CN114231036A - High-strength synergistic flame-retardant room-temperature vulcanized silicone rubber and preparation method thereof - Google Patents

High-strength synergistic flame-retardant room-temperature vulcanized silicone rubber and preparation method thereof Download PDF

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CN114231036A
CN114231036A CN202210016468.4A CN202210016468A CN114231036A CN 114231036 A CN114231036 A CN 114231036A CN 202210016468 A CN202210016468 A CN 202210016468A CN 114231036 A CN114231036 A CN 114231036A
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silicone rubber
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temperature vulcanized
retardant
vulcanized silicone
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CN114231036B (en
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王兵毅
陈文浩
蒋金博
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Guangzhou Baiyun Technology Co ltd
Guangdong Baiyun Technology Co Ltd
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Guangzhou Baiyun Chemical Industry Co Ltd
Guangdong Baiyun Technology Co Ltd
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Abstract

The invention provides high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber and a preparation method thereof. The room temperature vulcanized silicone rubber is prepared from the following components in parts by weight: 100 parts of alpha, omega dihydroxy polydimethylsiloxane; 35-55 parts of calcium carbonate; 1-3 parts of white carbon black; 5-20 parts of dimethyl silicone oil; 10-20 parts of a flame retardant; 2-7 parts of a hydroxyl scavenging agent; 3-5 parts of a crosslinking agent; 2-6 parts of a coupling agent; 0.5-3 parts of a catalyst; the flame retardant comprises hexaphenoxycyclotriphosphazene and titanium carbide. According to the room temperature vulcanized silicone rubber, through optimization of the components, the dispersibility of the flame retardant in the silicone polymer can be improved, the addition amount of the flame retardant is reduced, the influence of the flame retardant on the mechanical property of the silicone rubber is reduced, the flame retardant grade of the silicone rubber can reach V-0 grade, and the room temperature vulcanized silicone rubber has the advantages of small addition amount of the flame retardant, high flame retardant efficiency, environmental friendliness, high strength, high elongation at break, simple preparation process and the like.

Description

High-strength synergistic flame-retardant room-temperature vulcanized silicone rubber and preparation method thereof
Technical Field
The invention belongs to the technical field of silicon rubber, and particularly relates to high-strength synergistic flame-retardant room-temperature vulcanized silicon rubber and a preparation method thereof.
Background
The room temperature vulcanized silicone rubber is an organosilicon polymer with molecular chains composed of silicon oxygen atoms alternately, and two organic groups are usually connected on the silicon atoms, and the organosilicon polymer can be crosslinked into an elastomer with a three-dimensional network structure only by contacting with moisture in the air when in use. Room temperature vulcanized silicone rubber is used in the fields of building construction, electronic and electric appliances, transportation and transportation equipment, aerospace, chemical engineering and the like because of its excellent adhesion, electrical insulation, heat and cold resistance and chemical inertness. However, the flammability of silicone rubber itself and the generation of a large amount of toxic and harmful gases during combustion severely limit its application.
At present, people have conducted intensive research on flame retardance of silicone rubber, and although a large number of different types of flame retardants are used, the flame retardants have a certain flame retardance effect, but the flame retardants also have many defects. There are generally two methods for flame retarding silicone rubber materials: the first method is to blend the silicon rubber with an inorganic flame retardant to improve the flame retardant effect, but the addition of a large amount of the inorganic flame retardant can seriously affect the fluidity of the silicon rubber before curing and the mechanical properties of the silicon rubber after curing. For example: CN 112500707A discloses a high-efficiency flame-retardant silicone rubber and a preparation method and application thereof, aluminum hydroxide and a platinum flame retardant are compounded for flame retardance, and when the compounded flame retardant reaches 73.4 parts by mass, the prepared silicone rubber has a good flame-retardant effect; and the second is to use an organic flame retardant which has good flame retardant effect and excellent compatibility with the silicone rubber, so that the processing problem in the production process is avoided, and the influence on the mechanical property of the silicone rubber is small.
The existing flame retardant has no obvious flame retardant effect on the silicone rubber, and is often added in a large amount, but the mechanical property of the silicone rubber is obviously influenced by the excessive addition amount, so that the problems of low tensile strength, small elongation and the like are caused, and therefore, the development of the environment-friendly room temperature vulcanized silicone rubber with good flame retardancy and mechanical property has important application value.
