilizing a box body weighing device, reading a pre-installed order mark by utilizing a box body code scanning device, reading a ready-made clothes mark by utilizing a ready-made clothes code scanning device, placing the ready-made clothes to be sorted into the box body to be sorted by utilizing a gripper device, and converting the traditional manual weighing, scanning, boxing and sorting operations into the mutual matching of the devices, so that the automation of ready-made clothes sorting is realized, the manual intervention is reduced, and the efficiency of ready-made clothes sorting is improved.

Drawings

FIG. 1 is a diagram illustrating an exemplary implementation of a garment sorting method;

FIG. 2 is a schematic flow chart of a garment sorting method according to one embodiment;

FIG. 3 is a schematic flow chart illustrating the steps of adjusting the placement of ready-made garments to be sorted according to one embodiment;

FIG. 4 is a schematic structural diagram of a ready-made clothes sorting device in one embodiment;

FIG. 5 is a schematic diagram of a ready-made garment sorting system according to one embodiment;

FIG. 6 is a diagram illustrating an internal structure of a computer device according to an embodiment.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

It should be noted that the terms "first \ second \ third" related to the embodiments of the present invention only distinguish similar objects, and do not represent a specific ordering for the objects, and it should be understood that "first \ second \ third" may exchange a specific order or sequence when allowed. It should be understood that the terms first, second, and third, as used herein, are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in other sequences than those illustrated or otherwise described herein.

The terms "comprises" and "comprising," and any variations thereof, of embodiments of the present invention are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or modules is not limited to the listed steps or modules but may alternatively include other steps or modules not listed or inherent to such process, method, article, or apparatus.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

Reference herein to "a plurality" means two or more. "and/or" describes the association relationship of the associated objects, meaning that there may be three relationships, e.g., a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship.

The garment sorting method provided by the application can be applied to the application environment shown in fig. 1. The application environment comprises a server 11, a box weighing device 12 (such as the automatic weighing device 12 in fig. 1), a box code scanning device 13 (such as the rotatable bar code reader 13 in fig. 1), a garment code scanning device 14 (such as the large format code reader 14 in fig. 1) and a gripper device 15 (such as the rotatable and adjustable suction cup 15 in fig. 1); the server 11 is respectively connected with the box body weighing device 12, the box body code scanning device 13, the ready-made clothes code scanning device 14 and the hand grab device 15 through a network; the box weighing device 12 is provided with boxes to be sorted (such as cartons in fig. 1), the gripper device 15 is installed on a track where a material grabbing gantry in fig. 1 is located, and ready-to-sort clothes are conveyed through a conveying belt (such as a production line in fig. 1). The server 11 is configured to control each device according to information acquired from each device; the box body weighing device 12 may be configured to weigh the weight of the articles placed thereon, and is further configured to generate position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing device 12, and send the position information of the box body to be sorted to the server 11; the box body code scanning device 13 is used for reading a pre-installed order mark carried by a box body to be sorted; the ready-made clothes code scanning device 14 is used for reading ready-made clothes identification carried by ready-made clothes to be sorted; the gripper equipment 15 is used for gripping ready-made clothes to be sorted and then placing the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted.

In a specific implementation, as shown in fig. 1, after the box weighing device 12 detects that a box to be sorted is placed, position information of the box to be sorted is generated according to a specific position where the box to be sorted is placed, and the position information of the box to be sorted is sent to the server 11; after the server 11 receives the position information of the box body to be sorted, the box body code scanning device 13 is controlled to move to the position corresponding to the box body to be sorted; after the box body code scanning device 13 moves to the position corresponding to the box body to be sorted, reading a pre-fabricated order mark on the box body to be sorted, and returning the pre-fabricated order mark to the server 11; the server 11 inquires the order information in the preset database according to the received pre-loaded order identifier, and if the order information corresponding to the pre-loaded order identifier is inquired, it is indicated that the order information exists and the box to be sorted is placed correctly; the server 11 controls the ready-made clothes code scanning device 14 to scan ready-made clothes to be sorted on the conveyor belt one by one, and reads ready-made clothes marks carried on the ready-made clothes to be sorted; the server 11 matches the ready-made clothes identification with the obtained order information every time the ready-made clothes identification is obtained, if the ready-made clothes identification is matched with the obtained order information, the position information of the box body to be sorted where the pre-installed order identification corresponding to the order information is located is obtained, the gripping device 15 is controlled to grip the corresponding ready-made clothes to be sorted according to the ready-made clothes identification, the corresponding ready-made clothes to be sorted is placed into the corresponding box body to be sorted, and sorting of the ready-made clothes to be sorted can be completed.

