CN115714245A - Filter, antenna, base station and manufacturing method of filter - Google Patents
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Abstract
本申请实施例公开了一种滤波器、天线、基站以及滤波器的制造方法,用于避免多个谐振器单独组装,以减少谐振器之间的配合精度。在本申请中,通过滤波器包括第一内导体、外导体、第一绝缘介质层、第二绝缘介质层和谐振器导体,通过第一内导体内嵌于第一绝缘介质层中,通过谐振器导体布设于第一绝缘介质层的表面上,以及第一绝缘介质层内嵌于第二绝缘介质层中,外导体布设于第二绝缘介质层的表面上,相比较现有技术,在实现了滤波器小型化的同时,无需多个谐振器单独组装,减少了谐振器之间的配合精度。
The embodiment of the present application discloses a filter, an antenna, a base station, and a filter manufacturing method, which are used to avoid separate assembly of multiple resonators and reduce the matching accuracy between the resonators. In this application, the pass filter includes a first inner conductor, an outer conductor, a first insulating dielectric layer, a second insulating dielectric layer and a resonator conductor, the first inner conductor is embedded in the first insulating dielectric layer, and the resonance The device conductor is arranged on the surface of the first insulating medium layer, and the first insulating medium layer is embedded in the second insulating medium layer, and the outer conductor is arranged on the surface of the second insulating medium layer. Compared with the prior art, in realizing While the filter is miniaturized, multiple resonators do not need to be individually assembled, which reduces the matching accuracy between the resonators.
Description
技术领域technical field
本申请涉及通信技术领域,尤其涉及一种滤波器、天线、基站以及滤波器的制造方法。The present application relates to the technical field of communications, and in particular to a filter, an antenna, a base station and a filter manufacturing method.
背景技术Background technique
无线基站常用的滤波器类型主要有金属同轴腔滤波器。但是随着无线设备集成度越来越高,对滤波器的小型化、轻量化要求也越来越高,而金属同轴腔滤波器外形轮廓立体占用空间较大。The filter types commonly used in wireless base stations mainly include metal coaxial cavity filters. However, as the integration of wireless devices becomes higher and higher, the requirements for miniaturization and light weight of filters are also higher and higher, and the three-dimensional outline of metal coaxial cavity filters occupies a large space.
为此,当前市面上还有如图1所示的直列式滤波器。直列式滤波器为沿着纵向轴线延伸的单个内腔体的管状金属壳体,以及在单个内腔体内沿着纵向轴线隔开的多个谐振器(250-1,250-2,250-3),每个谐振器具有杆(252),所述谐振器中彼此相邻的第一谐振器和第二谐振器的杆被旋转,以具有不同的角度定向。直列式滤波器可以实现滤波器的小型化和轻量化。For this reason, an in-line filter as shown in FIG. 1 is currently on the market. The in-line filter is a tubular metal housing with a single lumen extending along the longitudinal axis, and a plurality of resonators (250-1, 250-2, 250-3) spaced along the longitudinal axis within the single lumen, each The resonators have a rod (252), and the rods of a first resonator and a second resonator adjacent to each other among the resonators are rotated to have different angular orientations. The in-line filter can realize the miniaturization and weight reduction of the filter.
但是,这样的结构件需多个部件装配组合,加工工艺较复杂,而且谐振器之间需控制耦合角度,一致性要求较高。However, such a structural part requires the assembly and combination of multiple parts, the processing technology is relatively complicated, and the coupling angle needs to be controlled between the resonators, which requires high consistency.
发明内容Contents of the invention
本申请实施例提供了一种滤波器、天线、基站以及滤波器的制造方法,用于避免多个谐振器单独组装,以减少谐振器之间的配合精度。Embodiments of the present application provide a filter, an antenna, a base station, and a filter manufacturing method, which are used to avoid separate assembly of multiple resonators, so as to reduce the matching accuracy between the resonators.
本申请第一方面提供了一种滤波器,第一内导体、外导体、第一绝缘介质层、第二绝缘介质层和谐振器导体,通过第一内导体内嵌于第一绝缘介质层中,通过谐振器导体布设于第一绝缘介质层的表面上,以及第一绝缘介质层内嵌于第二绝缘介质层中,外导体布设于第二绝缘介质层的表面上,相比较现有技术,在实现了滤波器小型化的同时,无需多个谐振器单独组装,减少了谐振器之间的配合精度。The first aspect of the present application provides a filter, the first inner conductor, the outer conductor, the first insulating dielectric layer, the second insulating dielectric layer and the resonator conductor are embedded in the first insulating dielectric layer through the first inner conductor , the resonator conductor is laid on the surface of the first insulating medium layer, and the first insulating medium layer is embedded in the second insulating medium layer, and the outer conductor is laid on the surface of the second insulating medium layer, compared with the prior art , while realizing the miniaturization of the filter, there is no need to assemble multiple resonators separately, which reduces the matching accuracy between the resonators.
在一些可行的实现方式中,所述谐振器导体为条状,可以方便地布设在第一绝缘介质层的表面上。In some feasible implementation manners, the resonator conductors are strip-shaped and can be conveniently arranged on the surface of the first insulating medium layer.
在一些可行的实现方式中,所述谐振器导体的长度为目标波长的1/2,那么可以通过控制谐振器导体的长度,以控制需要过滤的目标波长。In some feasible implementation manners, the length of the resonator conductor is 1/2 of the target wavelength, so the target wavelength to be filtered can be controlled by controlling the length of the resonator conductor.
