CN115707754A - Fireproof flame-retardant expandable sealant and preparation method thereof - Google Patents

Fireproof flame-retardant expandable sealant and preparation method thereof Download PDF

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CN115707754A
CN115707754A CN202110947930.8A CN202110947930A CN115707754A CN 115707754 A CN115707754 A CN 115707754A CN 202110947930 A CN202110947930 A CN 202110947930A CN 115707754 A CN115707754 A CN 115707754A
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parts
base material
retardant expandable
fire retardant
sealant
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何世家
唐胜利
张泽江
孟志
王甫正
谭龙飞
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Sichuan Fire Research Institute of Emergency Management Department
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Sichuan Fire Research Institute of Emergency Management Department
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Abstract

The invention discloses a fireproof flame-retardant expandable sealant and a preparation method thereof, and solves the technical problems of poor flame-retardant performance, high use hazard, and low extension and expansion of the conventional silicone sealant. The invention comprises the following components in parts by weight: 15-40 parts of alpha, omega-dihydroxy polydimethylsiloxane, 2-18 parts of 201 methyl silicone oil, 20-40 parts of expanded graphite, 5-10 parts of paraffin, 3-8 parts of melamine, 2-6 parts of ammonium polyphosphate, 4-10 parts of methyl phenyl silicone resin, 10-70 parts of filler, 2-10 parts of cross-linking agent, 0.2-2 parts of silane coupling agent and 0.5-3 parts of catalyst. The invention has simple structure, scientific and reasonable design and convenient use, adopts the silicone sealant which has strong flame retardance, does not contain halogen elements, has strong ductility and expansion, has wider application range, stronger safety performance and lower production cost, and the expanded graphite can enhance the volume of the silicone sealant and reduce the flow of air and toxic gas in a sealing way.