It should be noted that more than one box weighing device can be adjusted and added according to needs, and each box weighing device can work independently; the box body code scanning device can be arranged on a track beside the box body weighing device and can move through the track, the arrangement of the track is related to the distribution of the box body weighing device, and the box body code scanning device is required to read identification information on a box body to be sorted placed on the box body weighing device; the pre-installed order mark on the box body to be sorted can be bar code information, and specific limitation is not made in the application aiming at the type of the bar code.

The embodiment of the invention provides a garment sorting method, a garment sorting system, a garment sorting device, computer equipment and a storage medium, which are respectively explained in detail as follows:

in one embodiment, as shown in fig. 2, a garment sorting method is provided, which is exemplified by the method applied to the server 11 in fig. 1, and includes the following steps:

step S21, receiving the position information of the box to be sorted sent by the box weighing equipment; the box weighing equipment is used for generating position information of the box to be sorted after the box to be sorted is placed on the box weighing equipment.

In the step, the box body weighing equipment is provided with a position information identifier, weight change is detected, and the weight change can be triggered when reaching a certain threshold value, so that information containing the position information identifier of the box body is generated and sent to a server; the position of the box body weighing equipment can be considered to be equivalent to the position information of the box body to be sorted placed on the box body weighing equipment; the box weighing devices can be arranged in parallel, so that reading of the box code scanning device is facilitated; in the working process of the box body weighing equipment, the box body weighing equipment does not influence each other and works independently.

In the concrete implementation, after the box weighing equipment detects that the box to be sorted is placed on the box weighing equipment, the box weighing equipment generates the position information of the box to be sorted according to the position information identification of the box weighing equipment, sends the position information of the box to be sorted to the server, and the server receives the position information of the box to be sorted sent by the box weighing equipment.

The placing condition of the box to be sorted is detected through the box weighing equipment, the step of confirming that the box is placed after the box to be sorted is placed manually in the traditional mode is omitted by utilizing the characteristics of the weighing equipment, and the ready-made clothes sorting efficiency is improved.

And step S22, controlling the box body code scanning equipment to read the pre-installed order mark carried by the box body to be sorted according to the position information of the box body to be sorted.

In the step, the pre-loaded order mark corresponds to the order information, and the information such as the number, specification, placing direction and the like of ready-made clothes to be sorted, which are to be put into the corresponding box body to be sorted, can be obtained through the pre-loaded order mark; the pre-loading order mark can be various bar codes or a combination of the bar codes and character information, so that field personnel can know the specific information of ready-made clothes to be sorted, which are loaded into the box to be sorted. The box code scanning device can be a bar code reading tool, and can also be a tool for acquiring character and table information, and can identify the character or table information and read data in the character or table information.

In the specific implementation, after the position information of the box body to be sorted is obtained, the server generates a control instruction according to the position information of the box body to be sorted and sends the control instruction to the box body code scanning equipment; and the box body code scanning equipment moves to a position near the box body to be sorted corresponding to the position information of the box body to be sorted according to the control instruction, and reads the pre-installed order mark on the box body to be sorted.

The box to be sorted is identified through the pre-loaded order mark, so that the box to be sorted can be associated with the system in a data form, a sorting target is provided for sorting subsequent ready-made clothes, and the efficiency of sorting the ready-made clothes is improved.

And step S23, inquiring a preset database according to the pre-filled order mark.

In the step, a large amount of order information is stored in a preset database, and each order information corresponds to a pre-installed order mark carried by a plurality of boxes to be sorted; whether the box to be sorted corresponding to the pre-installed order mark is placed correctly or not can be obtained by inquiring a preset database.

Whether the box to be sorted is placed correctly or not can be confirmed by inquiring the preset database, errors in sorting targets are avoided, and the clothes sorting efficiency is improved.

And step S24, if the preset database stores the order information corresponding to the pre-installed order mark, controlling the ready-made clothes code scanning equipment to read the ready-made clothes mark carried by the ready-made clothes to be sorted.