在一些可行的实现方式中,所述谐振器导体通过螺旋的方式布设于所述第一绝缘介质层的表面上,使得谐振器导体的长度不受限于所述第一绝缘介质的横切面的周长。In some feasible implementation manners, the resonator conductor is arranged on the surface of the first insulating medium layer in a spiral manner, so that the length of the resonator conductor is not limited by the cross-section of the first insulating medium perimeter.
在一些可行的实现方式中,所述谐振器导体为所述第二绝缘介质层的表面上的金属层,且所述金属层中设置开槽,所述开槽为条状,提供了一种布设方法。In some feasible implementation manners, the resonator conductor is a metal layer on the surface of the second insulating medium layer, and slots are provided in the metal layer, and the slots are strip-shaped, providing a Layout method.
在一些可行的实现方式中,所述谐振器导体为柔性贴膜金属层,较为方便地布设谐振器导体。In some feasible implementation manners, the resonator conductor is a flexible film-coated metal layer, and the resonator conductor is arranged more conveniently.
在一些可行的实现方式中,所述谐振器导体为金属导体镀层,在工艺上可行性较高。In some feasible implementation manners, the resonator conductor is a metal conductor plated, which is highly feasible in technology.
在一些可行的实现方式中,第二内导体和第三绝缘介质层,所述第二内导体内嵌于所述第三绝缘介质层中;所述第三绝缘介质层的半径小于所述第一内导体的半径,所述第三绝缘介质层内嵌于所述第一内导体中,使得可以实现高通滤波器。In some feasible implementation manners, the second inner conductor and the third insulating medium layer, the second inner conductor is embedded in the third insulating medium layer; the radius of the third insulating medium layer is smaller than that of the first insulating medium layer A radius of the inner conductor, the third insulating medium layer is embedded in the first inner conductor, so that a high-pass filter can be realized.
本申请第二方面提供了一种天线,包括如上所述第一方面中各种实现方式所述的滤波器。The second aspect of the present application provides an antenna, including the filter described in various implementation manners in the first aspect.
本申请第三方面提供了一种基站,包括如上所述第二方面所述的天线。A third aspect of the present application provides a base station, including the antenna described in the second aspect above.
本申请第四方面提供了一种滤波器的制造方法,包括:The fourth aspect of the present application provides a method for manufacturing a filter, including:
将第一内导体内嵌于第一绝缘介质层中;embedding the first inner conductor in the first insulating medium layer;
将谐振器导体布设于所述第一绝缘介质层的表面上;disposing a resonator conductor on the surface of the first insulating dielectric layer;
将布设有所述谐振器导体的所述第一绝缘介质层内嵌于所述第二绝缘介质层中;embedding the first insulating medium layer on which the resonator conductor is arranged in the second insulating medium layer;
将外导体布设于所述第二绝缘介质层的表面上。The outer conductor is arranged on the surface of the second insulating medium layer.
在一些可行的实现方式中,所述谐振器导体为条状。In some feasible implementation manners, the resonator conductors are strip-shaped.
在一些可行的实现方式中,所述谐振器导体的长度为目标波长的1/2。In some feasible implementation manners, the length of the resonator conductor is 1/2 of the target wavelength.
在一些可行的实现方式中,所述将谐振器导体布设于所述第一绝缘介质层的表面上包括:将所述谐振器导体通过螺旋的方式布设于所述第一绝缘介质层的表面上。In some feasible implementation manners, arranging the resonator conductor on the surface of the first insulating medium layer includes: arranging the resonator conductor on the surface of the first insulating medium layer in a spiral manner .
在一些可行的实现方式中,所述谐振器导体为所述第二绝缘介质层的表面上的金属层,且所述金属层中设置开槽,所述开槽为条状。In some feasible implementation manners, the resonator conductor is a metal layer on the surface of the second insulating medium layer, and slots are provided in the metal layer, and the slots are strip-shaped.
在一些可行的实现方式中,所述谐振器导体为柔性贴膜金属层。In some feasible implementation manners, the resonator conductor is a flexible film metal layer.
在一些可行的实现方式中,所述谐振器导体为金属导体镀层。In some feasible implementation manners, the resonator conductor is metal conductor plating.
在一些可行的实现方式中,第二内导体和第三绝缘介质层;将第二内导体内嵌于第三绝缘介质层中;将所述第三绝缘介质层内嵌于所述第一内导体中,所述第三绝缘介质层的半径小于所述第一内导体的半径。In some feasible implementations, the second inner conductor and the third insulating medium layer; embedding the second inner conductor in the third insulating medium layer; embedding the third insulating medium layer in the first inner conductor In the conductor, the radius of the third insulating medium layer is smaller than the radius of the first inner conductor.
从以上技术方案可以看出,本申请实施例具有以下优点:It can be seen from the above technical solutions that the embodiments of the present application have the following advantages:
在本申请中,通过滤波器包括第一内导体、外导体、第一绝缘介质层、第二绝缘介质层和谐振器导体,通过第一内导体内嵌于第一绝缘介质层中,通过谐振器导体布设于第一绝缘介质层的表面上,以及第一绝缘介质层内嵌于第二绝缘介质层中,外导体布设于第二绝缘介质层的表面上,相比较现有技术,在实现了滤波器小型化的同时,无需多个谐振器单独组装,减少了谐振器之间的配合精度。In this application, the pass filter includes a first inner conductor, an outer conductor, a first insulating dielectric layer, a second insulating dielectric layer and a resonator conductor, the first inner conductor is embedded in the first insulating dielectric layer, and the resonance The device conductor is arranged on the surface of the first insulating medium layer, and the first insulating medium layer is embedded in the second insulating medium layer, and the outer conductor is arranged on the surface of the second insulating medium layer. Compared with the prior art, in realizing While the filter is miniaturized, multiple resonators do not need to be individually assembled, which reduces the matching accuracy between the resonators.
