CN115688483B

CN115688483B - Intelligent data processing system suitable for customized manufacturing

Info

Publication number: CN115688483B
Application number: CN202211512696.7A
Authority: CN
Inventors: 黄建; 段璟露; 侯峰涛; 闫安; 赵紫光; 张新河
Original assignee: Xuefeng Innovation Beijing Technology Co ltd
Current assignee: XINJIANG XUEFENG TECHNOLOGY (GROUP) CO LTD
Priority date: 2022-11-30
Filing date: 2022-11-30
Publication date: 2023-03-21
Anticipated expiration: 2042-11-30
Also published as: CN115688483A

Abstract

The invention provides an intelligent data processing system suitable for customized manufacturing, which comprises: the input extraction module is used for determining corresponding manufacturing process information, bill of material information and processing equipment information according to input custom data, extracting material quality information in the custom data, and calculating according to the material quality information to obtain a first material quantity set; the information modification module is used for modifying the bill of material information according to the first material amount set to obtain bill of material information with material amounts; the equipment determining module is used for forming a first production line according to the material processing equipment; the relation determining module is used for generating manufacturing control sub-information corresponding to each material processing device; and the processing and manufacturing module is used for setting a processing triggering condition for each material processing device in the first production line, and processing and manufacturing the material according to the corresponding manufacturing control sub-information until the last material processing device in the first production line completes intelligent preparation.

Description

Intelligent data processing system suitable for customized manufacturing

Technical Field

The invention relates to the technical field of data processing, in particular to an intelligent data processing system suitable for customized manufacturing.

Background

Smart manufacturing generally involves smart manufacturing systems that not only can continuously enrich the knowledge base in practice, but also have self-learning functionality. The production and manufacturing plan required by the worker can be completed quickly and efficiently through the intelligent manufacturing system.

In the prior art, corresponding material plates are often manufactured through personal experience of workers, and when the plates are applied to different scenes, the phenomena of insufficient mechanical strength, frangibility and the like often occur, so that intelligent and customized production and manufacturing can not be performed according to requirements in production and machining processes.

Disclosure of Invention

The embodiment of the invention provides an intelligent data processing system suitable for customized manufacturing, which can automatically calculate and adjust the material proportion required by the preparation of a plate according to the customized requirement, and realize the intelligent and customized production and manufacturing of the plate.

In a first aspect of the embodiments of the present invention, there is provided an intelligent data processing system suitable for customized manufacturing, including:

the input extraction module is used for determining corresponding manufacturing process information, bill of material information and processing equipment information according to input custom data, extracting material quality information in the custom data, and calculating according to the material quality information to obtain a first material quantity set;

the information modification module is used for modifying the bill of material information according to the first material amount set to obtain bill of material information with material amounts;

the equipment determining module is used for determining material processing equipment in an idle state according to the processing equipment information and a preset processing path and forming a first production line according to the material processing equipment;

the relation determining module is used for determining the corresponding relation and the adding time sequence relation between each material and the material processing equipment in the material list information according to the manufacturing process information and generating manufacturing control sub-information corresponding to each material processing equipment;

and the processing and manufacturing module is used for setting a processing triggering condition for each material processing device in the first production line, and when each material processing device judges that the corresponding processing triggering condition is reached, processing and manufacturing the material according to the corresponding manufacturing control sub-information until the last material processing device in the first production line completes intelligent preparation.

Optionally, in a possible implementation manner of the first aspect, the determining, according to input custom data, corresponding manufacturing process information, bill of material information, and processing equipment information, extracting material quality information in the custom data, and calculating according to the material quality information to obtain a first material quantity set includes:

if the customized data is judged to be the high-mechanical-property gypsum board, extracting material quality information in the customized data, and determining the material quantity of the organic high-molecular substance and the material quantity of the inorganic fiber substance according to the material quality information and the first current proportion;

determining the material amount of each organic material according to the material amount of the organic high molecular substance and the second current proportion, wherein the organic material is any one or more of melamine formaldehyde resin, modified melamine paraformaldehyde resin and double-network melamine resin;

determining the material amount of each inorganic fiber according to the material amount of the inorganic fibers and the third current proportion, wherein the inorganic fibers are any one or more of alkali-resistant glass fibers, wollastonite fibers, kevlar fibers, carbon fibers, polypropylene fibers, polyvinyl alcohol fibers and polyethylene fibers;

and counting the material quantity of each organic material and the material quantity of each inorganic fiber to generate a first material quantity set.

Optionally, in a possible implementation manner of the first aspect, the obtaining the first current ratio includes:

obtaining a plurality of historical gypsum board manufacturing data stored by a PLC, wherein each gypsum board manufacturing data comprises a first historical proportion and a historical fiber proportion score corresponding to each gypsum board manufacturing data, and the historical fiber proportion score is in direct proportion to the material quantity of inorganic fiber substances in the first historical proportion;

sequencing all gypsum board manufacturing data according to the historical fiber proportion score to obtain a historical score sequencing sequence;

acquiring a current fiber ratio score in the custom data, and selecting a historical fiber ratio score which is closest to the current fiber ratio score in a historical score sorting sequence as a historical fiber ratio score to be calculated;

and calculating according to the historical fiber ratio score to be calculated, the corresponding first historical ratio and the current fiber ratio score to obtain a first current ratio.

Optionally, in a possible implementation manner of the first aspect, the calculating according to the historical fiber proportion score to be calculated, the corresponding first historical proportion, and the current fiber proportion score to obtain the first current proportion includes:

calculating the difference between the historical fiber proportion score and the current fiber proportion score to obtain a fiber score difference;

if the fiber score difference is equal to 0, taking a corresponding first historical proportion as a first current proportion, wherein the first historical proportion comprises the material proportion of organic high molecular substances and the material proportion of inorganic fiber substances with history;

if the fiber score difference is larger than 0, reducing and adjusting the material proportion of the inorganic fiber substances and increasing and adjusting the material proportion of the organic polymer substances according to the fiber score difference to obtain a first current proportion;

if the fiber score difference is smaller than 0, increasing and adjusting the material proportion of the inorganic fiber substances and decreasing and adjusting the material proportion of the organic polymer substances according to the fiber score difference to obtain a first current proportion;

the first current proportion comprises the material proportion of the current organic high molecular substance and the material proportion of the inorganic fiber substance, and is calculated by the following formula,

wherein the content of the first and second substances,

the historical fiber fraction is scored for the percentage of fiber,

the current fiber fraction is scored for the current fiber fraction,

the difference in the fiber scores is calculated as the difference in the fiber scores,

is the material proportion of the current inorganic fiber material,

is the material proportion of the historical inorganic fiber substances,

is the material proportion of the current organic high molecular substance,

is the material proportion of historical organic high molecular substances,

in order to reduce the weight of the beam,

in order to increase the weight of the weight,

in order to customize the material quality information in the data,

is a preset constant and is used as a reference,

additive weight values.