In the step, the corresponding relation between the ready-made clothes identification and the pre-installed order identification can be inquired through the order information, the ready-made clothes identification corresponds to the pre-installed order identification and the ready-made clothes identification, and other related information can be found according to any information; the ready-made clothes code scanning equipment is arranged on the conveyor belt and can read ready-made clothes marks of ready-made clothes to be sorted passing through the conveyor belt; the ready-made clothes identification can be used for acquiring the specification parameters such as color, size, material and the like of ready-made clothes to be sorted, and can also be used for acquiring the pre-installed order identification of the box body to be sorted corresponding to the ready-made clothes identification.

In the specific implementation, after the server queries the preset database according to the pre-loaded order identifier, if the server queries order information corresponding to the pre-loaded order identifier, it is stated that the box to be sorted corresponding to the pre-loaded order identifier is correctly placed, and is one of the targets of the sorting; then the server generates a control instruction according to the pre-installed order mark and sends the control instruction to ready-made clothes code scanning equipment; ready-made clothes code scanning equipment arranged on the track above the conveyor belt reads ready-made clothes identification of ready-made clothes to be sorted on the conveyor belt according to the control instruction; and the ready-made clothes code scanning equipment acquires the information of the ready-made clothes to be sorted and sends the information to the server.

The placing correctness of the box body to be sorted is determined by verifying the preassembly order mark, the wrong sorting is avoided, and the ready-made clothes sorting efficiency is improved.

And step S25, if the ready-made clothes identification is matched with the order information, controlling the gripping device to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification.

In the step, the gripper equipment is arranged in a track above the conveyor belt and can move to the position above the corresponding position of the box body weighing equipment through the track; ready-made clothes to be sorted can be grabbed and put into the corresponding box body to be sorted; the gripper equipment can rotate to adjust the front and back directions and the directions of ready-made clothes to be sorted; different types of gripping devices, such as suction type or gripping type, can be used according to the type of ready-made garment to be sorted for different packaging types; the gripper equipment can be added in quantity according to the requirements of sorting production.

In the specific implementation, if the ready-made clothes identification is matched with the order information, the ready-made clothes to be sorted corresponding to the ready-made clothes identification is the target ready-made clothes of the sorting order; the server generates a control instruction according to the ready-made clothes identification and sends the control instruction to the gripper equipment; the gripper equipment moves to the position above the ready-made clothes to be sorted corresponding to the ready-made clothes identification according to the control instruction, and picks up the ready-made clothes to be sorted on the conveyor belt; the server generates a control instruction according to the position information of the box body to be sorted and sends the control instruction to the gripper equipment; and the gripper equipment moves to the position above the box body to be sorted corresponding to the position information of the box body to be sorted according to the control instruction, puts the ready-made clothes to be sorted into the box body to be sorted, and returns to the position above the conveyor belt to carry out next grabbing.

The method determines the correctness of the ready-made clothes to be sorted placed on the conveyor belt through matching of the ready-made clothes identification and the order information, and avoids errors in sorting of subsequent ready-made clothes; through tongs equipment and box weighing-appliance, realized waiting to sort the automation of ready-made clothe and placed, improved the efficiency of ready-made clothe letter sorting.

In an embodiment, the step S23, after querying the preset database according to the pre-filled order identifier, further includes: if the order information corresponding to the pre-installed order mark is not inquired in the preset database, a ready-made clothes return instruction is generated; and returning the ready-made clothes to be sorted according to the ready-made clothes return instruction.

In this embodiment, the ready-made clothes return instruction can return ready-made clothes to be sorted by controlling the conveyor belt, so that field personnel can conveniently and timely handle the ready-made clothes.

In the specific implementation, if the preset database does not inquire the order information corresponding to the pre-arranged order identifier, it is indicated that the box to be sorted corresponding to the pre-arranged order identifier is placed wrongly, or the order information in the preset database is imported wrongly; the server generates a ready-made clothes return instruction and sends the ready-made clothes return instruction to the conveyor belt control equipment; the conveyor control device enables the ready-made clothes to be sorted to be conveyed back to the non-sorting area through the conveyor belt according to the control instruction so as to wait for further processing of field personnel.

According to the method and the system, the preinstalled order identification is inquired in the preset database, the correctness of each flow of ready-made clothes sorting is ensured, after problems are found, ready-made clothes to be sorted are returned in time, field personnel can conveniently check each link, adjustment is made in time, and the efficiency of ready-made clothes sorting is improved.

In an embodiment, as shown in fig. 3, before the step S25, before controlling the gripper device to grip the ready-to-sort clothes and then place the ready-to-sort clothes into the box to be sorted corresponding to the position information of the box to be sorted, the method further includes:

step S31, acquiring image information of ready-made clothes to be sorted; and the image information of the ready-made clothes to be sorted is obtained by shooting the ready-made clothes to be sorted by the vision verification camera equipment.

