CN115683923A - Device and method for measuring residual water content in adsorbent regeneration - Google Patents

Device and method for measuring residual water content in adsorbent regeneration Download PDF

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CN115683923A
CN115683923A CN202310005444.3A CN202310005444A CN115683923A CN 115683923 A CN115683923 A CN 115683923A CN 202310005444 A CN202310005444 A CN 202310005444A CN 115683923 A CN115683923 A CN 115683923A
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adsorption
regeneration
adsorbent
adsorption tower
residual water
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王海森
沈斌
姚健
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Hangzhou Jialong Air Equipment Co ltd
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Hangzhou Jialong Air Equipment Co ltd
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Abstract

The invention provides a device and a method for measuring residual water content in adsorbent regeneration, which comprises the following steps: the ambient air is sequentially conveyed by an air compressor to enter a constant-temperature water bath tank for heat exchange, a gas-liquid separator for removing condensed water, an adsorption tower for adsorption drying and then is led to the outside through a discharge port for discharge; when the moisture content of the gas exhausted from the adsorption tower is increased to a set dew point temperature, acquiring the adsorbed weight of the adsorption tower, and calculating to obtain the ideal dynamic adsorption capacity of the adsorbent; the ambient air is sequentially conveyed into the heater by the blower to be heated, and is led to the outdoor for discharging through the discharge port after the adsorption tower is regenerated; when the regeneration of the adsorption tower reaches the set regeneration time, acquiring the regenerated weight of the adsorption tower, and calculating to obtain the regeneration residual water quantity of the adsorbent; the invention improves the accuracy and convenience of detecting the dynamic adsorption quantity of the adsorbent and the regeneration residual water quantity.

Description

Device and method for measuring residual water content in adsorbent regeneration
Technical Field
The invention relates to the field of compressed air equipment, in particular to a device and a method for measuring the residual water content of adsorbent regeneration.
Background
An adsorbent is a solid substance that can effectively adsorb certain components from a gas or liquid. Wherein, part of the adsorbent is mainly used for adsorbing moisture from the compressed air so as to fully dry the compressed air.
At present, when the adsorption performance of an adsorbent is judged to be good or bad, saturated equilibrium adsorption capacity (adsorption capacity for short), adsorption rate and residual water content during regeneration are generally taken as three important data, however, the existing detection of the adsorption capacity, the residual water content during regeneration and other data of the adsorbent is complex, the numerical values cannot be conveniently and accurately obtained, and the judgment of the adsorption performance of the adsorbent is not facilitated.
Disclosure of Invention
The invention aims to provide an adsorbent regeneration residual water content measuring device and method which improve the accuracy and convenience of detection of dynamic adsorption quantity and regeneration residual water content of an adsorbent.
In order to solve the technical problem, the invention provides a method for measuring the residual water content in the regeneration of an adsorbent, which comprises the following steps:
firstly, conveying ambient air into a constant-temperature water bath box by an air compressor in sequence for heat exchange, removing condensed water by a gas-liquid separator, performing adsorption drying by an adsorption tower, and then leading the air to be discharged outdoors by a discharge port;
step two, when the moisture content of the gas exhausted from the adsorption tower is increased to a set dew point temperature, acquiring the adsorbed weight of the adsorption tower, and calculating to obtain the ideal dynamic adsorption amount of the adsorbent;
conveying ambient air into a heater in sequence by a blower to heat, regenerating the adsorption tower and then leading the regenerated ambient air to the outdoor for discharging;
and step four, when the regeneration of the adsorption tower reaches the set regeneration time, acquiring the regenerated weight of the adsorption tower, and calculating to obtain the regeneration residual water quantity of the adsorbent.
Further, the method also comprises the following steps:
and step five, comparing the ideal dynamic adsorption quantity of the adsorbent with the regeneration residual water quantity of the adsorbent to obtain the effective adsorption capacity of the adsorbent in the adsorption cycle.
Further, in the second step, the ideal dynamic adsorption amount of the adsorbent is obtained by dividing the difference between the post-adsorption weight of the adsorption tower and the pre-adsorption weight of the adsorption tower by the pre-adsorption weight of the adsorbent.