Optionally, in a possible implementation manner of the first aspect, the method further includes:

if the calculated material proportion of the inorganic fiber substance is judged to be larger than the preset maximum proportion value, taking the preset maximum proportion value as the current material proportion of the inorganic fiber substance;

and if the calculated material proportion of the inorganic fiber substances is smaller than the preset minimum proportion value, taking the preset minimum proportion value as the current material proportion of the inorganic fiber substances.

Optionally, in a possible implementation manner of the first aspect, the determining, according to input custom data, corresponding manufacturing process information, bill of material information, and processing equipment information, extracting material quality information in the custom data, and performing calculation according to the material quality information to obtain a first material quantity set includes:

if the customized data is judged to be the high-mechanical-property gypsum board, determining manufacturing process information, material list information and processing equipment information corresponding to the high-mechanical-property gypsum board according to a preset corresponding table;

the preset corresponding table is provided with corresponding relations between each plate and corresponding manufacturing process information, bill of material information and processing equipment information.

Optionally, in a possible implementation manner of the first aspect, the modifying the bill of material information according to the first material amount set to obtain the bill of material information with the material amount includes:

the bill of material information includes material category columns and material amount columns corresponding to the material category columns, and the material amount of the organic material and/or the material amount of the inorganic fiber are respectively filled into the corresponding material amount columns.

Optionally, in a possible implementation manner of the first aspect, the determining, according to the processing device information and a preset processing path, a material processing device in an idle state, and forming a first production line according to the material processing device includes:

determining processing sub-equipment in the processing equipment information, and determining material processing equipment which is in an idle state and corresponds to the processing sub-equipment in a preset processing path;

determining initial processing equipment, final processing equipment and relay processing equipment according to the types of the processing equipment of all the material processing equipment;

determining initial processing equipment and final processing equipment which are not connected with the relay processing equipment, and deleting the determined initial processing equipment and final processing equipment from the preset processing path;

determining relay processing equipment which is not connected with the two pieces of processing equipment, and deleting the determined relay processing equipment from the preset processing path, wherein the two pieces of processing equipment are two pieces of starting processing equipment, ending processing equipment or relay processing equipment;

and taking all the devices sequentially connected from the initial processing device, the relay processing device to the final processing device as a second production line, and if the number of the second production lines is 1, taking the corresponding second production line as the first production line.

if a plurality of second production lines are judged, calculating according to the material quality information and the rated production information of each second production line to obtain corresponding first production quantity;

if the first production quantity is larger than or equal to the quantity of the second production lines, taking all the second production lines as first production lines respectively;

and if the first production quantity is smaller than the quantity of the second production lines, randomly selecting the quantity of the second production lines equal to the first production quantity as the first production lines.

after the gypsum board is manufactured, receiving an evaluation instruction of a user on the material proportion of the inorganic fiber substance of the gypsum board, wherein the evaluation instruction is that the material proportion of the inorganic fiber substance of the gypsum board is any one of proper, too large or too small;

if the material proportion of the inorganic fiber substances of the gypsum board is proper, training is not carried out on weight reduction or weight increase;

if the material proportion of the inorganic fiber substances of the gypsum board is too large, obtaining a reduction adjustment number value for reducing the weight or increasing the weight, and reducing the weight or increasing the weight according to the reduction adjustment number value;

if the material proportion of the inorganic fiber substances of the gypsum board is too small, obtaining an increasing adjustment number value for reducing the weight or increasing the weight, and increasing the reducing weight or increasing the weight according to the increasing adjustment number value;

the decreasing or increasing weights are trained under different scenarios by the following model,

wherein the content of the first and second substances,

to reduce the reduced weight after training adjustments,

the reference value is adjusted for the first decrease,

in order to reduce the value of the adjustment coefficient,

in order to reduce the value of the adjustment times,

to increase the adjusted reduced weight of the training,

the reference value is adjusted for the first increase,

in order to increase the value of the adjustment coefficient,

in order to increase the number of times of adjustment,

to reduce the increased weight after the training adjustment,

the reference value is adjusted for the second reduction,

to increase the adjusted increased weight of the training,

the adjustment value is increased for the second time.

Optionally, in a possible implementation manner of the first aspect, the determining, according to the manufacturing process information, a correspondence relationship and an addition timing relationship between each material in the bill of material information and the material processing device, and generating the manufacturing control sub-information corresponding to each material processing device includes:

determining the corresponding relation between each material in the bill of materials information and material processing equipment according to the manufacturing process information, and determining the adding time sequence relation of each material in the corresponding material processing equipment;

obtaining manufacturing control sub-information corresponding to each material processing device according to the corresponding relation and the adding time sequence relation of the material processing devices;

and when the corresponding material processing equipment reaches the processing triggering condition, adding, processing and manufacturing the material according to the manufacturing control sub-information.

In a second aspect of the embodiments of the present invention, there is provided a high mechanical gypsum board manufactured by the system of the first aspect, wherein the high mechanical gypsum board includes a composite network constructed by organic polymers and inorganic fibers, the organic polymer network is a chemically cross-linked network formed by melamine resin through a thermosetting method, and the inorganic fiber network is a physically reinforced network constructed by adding long or short cut fibers.

In a third aspect of the embodiments of the present invention, a storage medium is provided, in which a computer program is stored, and the computer program is used for implementing the system according to the first aspect of the present invention and various possible designs of the first aspect of the present invention when the computer program is executed by a processor.

Has the beneficial effects that:

1. the scheme can receive material data input by workers, judge the customization requirements of the workers, and automatically calculate and adjust the material proportion required by the preparation of the gypsum board according to the customization requirements, so that the customized gypsum board can be suitable for different scenes with high performance; meanwhile, the required production line can be formed according to the state of the processing equipment, the processing information corresponding to each processing sub-equipment can be configured in the process, and each processing sub-equipment is controlled to finish the automatic preparation of the high-mechanical-property gypsum board. The invention can automatically calculate and adjust the material proportion required by the preparation of the board according to the customized requirement, so that the customized gypsum board can be suitable for different scenes with high performance, and the intelligent and customized production and manufacturing of the board are realized

2. According to the scheme, when the material proportion is determined, the fiber proportion score is introduced, the requirements of workers are judged according to the fiber proportion score, then the material proportion is obtained relatively accurately by combining historical data, and in the process of calculating the material proportion, the difference value between the fiber proportion score input by a user and the corresponding historical fiber proportion score is combined for calculation, so that the calculated material proportion is more objective; in addition, the scheme can also be combined with feedback data of a user to adaptively adjust the weight in the calculation model, so that the result of subsequent calculation is more accurate.

3. This scheme can carry out a lot of screening to the processing sub-equipment at the in-process of formulating the production line, will unable equipment that forms the production line and the equipment relevant with unable equipment that forms the production line reject, then make up from remaining processing sub-equipment and form required production line, in addition, this scheme still can confirm the quantity of production line according to the amount of production. In addition, the scheme can also be used for configuring corresponding control sub-information for the processing sub-equipment in the production line and controlling the corresponding processing sub-equipment to execute processing tasks on the materials according to a certain time sequence. According to the scheme, the production line can meet the requirement for preparing the high-mechanical-property gypsum board, and the high-mechanical-property gypsum board can be automatically prepared.