And step S32, identifying the image information of the ready-made clothes to be sorted, and obtaining the placing result of the ready-made clothes to be sorted.

And step S33, if the placement result of the ready-made clothes to be sorted does not meet the preset placement result, controlling the ready-made clothes aligning equipment to adjust the placement position of the ready-made clothes to be sorted according to the placement result of the ready-made clothes to be sorted.

In this embodiment, vision check camera equipment is used for shooting the image of waiting to sort the ready-made clothes on the conveyer belt, can judge after uploading to the server whether the grabbing of tongs equipment of putting of waiting to sort the ready-made clothes is convenient for snatch. The ready-made clothes to be sorted are soft in texture, the ready-made clothes to be sorted can be deformed when being manually placed on the conveying belt, and the gripping device is not easy to grip, so that the ready-made clothes to be sorted need to be judged in advance by using a visual verification method. The placing result is the judgment made on the placing of the ready-made clothes to be sorted, and the visiting result contains the angle or direction information to be adjusted, for example, the ready-made clothes to be sorted needs to be adjusted by 36 degrees clockwise. The ready-made clothes straightening device and the vision checking camera device are arranged on the track above the conveyor belt, and the ready-made clothes straightening device and the vision checking camera device are arranged in front of the ready-made clothes code scanning device and the gripper device.

In the specific implementation, the visual inspection camera shooting equipment shoots ready-made clothes to be sorted on the conveyor belt and sends the ready-made clothes to the server, the server compares the ready-made clothes to be sorted with preset ready-made clothes placement images stored in a preset database, the degree and the direction of the ready-made clothes to be sorted which need to be adjusted at present are calculated, and if the degree and the direction are smaller than a certain angle, the ready-made clothes do not need to be adjusted; if the ready-made clothes are required to be adjusted, generating a control instruction according to the degree and the direction of the ready-made clothes to be sorted, and sending the control instruction to ready-made clothes straightening equipment; the ready-made clothes straightening equipment grabs ready-made clothes to be sorted to a certain height and then rotates or overturns the ready-made clothes according to the control instruction, and the ready-made clothes to be sorted is adjusted in the air to a proper angle and then is put back to the conveying belt; and the server generates a control instruction according to the adjustment completion information sent by the ready-made clothes straightening equipment to start the vision verification camera equipment, shoots the adjusted ready-made clothes to be sorted and verifies whether the adjustment is completed.

The cooperation that this embodiment was put through vision check-up camera equipment and ready-made clothes and is ajusted equipment, the put position of waiting to sort the ready-made clothes on the adjustment conveyer belt makes grabbing that tongs equipment can be stable wait to sort the ready-made clothes, avoids snatching not firm or snatch the condition emergence that can not reach, leads to empty grabbing, and the condition of falling the package produces, has improved the efficiency of ready-made clothes letter sorting.

In an embodiment, the step S25, after the controlling the gripper device grips the ready-made clothes to be sorted and puts the ready-made clothes into the box to be sorted corresponding to the position information of the box to be sorted, the method further includes: recording the number of ready-made clothes to be sorted in the box body to be sorted; if the number of ready-made clothes to be sorted reaches the number of ready-made clothes corresponding to the order information, box weight information sent by box weighing equipment is obtained; the box weight information is obtained by the box weighing equipment.

In this embodiment, the accuracy of the ready-made clothes to be sorted placed in the box can be roughly determined according to the box weight information, for example, the total weight of 20 ready-made clothes of model a should be 4000 g, the total weight of the box is 4200 g, and if the total weight is within a preset accurate range, the box sorting result is preliminarily determined to be accurate.

In an embodiment, in step S25, a code spraying instruction is generated according to the box weight information and the pre-installed order identifier; sending the code spraying instruction to code spraying equipment; the code spraying equipment is used for spraying the corresponding packaging information on the box body to be sorted according to the code spraying instruction.

In this embodiment, the number of ready-made clothes to be sorted is the number of ready-made clothes already placed in the box body to be sorted, and the statistics of the number can be adjusted according to the requirements of order information; for example, 25, 20 and 15 pieces of ready-made clothes with three colors of red, yellow and blue need to be put into the three ABC boxes respectively, and then the number of the three ABC boxes can be counted respectively. The code spraying instruction carries package information, and the box body can be sprayed according to the required content. The code spraying equipment can be arranged on a rail beside the box body and can move on the rail, so that continuous spraying on different box bodies is realized.