附图说明Description of drawings
图1为直列式滤波器的实施例示意图;Fig. 1 is the embodiment schematic diagram of in-line filter;
图2-1为本申请实施例中天馈系统的实施例示意图;Figure 2-1 is a schematic diagram of an embodiment of the antenna feeder system in the embodiment of the present application;
图2-2为本申请实施例中天线的内部的架构示意图;FIG. 2-2 is a schematic diagram of the internal structure of the antenna in the embodiment of the present application;
图3-1为本申请实施例中一种滤波器的横切面示意图;FIG. 3-1 is a schematic cross-sectional view of a filter in an embodiment of the present application;
图3-2为本申请实施例中谐振器导体为条状示意图;Figure 3-2 is a schematic diagram of the strip-shaped resonator conductor in the embodiment of the present application;
图3-3为本申请实施例中谐振器导体为条状的另一示意图;Fig. 3-3 is another schematic diagram in which the conductor of the resonator in the embodiment of the present application is strip-shaped;
图3-4为本申请实施例中谐振器导体呈C形的示意图;3-4 is a schematic diagram of a C-shaped resonator conductor in the embodiment of the present application;
图3-5为本申请实施例中谐振器导体呈C形的另一示意图;3-5 is another schematic diagram of the C-shaped resonator conductor in the embodiment of the present application;
图3-6为本申请实施例中谐振器导体为条状时高通滤波器的实施例示意图;3-6 is a schematic diagram of an embodiment of a high-pass filter when the resonator conductor is strip-shaped in the embodiment of the present application;
图3-7为本申请实施例中谐振器导体呈C形时高通滤波器的实施例示意图;3-7 is a schematic diagram of an embodiment of a high-pass filter when the resonator conductor is C-shaped in the embodiment of the present application;
图4为本申请实施例中一种滤波器的制造方法的实施例示意图。FIG. 4 is a schematic diagram of an embodiment of a method for manufacturing a filter in an embodiment of the present application.
具体实施方式Detailed ways
本申请实施例提供了一种滤波器、天线、基站以及滤波器的制造方法,用于避免多个谐振器单独组装,以减少谐振器之间的配合精度。Embodiments of the present application provide a filter, an antenna, a base station, and a filter manufacturing method, which are used to avoid separate assembly of multiple resonators, so as to reduce the matching accuracy between the resonators.
下面结合附图,对本申请的实施例进行描述。Embodiments of the present application are described below in conjunction with the accompanying drawings.
本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的术语在适当情况下可以互换,这仅仅是描述本申请的实施例中对相同属性的对象在描述时所采用的区分方式。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,以便包含一系列单元的过程、方法、系统、产品或设备不必限于那些单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它单元。The terms "first", "second" and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It should be understood that the terms used in this way can be interchanged under appropriate circumstances, and this is merely a description of the manner in which objects with the same attribute are described in the embodiments of the present application. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, product, or apparatus comprising a series of elements is not necessarily limited to those elements, but may include elements not expressly included. Other elements listed explicitly or inherent to the process, method, product, or apparatus.
本申请实施例的技术方案可以应用于各种数据处理的通信系统中的滤波器,例如码分多址(code division multiple access,CDMA)、时分多址(time division multipleaccess, TDMA)、频分多址(frequency division multiple access,FDMA)、正交频分多址(orthogonal frequency-division multiple access,OFDMA)、单载波频分多址(singlecarrier FDMA, SC-FDMA)和长期演进(long termevolution,LTE)系统第五代(5thgeneration,5G)移动通信系统中的新无线(new radio,NR)系统以及、大规模多输入多输出(massive multiple-input multiple-output,Massive MIMO)系统等系统的中的滤波器。The technical solutions of the embodiments of the present application can be applied to filters in communication systems for various data processing, such as code division multiple access (code division multiple access, CDMA), time division multiple access (time division multiple access, TDMA), frequency division multiple access frequency division multiple access (FDMA), orthogonal frequency-division multiple access (OFDMA), single carrier FDMA (SC-FDMA) and long term evolution (LTE) Filtering in systems such as new radio (NR) systems in the fifth generation (5thgeneration, 5G) mobile communication systems and massive multiple-input multiple-output (massive multiple-input multiple-output, Massive MIMO) systems device.
术语“系统”可以和“网络”相互替换。CDMA系统可以实现例如通用无线陆地接入(universal terrestrial radio access,UTRA),CDMA2000等无线技术。UTRA可以包括宽带CDMA(wideband CDMA,WCDMA)技术和其它CDMA变形的技术。CDMA2000可以覆盖过渡标准(interim standard,IS)2000(IS-2000),IS-95和IS-856标准。TDMA系统可以实现例如全球移动通信系统(global system for mobile communication,GSM)等无线技术。OFDMA系统可以实现诸如演进通用无线陆地接入(evolved UTRA,E-UTRA)、超级移动宽带(ultramobile broadband,UMB)、IEEE 802.11(Wi-Fi),IEEE 802.16(WiMAX), IEEE 802.20,Flash OFDMA等无线技术。UTRA和E-UTRA是UMTS以及UMTS演进版本。3GPP 在长期演进(longterm evolution,LTE)和基于LTE演进的各种版本是使用E-UTRA的 UMTS的新版本。The term "system" can be used interchangeably with "network". The CDMA system may implement radio technologies such as universal terrestrial radio access (UTRA), CDMA2000, and the like. UTRA may include wideband CDMA (wideband CDMA, WCDMA) technology and other CDMA variant technologies. CDMA2000 may cover interim standard (interim standard, IS) 2000 (IS-2000), IS-95 and IS-856 standards. A TDMA system may implement a radio technology such as global system for mobile communication (GSM). The OFDMA system can realize such as evolved universal wireless terrestrial access (evolved UTRA, E-UTRA), ultra mobile broadband (ultramobile broadband, UMB), IEEE 802.11 (Wi-Fi), IEEE 802.16 (WiMAX), IEEE 802.20, Flash OFDMA, etc. wireless technology. UTRA and E-UTRA are UMTS and UMTS evolutions. Various releases of 3GPP in long term evolution (LTE) and LTE-based evolution are new releases of UMTS using E-UTRA.