Disclosure of Invention
Based on the above, the invention aims to provide the application of the flame retardant in the preparation of the silicone rubber, wherein the flame retardant can obviously improve the flame retardant efficiency and the mechanical property of the silicone rubber by adding a small amount of the flame retardant, and also has the smoke suppression effect.
The specific technical scheme is as follows:
the application of the flame retardant in preparation of the silicone rubber comprises hexaphenoxycyclotriphosphazene and titanium carbide, wherein the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is (4: 6) - (6: 15).
In some embodiments, the mass ratio of the phenoxycyclotriphosphazene to the titanium carbide is (4: 6) - (7: 15).
In some of these embodiments, the silicone rubber is a room temperature vulcanizing silicone rubber.
The invention also provides the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The specific technical scheme is as follows:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber is prepared from the following components in parts by weight:
Figure BDA0003461131670000021
the flame retardant comprises hexaphenoxycyclotriphosphazene and titanium carbide, and the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is (4: 6) - (6: 15).
In some embodiments, the mass ratio of the phenoxycyclotriphosphazene to the titanium carbide is (4: 6) - (7: 15).
In some embodiments, the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber is prepared from the following components in parts by weight:
Figure BDA0003461131670000022
the flame retardant comprises hexaphenoxycyclotriphosphazene and titanium carbide, and the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is 5: 10.
in some of these embodiments, the calcium carbonate is selected from at least one of light calcium carbonate, activated calcium carbonate, and ground calcium carbonate.
In some of these embodiments, the calcium carbonate is selected from nano-active calcium carbonate.
In some of these embodiments, the nano-sized activated calcium carbonate has a specific surface area of 25m2/g~35m2/g。
In some of these embodiments, the white carbon black is selected from at least one of hydrophilic white carbon black and hydrophobic white carbon black.
In some embodiments, the white carbon black is hydrophobic white carbon black.
In some embodiments, the specific surface area of the hydrophobic silica is 150m2/g~200m2/g。
In some of these embodiments, the α, ω -dihydroxypolydimethylsiloxane comprises an α, ω -dihydroxypolydimethylsiloxane having a viscosity of 20000 to 30000 mPas and an α, ω -dihydroxypolydimethylsiloxane of 50000 to 60000 mPas, and the mass ratio of the α, ω -dihydroxypolydimethylsiloxane of 20000 to 30000 mPas to the α, ω -dihydroxypolydimethylsiloxane of 50000 to 60000 mPas is 1 (1 to 3).
In some of these embodiments, the dimethicone has a viscosity of from 300mPa s to 500mPa s.
In some of these embodiments, the hydroxyl scavenger is selected from at least one of vinyltrimethoxysilane, hexamethyldisilazane, an alkoxysilane, and a silazane.
In some of these embodiments, the hydroxyl scavenger is selected from hexamethyldisilazane.
In some of these embodiments, the crosslinking agent is selected from at least one of methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, vinyltrimethoxysilane, methyl orthosilicate, ethyl orthosilicate, and propyl orthosilicate.
In some of these embodiments, the cross-linking agent is selected from methyl orthosilicate.
In some of these embodiments, the coupling agent is selected from at least one of gamma-aminopropylmethyldimethoxysilane, gamma-glycidoxypropyltrimethoxysilane, gamma-glycidoxypropyltriethoxysilane, gamma- (2, 3-epoxypropoxy) propyltrimethoxysilane, gamma-aminopropyltrimethoxysilane, gamma-glycidoxypropyltrimethoxysilane, gamma-aminopropyltriethoxysilane, and gamma-aminopropylmethyldiethoxysilane.
In some of these embodiments, the coupling agent is selected from gamma-aminopropylmethyldiethoxysilane.
In some of these embodiments, the catalyst is an organotin catalyst selected from at least one of dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, and dimethyltin dioctanolate.
In some of these embodiments, the organotin catalyst is dibutyltin dilaurate.