In the concrete implementation, after the gripper equipment puts ready-made clothes to be sorted into the corresponding box body to be sorted, the server records the quantity information of the ready-made clothes put in the corresponding box body to be sorted according to the acquired information and compares the quantity information with the order information; when the box body to be sorted meets the corresponding order information, box body weight information weighed by box body weighing equipment is obtained; the server generates a code spraying instruction according to the box body weight information and the pre-installed order mark, and sends the code spraying instruction to code spraying equipment; and spraying the corresponding packaging information on the box body to be sorted by the code spraying equipment according to the code spraying instruction.

The embodiment confirms the correctness of the sorting operation again through the box body weight information; the spraying of the code spraying equipment to the box body is also finished together, and the ready-made clothes sorting efficiency is improved.

In one embodiment, after sending the code spraying instruction to the code spraying device, the method further includes: the method has the advantages that the code spraying equipment is detected to spray corresponding packaging information on the box body to be sorted, the indicating lamp in the set area near the box body to be sorted is triggered to light up, and therefore field personnel are reminded to replace the box body to be sorted.

In this embodiment, the pilot lamp is installed beside the box weighing device, can let the field personnel know current equipment running state through light change, for example, green light represents that a certain box of waiting to sort in near region has sorted and has finished, needs to change the box of waiting to sort of new. It should be noted that other methods can be adopted to remind field personnel to replace the box body, audio reminding can be played, and reminding can be performed by using information such as characters and pictures on a display screen.

In the concrete implementation, after the code spraying equipment finishes the package information spraying operation, the sorting process of the box body is finished; the server generates a control instruction according to the information that the code spraying equipment finishes the packaging information spraying operation and sends the control instruction to the indicator lamp controller; the indicator light controller is used for controlling the indicator light beside the box body for completing the sorting operation to be turned on according to the control instruction, reminding field personnel to remove the box body for completing the sorting operation, and placing a new box body to be sorted.

The interaction of ready-made clothes sorting system and field personnel is simplified through triggering the indicator light to this embodiment, reminds field personnel to change and treats the letter sorting box, has improved the efficiency of ready-made clothes sorting.

In one embodiment, the method further comprises: acquiring the current running state of each device in real time; if the current running state of the equipment is an abnormal state, triggering an alarm; and generating an equipment operation log according to the current operation state of each equipment, and storing the equipment operation log in a preset database.

In this embodiment, the current operation state of each device refers to a node where the current device operates, for example, whether the device is in a working stage, a specific time for completing a previous work, and the like; the alarm means that when the equipment is abnormal in operation, external personnel are reminded to carry out troubleshooting and adjustment; the device operation log can record the time when a certain device completes a certain work, the content of the completed work, whether an abnormal condition occurs or not, and the like, which can reflect the content of the working state of each device.

In the specific implementation, the server acquires the current running state of each device in real time, so that each device can be conveniently regulated and controlled; if the equipment running state collected by the server is abnormal, generating an alarm control instruction according to the collected equipment running state, and sending the alarm control instruction to an alarm controller; the alarm controller carries out alarm operation according to the alarm control instruction, reminds external personnel to intervene and eliminates problems; the server collects and records the collected current running state of the equipment, generates an equipment running log and stores the equipment running log in a preset database so as to trace the reason for the problem generated in the following.

The present embodiment saves the current running state of equipment and generates the equipment operation log, in time looks for the source of problem when the equipment goes wrong to maintain entire system's stability, improved the efficiency of ready-made clothe letter sorting.

In each embodiment, the ready-made clothes sorting system receives the position information of the box to be sorted sent by the box weighing equipment; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment; controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted; inquiring a preset database according to the pre-installed order mark; if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted; and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification. The method comprises the steps of weighing the weight of a box body to be sorted by utilizing a box body weighing device, reading a pre-installed order mark by utilizing a box body code scanning device, reading a ready-made clothes mark by utilizing a ready-made clothes code scanning device, placing the ready-made clothes to be sorted into the box body to be sorted by utilizing a gripper device, and converting the traditional manual weighing, scanning, boxing and sorting operations into the mutual matching of the devices, so that the automation of ready-made clothes sorting is realized, the manual intervention is reduced, and the efficiency of ready-made clothes sorting is improved.