Drawings

FIG. 1 is a schematic flow chart of an intelligent data processing system suitable for customized manufacturing according to an embodiment of the present invention;

FIG. 2 is a schematic view of a processing path provided by an embodiment of the present invention;

FIG. 3 is a schematic view of another alternative processing path provided by an embodiment of the present invention;

FIG. 4 is a schematic view of another alternative processing path provided by an embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The terms "first," "second," "third," "fourth," and the like in the description and in the claims, as well as in the drawings, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein.

It should be understood that, in various embodiments of the present invention, the sequence numbers of the processes do not mean the execution sequence, and the execution sequence of the processes should be determined by the functions and the internal logic of the processes, and should not constitute any limitation on the implementation process of the embodiments of the present invention.

It should be understood that in the present application, "comprising" and "having" and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

It should be understood that, in the present invention, "a plurality" means two or more. "and/or" is merely an association describing an associated object, meaning that three relationships may exist, e.g., a and/or B, may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "comprising a, B and C", "comprising a, B, C" means that all three of a, B, C are comprised, "comprising a, B or C" means comprising one of a, B, C, "comprising a, B and/or C" means comprising any 1 or any 2 or 3 of a, B, C.

It should be understood that in the present invention, "B corresponding to a", "a corresponds to B", or "B corresponds to a" means that B is associated with a, and B can be determined from a. Determining B from a does not mean determining B from a alone, but may be determined from a and/or other information. And the matching of A and B means that the similarity of A and B is greater than or equal to a preset threshold value.

As used herein, "if" may be interpreted as "at \8230; \8230when" or "when 8230; \8230when" or "in response to a determination" or "in response to a detection", depending on the context.

The technical solution of the present invention will be described in detail below with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.

First, the scenario of the present invention is explained, and in the manufacturing process of the gypsum board, it is often necessary to improve the comprehensive performance of the gypsum board by using a composite network constructed by an organic polymer material and an inorganic fiber material, and therefore, the ratio of the organic polymer material to the inorganic fiber material is particularly important. For example, in the south, the weather is wet, the gypsum board is not easy to crack, and the proportion of the corresponding inorganic fiber material can be set to be smaller; for north, the weather is drier, the gypsum board is easy to crack, and the proportion of the corresponding inorganic fiber material can be set to be larger. The scheme can automatically calculate and process the proportion and the manufacturing process, so that the gypsum board can be suitable for different scenes with high performance.

Referring to fig. 1, a schematic structural diagram of a data intelligent processing system suitable for customized manufacturing according to an embodiment of the present invention is provided, including:

and the input extraction module is used for determining corresponding manufacturing process information, bill of material information and processing equipment information according to the input custom data, extracting material quality information in the custom data, and calculating according to the material quality information to obtain a first material quantity set.

The customized data can be input by a worker, and the customized data can be analyzed to obtain the customized data and determine corresponding manufacturing process information, material list information and processing equipment information. The customized data is different, and the corresponding production process information, bill of material information and processing equipment information can also be different.

The production process information may be, for example:

(1) Weighing 560 parts of desulfurized gypsum, 16-22 parts of reinforced fiber and 0.17-0.22 part of retarder according to the proportion of the raw material formula, and putting the solid materials into a stirrer to be uniformly stirred;

(2) Weighing 46-92 parts of modified melamine resin, 3-6 parts of curing agent, 5-7 parts of waterproof agent and 130-150 parts of water, adding the weighed materials into the uniformly stirred solid material, further stirring the mixture into a paste, and transferring the paste into a blank mold to be formed by smearing and pressing;

(3) Putting the semi-finished product of the desulfurized gypsum formed by pressure wiping into a press, applying the pressure of 2-6 MPa, maintaining the pressure for 5-15 min, and taking out the semi-finished product of the desulfurized gypsum from the mold;

(4) And conveying the pressed desulfurized gypsum board blank to an oven for drying, wherein the drying temperature is 80-85 ℃, and the drying time is 5-7 hours.

The bill of materials information may be, for example, modified melamine resin or the like material therein, and the processing equipment information may be, for example, a stirrer, a green body mold, a press, an oven, or the like therein.

It should be noted that the above examples are only examples, and the material and process information of the present disclosure may vary according to different manufacturing requirements, which is not limited by the present disclosure.

The material quality information in the present scheme may be, for example, 10 tons, and the first material amount set is the material amount corresponding to each material, for example, the material amount of the organic polymer substance is 4 tons, the material amount of the inorganic fiber substance is 3 tons, and the like.

In some embodiments, (the determining, according to the input custom data, corresponding manufacturing process information, bill of material information, and processing equipment information, extracting material quality information in the custom data, and performing calculation according to the material quality information to obtain a first material quantity set) includes S11 to S14:

s11, if the customized data is judged to be the high-mechanical-property gypsum board, extracting material quality information in the customized data, and determining the material quantity of the organic high-molecular substances and the material quantity of the inorganic fiber substances according to the material quality information and the first current proportion.

The scheme is to customize a high-mechanical-property gypsum board, and the preparation of the gypsum board with common properties is the prior art, and can be prepared by referring to the prior art.

According to the scheme, the customized data can be analyzed to obtain the material quality information in the customized data, and then the material quality information and the first current proportion can be utilized to obtain the material quantity of the organic polymer substance and the material quantity of the inorganic fiber substance.

In some embodiments, the first current ratio is obtained by the following steps, specifically including S111-S114:

and S111, obtaining a plurality of historical gypsum board manufacturing data stored by the PLC, wherein each gypsum board manufacturing data comprises a first historical proportion and a historical fiber proportion score corresponding to each gypsum board manufacturing data, and the historical fiber proportion score is in direct proportion to the material quantity of the inorganic fiber substances in the first historical proportion.

The stored historical multiple gypsum board manufacturing data can be data accumulated in the gypsum board manufacturing process, and each gypsum board manufacturing data in the scheme comprises a first historical proportion and a historical fiber proportion score corresponding to each gypsum board manufacturing data.

The historical fiber proportion score is used for evaluating the material amount of the inorganic fiber material in the first historical proportion, the historical fiber proportion score can be 0-100 points, and the larger the score is, the larger the material amount of the inorganic fiber material in the corresponding first historical proportion is.

And S112, sequencing all gypsum board manufacturing data according to the historical fiber proportion scores to obtain a historical score sequencing sequence.

All the gypsum board manufacturing data are sequenced through historical fiber proportion scoring, so that the gypsum board manufacturing data are arranged in order.

S113, obtaining the current fiber ratio score in the custom data, and selecting the historical fiber ratio score closest to the current fiber ratio score in the historical score sorting sequence as the historical fiber ratio score to be calculated.

According to the scheme, the customized data are analyzed to obtain the current fiber ratio score in the customized data, then the historical fiber ratio score closest to the current fiber ratio score in the historical score sorting sequence is found to serve as the historical fiber ratio score to be calculated, and the historical fiber ratio score to be calculated is used for calculation.