Description

Fireproof flame-retardant expandable sealant and preparation method thereof
Technical Field
The invention belongs to the technical field of high polymer sealing materials, and particularly relates to a fireproof flame-retardant expandable silicone sealant and a preparation method thereof.
Background
A fire door is a door that can meet the requirements of fire stability, integrity and thermal insulation within a certain period of time. It is a fire-proof partition with certain fire resistance, which is arranged in fire-proof subareas, evacuation staircases, vertical shafts and the like. The fire door has the functions of a common door and also has the functions of preventing the fire from spreading and the smoke from diffusing, and can prevent the fire from spreading within a certain time to ensure the evacuation of people.
In order to ensure the sealing performance between the installation door frame and the wall body of the fireproof door, the joint of the installation door frame and the wall body needs to be filled with a sealing glue, and at present, a silicone sealing glue is generally adopted. The silicone sealant has the characteristics of excellent weather aging resistance, ultraviolet stability, pressure resistance, shock resistance, moisture resistance, high and low temperature resistance, no tearing and cracking in severe weather environments and the like. Although the common silicone sealant has certain flame retardance, the problems of unqualified flame retardance and poor storage stability generally exist. In order to improve the flame retardant property, a bromine compound is commonly used as an organic flame retardant, aluminum hydroxide and the like are used as inorganic flame retardants, but when the bromine compound is combusted, carcinogenic substances are easily generated, and the surface polarity of magnesium hydroxide and the like is high, the mechanical processing property is poor, so that the elasticity and displacement of the silicone sealant are seriously influenced. In addition, the low ductility and low expansion of silicone sealants can make them somewhat limited.
Therefore, the invention provides a fireproof and flame-retardant expandable silicone sealant and a preparation method thereof, solves the technical problems of poor flame retardant property, high use hazard, and low extension and expansion of the conventional silicone sealant, adopts the silicone sealant which has strong flame retardancy, does not contain halogen elements, has strong extensibility and expansion, has wider application range, stronger safety performance and lower production cost, and can enhance the volume of the silicone sealant, seal and reduce the flow of air and toxic gases.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the fireproof flame-retardant expandable silicone sealant and the preparation method thereof are provided, and the technical problems of poor flame-retardant performance, high use hazard and low extension and expansion of the conventional silicone sealant are solved.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the fireproof flame-retardant expandable silicone sealant comprises the following components in parts by weight:
Figure BDA0003217390900000021
further, the filler is one or more of calcium carbonate, activated clay, silica micropowder, talcum powder and diatomite.
Further, the filler is silicon micropowder.
Further, the cross-linking agent is any one or more of methyltrimethoxysilane, methyltriethoxysilane, vinyltrimethoxysilane and phenyltrimethoxysilane.
Further, the crosslinking agent is vinyltrimethoxysilane.
Further, the silane coupling agent is any one or more of gamma-aminopropyltriethoxysilane, beta-aminoethyl-gamma-aminopropyltrimethoxysilane, bis (gamma-trimethoxysilylpropyl) amine and glycidoxypropyltrimethoxysilane.
Further, the silane coupling agent is beta-aminoethyl-gamma-aminopropyltrimethoxysilane.
Further, the catalyst is any one or more of isopropyl titanate, butyl titanate, dibutyltin dilaurate and dibutyltin diacetate.
Further, the catalyst is butyl titanate.
A preparation method of a fireproof flame-retardant expandable silicone sealant comprises the following steps:
step 1, adding alpha, omega-dihydroxy polydimethylsiloxane, 201 methyl silicone oil, paraffin, melamine, ammonium polyphosphate, methyl phenyl silicone resin and filler into a vacuum kneading machine according to parts by weight, keeping the temperature at 100-130 ℃, and dehydrating and blending for 1-2 hours under the vacuum degree of-0.1 to-0.03 MPa to obtain a mixed base material;
step 2, grinding the mixed base material obtained in the step 1 in a three-roll grinder for 2 times to obtain a ground base material;
3, transferring the ground base material obtained in the step 2 into a high-speed dispersion stirring kettle, and cooling to room temperature to obtain a cooled base material;
step 4, adding expanded graphite, a cross-linking agent and a silane coupling agent into the cooling base material in the high-speed dispersing and stirring kettle in the step 3 at room temperature, and stirring for 1.5 hours under the conditions that the vacuum degree is-0.1 to-0.03 MPa and the rotating speed is 200rpm to obtain a mixed stirring object;
and 5, adding a catalyst into the mixed stirred material obtained in the step 4, stirring for 1h under the conditions that the vacuum degree is-0.1 to-0.03 MPa and the rotating speed is 250rpm, discharging and canning to obtain the silicone sealant.
Compared with the prior art, the invention has the following beneficial effects:
the invention has simple structure, scientific and reasonable design and convenient use, solves the technical problems of poor flame retardant property, high use hazard and low extension and expansion of the existing silicone sealant, adopts the silicone sealant which has strong flame retardance, does not contain halogen elements, has strong extensibility and expansion, has wider use range, stronger safety performance and lower production cost, and the expanded graphite can enhance the volume of the silicone sealant and reduce the flow of air and toxic gas in a sealing way.
The invention is prepared by the composite reaction of alpha, omega-dihydroxy polydimethylsiloxane, 201 methyl silicone oil, expanded graphite, paraffin melamine, ammonium polyphosphate, methyl phenyl silicone resin, filler, a crosslinking agent, a silane coupling agent and a catalyst, wherein the added melamine, ammonium polyphosphate and methyl phenyl silicone resin ensure that the silicone sealant has flame retardancy and self-extinguishing property, and the flame retardant property is far superior to that of the existing sealant. The silicone sealant disclosed by the invention has the advantages of good physical properties, large elasticity, larger stretchable length, higher safety in the actual use process and wider application range; meanwhile, no halogen is added, so that the paint is non-toxic, healthy and environment-friendly, and the use safety is enhanced. In addition, the expanded graphite is used as one of the raw materials, and the volume of the expanded graphite can be rapidly expanded at high temperature to block gaps and prevent flame and toxic gas from overflowing.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.
The invention examines the influence of the selection of each component on the flame retardant property and the physical property of the fireproof silicone sealant through a large number of experiments, wherein the surface drying time detection method refers to the national standard GB/T13477 building sealing material test method, part 5: measuring the surface dry time;
the hardness detection method is referred to the national standard GB/T531 test method for pressing hardness of vulcanized rubber or thermoplastic rubber, part 1: shore durometer (shore hardness); the method for detecting the displacement capability is referred to national standard ASTMC719 test method for the adhesiveness and cohesive force of elastic joint sealing material under cyclic motion conditions;
tensile strength and elongation at break: testing according to the national standard GB/T528-2009, wherein the thickness of the prepared rubber plate is 2.0mm +/-0.25 mm, the length of the prepared rubber plate is not less than 25mm +/-0.25 mm, and the number of each group of cut samples is not less than 5;
and (3) determining the flame retardant property by an oxygen index method: measuring according to the national standard GB/T10707-2008; the prepared rubber plate sample has the length of 80-150mm, the width of 6.5 +/-0.25 mm and the thickness of 3 +/-0.25 mm. 20 samples of each panel were prepared and the test data for each panel was averaged.
Example one
Adding 15 parts of alpha, omega-dihydroxy polydimethylsiloxane, 2 parts of 201 methyl silicone oil, 5 parts of paraffin, 3 parts of melamine, 2 parts of ammonium polyphosphate, 4 parts of methyl phenyl silicone resin and 10 parts of silicon powder into a vacuum kneader, keeping the temperature at 100 ℃, dehydrating and blending for 2 hours under the vacuum degree of-0.1 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 20 parts of expanded graphite, 2 parts of vinyl trimethoxy silane and 0.2 part of silane coupling agent beta-aminoethyl-gamma-aminopropyl trimethoxy silane into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.1 MPa and the rotation speed of 200rpm, then adding 0.5 part of butyl titanate, stirring for 1 hour under the conditions of the vacuum degree of-0.1 MPa and the rotation speed of 250rpm, discharging and canning to obtain the silicone sealant.
Example two
Adding 20 parts of alpha, omega-dihydroxy polydimethylsiloxane, 6 parts of 201 methyl silicone oil, 6 parts of paraffin, 4 parts of melamine, 3 parts of ammonium polyphosphate, 5 parts of methyl phenyl silicone resin and 40 parts of silicon micropowder into a vacuum kneader, maintaining the temperature at 120 ℃, dehydrating and blending for 1 hour under the vacuum degree of-0.05 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 25 parts of expanded graphite, 5 parts of vinyl trimethoxy silane and 0.5 part of silane coupling agent beta-aminoethyl-gamma-aminopropyl trimethoxy silane into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.05 MPa and the rotation speed of 200rpm, then adding 1 part of butyl titanate, stirring for 1 hour under the conditions of the vacuum degree of-0.05 MPa and the rotation speed of 250rpm, discharging and canning to obtain the silicone sealant.
EXAMPLE III
Adding 18 parts of alpha, omega-dihydroxy polydimethylsiloxane, 12 parts of 201 methyl silicone oil, 7 parts of paraffin, 5 parts of melamine, 3 parts of ammonium polyphosphate, 5 parts of methyl phenyl silicone resin and 50 parts of silicon micropowder into a vacuum kneader, keeping the temperature at 120 ℃, dehydrating and blending for 1 hour under the vacuum degree of-0.05 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 28 parts of expanded graphite, 6 parts of methyl trimethoxy silane and 1 part of gamma-aminopropyl triethoxysilane into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.05 MPa and the rotating speed of 200rpm, then adding 1 part of dibutyltin diacetate, stirring for 1 hour under the conditions of the vacuum degree of-0.05 MPa and the rotating speed of 250rpm, discharging and canning to obtain the silicone sealant.