此外,所述通信系统还可以适用于面向未来的通信技术,都适用本申请实施例提供的技术方案。本申请实施例描述的系统架构以及业务场景是为了更加清楚的说明本申请实施例的技术方案,并不构成对于本申请实施例提供的技术方案的限定,本领域普通技术人员可知,随着网络架构的演变和新业务场景的出现,本申请实施例提供的技术方案对于类似的技术问题,同样适用。In addition, the communication system may also be applicable to future-oriented communication technologies, all of which are applicable to the technical solutions provided in the embodiments of the present application. The system architecture and business scenarios described in the embodiments of the present application are for more clearly illustrating the technical solutions of the embodiments of the present application, and do not constitute limitations on the technical solutions provided by the embodiments of the present application. For the evolution of architecture and the emergence of new business scenarios, the technical solutions provided by the embodiments of this application are also applicable to similar technical problems.
本申请实施例的滤波器可以应用于无线基站的天馈系统中,如图2-1所示,天馈系统200包括:天线210、抱杆220、天线调整支架230、接地装置240和接头密封件250(包括绝缘密封胶带、聚氯乙烯绝缘胶带等)等。The filter of the embodiment of the present application can be applied to the antenna feeder system of the wireless base station. As shown in FIG. 250 (including insulating sealing tape, polyvinyl chloride insulating tape, etc.) and the like.
示例性的,如附图2-2所示,为天线210的内部的架构示意图,天线210可以位于天线罩中,天线210具体可以包括:至少一个独立阵列211和天线接头212。Exemplarily, as shown in FIG. 2-2 , it is a schematic diagram of the internal structure of the antenna 210 , the antenna 210 may be located in a radome, and the antenna 210 may specifically include: at least one independent array 211 and an
其中,独立阵列211包括辐射单元211-1和金属反射板211-2,其中,辐射单元211-1通常放置于金属反射板211-2上方,不同的辐射单元211-1的频率可以相同或者不同。独立阵列211通过各自的馈电网络接收或发射射频信号,馈电网络通常由受控的阻抗传输线构成,馈电网络还可以包括移相器213、合路器214、滤波器215和传动或校准网络216 等,用于扩展性能的模块。馈电网络可以通过传动或校准网络216实现不同辐射波束指向,或者获取系统所需的校准信号。Wherein, the independent array 211 includes a radiation unit 211-1 and a metal reflection plate 211-2, wherein the radiation unit 211-1 is usually placed above the metal reflection plate 211-2, and the frequencies of different radiation units 211-1 can be the same or different . The independent arrays 211 receive or transmit radio frequency signals through their respective feed networks, which are usually composed of controlled impedance transmission lines, and the feed networks may also include phase shifters 213, combiners 214, filters 215 and drive or calibration The network 216 and the like are modules used to expand performance. The feeding network can implement different radiation beam directions through the transmission or calibration network 216, or obtain calibration signals required by the system.
其中,辐射单元211-1是构成天线阵列基本结构的单元,用于辐射或接收无线电波。金属反射板211-2用于提高天线信号的接收灵敏度,把天线信号反射聚集在接收点上,大大增强了天线210的接收/发射能力,还起到阻挡、屏蔽来自后背(反方向)的其它电波对接收信号的干扰作用。馈电网络用于把信号按照一定的幅度、相位馈送到辐射单元211-1或者将接收到的无线信号按照一定的幅度、相位发送到无线基站的信号处理单元。天线罩用于保护天馈系统200免受外部环境影响的结构件,在电气性能上具有良好的电磁波穿透特性,机械性能上能经受外部恶劣环境的作用。Wherein, the radiating unit 211-1 is a unit constituting the basic structure of the antenna array, and is used for radiating or receiving radio waves. The metal reflector 211-2 is used to improve the receiving sensitivity of the antenna signal, and gathers the reflection of the antenna signal on the receiving point, which greatly enhances the receiving/transmitting capability of the antenna 210, and also plays a role in blocking and shielding from the back (reverse direction) The interference effect of other radio waves on the received signal. The feeding network is used to feed the signal to the radiation unit 211-1 according to a certain amplitude and phase or send the received wireless signal to the signal processing unit of the wireless base station according to a certain amplitude and phase. The radome is a structural component used to protect the antenna feeder system 200 from the influence of the external environment, has good electromagnetic wave penetration characteristics in terms of electrical performance, and can withstand the effects of harsh external environments in terms of mechanical performance.
无线基站的收发系统主要由高频滤波器、振荡器、功率放大器、调制解调器和电源组成。滤波器作为一种基本的射频单元,其可以实现对某些特定频率的信号的过滤以得到目标信号。滤波器由一个个谐振器,通过能量耦合构成,因此谐振器的小型化,是滤波器进行小型化的重要途径。The transceiver system of the wireless base station is mainly composed of high-frequency filter, oscillator, power amplifier, modem and power supply. As a basic radio frequency unit, a filter can filter signals of certain specific frequencies to obtain target signals. The filter is composed of resonators through energy coupling, so the miniaturization of the resonator is an important way to miniaturize the filter.