It can be understood that when the operator inputs the customized data, the operator may not directly input the accurate first current ratio, but the operator of the present solution may input the current fiber ratio score according to different scenes, and the ratio of the inorganic fiber material required by the operator is reflected by the current fiber ratio score, for example, for the southern area, the current fiber ratio score input by the operator may be lower to reduce the ratio of the inorganic fiber, and for the northern area, the current fiber ratio score input by the operator may be higher to increase the ratio of the inorganic fiber.

And S114, calculating according to the historical fiber ratio score to be calculated, the corresponding first historical ratio and the current fiber ratio score to obtain a first current ratio.

According to the scheme, after the historical fiber proportion score to be calculated is obtained, a first historical proportion corresponding to the historical fiber proportion score can be found from historical data, and then the data are comprehensively calculated to obtain a first current proportion.

Wherein, S114 (the first current ratio is obtained by calculating according to the historical fiber ratio score to be calculated, the corresponding first historical ratio and the current fiber ratio score) includes S1141-S1145:

s1141, calculating a difference value between the historical fiber ratio score and the current fiber ratio score to obtain a fiber score difference value.

First, the difference between the historical fiber proportion score and the current fiber proportion score is calculated in the scheme, and it can be understood that the larger the difference between the fiber scores is, the more the difference between the current fiber proportion score and the historical fiber proportion score is.

S1142, if the fiber score difference is equal to 0, taking a corresponding first historical proportion as a first current proportion, wherein the material proportion of organic high molecular substances and the material proportion of inorganic fiber substances with history in the first historical proportion.

It can be understood that if the fiber score difference is equal to 0, which indicates that the historical fiber proportion score is equal to the current fiber proportion score, the present solution may directly use the corresponding first historical proportion as the first current proportion. In the first history proportion of the scheme, the material proportion of the organic high molecular substance and the material proportion of the inorganic fiber substance have histories.

S1143, if the fiber score difference is greater than 0, reducing and adjusting the material proportion of the inorganic fiber substances and increasing and adjusting the material proportion of the organic polymer substances according to the fiber score difference to obtain a first current proportion.

It can be understood that if the fiber score difference is greater than 0, it indicates that the historical fiber proportion score is greater than the current fiber proportion score, and thus indicates that the material proportion of the inorganic fiber substance corresponding to the current fiber proportion score is less than the material proportion of the inorganic fiber substance corresponding to the historical fiber proportion score, and therefore, the scheme may need to reduce and adjust the material proportion of the inorganic fiber substance, and increase and adjust the material proportion of the organic polymer substance, so as to obtain the first current proportion.

S1144, if the fiber score difference is smaller than 0, increasing and adjusting the material proportion of the inorganic fiber substances and decreasing and adjusting the material proportion of the organic polymer substances according to the fiber score difference to obtain a first current proportion.

Different from the step S1143, if the fiber score difference is less than 0, it indicates that the historical fiber proportion score is less than the current fiber proportion score, so as to indicate that the material proportion of the inorganic fiber substance corresponding to the current fiber proportion score is greater than the material proportion of the inorganic fiber substance corresponding to the comparative historical fiber proportion score, and therefore, in this scheme, the material proportion of the inorganic fiber substance needs to be increased and adjusted, and the material proportion of the organic polymer substance needs to be decreased and adjusted, so as to obtain the first current proportion.

S1145, calculating the first current proportion including the current material proportion of the organic high molecular substance and the material proportion of the inorganic fiber substance by the following formula,

wherein the content of the first and second substances,

the historical fiber fraction is scored for the percentage of fiber,

the current fiber fraction is scored for the current fiber fraction,

is the material proportion of the current inorganic fiber material,

is the material proportion of the historical inorganic fiber substances,

the material proportion of the current organic high molecular substance,

is the material proportion of historical organic high molecular substances,

in order to reduce the weight of the beam,

in order to increase the weight of the weight,

in order to customize the material quality information in the data,

is a preset constant and is used as a reference,

additive weight values.

In the above-mentioned formula,

when the difference of the fiber scores is equal to 0, the corresponding first fiber score can be directly comparedThe historical proportion is used as the first current proportion, and the material proportion of the historical inorganic fiber substances is used

Material ratio as the present inorganic fiber material

Meanwhile, the material proportion of the historical organic high molecular substance is increased

Material ratio as the present organic high molecular substance

。

When the fiber score difference is larger than 0, the historical fiber ratio score is shown

Greater than the current fiber fraction score

At the moment, the scheme can reduce and adjust the material proportion of the inorganic fiber material,

the ratio required to be reduced is represented, and the larger the fiber score difference is, the larger the ratio required to be reduced is; it is understood that after the material ratio of the inorganic fiber material is adjusted to be decreased, the material ratio of the organic polymer material is adjusted to be increased, that is, the material ratio of the inorganic fiber material is adjusted to be decreased

Wherein the material ratio of the inorganic fiber material is present

The smaller the material ratio of the corresponding organic polymer

The larger, among others, the more the,

representing the amount of additive other than the organic polymer material and the inorganic fiber material, which is subtracted by the present scheme to obtain the corresponding current material ratio of the organic polymer material

. Wherein the weight is reduced

May be preset by the operator.

When the fiber score difference is less than 0, the historical fiber ratio score is shown

Less than the current fiber fraction score

At the moment, the scheme can increase and adjust the material proportion of the inorganic fiber material,

the ratio required to be increased is represented, and the larger the fiber score difference is, the larger the ratio required to be increased is; it is understood that after the material ratio of the inorganic fiber material is increased and adjusted, the material ratio of the organic polymer material is decreased and adjusted correspondingly, that is, the material ratio of the inorganic fiber material is increased and adjusted

Wherein the material ratio of the inorganic fiber material is present

The larger the material ratio of the corresponding organic polymer

The smaller. Wherein the weight is increased

May be preset by the operator.

According to the technical scheme, the first proper current proportion can be obtained by combining the data input by the staff and the historical data, and the material quantity is determined, so that the performance of the manufactured high-mechanical-property gypsum board is ensured.

On the basis of the above embodiment, the method further includes steps S115 to S116:

and S115, if the calculated material proportion of the inorganic fiber substances is judged to be larger than the preset maximum proportion value, taking the preset maximum proportion value as the current material proportion of the inorganic fiber substances.

It can be understood that the scheme is provided with the preset maximum proportion value, the situation that the calculated material proportion of the inorganic fiber substance is too large and the proportion is unreasonable can be prevented, and when the calculated material proportion of the inorganic fiber substance is larger than the preset maximum proportion value, the scheme can take the preset maximum proportion value as the current material proportion of the inorganic fiber substance.

And S116, if the calculated material proportion of the inorganic fiber substances is judged to be smaller than the preset minimum proportion value, taking the preset minimum proportion value as the current material proportion of the inorganic fiber substances.

The same way as in step S115, the preset minimum proportion value is set in the present scheme, so that it is possible to prevent the calculated material proportion of the inorganic fiber substance from being too small, which may cause unreasonable proportion, and when the calculated material proportion of the inorganic fiber substance is smaller than the preset minimum proportion value, the preset minimum proportion value is used as the current material proportion of the inorganic fiber substance.

And S12, determining the material amount of each organic material according to the material amount of the organic high molecular substance and the second current proportion, wherein the organic material is any one or more of melamine formaldehyde resin, modified melamine paraformaldehyde resin and double-network melamine resin.