Further, in the fourth step, the regeneration residual water amount of the adsorbent is obtained by dividing the difference between the regenerated weight of the adsorption tower and the pre-adsorption weight of the adsorption tower by the pre-adsorption weight of the adsorbent.
Further, the adsorption tower is arranged on a weighing sensor, and the weighing sensor is used for measuring the adsorbed weight of the adsorption tower and the regenerated weight of the adsorption tower.
Further, a first flowmeter is arranged between the air compressor and the constant-temperature water bath box, one side of the outlet of the adsorption tower is connected with a dew point testing device, a second flowmeter is arranged between the outlet of the adsorption tower and the discharge port, a third flowmeter is arranged at the rear end of the dew point testing device, the first flowmeter and the second flowmeter are used for detecting the flow of compressed air or regenerated gas, and the third flowmeter is used for detecting the flow of dew point analysis gas.
Further, the heater is internally provided with a first temperature detection piece, the gas-liquid separator is internally provided with a second temperature detection piece, the constant temperature water bath box is internally provided with a third temperature detection piece, and the adsorption tower is internally provided with a fourth temperature detection piece.
Further, be equipped with first manometer between air compressor and the constant temperature water bath, be connected with the second manometer on the vapour and liquid separator, be equipped with the third manometer between adsorption tower exit and the discharge port, be equipped with the fourth manometer behind the dew point testing arrangement, and first manometer, second manometer and third manometer all are used for detecting compressed air pressure, and the fourth manometer is used for detecting dew point analysis gas pressure.
The invention also discloses a device for measuring the residual water content in the regeneration of the adsorbent, which is used by using the method for measuring the residual water content in the regeneration of the adsorbent.
And the device further comprises an adsorption path and a regeneration path, wherein the adsorption path comprises an air compressor, a constant-temperature water bath tank, a gas-liquid separator and an adsorption tower which are sequentially connected, and the regeneration path comprises an air blower, a heater and an adsorption tower which are sequentially connected.
The invention has the beneficial effects that:
1. the total weight of the adsorption tower and the adsorbent is quickly and accurately obtained through the weighing sensor, and the difference value before and after adsorption of the adsorbent, the difference value after regeneration and the difference value before adsorption can be conveniently and accurately obtained on the basis of not taking the adsorbent out of the adsorption tower by combining the weight before adsorption, the weight after adsorption and the weight after regeneration, so that the ideal dynamic adsorption quantity and the regeneration residual water quantity of the adsorbent can be accurately and conveniently calculated;
2. the whole set of equipment provided by the scheme can accurately judge the effective adsorption capacity of the adsorbent in the adsorption cycle, and increase the detection effect of the adsorbent under different working conditions;
3. the flow meter, the pressure gauge and the temperature detection piece are arranged at each position, so that the adsorption capacity results of the adsorbent under different temperature and pressure conditions can be accurately obtained;
4. by comparing the difference value between the ideal dynamic adsorption quantity and the regeneration residual water quantity of each adsorbent under different conditions, the adsorbent with better adsorption efficiency in the adsorption cycle can be selected, and the equipment regeneration process scheme giving consideration to both efficiency and cost is guided to be made through the ideal dynamic adsorption quantity and the regeneration residual water quantity;
5. by comprehensively measuring the ideal dynamic adsorption amount and the regeneration residual water amount by the scheme, whether the type, the loading amount and the regeneration condition of the adsorbent of the existing equipment are matched or not is judged (namely, whether the adsorbent in the adsorption cycle continuously has enough adsorption capacity or not under the designed regeneration condition is judged), and the rationality of the design is verified.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a schematic flow diagram of the adsorption path in the present invention.
FIG. 3 is a schematic flow diagram of the regeneration path of the present invention.
FIG. 4 is a graph showing the relationship between the amount of residual activated alumina and the regeneration conditions.