Example four
Adding 25 parts of alpha, omega-dihydroxy polydimethylsiloxane, 10 parts of 201 methyl silicone oil, 8 parts of paraffin, 5 parts of melamine, 4 parts of ammonium polyphosphate, 6 parts of methyl phenyl silicone resin and 60 parts of silicon powder into a vacuum kneader, keeping the temperature at 130 ℃, dehydrating and blending for 1 hour under the vacuum degree of minus 0.06MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 30 parts of expanded graphite, 6 parts of vinyl trimethoxy silane and 1 part of silane coupling agent beta-aminoethyl-gamma-aminopropyl trimethoxy silane into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of minus 0.06MPa and the rotation speed of 200rpm, then adding 1.5 parts of butyl titanate, discharging and canning after stirring for 1 hour under the conditions of the vacuum degree of minus 0.06MPa and the rotation speed of 250rpm, thus obtaining the silicone sealant.
EXAMPLE five
Adding 30 parts of alpha, omega-dihydroxy polydimethylsiloxane, 8 parts of 201 methyl silicone oil, 9 parts of paraffin, 6 parts of melamine, 5 parts of ammonium polyphosphate, 7 parts of methyl phenyl silicone resin and 70 parts of silicon powder into a vacuum kneader, maintaining the temperature at 110 ℃, dehydrating and blending for 1 hour under the vacuum degree of-0.03 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 30 parts of expanded graphite, 8 parts of vinyl trimethoxy silane and 1.5 parts of beta-aminoethyl-gamma-aminopropyl trimethoxy silane into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.03 MPa and the rotation speed of 200rpm, then adding 2 parts of butyl titanate, stirring for 1 hour under the conditions of the vacuum degree of-0.03 MPa and the rotation speed of 250rpm, discharging and canning to obtain the silicone sealant.
EXAMPLE six
Adding 35 parts of alpha, omega-dihydroxy polydimethylsiloxane, 7 parts of 201 methyl silicone oil, 10 parts of paraffin, 7 parts of melamine, 4 parts of ammonium polyphosphate, 8 parts of methyl phenyl silicone resin and 65 parts of silicon micropowder into a vacuum kneader, keeping the temperature at 110 ℃, dehydrating and blending for 1 hour under the vacuum degree of-0.03 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, then adding 30 parts of expanded graphite, 6 parts of phenyl trimethoxy silane and 2 parts of bis (gamma-trimethoxysilylpropyl) amine into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.03 MPa and the rotation speed of 200rpm, then adding 2 parts of isopropyl titanate, stirring for 1 hour under the conditions of the vacuum degree of-0.03 MPa and the rotation speed of 250rpm, discharging and canning to obtain the sealant.
EXAMPLE seven
Adding 35 parts of alpha, omega-dihydroxy polydimethylsiloxane, 7 parts of 201 methyl silicone oil, 8 parts of paraffin, 7 parts of melamine, 4 parts of ammonium polyphosphate, 8 parts of methyl phenyl silicone resin and 65 parts of silicon powder into a vacuum kneader, maintaining the temperature at 110 ℃, dehydrating and blending for 1 hour under the vacuum degree of-0.03 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 35 parts of expanded graphite, 6 parts of phenyltrimethoxysilane and 2 parts of bis (gamma-trimethoxysilylpropyl) amine into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.03 MPa and the rotation speed of 200rpm, then adding 2 parts of dibutyltin diacetate, stirring for 1 hour under the conditions of the vacuum degree of-0.03 MPa and the rotation speed of 250rpm, discharging and canning to obtain the silicone sealant.
Example eight
Adding 40 parts of alpha, omega-dihydroxy polydimethylsiloxane, 18 parts of 201 methyl silicone oil, 8 parts of paraffin, 8 parts of melamine, 6 parts of ammonium polyphosphate, 10 parts of methyl phenyl silicone resin and 80 parts of silicon powder into a vacuum kneader, maintaining the temperature at 120 ℃, dehydrating and blending for 1 hour under the vacuum degree of-0.07 MPa, grinding for 2 times by a three-roll grinder, transferring into a high-speed dispersion stirring kettle, cooling to room temperature to obtain a base material, adding 40 parts of expanded graphite, 10 parts of vinyl trimethoxy silane and 2 parts of beta-aminoethyl-gamma-aminopropyl trimethoxy silane into the high-speed dispersion stirring kettle at room temperature, mixing with the base material, stirring for 1.5 hours under the conditions of the vacuum degree of-0.07 MPa and the rotation speed of 200rpm, then adding 3 parts of butyl titanate, stirring for 1 hour under the conditions of the vacuum degree of-0.07 MPa and the rotation speed of 250rpm, discharging and canning to obtain the silicone sealant.
Finally, it should be noted that: the above embodiments are only preferred embodiments of the present invention to illustrate the technical solutions of the present invention, but not to limit the technical solutions, and certainly not to limit the patent scope of the present invention; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention; that is, the technical problems to be solved by the present invention are still consistent with the present invention, and all the modifications or changes made without substantial meaning in the spirit and scope of the present invention should be included in the protection scope of the present invention; in addition, the technical scheme of the invention is directly or indirectly applied to other related technical fields, and the technical scheme of the invention is included in the patent protection scope of the invention.