It is understood that after obtaining the material amount of the organic polymer substance, the present solution may determine the material amount of each organic material in combination with a second current ratio, where the second current ratio is a ratio corresponding to each organic material.

In practical applications, the organic material may be any one or more of melamine formaldehyde resin, modified melamine paraformaldehyde resin, and double-network melamine resin.

And S13, determining the material amount of each inorganic fiber according to the material amount of the inorganic fibers and the third current proportion, wherein the inorganic fibers are any one or more of alkali-resistant glass fibers, wollastonite fibers, kevlar fibers, carbon fibers, polypropylene fibers, polyvinyl alcohol fibers and polyethylene fibers.

Similar to step S13, after obtaining the material amount of the inorganic fibers, the present solution may determine the material amount of each inorganic fiber in combination with a third current ratio, where the third current ratio is a ratio corresponding to each inorganic fiber.

In practical application, the inorganic fiber can be any one or more of alkali-resistant glass fiber, wollastonite fiber, kevlar fiber, carbon fiber, polypropylene fiber, polyvinyl alcohol fiber and polyethylene fiber.

S14, counting the material quantity of each organic material and the material quantity of each inorganic fiber to generate a first material quantity set.

According to the scheme, after the material quantity of each organic material and the material quantity of each inorganic fiber are obtained, the material quantity of each organic material and the material quantity of each inorganic fiber can be counted to obtain a first material quantity set.

In practical application, (the steps of determining corresponding manufacturing process information, bill of material information and processing equipment information according to input custom data, extracting material quality information in the custom data, and calculating according to the material quality information to obtain a first material quantity set) include:

and if the customized data is judged to be the high-mechanical-property gypsum board, determining manufacturing process information, material list information and processing equipment information corresponding to the high-mechanical-property gypsum board according to a preset corresponding table. It can be understood that the scheme is directed to the high mechanical property gypsum board, and the common property gypsum board can be manufactured according to the prior art. If the customized data is judged to be the high-mechanical-property gypsum board, the scheme can determine the manufacturing process information, the material list information and the processing equipment information corresponding to the high-mechanical-property gypsum board according to the preset corresponding table.

The preset corresponding table is provided with corresponding relations between each plate and corresponding manufacturing process information, material list information and processing equipment information.

And the information modification module is used for modifying the bill of material information according to the first material amount set to obtain bill of material information with material amount.

It can be understood that, only the material information is included in the initial bill of material information, but there is no material amount corresponding to the material, and the present solution may modify the bill of material information by using the first material amount set, add the material amount to the corresponding material information, and form the bill of material information with the material amount.

In some embodiments, modifying the bill of materials information according to the first set of amounts of material to obtain bill of materials information with amounts of material comprises:

the bill of material information comprises material type columns and material amount columns corresponding to the material type columns, and the material amount of the organic materials and/or the material amount of the inorganic fibers are filled into the corresponding material amount columns respectively.

The bill of material information of the scheme comprises material type columns and material amount columns corresponding to the material type columns, wherein the material type columns are used for filling material types of organic materials and/or inorganic fibers, and the material amount columns are used for filling material amounts of the organic materials and/or material amounts of the inorganic fibers.

And the equipment determining module is used for determining the material processing equipment in an idle state according to the processing equipment information and a preset processing path, and forming a first production line according to the material processing equipment.

The processing equipment information can include processing equipment information such as a stirrer, a blank mold, a press and an oven, and it can be understood that a certain flow is provided for manufacturing the gypsum board, so that a preset processing path is further provided in the scheme. The scheme can determine the material processing equipment in an idle state according to the processing equipment information and the preset processing path, form a first production line by using the material processing equipment, and finally produce the high-mechanical-property gypsum board by using the first production line.

In some embodiments, determining a material processing device in an idle state (from which a first production line is formed) based on the processing device information and a preset processing path includes S31-S35:

and S31, determining the processing sub-equipment in the processing equipment information, and determining the material processing equipment which is in an idle state and corresponds to the processing sub-equipment in a preset processing path.

The processing sub-equipment is, for example, processing equipment such as a stirrer, a blank mold, a press, an oven and the like, and it can be understood that only idle processing sub-equipment can participate in processing, and the scheme needs to determine material processing equipment which is in an idle state and corresponds to the processing sub-equipment in a preset processing path.

And S32, determining a starting processing device, a stopping processing device and a relay processing device according to the types of the processing devices of all the material processing devices.

Illustratively, a stirrer, a green body mold, a press and an oven are taken as examples, the stirrer is used as an initial processing device, the oven is used as a final processing device, and the rest of the presses and ovens are used as relay processing devices.

And S33, determining the initial processing equipment and the final processing equipment which are not connected with the relay processing equipment, and deleting the determined initial processing equipment and the determined final processing equipment from the preset processing path.

For convenience of explanation, the present solution is described by taking devices a, B, C, D, E, F, G, and H as examples, and referring to fig. 2, the starting processing device a is occupied by a production line (E-a-F-G), the starting processing device a is not connected to the relay processing devices B, C, and D, and cannot form a production line with the relay processing devices B, C, and D, so that the determined starting processing device a is deleted from the preset processing path. Similarly, when the terminating machining device H is occupied, the terminating machining device H also needs to be deleted from the preset machining path.

And S34, determining the relay processing equipment which is not connected with the two processing equipment, and deleting the determined relay processing equipment from the preset processing path, wherein the two processing equipment are two of the starting processing equipment, the ending processing equipment or the relay processing equipment.

The above-described manner is divided into 3 cases, the first case is a relay processing apparatus which is not connected to two relay processing apparatuses, the second case is a relay processing apparatus which is not connected to one start processing apparatus and is not connected to one relay processing apparatus, and the third case is a relay processing apparatus which is not connected to one end processing apparatus and is not connected to one relay processing apparatus.

For the first case, referring to fig. 3, the relay processing device C is occupied by one production line (E-C-F-G), the relay processing device C is not connected to the relay processing device B, nor is it connected to the relay processing device D, and the relay processing device C cannot form one production line with the other devices, so the relay processing device C is deleted from the preset processing path in the present embodiment. Note that, after the relay processing device C is deleted, the corresponding devices a, B, D, and H cannot form one production line, and therefore, the devices a, B, D, and H need to be deleted at the same time.

For the second and third cases, the present solution is described by taking the starting processing device a as an example, referring to fig. 4, the relay processing device B is occupied by a production line (E-B-F-G), the relay processing device B is not connected to the starting processing device a, and is not connected to the relay processing device C, and the relay processing device B cannot form a production line with other devices, so the present solution deletes the relay processing device B from the preset processing path. In the second and third cases, even after the relay processing device B is deleted, the corresponding starting processing device a cannot form one production line with the other devices, and therefore, the starting processing devices a need to be deleted at the same time.