The invention also provides a preparation method of the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber, which comprises the following steps: s1, uniformly stirring the alpha, omega dihydroxy polysiloxane, calcium carbonate, white carbon black, hydroxyl scavenger and dimethyl silicone oil, then adding the flame retardant and continuously stirring to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber base material; adding a cross-linking agent into the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber base material, continuously stirring to obtain a mixed material, then adding the coupling agent and a catalyst into the mixed material, and continuously stirring to obtain a uniform material; and S2, curing the uniform material obtained in the step S1, and obtaining the synergistic flame-retardant room-temperature vulcanized silicone rubber after the curing is finished.
In some embodiments, the stirring is performed under vacuum condition, and the vacuum degree is-0.08 MPa to-0.10 MPa.
In some of these embodiments, the vacuum is-0.09 MPa.
In some embodiments, the stirring time of the alpha, omega dihydroxy polysiloxane, calcium carbonate, white carbon black, hydroxyl scavenging agent and dimethyl silicone oil is 3h to 5 h.
In some embodiments, the stirring time is 15min to 20min after the flame retardant is added continuously.
In some embodiments, the time for stirring after adding the cross-linking agent is 5min to 10 min.
In some embodiments, the stirring time after adding the silane coupling agent and the catalyst is 30min to 50 min.
In some embodiments, the curing temperature is 5-40 ℃ and the curing time is 14-28 d.
In some of the embodiments, the curing temperature is preferably 15-30 ℃.
The flame retardant consists of hexaphenoxycyclotriphosphazene and titanium carbide (Ti)3C2) Synergistic compounding is carried out. The hexaphenoxycyclotriphosphazene flame retardant can generate compounds such as phosphoric acid and metaphosphoric acid at high temperature, and the compounds are favorable for forming a more compact carbon layer, so that the release of toxic volatile matters and the permeation of oxygen are inhibited. The compact carbon layer generated by the combustion of the hexaphenoxycyclotriphosphazene flame retardant can also prevent heat from being transmitted to the interior of the silicon rubber material, and effectively prevent the interior polymer from being further degraded, so that the release amount of toxic volatile matters is reduced. Ti3C2As the inorganic flame retardant, Ti is added at the initial stage of combustion3C2The decomposition reaction generated by heating can absorb a large amount of latent heat, so that the actual temperature of the surface of the silicon rubber is reduced, the rate of the silicon rubber degrading into low molecules is slowed, and the generation of combustible substances is reduced. With the continuous progress of combustion, the hexaphenoxycyclotriphosphazene on one hand pyrolyzes to generate a phosphorus-containing gaseous product and a phosphorus-containing free radical to capture combustion free radicals such as H, HO and the like, and on the other hand, the phosphorus-containing group generated at high temperature can promote silicon rubber and Ti3C2The charring amount of the coal is increased. At the same time, the coke can capture Ti3C2Large amount of metal oxide TiO generated by pyrolysis2The strength of the carbon layer is further improved, thereby more effectively blocking the transfer of oxygen, heat or combustible gas. In addition to that, Ti3C2Can be thermally decomposed into TiO under the condition of oxygen2And carbon nanosheet, TiO2Attached to the carbon nanosheets. And TiO 22Is a lewis acid, which is typically a solid acid catalyst. The solid acid has a catalytic effect in the polymer degradation process, and can promote the conversion of low carbon generated in the pyrolysis process into a graphitized carbon layer. In addition, a large amount of small-sized carbon residues generated during the combustion process are deposited on Ti3C2On the surface, a compact protective carbon layer is formed, and the exchange of heat and substances in the combustion process is delayed. Ti3C2Decomposed into catalytic TiO by heating2It also promotes the reduction of toxic gases and increases the fire safety of the polymer. In addition to that, Ti3C2The two-dimensional structure can be fully contacted with the silicon rubber, and the surface of the two-dimensional structure contains a large amount of-OH and-O-, which can enable the titanium carbide and the silicon rubber to form firmer chemical bonds, thereby enhancing the mechanical property of the silicon rubber. Thus, hexaphenoxycyclotriphosphazene with Ti3C2The synergistic use of the components not only can greatly improve the flame retardant efficiency and the mechanical property of the silicon rubber, but also has the smoke suppression effect.