Claims (10)

1. The fireproof flame-retardant expandable sealant is characterized by comprising the following components in parts by weight:
Figure RE-FDA0003463361560000011
2. a fire retardant expandable sealant in accordance with claim 1, wherein: the filler is one or more of calcium carbonate, active clay, silica micropowder, talcum powder and diatomite.
3. A fire retardant expandable sealant according to claim 2, wherein: the filler is silicon micropowder.
4. A fire retardant expandable sealant according to claim 1, wherein: the cross-linking agent is any one or more of methyltrimethoxysilane, methyltriethoxysilane, vinyltrimethoxysilane and phenyltrimethoxysilane.
5. A fire retardant expandable sealant according to claim 4, wherein: the cross-linking agent is vinyl trimethoxy silane.
6. A fire retardant expandable sealant in accordance with claim 1, wherein: the silane coupling agent is one or more of gamma-aminopropyltriethoxysilane, beta-aminoethyl-gamma-aminopropyltrimethoxysilane, bis (gamma-trimethoxysilylpropyl) amine and glycidoxypropyltrimethoxysilane.
7. The sealant of claim 6, wherein: the silane coupling agent is beta-aminoethyl-gamma-aminopropyltrimethoxysilane.
8. A fire retardant expandable sealant according to claim 1, wherein: the catalyst is one or more of isopropyl titanate, butyl titanate, dibutyltin dilaurate and dibutyltin diacetate.
9. A fire retardant expandable sealant according to claim 8, wherein: the catalyst is butyl titanate.
10. A method of preparing a fire retardant expandable sealant according to any one of claims 1-9, comprising the steps of:
step 1, adding alpha, omega-dihydroxy polydimethylsiloxane, 201 methyl silicone oil, paraffin, melamine, ammonium polyphosphate, methyl phenyl silicone resin and filler into a vacuum kneader according to parts by weight, keeping the temperature at 100-130 ℃, and dehydrating and blending for 1-2 hours under the vacuum degree of-0.1-0.03 MPa to obtain a mixed base material;
step 2, grinding the mixed base material obtained in the step 1 in a three-roll grinder for 2 times to obtain a ground base material;
3, transferring the grinding base material obtained in the step 2 into a high-speed dispersion stirring kettle, and cooling to room temperature to obtain a cooling base material;
step 4, adding expanded graphite, a cross-linking agent and a silane coupling agent into the cooling base material in the high-speed dispersing and stirring kettle in the step 3 at room temperature, and stirring for 1.5 hours under the conditions that the vacuum degree is-0.1 to-0.03 MPa and the rotating speed is 200rpm to obtain a mixed stirring object;
and 5, adding a catalyst into the mixed stirred material obtained in the step 4, stirring for 1h under the conditions that the vacuum degree is-0.1 to-0.03 MPa and the rotating speed is 250rpm, discharging and canning to obtain the silicone sealant.
CN202110947930.8A 2021-08-18 2021-08-18 Fireproof flame-retardant expandable sealant and preparation method thereof Pending CN115707754A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102964846A (en) * 2012-12-19 2013-03-13 吴孟怀 Thermal-expansion fireproof puddle
CN104388041A (en) * 2014-12-01 2015-03-04 公安部四川消防研究所 High-performance fireproof silicone sealant and preparation method thereof
CN109456599A (en) * 2018-10-12 2019-03-12 浙江研和新材料股份有限公司 A kind of fire prevention expansion and fire-retardant expansion combination sealing adhesive tape

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102964846A (en) * 2012-12-19 2013-03-13 吴孟怀 Thermal-expansion fireproof puddle
CN104388041A (en) * 2014-12-01 2015-03-04 公安部四川消防研究所 High-performance fireproof silicone sealant and preparation method thereof
CN109456599A (en) * 2018-10-12 2019-03-12 浙江研和新材料股份有限公司 A kind of fire prevention expansion and fire-retardant expansion combination sealing adhesive tape

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