For the second and third cases, the starting processing device a is taken as an example for explanation, referring to fig. 4, the relay processing device B is occupied by a production line (E-B-F-G), the relay processing device B is not connected to the starting processing device a, nor is it connected to the relay processing device C, and the relay processing device B cannot form a production line with other devices, so the relay processing device B is deleted from the preset processing path. In the second and third cases, even after the relay processing device B is deleted, the corresponding starting processing device a cannot form a production line with the other devices, and therefore, the starting processing device a needs to be deleted at the same time.

It should be noted that, in the scheme, by adopting the above mode, the processing equipment is screened, the equipment which cannot form the production line is eliminated, and the remaining equipment is combined to form the production line.

And S35, taking all the devices sequentially connected from the initial processing device, the relay processing device to the final processing device as a second production line, and if the number of the second production lines is judged to be 1, taking the corresponding second production line as the first production line.

According to the scheme, all the devices sequentially connected from the initial processing device to the relay processing device to the termination processing device are used as a second production line, and if the number of the second production lines is 1, the corresponding second production line can be directly used as a first production line.

On the basis of the above embodiment, the method further comprises S36-S37:

and S36, if a plurality of second production lines are judged, calculating according to the material quality information and the rated production information of each second production line to obtain the corresponding first production quantity.

If the number of the second production lines is multiple, the scheme can calculate by utilizing the material quality information and the rated production information of each second production line to obtain the first production quantity.

And S37, if the first production quantity is larger than or equal to the quantity of the second production lines, taking all the second production lines as first production lines respectively.

It can be understood that if the first production quantity is greater than or equal to the quantity of the second production lines, which indicates that the demand is large, all the second production lines are respectively used as the first production lines to be put into production by the scheme.

And S38, if the first production quantity is smaller than the second production quantity, randomly selecting the quantity of the second production lines equal to the first production quantity as a first production line.

If the first production quantity is smaller than the quantity of the second production lines, the second production lines are excessive, and the quantity of the second production lines equal to the first production quantity can be randomly selected as the first production lines. For example, the first production line is 5, and the second production line is 10, so the scheme can randomly select 5 second production lines as the first production line.

In addition, this scheme still includes:

after the gypsum board is manufactured, receiving evaluation instructions of the material proportion of the inorganic fiber substance of the gypsum board by a user, wherein the evaluation instructions indicate that the material proportion of the inorganic fiber substance of the gypsum board is any one of proper proportion, excessive proportion or insufficient proportion. It can be understood that after the gypsum board is manufactured, the method can also receive feedback of a user, and the calculation mode is adjusted by using the feedback data. The feedback data received by the scheme is any one of the conditions that the material proportion of the inorganic fiber material of the gypsum board is suitable, too large or too small, which is evaluated by a user.

If the material proportion of the inorganic fiber material of the gypsum board is appropriate, no training is performed for reducing the weight or increasing the weight. It can be understood that if the material proportion of the inorganic fiber substance of the gypsum board is appropriate, the calculation result is more accurate, and the scheme does not train to reduce the weight or increase the weight.

And if the material proportion of the inorganic fiber substances of the gypsum board is too large, obtaining a reduction adjustment number value for reducing the weight or increasing the weight, and reducing the weight or increasing the weight according to the reduction adjustment number value. If the material proportion of the inorganic fiber substances of the gypsum board is too large, the calculated material proportion of the inorganic fiber substances is larger, at the moment, the reduction adjustment number value for reducing the weight or increasing the weight can be obtained, and then the reduction adjustment number value is used for reducing the weight or increasing the weight, so that the material proportion of the inorganic fiber substances of the gypsum board calculated next time is reduced.

And if the material proportion of the inorganic fiber substances of the gypsum board is too small, obtaining an increasing adjustment number value for reducing the weight or increasing the weight, and increasing the reducing weight or increasing the weight according to the increasing adjustment number value. If the material proportion of the inorganic fiber substances of the gypsum board is too small, the calculated material proportion of the inorganic fiber substances is smaller, at the moment, the increasing adjustment times value for reducing the weight or increasing the weight is obtained, and then the increasing adjustment times value is used for increasing the reducing weight or increasing the weight, so that the material proportion of the inorganic fiber substances of the gypsum board calculated next time is increased.

The decreasing or increasing weights are trained under different scenarios by the following model pairs,

wherein the content of the first and second substances,

adapted for reducing trainingThe weight of the weight is calculated,

the reference value is adjusted for the first decrease,

in order to reduce the value of the adjustment coefficient,

in order to reduce the value of the adjustment times,

to increase the adjusted reduced weight of the training,

the reference value is adjusted for the first increase,

in order to increase the value of the adjustment coefficient,

in order to increase the value of the adjustment times,

to reduce the increased weight after the training adjustment,

the reference value is adjusted for the second reduction,

to increase the adjusted increased weight of the training,

the adjustment value is increased for the second time.

In the above formula:

for reducing weight

And is made of

Then, the scheme will reduce the weight

The reduction process is carried out and the reduction process,

representing the magnitude of the required reduction, wherein the first reduction adjusts the reference value

Can be preset by the staff member,

reduced adjustment times value in (1)

The larger, the larger will be

Smaller, thereby achieving a reduction in the adjustment times

The more the adjustment amplitude is, the smaller the adjustment amplitude is;

and is and

then, the scheme will reduce the weight

The enlargement processing is carried out, and the size of the product is increased,

representing the magnitude of the increase required, wherein the first increase adjusts the reference value

Can be preset by the staff member,

increasing the adjustment times value

The larger, the larger will be

The smaller the adjustment value is, the larger the adjustment times

The more the number of the adjustment, the smaller the adjustment amplitude.

For increasing weight

And is and

then, the scheme will increase the weight

The reduction process is carried out and the reduction process,

representing the magnitude of the required reduction, wherein a second reduction adjusts the reference value

Can be preset by the staff;

and is and

then, the scheme will increase the weight

representing the magnitude of the increase required, wherein the second increase adjusts the value

May be preset by the operator.

According to the scheme, the weights in the calculation model can be adaptively adjusted by using the feedback of the user, so that the result calculated next time is more in line with the requirement.

And the relation determining module is used for determining the corresponding relation and the adding time sequence relation between each material and the material processing equipment in the bill of material information according to the manufacturing process information, and generating manufacturing control sub-information corresponding to each material processing equipment.

For example, for a material a, it needs to be added to the apparatus a, and for a material B, it needs to be added to the apparatus B, and each material has a corresponding addition timing relationship, for example, the material a is added first, and then the material B is added, and the above information can be determined by the manufacturing process information.

In some embodiments, determining a correspondence relationship and an addition timing relationship between each material in the bill of material information and the material processing device according to the manufacturing process information, and generating manufacturing control sub-information corresponding to each material processing device includes S41 to S43:

s41, determining the corresponding relation between each material in the bill of materials information and the material processing equipment according to the manufacturing process information, and determining the adding time sequence relation of each material in the corresponding material processing equipment.

The scheme analyzes the manufacturing process information to obtain the corresponding relation between each material in the bill of materials information and the material processing equipment, for example, the materials A1 and A2 need to be added into the equipment A, and the adding time sequence relation is that the material A1 is added firstly and then the material A2 is added.

And S42, obtaining the manufacturing control sub-information corresponding to each material processing device according to the corresponding relation and the adding time sequence relation of the material processing devices.