无线基站常用的滤波器类型主要有金属同轴腔滤波器。但是随着无线设备集成度越来越高,对滤波器的小型化、轻量化要求也越来越高,而金属同轴腔滤波器外形轮廓立体占用空间较大。The filter types commonly used in wireless base stations mainly include metal coaxial cavity filters. However, as the integration of wireless devices becomes higher and higher, the requirements for miniaturization and light weight of filters are also higher and higher, and the three-dimensional outline of metal coaxial cavity filters occupies a large space.
为此,当前市面上还有如图1所示的直列式滤波器。直列式滤波器为沿着纵向轴线延伸的单个内腔体的管状金属壳体,以及在单个内腔体内沿着纵向轴线隔开的多个谐振器(250-1,250-2,250-3),每个谐振器具有杆(252),所述谐振器中彼此相邻的第一谐振器和第二谐振器的杆被旋转,以具有不同的角度定向。直列式滤波器可以实现滤波器的小型化和轻量化。For this reason, an in-line filter as shown in FIG. 1 is currently on the market. The in-line filter is a tubular metal housing with a single lumen extending along the longitudinal axis, and a plurality of resonators (250-1, 250-2, 250-3) spaced along the longitudinal axis within the single lumen, each The resonators have a rod (252), and the rods of a first resonator and a second resonator adjacent to each other among the resonators are rotated to have different angular orientations. The in-line filter can realize the miniaturization and weight reduction of the filter.
但是,这样的结构件需多个部件装配组合,加工工艺较复杂,而且谐振器之间需控制耦合角度,一致性要求较高。However, such a structural part requires the assembly and combination of multiple parts, the processing technology is relatively complicated, and the coupling angle needs to be controlled between the resonators, which requires high consistency.
为此,请参考图3-1,本申请提出了一种滤波器300的横切面,包括第一内导体310、外导体320、第一绝缘介质层330、第二绝缘介质层340和谐振器导体350,通过第一内导体310内嵌于第一绝缘介质层330中,谐振器导体350布设于第一绝缘介质层330的表面上,以及第一绝缘介质层330内嵌于第二绝缘介质层340中,外导体320布设于第二绝缘介质层340的表面上,相比较现有技术,在实现了滤波器小型化的同时,无需多个谐振器单独组装,减少了谐振器之间的配合精度。To this end, please refer to Fig. 3-1, the present application proposes a cross-section of a filter 300, including a first inner conductor 310, an outer conductor 320, a first insulating dielectric layer 330, a second insulating dielectric layer 340 and a resonator The conductor 350 is embedded in the first insulating medium layer 330 through the first inner conductor 310, the resonator conductor 350 is arranged on the surface of the first insulating medium layer 330, and the first insulating medium layer 330 is embedded in the second insulating medium In the layer 340, the outer conductor 320 is arranged on the surface of the second insulating medium layer 340. Compared with the prior art, while realizing the miniaturization of the filter, there is no need for multiple resonators to be assembled separately, which reduces the distance between the resonators. Matching precision.
需要说明的是,第一内导体310、外导体320、第一绝缘介质层330和第二绝缘介质层340构成同轴传输线。需要说明的是,同轴传输线是由两根同轴的圆柱导体构成的导行系统,内导体和外导体之间填充空气或高频介质的一种宽频带微波传输线。在本申请实施例中,第一内导体310内嵌于第一绝缘介质层330中,第一绝缘介质层330内嵌于第二绝缘介质层340中,外导体320布设于第二绝缘介质层340的表面上。在本申请实施例中,通过将谐振器导体350布设于第一绝缘介质层330的表面上,相比较现有技术,在实现了滤波器小型化的同时,无需多个谐振器单独组装,减少了谐振器之间的配合精度。It should be noted that the first inner conductor 310 , the outer conductor 320 , the first insulating medium layer 330 and the second insulating medium layer 340 form a coaxial transmission line. It should be noted that the coaxial transmission line is a guiding system composed of two coaxial cylindrical conductors, and a wide-band microwave transmission line filled with air or high-frequency medium between the inner conductor and the outer conductor. In the embodiment of the present application, the first inner conductor 310 is embedded in the first insulating dielectric layer 330, the first insulating dielectric layer 330 is embedded in the second insulating dielectric layer 340, and the outer conductor 320 is arranged on the second insulating dielectric layer 340 on the surface. In the embodiment of the present application, by arranging the resonator conductor 350 on the surface of the first insulating dielectric layer 330, compared with the prior art, while realizing the miniaturization of the filter, there is no need to assemble multiple resonators separately, reducing The matching accuracy between the resonators is improved.
下面,对上述各个部件进行详细描述。Next, each of the above-mentioned components will be described in detail.
一、第一内导体310。1. The first inner conductor 310 .
在一些可行的实现方式中,第一内导体310的材质可以为导电金属,例如铜或银,或其他导电金属,也可以是其他导电的物质,此处不做限定。在一些可行的实现方式中,第一内导体310可以为同轴传输线中的内导体,呈长条状,其切面为圆形。在本申请实施例,第一内导体310可以用于传输电信号。In some feasible implementation manners, the material of the first inner conductor 310 may be conductive metal, such as copper or silver, or other conductive metal, or other conductive substance, which is not limited here. In some feasible implementation manners, the first inner conductor 310 may be an inner conductor in a coaxial transmission line, which is in the shape of a long strip with a circular cut surface. In the embodiment of the present application, the first inner conductor 310 may be used to transmit electrical signals.
二、第一绝缘介质层330。2. The first insulating dielectric layer 330 .