Further, the invention also optimizes and obtains the room temperature vulcanized silicone rubber containing the flame retardant, which is prepared by adopting alpha, omega dihydroxy polysiloxane, calcium carbonate, white carbon black, dimethyl silicone oil, hydroxyl scavenging agent, the flame retardant, cross-linking agent and coupling agent in an alcohol type system. In one aspect, Ti in the flame retardant3C2A compact carbon layer can be generated in the combustion process to block the transmission of heat and combustible gas, and the rich Zn element also has a certain smoke suppression effect; on the other hand, hexaphenoxycyclotriphosphazene can generate phosphorus-containing gaseous products and phosphorus-containing free radicals under the pyrolysis condition, capture combustion free radicals such as H, HO and the like, and release abundant N elements in molecules at high temperatureThe flame-retardant ammonia gas is used for diluting oxygen and combustible gas, so that the flame retardant fully plays a flame-retardant role in a gas phase; in addition, phosphorus-containing groups generated by hexaphenoxycyclotriphosphazene at high temperature promote silicon rubber and Ti3C2The charring of the coke increases the burning charring amount, and meanwhile, the coke can capture Ti3C2A large amount of metallic oxide ZnO generated by pyrolysis further improves the strength of the carbon layer, promotes the silicon rubber to generate more compact residues, and enables the flame retardant to fully play a flame retardant role in a condensed phase. Alpha, omega dihydroxy polysiloxane as basic polymer has no practical value under the assistance of no reinforcing filler, calcium carbonate and white carbon black play a role in reinforcement, and the flame retardant also has a certain reinforcing role, and the components can improve the mechanical property of the silicone rubber and also have certain functions of adjusting consistency and flame retardance through compounding in proper proportion; the dimethyl silicone oil can be used as a plasticizer to greatly optimize the processability of the synergistic flame-retardant room-temperature vulcanized silicone rubber in the synthetic process; the addition of the flame retardant can enable the silicone rubber to have excellent flame retardant performance; the hydroxyl scavenger can remove redundant hydroxyl in the basic polymer, so that the vulcanization in the processing and preparation process is avoided; the cross-linking agent can promote the vulcanization molding of the basic polymer to form a three-dimensional network structure, so that the strength and the elasticity of the silicone rubber are improved; the silane coupling agent can reduce the agglomeration between the base polymer and the inorganic material; the catalyst promotes the vulcanization effect, shortens the vulcanization time and improves the vulcanization efficiency. Through the mutual matching of the components, the dispersibility of the flame retardant in the silicone polymer can be improved, the addition of the flame retardant is reduced, the influence of the flame retardant on the mechanical property of the silicone rubber is reduced, the flame retardant grade of the silicone rubber can reach V-0 grade, and the room-temperature vulcanized silicone rubber has the advantages of small addition of the flame retardant, high flame retardant efficiency, environmental friendliness, high strength, high elongation at break, simple preparation process, less smoke and less toxic gas in the preparation process and the like.
Drawings
FIG. 1 is a digital photograph of the vertical burning process of the high strength synergistic flame retardant room temperature vulcanized silicone rubber of example 1.
FIG. 2 is a Scanning Electron Microscope (SEM) image of the carbon residue after combustion of the high strength synergistic flame retardant room temperature vulcanized silicone rubber of example 1.
Detailed Description
Experimental procedures according to the invention, in which no particular conditions are specified in the following examples, are generally carried out under conventional conditions, or under conditions recommended by the manufacturer. The various chemicals used in the examples are commercially available.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, apparatus, article, or device that comprises a list of steps is not limited to only those steps or modules listed, but may alternatively include other steps not listed or inherent to such process, method, article, or device.
The "plurality" referred to in the present invention means two or more. "and/or" describes the association relationship of the associated objects, meaning that there may be three relationships, e.g., a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship.