According to the scheme, after the corresponding relation and the adding time sequence relation of the material processing equipment are obtained, the manufacturing control sub-information corresponding to each material processing equipment can be generated and obtained, for example, the manufacturing control sub-information is used for controlling the corresponding material processing equipment to work.

And S43, when the corresponding material processing equipment reaches the processing triggering condition, adding, processing and manufacturing the material according to the manufacturing control sub information.

According to the scheme, the processing triggering condition is set for the material processing equipment, for example, the processing triggering condition is triggered by a control switch of the response equipment, or can be triggered after a certain time condition is met, specific limitation is not imposed on the processing triggering condition, and after all data are set, the addition, processing and manufacturing of materials can be carried out according to the manufacturing control sub information, so that the required high-mechanical-property gypsum board is prepared.

It can be understood that the scheme can complete intelligent preparation after the last material processing equipment in the first production line finishes working.

The technical scheme also provides a high-mechanical-property gypsum board which is manufactured through the system in the embodiment, wherein the high-mechanical-property gypsum board comprises a composite network constructed by organic polymers and inorganic fibers, the organic polymer network in the composite network is a chemically cross-linked network formed by melamine resin through a thermosetting mode, and the inorganic fiber network is a physical reinforcing network constructed by adding long cut or short cut fibers.

The organic polymer network is melamine resin substances with a three-dimensional cross-linked structure, and relates to modified melamine formaldehyde resins such as inorganic nano materials, alcohols, amines and double-bond substances, modified melamine paraformaldehyde resins, double-network melamine resins and the like.

The inorganic fiber is one or more selected from alkali-resistant glass fiber, wollastonite fiber, kevlar fiber, carbon fiber, polypropylene (PP) fiber, polyvinyl alcohol (PVA) fiber and Polyethylene (PE) fiber. Preferably, the length of the composite fiber is 6-30 mm. The glass fiber has good insulation property, strong heat resistance, good corrosion resistance and high mechanical strength, the elastic modulus of the glass fiber is 4 times higher than that of gypsum, the strength of the glass fiber with the diameter of 8-10 mu m is as high as 1800-2500MPa, and the strength of the gypsum board can be improved by adding the glass fiber into the gypsum board. The wollastonite fiber has small rigidity and good flexibility, and when the wollastonite fiber is compounded with glass fiber for use, the strength of the gypsum board can be improved, and the toughness of the board can also be greatly improved.

The preparation is illustrated below in 6 examples:

example 1:

the first step is the preparation of modified melamine resin: 403 parts of 37% formaldehyde solution is weighed, added into a reaction kettle, stirred, 12.5 parts of diethanolamine is added, the PH is adjusted to 8.5, the rotation speed is set to 230r/min, and the temperature of the water bath is adjusted to 90 ℃. After the pH value is adjusted, 90.7 parts of melamine is added at 60 ℃; when the solution becomes clear, adding 90.7 parts of melamine for the second time, wherein the temperature of the aqueous solution is about 70 ℃; after the solution became clear, 90.7 parts of melamine were added for a third time, at which time the bath temperature was about 80 ℃. After 10min of reaction, the water tolerance point was determined by ice water method. When the water tolerance point is reached, the bath temperature is adjusted to 60 ℃. And dripping a mixed solution of 165.6 parts of ethanol and 172.3 parts of PEG400 for about 35 min. Starting timing after the mixed alcohol is dripped, and reacting for 1.5h at the water bath temperature of 60 ℃. And adding 11 parts of diethanol amine, and finishing the reaction.

The second step is the preparation of the multi-network reinforced high-mechanical-property composite gypsum board:

(1) Weighing 560 parts of desulfurized gypsum, 16 parts of glass fiber with the length of 6mm and 0.22 part of retarder according to the proportion of the raw material formula, and putting the solid material into a stirrer to be uniformly stirred;

(2) Weighing 61.4 parts of modified melamine resin, 4 parts of ammonium bisulfate, 6.7 parts of water-based waterproofing agent and 140 parts of water, adding the weighed materials into the uniformly stirred solid materials, further stirring the materials into a paste, and then transferring the paste into a blank mold with the length, width and thickness of =20 cm, 20 cm and 8 mm for press molding;

(3) Putting the semi-finished product of the desulfurized gypsum formed by wiping and pressing into a press, applying a pressure of 2.5 MPa, maintaining the pressure for 5min, and taking out the semi-finished product of the desulfurized gypsum from the mold;

(4) And conveying the pressed desulfurized gypsum board blank to an oven for drying, wherein the drying temperature is 85 ℃, and the drying time is 5 hours.

Example 2:

the first modified melamine resin was prepared as in example 1.

(1) Weighing 560 parts of desulfurized gypsum, 8 parts of glass fiber with the length of 6mm, 8 parts of wollastonite fiber with the length of 2 cm, 0.22 part of retarder, 61.4 parts of modified melamine resin, 4 parts of ammonium bisulfate, 6.7 parts of water-based waterproofing agent and 140 parts of water according to the proportion of the formula of the raw materials, and adding the mixture into a double-screw extruder for stirring and mixing;

(2) Extruding the material from the die head of the extruder onto a solidification belt, and finishing a solidification forming process on the solidification belt to form a melamine reinforced multifunctional gypsum plate strip;

(3) The melamine reinforced multifunctional gypsum board strip with certain strength is stably conveyed to a cutting machine through a conveying roller way and cut off according to a set length;

(4) Conveying the semi-dry melamine wet blank into a press for pressurizing, wherein the pressure is 2.5 MPa, and taking out after pressurizing for 5 min;

(5) And (3) conveying the pressed desulfurized gypsum board blank to an oven for drying, wherein the drying temperature is 85 ℃, and the drying time is 5 hours.

Example 3:

the first step is the preparation of modified melamine resin: 403 parts of 37% formaldehyde solution is weighed, added into a reaction kettle, stirred, 12.5 parts of diethanolamine is added, the PH is adjusted to 8.5, the rotation speed is set to 230r/min, and the temperature of the water bath is adjusted to 90 ℃. After the pH value is adjusted, 90.7 parts of melamine is added at 60 ℃; when the solution becomes clear, adding 90.7 parts of melamine for the second time, wherein the temperature of the aqueous solution is about 70 ℃; after the solution became clear, 90.7 parts of melamine were added for a third time, at which time the bath temperature was about 80 ℃. After 10min of reaction, the water tolerance point was determined by ice water method. When the water tolerance point is reached, the bath temperature is adjusted to 60 ℃. And (3) dropwise adding a mixed solution of 165.6 parts of ethanol and 172.3 parts of PEG400, and finishing dropwise adding within about 35 min. Starting timing after the mixed alcohol is dripped, and reacting for 1.5h at the water bath temperature of 60 ℃. 11 parts of diethanolamine was added. And after the reaction is finished, taking 45 parts of resin, adding 2.7 parts of ethylene glycol dimethyl ether and 0.03 part of ammonium persulfate, and putting the resin into an oven to be dried for 5 hours at the temperature of 85 ℃.