在一些可行的实现方式中,第一绝缘介质层330的材质可以为绝缘介质。需要说明的是,不善于传导电流的物质称为绝缘介质,其电阻率极高。绝缘介质的种类很多,固体的如塑料、橡胶、玻璃,陶瓷等,液体的如各种天然矿物油、硅油、三氯联苯等,气体的如空气、二氧化碳、六氟化硫等,此处不做限定。In some feasible implementation manners, the material of the first insulating medium layer 330 may be an insulating medium. It should be noted that a substance that is not good at conducting electric current is called an insulating medium, and its resistivity is extremely high. There are many types of insulating media, solid ones such as plastic, rubber, glass, ceramics, etc., liquid ones such as various natural mineral oils, silicone oils, trichlorobiphenyls, etc., and gaseous ones such as air, carbon dioxide, sulfur hexafluoride, etc., here No limit.
在本申请实施例中,第一绝缘介质层330包裹第一内导体310,第一内导体310内嵌于第一绝缘介质层330中。其中,第一内导体310的切面为中空的圆形。第一绝缘介质层 330通过包裹第一内导体310,避免第一内导体310的漏电,导致信号失真。In the embodiment of the present application, the first insulating medium layer 330 wraps the first inner conductor 310 , and the first inner conductor 310 is embedded in the first insulating medium layer 330 . Wherein, the cut surface of the first inner conductor 310 is a hollow circle. The first insulating medium layer 330 wraps the first inner conductor 310 to prevent the leakage of the first inner conductor 310 from causing signal distortion.
需要说明的是,绝缘介质在某些外界条件,如加热、加高压等影响下,会被“击穿”,而转化为导体。在未被击穿之前,绝缘介质也不是绝对不导电的物体。如果在绝缘介质两端施加电压,材料中将会出现微弱的电流。为此,在一些可行的实现方式中,可以根据需要选择相应的电阻率的绝缘介质。It should be noted that under the influence of certain external conditions, such as heating and high voltage, the insulating medium will be "broken down" and transformed into a conductor. Before being broken down, the insulating medium is not an absolutely non-conductive object. If a voltage is applied across an insulating medium, a small current will flow through the material. To this end, in some feasible implementation manners, an insulating medium with a corresponding resistivity can be selected as required.
三、谐振器导体350。3. Resonator conductor 350 .
布设方法1。
在一些可行的实现方式中,谐振器导体350为条状。示例性的,如图3-2,谐振器导体350平铺时,可以为长方形,也可以为长条形,也可以为其他条状,此处不做限定。如图3-3所示,条状的谐振器导体350可以通过螺旋的方式将谐振器导体350布设于第一绝缘介质层330的表面上,实现了带阻滤波器的功能。In some possible implementations, the resonator conductor 350 is strip-shaped. Exemplarily, as shown in FIG. 3-2 , when the resonator conductor 350 is laid flat, it may be in the shape of a rectangle, a long strip, or other strip shapes, which are not limited here. As shown in FIG. 3-3 , the strip-shaped resonator conductor 350 can be arranged on the surface of the first insulating medium layer 330 in a spiral manner to realize the function of a band-stop filter.
在一些可行的实现方式中,谐振器导体350的材质可以为导电金属,例如铜或银,或其他导电金属,也可以是其他导电的物质,此处不做限定。In some feasible implementation manners, the material of the resonator conductor 350 may be conductive metal, such as copper or silver, or other conductive metal, or other conductive substance, which is not limited here.
在一些可行的实现方式中,可以在第一绝缘介质层330的表面上贴片柔性贴膜金属层。又例如,在第一绝缘介质层330的表面上通过电镀的方式,电镀上金属导体镀层。在一些可行的实现方式中,还可以通过其他方式实现在第一绝缘介质层330的表面上布设谐振器导体350,此处不做限定。In some feasible implementation manners, a flexible film metal layer may be pasted on the surface of the first insulating medium layer 330 . For another example, a metal conductor plating layer is electroplated on the surface of the first insulating medium layer 330 by means of electroplating. In some feasible implementation manners, the arrangement of the resonator conductor 350 on the surface of the first insulating dielectric layer 330 may also be implemented in other ways, which is not limited here.
需要说明的是,谐振器导体350的长度与需要过滤的目标波长相关,在一些可行的实现方式,谐振器导体350的长度为目标波长的1/2。例如,目标波长为0.01毫米,那么谐振器导体350的长度为0.005毫米。It should be noted that the length of the resonator conductor 350 is related to the target wavelength to be filtered, and in some feasible implementation manners, the length of the resonator conductor 350 is 1/2 of the target wavelength. For example, if the target wavelength is 0.01 mm, then the length of the resonator conductor 350 is 0.005 mm.
布设方法2。Layout method 2.
在一些可行的实现方式中,如图3-4所示,谐振器导体350为第二绝缘介质层340的表面上的金属层,且金属层中设置开槽,开槽为条状。示例性的,谐振器导体350平铺时,其开槽可以为长方形,也可以为长条形,也可以为其他条状,此处不做限定。在一些可行的实现方式中,如图3-5所示,开槽可以呈C形布设于第一绝缘介质层330的表面上,此处不做限定。In some feasible implementation manners, as shown in FIGS. 3-4 , the resonator conductor 350 is a metal layer on the surface of the second insulating medium layer 340 , and grooves are provided in the metal layer, and the grooves are strip-shaped. Exemplarily, when the resonator conductor 350 is laid flat, its slots may be rectangular, long strips, or other strips, which is not limited here. In some feasible implementation manners, as shown in FIGS. 3-5 , the slots may be arranged in a C shape on the surface of the first insulating dielectric layer 330 , which is not limited here.