FIG. 5 is a graph of the amount of residual water in a molecular sieve as a function of regeneration conditions.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
As shown in fig. 1 to 5, the present invention provides a method for measuring residual water content in regeneration of an adsorbent, comprising the steps of:
firstly, conveying ambient air into a constant-temperature water bath box 2 for heat exchange, removing condensed water by a gas-liquid separator 3, performing adsorption drying by an adsorption tower 4 and then leading the ambient air to the outdoor for discharge by a discharge port 41 in sequence by an air compressor 1;
step two, when the moisture content of the gas exhausted from the adsorption tower 4 is increased to a set dew point temperature, acquiring the adsorbed weight of the adsorption tower 4, and calculating to obtain the ideal dynamic adsorption capacity of the adsorbent;
step three, conveying ambient air into a heater 7 in sequence by a blower 6 to heat, regenerating the adsorption tower 4, and introducing the regenerated ambient air to the outdoor through a discharge port 41 for discharging;
and step four, when the regeneration of the adsorption tower 4 reaches the set regeneration time, acquiring the regenerated weight of the adsorption tower 4, and calculating to obtain the regeneration residual water quantity of the adsorbent.
And step five, comparing the ideal dynamic adsorption quantity of the adsorbent with the regeneration residual water quantity of the adsorbent to obtain the effective adsorption capacity of the adsorbent in the adsorption cycle.
The ideal dynamic adsorption amount refers to a dynamic adsorption amount measurement value of an adsorbent in a dry state (the water content is lower than 0.5%), and in order to ensure the accuracy of the ideal dynamic adsorption amount measurement of a sample, the water content of the adsorbent sample needs to be measured before weighing, and the water content of the sample is ensured to be lower than 0.5%.
In particular, a temperature-adjusting heat tracing band is laid outside the adsorption tower, so that the temperature of the adsorption bed can be adjusted to the required condition before the test is started.
In addition, the scheme can utilize the air blower to convey ambient air to simulate the regeneration process of the blast heat regeneration adsorption type dryer to measure the residual water content of the adsorbent, and can also be connected with low dew point clean air output by the regeneration gas generation device to simulate the regeneration process of the heatless or micro-heating adsorption type dryer so as to quantify the effective adsorption capacity of the adsorbent in the adsorption cycle.
It is worth mentioning that, as shown in fig. 4 and 5, under the same regeneration conditions, the regeneration residual water amounts of different types of adsorbents are completely different, and the regeneration residual water amounts of the same type of adsorbents are different due to factors such as raw materials, processing technology, and process control.
Wherein the amount of regeneration residual water in the adsorbent bed will reduce its actual adsorption capacity. In the working cycle of the adsorption dryer, the actual dynamic adsorption capacity of the adsorbent bed layer is the difference value between the ideal dynamic adsorption capacity and the regeneration residual water quantity. The more the regeneration residual water amount is, the more adverse to the actual dynamic adsorption amount is; the smaller the amount of the regeneration residual water, the more favorable the actual dynamic adsorption amount. If the regeneration of an adsorption tower of the adsorption dryer is completed, the adsorption capacity of the adsorption bed in the next working period is reduced directly due to the fact that the residual water in the regeneration of the adsorbent in the tower is too high, and the quality of compressed air at the outlet of the equipment is affected.
Preferably, in the second step, the ideal dynamic adsorption amount of the adsorbent is obtained by dividing the difference between the post-adsorption weight of the adsorption column 4 and the pre-adsorption weight of the adsorption column 4 by the pre-adsorption weight of the adsorbent.
In the fourth step, the regeneration residual water amount of the adsorbent is obtained by dividing the difference between the regenerated weight of the adsorption tower 4 and the pre-adsorption weight of the adsorption tower 4 by the pre-adsorption weight of the adsorbent.
The adsorption tower 4 is placed on the weighing sensor 42, and the weighing sensor 42 is used for measuring the adsorbed weight of the adsorption tower 4 and the regenerated weight of the adsorption tower 4.
As shown in fig. 1, a first flow meter is arranged between the air compressor 1 and the constant temperature water bath tank 2, a dew point test device 5 is connected to one side of an outlet of the adsorption tower 4, a second flow meter is arranged between the outlet of the adsorption tower 4 and the discharge port 41, a third flow meter is arranged at the rear end of the dew point test device 5, the first flow meter and the second flow meter are used for detecting the flow of compressed air or regeneration gas, the third flow meter is used for detecting the flow of dew point analysis gas, and the first flow meter, the second flow meter and the third flow meter are respectively marked as P1, P2 and P3 in fig. 1.
The dew point testing device 5 adopts a wide-range and high-precision chilled mirror type dew point instrument, the dew point instrument comprises a temperature control mirror surface and a matched light path detection system, and the dew point testing device can provide the dew point measuring precision of +/-0.1 ℃ and the quick response of low-humidity dew points within the range of minus 90 to plus 20 ℃.