It should be understood that although the various steps in the flow charts of fig. 2-3 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least some of the steps in fig. 2-3 may include multiple sub-steps or multiple stages that are not necessarily performed at the same time, but may be performed at different times, and the order of performance of the sub-steps or stages is not necessarily sequential, but may be performed in turn or alternating with other steps or at least some of the sub-steps or stages of other steps.

In one embodiment, as shown in fig. 4, there is provided a garment sorting apparatus including: a box position generating module 41, a pre-filled order mark reading module 42, a preset database query module 43, a ready-made clothes mark reading module 44 and a hand grip device control module 45, wherein:

the box body position generating module 41 is used for receiving the position information of the box body to be sorted sent by the box body weighing equipment; the box weighing equipment is used for generating position information of the box to be sorted after the box to be sorted is placed on the box weighing equipment.

And the pre-loading order mark reading module 42 is used for controlling the box body code scanning equipment to read the pre-loading order marks carried by the box bodies to be sorted according to the position information of the box bodies to be sorted.

And a preset database query module 43, configured to query the preset database according to the pre-installed order identifier.

And a ready-made clothes identifier reading module 44, configured to control a ready-made clothes code scanning device to read a ready-made clothes identifier carried by a ready-made clothes to be sorted if the preset database stores order information corresponding to the pre-installed order identifier.

And the gripper equipment control module 45 is used for controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification if the ready-made clothes identification is matched with the order information.

In one embodiment, the preset database querying module 43 is further configured to generate a ready-to-wear withdrawal instruction if the preset database does not query the order information corresponding to the pre-filled order identifier; and returning the ready-made clothes to be sorted according to the ready-made clothes return instruction.

In one embodiment, the garment sorting device further comprises a vision checking module, which is used for acquiring image information of the garments to be sorted; the image information of the ready-made clothes to be sorted is obtained by shooting the ready-made clothes to be sorted by the vision verification camera equipment; identifying the image information of the ready-made clothes to be sorted to obtain the placing result of the ready-made clothes to be sorted; and if the placing result of the ready-made clothes to be sorted does not meet the preset placing result, controlling the ready-made clothes aligning equipment to adjust the placing position of the ready-made clothes to be sorted according to the placing result of the ready-made clothes to be sorted.

In one embodiment, the ready-made clothes sorting device further comprises a ready-made clothes quantity recording module, wherein the ready-made clothes quantity recording module is used for recording the quantity of ready-made clothes to be sorted in the box body to be sorted; if the number of ready-made clothes to be sorted reaches the number of ready-made clothes corresponding to the order information, box weight information sent by box weighing equipment is obtained; the box weight information is obtained by the box weighing equipment.

In one embodiment, the garment sorting device further comprises a box body to be sorted code spraying module, and the box body to be sorted code spraying module is used for generating a code spraying instruction according to the weight information of the box body and the pre-installed order mark; sending the code spraying instruction to code spraying equipment; the code spraying equipment is used for spraying the corresponding packaging information on the box body to be sorted according to the code spraying instruction.

In one embodiment, the garment sorting device further comprises an equipment operation log generation module, which is used for acquiring the current operation state of each piece of equipment in real time; if the current running state of the equipment is an abnormal state, triggering an alarm; and generating an equipment operation log according to the current operation state of each equipment, and storing the equipment operation log in a preset database.

For the specific limitations of the garment sorting device, reference may be made to the above limitations of the garment sorting method, which are not described herein again. The modules in the garment sorting device can be wholly or partially realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the computer device, and can also be stored in a memory in the computer device in a software form, so that the processor can call and execute operations corresponding to the modules.

In one embodiment, as shown in fig. 5, there is provided a garment sorting system comprising: a server 51, a box weighing device 52, a box code scanning device 53, a ready-made clothes code scanning device 54 and a gripper device 55 which are connected through a network.

The box body weighing equipment 52 is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment, and sending the position information of the box body to be sorted to the server;

a server 51 for executing the steps of the garment sorting method according to any embodiment of the present application;

the box body code scanning device 53 is used for reading the pre-installed order mark carried by the box body to be sorted;

ready-made clothes code scanning equipment 54 for reading ready-made clothes identification carried by ready-made clothes to be sorted;

and the gripper device 55 is used for gripping ready-made clothes to be sorted and then placing the ready-made clothes into the box to be sorted corresponding to the position information of the box to be sorted.