在一些可行的实现方式中,谐振器导体350的材质可以为导电金属,例如铜或银,或其他导电金属,也可以是其他导电的物质,此处不做限定。In some feasible implementation manners, the material of the resonator conductor 350 may be conductive metal, such as copper or silver, or other conductive metal, or other conductive substance, which is not limited here.
在一些可行的实现方式中,可以在第一绝缘介质层330的表面上贴片柔性贴膜金属层,实现了带阻滤波器的功能。又例如,在第一绝缘介质层330的表面上通过电镀的方式,电镀上金属导体镀层。在一些可行的实现方式中,还可以通过其他方式实现在第一绝缘介质层330的表面上布设谐振器导体350,此处不做限定。In some feasible implementation manners, a flexible film metal layer may be pasted on the surface of the first insulating dielectric layer 330 to realize the function of a band-stop filter. For another example, a metal conductor plating layer is electroplated on the surface of the first insulating medium layer 330 by means of electroplating. In some feasible implementation manners, the arrangement of the resonator conductor 350 on the surface of the first insulating dielectric layer 330 may also be implemented in other ways, which is not limited here.
需要说明的是,谐振器导体350的开槽的长度与需要过滤的目标波长相关,在一些可行的实现方式,谐振器导体350的长度为目标波长的1/2。例如,目标波长为0.01毫米,那么谐振器导体350的长度为0.005毫米。It should be noted that the length of the slot of the resonator conductor 350 is related to the target wavelength to be filtered, and in some feasible implementation manners, the length of the resonator conductor 350 is 1/2 of the target wavelength. For example, if the target wavelength is 0.01 mm, then the length of the resonator conductor 350 is 0.005 mm.
四、第二绝缘介质层340。Fourth, the second insulating dielectric layer 340 .
在一些可行的实现方式中,第二绝缘介质层340的材质可以为绝缘介质。需要说明的是,不善于传导电流的物质称为绝缘介质,其电阻率极高。绝缘介质的种类很多,固体的如塑料、橡胶、玻璃,陶瓷等,液体的如各种天然矿物油、硅油、三氯联苯等,气体的如空气、二氧化碳、六氟化硫等,此处不做限定。在一些可行的实现方式中,可以根据需要选择相应的电阻率的绝缘介质。In some feasible implementation manners, the material of the second insulating medium layer 340 may be an insulating medium. It should be noted that a substance that is not good at conducting electric current is called an insulating medium, and its resistivity is extremely high. There are many types of insulating media, solid ones such as plastic, rubber, glass, ceramics, etc., liquid ones such as various natural mineral oils, silicone oils, trichlorobiphenyls, etc., and gaseous ones such as air, carbon dioxide, sulfur hexafluoride, etc., here No limit. In some feasible implementation manners, an insulating medium with a corresponding resistivity can be selected as required.
在本申请实施例中,第二绝缘介质层340包裹布设有谐振器导体350的第一内导体310,即第二绝缘介质层340包裹布设有谐振器导体350的第一内导体310,从而避免第一内导体310的漏电,而导致的信号失真。In the embodiment of the present application, the second insulating dielectric layer 340 wraps the first inner conductor 310 with the resonator conductor 350 , that is, the second insulating dielectric layer 340 wraps the first inner conductor 310 with the resonator conductor 350 , thereby avoiding The leakage of the first inner conductor 310 causes signal distortion.
五、外导体320。Five, the outer conductor 320.
在一些可行的实现方式中,外导体320的材质可以为导电金属,例如铜或银,或其他导电金属,也可以是其他导电的物质,此处不做限定。在一些可行的实现方式中,外导体320可以为同轴传输线中的外导体,呈长条状,其切面为圆形。在本申请实施例中,外导体320布设于第二绝缘介质层340的表面上,用于屏蔽信号,避免信号泄露。In some feasible implementation manners, the material of the outer conductor 320 may be conductive metal, such as copper or silver, or other conductive metal, or other conductive substance, which is not limited here. In some feasible implementation manners, the outer conductor 320 may be an outer conductor in a coaxial transmission line, which is in the shape of a long strip with a circular cut surface. In the embodiment of the present application, the outer conductor 320 is arranged on the surface of the second insulating medium layer 340 for shielding signals and avoiding signal leakage.
在本申请实施例中,上述形式的滤波器300,内外导体的绝缘层上,一次电镀或贴膜多个金属谐振器结构,减少了外部额外增加滤波器部件,无需多个谐振器单独组装,以减少谐振器之间的配合精度,且可独立内嵌于同轴传输线内。In the embodiment of the present application, in the filter 300 of the above form, multiple metal resonator structures are plated or filmed at one time on the insulating layer of the inner and outer conductors, which reduces the need for additional external filter components and does not require multiple resonators to be assembled separately. The coordination precision between the resonators is reduced, and can be independently embedded in the coaxial transmission line.
六、第二内导体360和第三绝缘介质层370。6. The second inner conductor 360 and the third insulating medium layer 370 .
在一些可行的实现方式中,如图3-6所示或图3-7,滤波器300还可以第二内导体360 和第三绝缘介质层370,其中,第二内导体360内嵌于第三绝缘介质层370中,第三绝缘介质层370的半径小于第一内导体310的半径,第三绝缘介质层370内嵌于第一内导体310中,实现了高通滤波器的功能。In some feasible implementation manners, as shown in FIG. 3-6 or FIG. 3-7, the filter 300 can also have a second inner conductor 360 and a third insulating medium layer 370, wherein the second inner conductor 360 is embedded in the first Among the three insulating dielectric layers 370 , the radius of the third insulating dielectric layer 370 is smaller than that of the first inner conductor 310 , and the third insulating dielectric layer 370 is embedded in the first inner conductor 310 to realize the function of a high-pass filter.