Particularly, the pipeline entering the adsorption tower in the adsorption path of the device is provided with a sampling port and is connected with a sampling chamber, so that the humidity of the sample gas inlet tower can be monitored, and the accuracy of dynamic adsorption capacity measurement is ensured.
As shown in fig. 1, a first temperature detection member is provided in the heater 7, a second temperature detection member is provided in the gas-liquid separator 3, a third temperature detection member is provided in the constant temperature water bath tank 2, a fourth temperature detection member is provided in the adsorption tower 4, and the first temperature detection member, the second temperature detection member, the third temperature detection member and the fourth temperature detection member are respectively marked as T1, T2, T3 and T4 in fig. 1, wherein the temperature detection members are precision thermal resistors.
As shown in fig. 1, a first pressure gauge is arranged between the air compressor 1 and the constant temperature water bath tank 2, a second pressure gauge is connected to the gas-liquid separator 3, a third pressure gauge is arranged between the outlet of the adsorption tower 4 and the discharge port 41, a fourth pressure gauge is arranged behind the dew point testing device, the first pressure gauge, the second pressure gauge and the third pressure gauge are all used for detecting the pressure of compressed air, the fourth pressure gauge is used for detecting the pressure of dew point analysis air, and the first pressure gauge, the second pressure gauge, the third pressure gauge and the fourth pressure gauge are respectively marked as M1, M2, M3 and M4 in fig. 1.
In addition, the device for measuring the residual water after the regeneration of the adsorbent, provided by the scheme, further comprises a plurality of valves, which are respectively marked as B1-B10 in figure 1, and are used for controlling the switching of pipelines between the adsorption path and the regeneration path.
Wherein, can detect pressure, temperature through above-mentioned each flowmeter, temperature detection spare, manometer, and then obtain adsorbent adsorption capacity data under different pressure, the temperature operating mode.
It is worth mentioning that in the scheme, when the calculation and detection process of the ideal dynamic adsorption amount and the regeneration residual water amount of the adsorbent is carried out, the work flow of the ideal dynamic adsorption amount determination of the adsorbent is as follows:
(ambient air) → air compressor (supercharging) → constant temperature water bath tank (temperature regulation) → gas-liquid separator (removing condensed water) → adsorption tower (drying) → exhaust port (leading to outdoor discharge);
wherein the exhaust port is led to the outside and is provided with a muffler for reducing exhaust noise.
When the ideal dynamic adsorption amount of the adsorbent is measured, ambient air is pressurized by the air compressor 1, fully exchanges heat by the constant-temperature water bath tank 2, enters the gas-liquid separator 3 to remove condensed water, and is adsorbed and dried by the adsorption tower 4; the adsorption bed in the adsorption tower absorbs moisture and gradually becomes saturated, the adsorption capacity is reduced, the moisture content of the air at the rear end is increased, when the dew point test device 5 detects that the moisture content at the rear end (namely the outlet of the adsorption tower 4) is increased to a set dew point temperature, the adsorption tower is cut out from the test system, the adsorption tower is weighed by the weighing sensor 42 to obtain the adsorbed weight of the adsorption tower, and the ideal dynamic adsorption quantity of the sample adsorbent under the adsorption condition can be calculated, wherein the calculation formula is as follows:
ideal dynamic adsorption amount = (post-adsorption weight of adsorption column-pre-adsorption weight of adsorption column)/pre-adsorption weight of adsorbent;
the initial weight of the adsorption tower and the initial weight of the adsorbent are obtained by detection before testing and can be directly used as known data, the pre-adsorption weight of the adsorption tower is the sum of the initial weight of the adsorption tower and the initial weight of the adsorbent, and the pre-adsorption weight of the adsorbent is the initial weight of the adsorbent.
In particular, the main meter functions used in the measurement procedure are shown in table 1:
Figure DEST_PATH_IMAGE002
TABLE 1
When the regeneration residual water amount of the adsorbent is detected, the regeneration residual water amount measuring working flow of the adsorbent is as follows:
(ambient air) → blower (pressurization) → heater (warming) → adsorption tower (regeneration) → exhaust port (leading to outdoor discharge);
wherein, the blower adopts a Roots blower, and the heater adopts a low-power density electric heater.