The second step is the preparation of the multi-network reinforced high mechanical composite gypsum board as in example 1.

Example 4:

the first modified melamine resin was prepared as in example 3.

The second step is the preparation of the multi-network reinforced high mechanical composite gypsum board as in example 2.

Example 5:

the first modified melamine resin was prepared as in example 1 or 3.

(1) Weighing 560 parts of desulfurized gypsum, 16 parts of mixed fiber (the mass ratio of carbon fiber with the length of 15 mm to glass fiber with the length of 6mm is 1;

(2) Weighing 46 parts of modified melamine resin, 6 parts of ammonium bisulfate, 3 parts of oily waterproofing agent and 140 parts of water, adding the weighed materials into the uniformly stirred solid materials, further stirring the materials into a paste, and then transferring the paste into a blank mold with the length, width, thickness =20 cm, 20 cm and 8 mm for press molding;

(4) And (3) conveying the pressed desulfurized gypsum board blank to an oven for drying, wherein the drying temperature is 85 ℃, and the drying time is 5 hours.

Example 6:

the first step is the preparation of modified melamine resin: weighing 403 parts of 37% formaldehyde solution, adding the solution into a reaction kettle, stirring, adding 12.5 parts of diethanol amine, adjusting the pH to 8.5, setting the rotation speed at 230r/min, and adjusting the water bath temperature to 90 ℃. After the pH value is adjusted, 90.7 parts of melamine is added at 60 ℃; when the solution becomes clear, adding 90.7 parts of melamine for the second time, wherein the temperature of the aqueous solution is about 70 ℃; after the solution became clear, 90.7 parts of melamine were added for a third time, at which time the bath temperature was about 80 ℃. After 10min of reaction, the water tolerance point was determined by ice water method. When the water tolerance point is reached, the bath temperature is adjusted to 60 ℃. And (3) dropwise adding a mixed solution of 165.6 parts of ethanol and 172.3 parts of PEG400, and finishing dropwise adding within about 35 min. Starting timing after the mixed alcohol is dripped, and reacting for 1.5h at the water bath temperature of 60 ℃. 11 parts of diethanolamine was added. And after the reaction is finished, taking 45 parts of the reaction product, adding 2.7 parts of polyethyleneimine, 0.03 part of ammonium persulfate and 3 parts of ammonium bisulfate, uniformly mixing, and then putting into a drying oven for drying for 5 hours at 85 ℃.

The second step of the production of the multi-network reinforced high mechanical composite gypsum board is the same as in example 1 or example 5.

The present invention also provides a storage medium having a computer program stored therein, the computer program being executable by a processor to implement the methods provided by the various embodiments described above.

The storage medium may be a computer storage medium or a communication medium. Communication media includes any medium that facilitates transfer of a computer program from one place to another. Computer storage media may be any available media that can be accessed by a general purpose or special purpose computer. For example, a storage medium is coupled to the processor such that the processor can read information from, and write information to, the storage medium. Of course, the storage medium may also be integral to the processor. The processor and the storage medium may reside in an Application Specific Integrated Circuits (ASIC). Additionally, the ASIC may reside in user equipment. Of course, the processor and the storage medium may reside as discrete components in a communication device. The storage medium may be read-only memory (ROM), random-access memory (RAM), CD-ROMs, magnetic tapes, floppy disks, optical data storage devices, and the like.

The present invention also provides a program product comprising execution instructions stored in a storage medium. The at least one processor of the device may read the execution instructions from the storage medium, and the execution of the execution instructions by the at least one processor causes the device to implement the methods provided by the various embodiments described above.

In the above embodiments of the terminal or the server, it should be understood that the Processor may be a Central Processing Unit (CPU), other general-purpose processors, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), etc. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of a method disclosed in connection with the present invention may be embodied directly in a hardware processor, or in a combination of the hardware and software modules within the processor.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent data processing system suitable for customized manufacturing, comprising:

the processing and manufacturing module is used for setting a processing triggering condition for each material processing device in the first production line, and when each material processing device judges that the corresponding processing triggering condition is reached, processing and manufacturing the material according to the corresponding manufacturing control sub-information until the last material processing device in the first production line completes intelligent preparation;

the method comprises the following steps of determining corresponding manufacturing process information, bill of material information and processing equipment information according to input custom data, extracting material quality information in the custom data, and calculating according to the material quality information to obtain a first material quantity set, wherein the method comprises the following steps:

counting the material quantity of each organic material and the material quantity of each inorganic fiber to generate a first material quantity set;

obtaining a first current proportion by the following steps:

calculating according to the historical fiber proportion score to be calculated, the corresponding first historical proportion and the current fiber proportion score to obtain a first current proportion;

the calculating according to the historical fiber proportion score to be calculated, the corresponding first historical proportion and the current fiber proportion score to obtain a first current proportion comprises the following steps:

，

wherein the content of the first and second substances,

the historical fiber fraction is scored for the percentage of fiber,

the current fiber fraction is scored for the current fiber fraction,

is the material proportion of the current inorganic fiber material,

is the material proportion of the historical inorganic fiber substances,

the material proportion of the current organic high molecular substance,

organic high score for historyThe material proportion of the sub-substances,

in order to reduce the weight of the beam,

in order to increase the weight of the weight,

in order to customize the material quality information in the data,

is a preset constant and is used as a reference,

weighting the additive weight value;

further comprising:

2. The intelligent processing system of data suitable for customized manufacturing according to claim 1,

3. The intelligent processing system of data suitable for customized manufacturing according to claim 2,

modifying the bill of material information according to the first material amount set to obtain bill of material information with material amounts, including:

4. The intelligent processing system of data suitable for customized manufacturing according to claim 3,

the method for determining the material processing equipment in the idle state according to the processing equipment information and the preset processing path and forming a first production line according to the material processing equipment comprises the following steps:

5. The intelligent processing system for data suitable for customized manufacturing according to claim 4, further comprising:

if the number of the second production lines is judged to be multiple, calculating according to the material quality information and the rated production information of each second production line to obtain corresponding first production quantity;

6. The intelligent processing system for data suitable for customized manufacturing according to claim 1, further comprising:

，

wherein the content of the first and second substances,

to reduce the reduced weight after training adjustments,

the reference value is adjusted for the first reduction,

in order to reduce the value of the adjustment coefficient,

in order to reduce the value of the adjustment times,

to increase the adjusted reduced weight of the training,

the reference value is adjusted for the first increase,

in order to increase the value of the adjustment coefficient,

in order to increase the value of the adjustment times,

to reduce the increased weight after the training adjustment,

the reference value is adjusted for the second reduction,

to increase the adjusted increased weight of the training,

the adjustment value is increased for the second time.

7. The intelligent processing system of data suitable for customized manufacturing according to claim 6,

determining the corresponding relationship and the adding time sequence relationship between each material and the material processing equipment in the bill of material information according to the manufacturing process information, and generating manufacturing control sub-information corresponding to each material processing equipment, wherein the manufacturing control sub-information comprises:

and when the corresponding material processing equipment reaches the processing triggering condition, adding, processing and manufacturing the material according to the manufacturing control sub information.