In the embodiment, the ready-made clothes sorting system receives the position information of the box body to be sorted sent by the box body weighing equipment; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment; controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted; inquiring a preset database according to the pre-installed order mark; if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted; and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification. The method comprises the steps of weighing the weight of a box body to be sorted by utilizing a box body weighing device, reading a pre-installed order mark by utilizing a box body code scanning device, reading a ready-made clothes mark by utilizing a ready-made clothes code scanning device, placing the ready-made clothes to be sorted into the box body to be sorted by utilizing a gripper device, and converting the traditional manual weighing, scanning, boxing and sorting operations into the mutual matching of the devices, so that the automation of ready-made clothes sorting is realized, the manual intervention is reduced, and the efficiency of ready-made clothes sorting is improved.

In one embodiment, a computer device is provided, which may be a server, and its internal structure diagram may be as shown in fig. 6. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The database of the computer device is used for storing data related to the garment sorting process, such as order information corresponding to a pre-filled order identification. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to implement a garment sorting method.

Those skilled in the art will appreciate that the architecture shown in fig. 6 is merely a block diagram of some of the structures associated with the disclosed aspects and is not intended to limit the computing devices to which the disclosed aspects apply, as particular computing devices may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.

In one embodiment, a computer device is provided, comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the following steps when executing the computer program:

controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted;

inquiring a preset database according to the pre-installed order mark;

if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted;

and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification.

In one embodiment, the processor, when executing the computer program, further performs the steps of: if the order information corresponding to the pre-installed order mark is not inquired in the preset database, a ready-made clothes return instruction is generated; and returning the ready-made clothes to be sorted according to the ready-made clothes return instruction.

In one embodiment, the processor, when executing the computer program, further performs the steps of: acquiring image information of ready-made clothes to be sorted; the image information of the ready-made clothes to be sorted is obtained by shooting the ready-made clothes to be sorted by the vision verification camera equipment; identifying the image information of the ready-made clothes to be sorted to obtain the placing result of the ready-made clothes to be sorted; and if the placing result of the ready-made clothes to be sorted does not meet the preset placing result, controlling the ready-made clothes aligning equipment to adjust the placing position of the ready-made clothes to be sorted according to the placing result of the ready-made clothes to be sorted.

In one embodiment, the processor, when executing the computer program, further performs the steps of: recording the number of ready-made clothes to be sorted in the box body to be sorted; if the number of ready-made clothes to be sorted reaches the number of ready-made clothes corresponding to the order information, box weight information sent by box weighing equipment is obtained; the box body weight information is obtained by box body weighing equipment; generating a code spraying instruction according to the box body weight information and the pre-installed order mark; sending the code spraying instruction to code spraying equipment; the code spraying equipment is used for spraying the corresponding packaging information on the box body to be sorted according to the code spraying instruction.

In one embodiment, the processor, when executing the computer program, further performs the steps of: the method has the advantages that the code spraying equipment is detected to spray corresponding packaging information on the box body to be sorted, the indicating lamp in the set area near the box body to be sorted is triggered to light up, and therefore field personnel are reminded to replace the box body to be sorted.

In one embodiment, the processor, when executing the computer program, further performs the steps of: acquiring the current running state of each device in real time; if the current running state of the equipment is an abnormal state, triggering an alarm; and generating an equipment operation log according to the current operation state of each equipment, and storing the equipment operation log in a preset database.

In the embodiments, the server receives the position information of the box to be sorted, which is sent by the box weighing device, through a computer program running on the processor; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment; controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted; inquiring a preset database according to the pre-installed order mark; if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted; and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification. The method comprises the steps of weighing the weight of a box body to be sorted by utilizing a box body weighing device, reading a pre-installed order mark by utilizing a box body code scanning device, reading a ready-made clothes mark by utilizing a ready-made clothes code scanning device, placing the ready-made clothes to be sorted into the box body to be sorted by utilizing a gripper device, and converting the traditional manual weighing, scanning, boxing and sorting operations into the mutual matching of the devices, so that the automation of ready-made clothes sorting is realized, the manual intervention is reduced, and the efficiency of ready-made clothes sorting is improved.

In one embodiment, a computer-readable storage medium is provided, having a computer program stored thereon, which when executed by a processor, performs the steps of:

inquiring a preset database according to the pre-installed order mark;

In one embodiment, the computer program when executed by the processor implements the steps of: if the order information corresponding to the pre-installed order mark is not inquired in the preset database, a ready-made clothes return instruction is generated; and returning the ready-made clothes to be sorted according to the ready-made clothes return instruction.