The molecular structure of the hexaphenoxycyclotriphosphazene is as follows:
Figure BDA0003461131670000061
example 1:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypoly having a viscosity of 25000 mPasDimethylsiloxane, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white and 45 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Example 2:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white and 35 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Example 3:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white and 55 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Example 4:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white and 45 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 4 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; the synergistic flame-retardant room-temperature vulcanized silicone rubber base material and 3 parts of methyl orthosilicate cross-linking agent are mixed inAnd (3) carrying out vacuum mixing in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing to carry out vacuum mixing for 35min, discharging, and injecting the mixture into a polytetrafluoroethylene mold to carry out vulcanization for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Example 5:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white and 45 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 6 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Example 6:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Perg fumed silica and 45 parts of activated calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisiloxaneAdding an azanyl hydroxyl scavenger into a power kneading machine, vacuumizing and mixing for 4h at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 15 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30min at 100 ℃ to obtain the synergistic flame retardant room temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 1:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
adding 50 parts of alpha, omega-dihydroxy polydimethylsiloxane with the viscosity of 25000 mPas, 50 parts of alpha, omega-dihydroxy polydimethylsiloxane with the viscosity of 55000 mPas, 45 parts of activated calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPas and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃ to obtain the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 2:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
mixing 50 parts of viscosity25000 mPas alpha, omega dihydroxypolydimethylsiloxane, 50 parts of 55000 mPas alpha, omega dihydroxypolydimethylsiloxane, 2 parts of 180m specific surface area2Adding the silica white and 30 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 3:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white, 60 parts of active calcium carbonate, 5 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 4:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white, 45 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500mPa & s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 15 parts of titanium carbide as a flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame-retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 5:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white, 45 parts of activated calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 15 parts of hexaphenoxycyclotriphosphazene serving as a flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame-retardant room-temperature vulcanized silicone rubber base material; a synergistic flame-retardant room-temperature vulcanized silicone rubber base material and 3 parts of methyl orthosilicate cross-linking agent are added into a planetary machineAnd (3) carrying out medium vacuum mixing for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing carrying out vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing at 25 ℃ for 21 days to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 6:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Adding the silica white and 45 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxyl scavenger into a power kneader, vacuumizing and mixing for 4 hours at 130 ℃, then adding 7 parts of hexaphenoxycyclotriphosphazene and 10 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30 minutes at 100 ℃, and obtaining the synergistic flame retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
Comparative example 7:
the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber of the comparative example comprises the following preparation raw materials (in parts by weight) and steps:
50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 25000 mPas, 50 parts of an alpha, omega-dihydroxypolydimethylsiloxane having a viscosity of 55000 mPas, 2 parts of a specific surface area of 180m2Perg fumed silica and 45 parts of active calcium carbonate, 10 parts of dimethyl silicone oil with the viscosity of 500 mPa.s and 3 parts of hexamethyldisilazane hydroxysilaneAdding the base scavenging agent into a power kneader, vacuumizing and mixing for 4h at 130 ℃, then adding 5 parts of hexaphenoxycyclotriphosphazene and 18 parts of titanium carbide compound flame retardant, vacuumizing and mixing for 30min at 100 ℃ to obtain the synergistic flame-retardant room-temperature vulcanized silicone rubber base material; vacuum mixing the synergistic flame-retardant room-temperature vulcanized silicone rubber base material with 3 parts of methyl orthosilicate cross-linking agent in a planetary machine for 8min, finally adding 4 parts of gamma-aminopropyl methyl diethoxysilane and 1.5 parts of dibutyltin dilaurate catalyst, continuing vacuum mixing for 35min, discharging, injecting the mixture into a polytetrafluoroethylene mold, and vulcanizing for 21 days at 25 ℃ to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber.
The vacuum degree in the preparation steps is-0.09 MPa.
And (3) performance testing:
the performance tests of examples 1-6 and comparative examples 1-7 were conducted, wherein:
tensile strength and elongation at break: the test is carried out according to the determination of the tensile stress strain performance of GB/T528-2009 vulcanized rubber or thermoplastic rubber;
limiting Oxygen Index (LOI): the test is carried out according to the GB/T10707-2008 rubber combustion performance measurement;
vertical combustion (UL-94): the test is carried out according to GB/T24267-2009 flame-retardant sealant for buildings.