在本申请实施例中,上述形式的滤波器300,内外导体的绝缘层上,一次电镀或贴膜多个金属谐振器结构,减少了外部额外增加滤波器部件,无需多个谐振器单独组装,以减少谐振器之间的配合精度,且可独立内嵌与同轴传输线内。In the embodiment of the present application, in the filter 300 of the above form, multiple metal resonator structures are plated or filmed at one time on the insulating layer of the inner and outer conductors, which reduces the need for additional external filter components and does not require multiple resonators to be assembled separately. Reduce the matching accuracy between the resonators, and can be independently embedded in the coaxial transmission line.
本申请还提供了一种天线,包括如上所述的滤波器。The present application also provides an antenna, including the above-mentioned filter.
本申请还提供了一种基站,包括如上所述的天线。The present application also provides a base station, including the above-mentioned antenna.
请参考图4,本申请还提供了一种滤波器的制造方法,包括:Please refer to FIG. 4, the present application also provides a method for manufacturing a filter, including:
401、将第一内导体内嵌于第一绝缘介质层中。401. Embed a first inner conductor in a first insulating medium layer.
402、将谐振器导体布设于第一绝缘介质层的表面上。402. Arrange the resonator conductor on the surface of the first insulating medium layer.
在一些可行的实现方式中,谐振器导体为条状。In some possible implementations, the resonator conductors are strip-shaped.
在一些可行的实现方式中,谐振器导体的长度为目标波长的1/2。In some possible implementations, the length of the resonator conductor is 1/2 of the target wavelength.
在一些可行的实现方式中,将谐振器导体通过螺旋的方式布设于第一绝缘介质层的表面上。In some feasible implementation manners, the resonator conductors are spirally arranged on the surface of the first insulating medium layer.
在一些可行的实现方式中,谐振器导体为柔性贴膜金属层。In some possible implementations, the resonator conductors are flexible foil metal layers.
在一些可行的实现方式中,谐振器导体为金属导体镀层。In some possible implementations, the resonator conductors are metal conductor plating.
在一些可行的实现方式中,谐振器导体为第二绝缘介质层的表面上的金属层,且金属层中设置开槽,开槽为条状。In some feasible implementation manners, the resonator conductor is a metal layer on the surface of the second insulating medium layer, and slots are provided in the metal layer, and the slots are strip-shaped.
403、将第一绝缘介质层内嵌于第二绝缘介质层中。403. Embed the first insulating medium layer in the second insulating medium layer.
404、将外导体布设于第二绝缘介质层的表面上。404. Lay the outer conductor on the surface of the second insulating medium layer.
在一些可行的实现方式中,第二内导体和第三绝缘介质层,将第二内导体内嵌于第三绝缘介质层中,将第三绝缘介质层内嵌于第一内导体中,第三绝缘介质层的半径小于第一内导体的半径。In some feasible implementation manners, for the second inner conductor and the third insulating medium layer, the second inner conductor is embedded in the third insulating medium layer, the third insulating medium layer is embedded in the first inner conductor, and the second inner conductor is embedded in the third insulating medium layer. The radius of the third insulating medium layer is smaller than the radius of the first inner conductor.
需要说明的是,对于前述的各方法实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本申请并不受所描述的动作顺序的限制,因为依据本申请,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和模块并不一定是本申请所必须的。It should be noted that for the foregoing method embodiments, for the sake of simple description, they are expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence. Depending on the application, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification belong to preferred embodiments, and the actions and modules involved are not necessarily required by this application.
需要说明的是,上述装置各模块/单元之间的信息交互、执行过程等内容,由于与本申请方法实施例基于同一构思,其带来的技术效果与本申请方法实施例相同,具体内容可参见本申请前述所示的方法实施例中的叙述,此处不再赘述。It should be noted that the information interaction and execution process between the modules/units of the above-mentioned device are based on the same idea as the method embodiment of the present application, and the technical effect it brings is the same as that of the method embodiment of the present application. The specific content can be Refer to the descriptions in the foregoing method embodiments of the present application, and details are not repeated here.
Claims (18)
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EP0072729A1 (en) * | 1981-08-14 | 1983-02-23 | Alcatel Thomson Faisceaux Hertziens | Coaxial bandstop filter |
WO2020252678A1 (en) * | 2019-06-19 | 2020-12-24 | 韩宇南 | Filter cable |
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GB605253A (en) * | 1944-12-21 | 1948-07-19 | Sperry Gyroscope Co Inc | Improvements in and relating to concentric-conductor transmission lines |
JP4002931B2 (en) * | 2005-04-14 | 2007-11-07 | モレックス インコーポレーテッド | Filter device |
CN201303038Y (en) * | 2008-11-14 | 2009-09-02 | 中天日立射频电缆有限公司 | Short pitch staggered hybrid open slot radiation leakage coaxial cable |
JP2012049941A (en) * | 2010-08-30 | 2012-03-08 | Furuno Electric Co Ltd | Filter, waveguide joint using the same, radar device, and magnetron |
CN204498077U (en) * | 2015-04-17 | 2015-07-22 | 梁玉成 | A kind of shielded cable filter |
CN108986961A (en) * | 2018-07-11 | 2018-12-11 | 常州凌天达传输科技有限公司 | A kind of polyvinylidene fluoride diene insulation electromagnetism filtered electrical cable and processing method |
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EP0072729A1 (en) * | 1981-08-14 | 1983-02-23 | Alcatel Thomson Faisceaux Hertziens | Coaxial bandstop filter |
WO2020252678A1 (en) * | 2019-06-19 | 2020-12-24 | 韩宇南 | Filter cable |
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