In one embodiment, the computer program when executed by the processor implements the steps of: acquiring image information of ready-made clothes to be sorted; the image information of the ready-made clothes to be sorted is obtained by shooting the ready-made clothes to be sorted by the vision verification camera equipment; identifying the image information of the ready-made clothes to be sorted to obtain the placing result of the ready-made clothes to be sorted; and if the placing result of the ready-made clothes to be sorted does not meet the preset placing result, controlling the ready-made clothes aligning equipment to adjust the placing position of the ready-made clothes to be sorted according to the placing result of the ready-made clothes to be sorted.

In one embodiment, the computer program when executed by the processor implements the steps of: recording the number of ready-made clothes to be sorted in the box body to be sorted; if the number of ready-made clothes to be sorted reaches the number of ready-made clothes corresponding to the order information, box weight information sent by box weighing equipment is obtained; the box body weight information is obtained by box body weighing equipment; generating a code spraying instruction according to the box body weight information and the pre-installed order mark; sending the code spraying instruction to code spraying equipment; the code spraying equipment is used for spraying the corresponding packaging information on the box body to be sorted according to the code spraying instruction.

In one embodiment, the computer program when executed by the processor implements the steps of: the method has the advantages that the code spraying equipment is detected to spray corresponding packaging information on the box body to be sorted, the indicating lamp in the set area near the box body to be sorted is triggered to light up, and therefore field personnel are reminded to replace the box body to be sorted.

In one embodiment, the computer program when executed by the processor implements the steps of: acquiring the current running state of each device in real time; if the current running state of the equipment is an abnormal state, triggering an alarm; and generating an equipment operation log according to the current operation state of each equipment, and storing the equipment operation log in a preset database.

In the above embodiments, the computer-readable storage medium stores computer program, and receives the position information of the box to be sorted sent by the box weighing device; the box body weighing equipment is used for generating position information of the box body to be sorted after detecting that the box body to be sorted is placed on the box body weighing equipment; controlling box body code scanning equipment to read a pre-installed order mark carried by a box body to be sorted according to the position information of the box body to be sorted; inquiring a preset database according to the pre-installed order mark; if the preset database stores order information corresponding to the pre-installed order mark, controlling ready-made clothes code scanning equipment to read a ready-made clothes mark carried by ready-made clothes to be sorted; and if the ready-made clothes identification is matched with the order information, controlling the gripper equipment to grip the ready-made clothes to be sorted and then place the ready-made clothes into the box body to be sorted corresponding to the position information of the box body to be sorted according to the ready-made clothes identification. The method comprises the steps of weighing the weight of a box body to be sorted by utilizing a box body weighing device, reading a pre-installed order mark by utilizing a box body code scanning device, reading a ready-made clothes mark by utilizing a ready-made clothes code scanning device, placing the ready-made clothes to be sorted into the box body to be sorted by utilizing a gripper device, and converting the traditional manual weighing, scanning, boxing and sorting operations into the mutual matching of the devices, so that the automation of ready-made clothes sorting is realized, the manual intervention is reduced, and the efficiency of ready-made clothes sorting is improved.

It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A garment sorting method, comprising:

inquiring a preset database according to the pre-installed order mark;

2. The method of claim 1, after querying a pre-set database based on the pre-filled order identification, further comprising:

3. The method according to claim 1, characterized in that before the control gripper device grips the ready-to-sort clothes and then places the ready-to-sort clothes into the box to be sorted corresponding to the position information of the box to be sorted, the method further comprises the following steps:

4. The method according to claim 1, characterized in that after the control gripper device grips the ready-to-sort clothes and then places the ready-to-sort clothes into the box to be sorted corresponding to the position information of the box to be sorted, the method further comprises the following steps:

5. The method of claim 4, after sending the code spraying instruction to a code spraying device, further comprising:

6. The method according to any one of claims 1 to 5, further comprising:

acquiring the current running state of each device in real time;

7. A garment sorting apparatus, the apparatus comprising:

8. A garment sorting system, comprising: the system comprises a server, a box body weighing device, a box body code scanning device, a ready-made clothes code scanning device and a hand grab device which are connected through a network;

the server, which is used for executing the steps of the ready-made clothes sorting method of any claim 1 to 6;

9. A computer device comprising a memory and a processor, the memory storing a computer program, wherein the processor implements the steps of the method of any one of claims 1 to 6 when executing the computer program.

10. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of any one of claims 1 to 6.