The results are shown in table 1:
TABLE 1 Performance test results of Room temperature vulcanized Silicone rubbers of examples 1 to 6 and comparative examples 1 to 7
Project testing Tensile strength/MPa Elongation at break/% LOI/% UL94
Example 1 2.93 318 28.7 FV-0
Example 2 2.68 322 27.6 FV-0
Example 3 2.79 253 28.9 FV-0
Example 4 2.88 321 28.2 FV-0
Example 5 2.72 308 27.1 FV-1
Example 6 2.66 269 28.8 FV-0
Comparative example 1 1.84 238 28.0 FV-0
Comparative example 2 2.55 328 27.2 FV-1
Comparative example 3 2.77 241 27.8 FV-0
Comparative example 4 2.85 311 26.8 FV-1
Comparative example 5 2.73 324 26.1 FV-1
Comparative example 6 2.64 334 26.8 FV-1
Comparative example 7 2.86 270 28.7 FV-0
The results in Table 1 show that the room temperature vulcanized silicone rubber optimally obtained by the invention (examples 1-6) has good flame retardant effect, high tensile strength and elongation at break. Among them, the high strength synergistic flame retardant room temperature vulcanized silicone rubber of example 1 has the best performance, the digital photograph of the vertical burning process is shown in fig. 1, and the Scanning Electron Microscope (SEM) image of the carbon residue after burning is shown in fig. 2.
Compared with the embodiment 1, the room temperature vulcanized silicone rubber of the comparative example 1 is not added with the white carbon black, so that the tensile strength and the elongation at break of the room temperature vulcanized silicone rubber are obviously reduced, because the free hydroxyl on the surface of the white carbon black and silicone rubber molecules form physical or chemical combination, and a silicone rubber molecule adsorption layer is formed on the surface of the white carbon black to form a three-dimensional network structure in which white carbon black particles and the silicone rubber molecules are connected into a whole, thereby playing a reinforcing role. The tensile strength and elongation at break of comparative example 1, in which no white carbon black was added, were significantly reduced.
The comparative example 2, in which the weight part of activated calcium carbonate in the room temperature vulcanized silicone rubber was reduced to 30 parts, resulted in a significant decrease in tensile strength and limiting oxygen index, and the vertical burning grade became FV-1, compared to example 1. This is mainly because, after the amount of calcium carbonate is reduced, the filler reinforcing effect of the room temperature vulcanized silicone rubber is reduced, and the tensile properties are reduced. And calcium carbonate itself also has flame retardant properties, so when the amount of calcium carbonate added is reduced, the flame retardant properties are also reduced.
In comparison with example 1, comparative example 3, in which the added part of the activated calcium carbonate was 60 parts and the added part of the dimethylsilicone fluid was 5 parts, resulted in a significant decrease in tensile strength and elongation at break thereof, because when the added amount of calcium carbonate was excessive, the relative amount of the base rubber was decreased, thereby resulting in that the calcium carbonate was not easily uniformly dispersed in the base rubber. And with the increase of the calcium carbonate content, the strength of the room-temperature vulcanized silicone rubber before and after aging is also reduced at an accelerated speed.
Compared with the example 1, the room temperature vulcanized silicone rubber of the comparative example 4 singly uses titanium carbide as a flame retardant, and the room temperature vulcanized silicone rubber of the comparative example 5 singly uses hexaphenoxycyclotriphosphazene as a flame retardant, so that the tensile strength and the limiting oxygen index of the room temperature vulcanized silicone rubber prepared by the two are obviously reduced, and the vertical burning grade is changed into FV-1. The demonstration shows that when titanium carbide or hexaphenoxycyclotriphosphazene is singly used as the flame retardant, no synergistic effect can be generated among the flame retardants, and the flame retardant effect is not obvious. In addition, the hexaphenoxycyclotriphosphazene is used as an organic flame retardant, so that the dispersibility of the flame retardant in a base polymer can be increased, and the agglomeration of the filler and the inorganic flame retardant is reduced, so that the tensile property of the room-temperature vulcanized silicone rubber is improved.
Compared with the example 1, the addition part of the hexaphenoxycyclotriphosphazene of the flame retardant of the comparative example 6 is 7 parts, and the addition part of the titanium carbide of the flame retardant of the comparative example 7 is 18 parts, so that the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is changed and is not in the mass ratio range of the invention. Wherein the tensile strength and the limiting oxygen index of the room temperature vulcanized silicone rubber prepared in the comparative example 6 are obviously reduced, and the vertical burning grade is changed into FV-1; the elongation at break of the room temperature vulcanized silicone rubber prepared in the comparative example 7 is obviously reduced, which shows that the mechanical property and the flame retardant property can be exerted only by the compounding of the organic flame retardant hexaphenoxycyclotriphosphazene and the inorganic flame retardant titanium carbide within a certain proportion range. When the amount of the organic flame retardant or the inorganic flame retardant is too large, the respective properties of the room temperature vulcanized silicone rubber are adversely affected.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the scope of the present description should be considered as being described in the present specification.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The application of the flame retardant in preparation of the silicone rubber is characterized in that the flame retardant comprises hexaphenoxycyclotriphosphazene and titanium carbide, and the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is (4: 6) - (6: 15).
2. The high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber is characterized by being prepared from the following components in parts by weight:
Figure FDA0003461131660000011
the flame retardant comprises hexaphenoxycyclotriphosphazene and titanium carbide, and the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is (4: 6) - (5: 15).
3. The high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to claim 2, which is prepared from the following components in parts by weight:
Figure FDA0003461131660000012
the flame retardant comprises hexaphenoxycyclotriphosphazene and titanium carbide, and the mass ratio of the hexaphenoxycyclotriphosphazene to the titanium carbide is 5: 10.
4. the high strength synergistic flame retardant room temperature vulcanized silicone rubber according to claim 2, wherein the calcium carbonate is at least one selected from the group consisting of light calcium carbonate, activated calcium carbonate and heavy calcium carbonate.
5. The high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to claim 2, wherein the white carbon black is at least one selected from hydrophilic white carbon black and hydrophobic white carbon black.
6. The high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to claim 2, wherein the viscosity of the dimethylsilicone fluid is 300 to 500 mPa-s.
7. The high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to claim 2, wherein the α, ω -dihydroxypolydimethylsiloxane comprises α, ω -dihydroxypolydimethylsiloxane having a viscosity of 20000 mPa-s to 30000 mPa-s and α, ω -dihydroxypolydimethylsiloxane of 50000 mPa-s to 60000 mPa-s, and a mass ratio of the α, ω -dihydroxypolydimethylsiloxane of 20000 mPa-s to 30000 mPa-s to the α, ω -dihydroxypolydimethylsiloxane of 50000 mPa-s to 60000 mPa-s is 1 (1) to 3);
and/or, the hydroxyl scavenger is selected from at least one of vinyl trimethoxy silane, hexamethyl disilazane, alkoxy silane and silazane;
and/or the cross-linking agent is selected from at least one of methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, vinyltrimethoxysilane, methyl orthosilicate, ethyl orthosilicate and propyl orthosilicate;
and/or the coupling agent is selected from at least one of gamma-aminopropylmethyldimethoxysilane, gamma-glycidoxypropyltrimethoxysilane, gamma-glycidoxypropyltriethoxysilane, gamma- (2, 3-epoxypropoxy) propyltrimethoxysilane, gamma-aminopropyltrimethoxysilane, gamma-glycidoxypropyltrimethoxysilane, gamma-aminopropyltriethoxysilane and gamma-aminopropylmethyldiethoxysilane;
and/or the catalyst is an organic tin catalyst, and the organic tin catalyst is at least one of dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate and dimethyltin dioctanolate.
8. The method for preparing the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to any one of claims 2 to 7, characterized by comprising the following steps: s1, uniformly stirring the alpha, omega dihydroxy polysiloxane, calcium carbonate, white carbon black, hydroxyl scavenger and dimethyl silicone oil, then adding the flame retardant and continuously stirring to obtain the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber base material; adding a cross-linking agent into the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber base material, continuously stirring to obtain a mixed material, then adding the coupling agent and a catalyst into the mixed material, and continuously stirring to obtain a uniform material; and S2, curing the uniform material obtained in the step S1, and obtaining the synergistic flame-retardant room-temperature vulcanized silicone rubber after the curing is finished.
9. The method for preparing the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to claim 8, wherein the stirring is carried out under a vacuum condition, and the vacuum degree is-0.08 MPa to-0.10 MPa;
and/or the stirring time of the alpha, omega dihydroxy polysiloxane, calcium carbonate, white carbon black, hydroxyl scavenger and dimethyl silicone oil is 3 to 5 hours;
and/or adding the flame retardant and stirring for 15-20 min after continuing;
and/or, the cross-linking agent is added and stirred for 5min to 10 min;
and/or adding the silane coupling agent and the catalyst and stirring for 30-50 min.
10. The method for preparing the high-strength synergistic flame-retardant room-temperature vulcanized silicone rubber according to claim 8, wherein the curing temperature is 5-40 ℃ and the curing time is 14-28 d.
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