In the process of measuring the regeneration residual water quantity of the adsorbent, firstly closing the valves B1, B3 and B4, and opening the valve B5 to ensure that the regeneration residual water quantity is measured to enter a standby working state and a compressed air generation system is fully isolated; and then, after the ambient air is pressurized by a blower 6, the ambient air is heated by a heater 7 and enters the adsorption tower 4 to carry out heating dehydration treatment on the adsorbent in the tower. After the set regeneration time is finished, the blower 6 and the heater 7 are turned off. The weight sensor 42 is used for weighing the adsorption tower 4 to obtain the regenerated weight of the adsorption tower, and the regeneration residual water amount of the sample adsorbent under the regeneration condition can be calculated, wherein the calculation formula is as follows:
regeneration residual water amount = (weight after regeneration of adsorption column-weight before adsorption of adsorption column)/weight before adsorption of adsorbent
The initial weight of the adsorption tower and the initial weight of the adsorbent are obtained by detection before testing and can be directly used as known data, the pre-adsorption weight of the adsorption tower is the sum of the initial weight of the adsorption tower and the initial weight of the adsorbent, and the pre-adsorption weight of the adsorbent is the initial weight of the adsorbent.
In particular, the main meter functions used in the measurement procedure are shown in table 2:
Figure DEST_PATH_IMAGE004
TABLE 2
It is worth mentioning that after the ideal dynamic adsorption amount and the regeneration residual water amount of the adsorbent are obtained through calculation, the effective adsorption capacity of the adsorbent in the adsorption cycle can be obtained through calculation, and the calculation formula is as follows:
effective adsorption capacity = ideal dynamic adsorption quantity-regeneration residual water quantity
The invention also discloses a device for measuring the residual water content of the regenerated adsorbent, which is used by using the method for measuring the residual water content of the regenerated adsorbent.
Preferably, the adsorption device comprises an adsorption path and a regeneration path, wherein the adsorption path comprises an air compressor 1, a constant temperature water bath tank 2, a gas-liquid separator 3 and an adsorption tower 4 which are connected in sequence, and the regeneration path comprises a blower 6, a heater 7 and the adsorption tower 4 which are connected in sequence.
The device is uniformly controlled by a control system, the control system consists of a programmable controller CPU, an analog input module, a thermal resistance module, a human-computer interface, a control cabinet and matched electrical elements, and the human-computer interface has various data display and recording functions and can be in communication connection with a printer.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.

Claims (10)

1. A method for measuring residual water content of adsorbent regeneration is characterized by comprising the following steps:
firstly, conveying ambient air into a constant-temperature water bath box (2) for heat exchange by an air compressor (1), removing condensed water by a gas-liquid separator (3), performing adsorption drying by an adsorption tower (4), and then leading the ambient air to be discharged outdoors by a discharge port (41);
step two, when the moisture content of the gas exhausted from the adsorption tower (4) is increased to a set dew point temperature, acquiring the adsorbed weight of the adsorption tower (4), and calculating to obtain the ideal dynamic adsorption quantity of the adsorbent;
conveying ambient air into a heater (7) in sequence by a blower (6) to heat, regenerating the adsorption tower (4), and introducing the regenerated ambient air to the outdoor through a discharge port (41);
and step four, when the regeneration of the adsorption tower (4) reaches the set regeneration time, acquiring the regenerated weight of the adsorption tower (4), and calculating to obtain the regeneration residual water amount of the adsorbent.
2. The method of measuring residual water content upon regeneration of an adsorbent according to claim 1, further comprising the steps of:
and step five, comparing the ideal dynamic adsorption quantity of the adsorbent with the regeneration residual water quantity of the adsorbent to obtain the effective adsorption capacity of the adsorbent in the adsorption cycle.
3. The method of measuring residual water content upon regeneration of an adsorbent according to claim 1, wherein: in the second step, the ideal dynamic adsorption amount of the adsorbent is obtained by dividing the difference between the post-adsorption weight of the adsorption tower (4) and the pre-adsorption weight of the adsorption tower (4) by the pre-adsorption weight of the adsorbent.
4. The method of measuring residual water content after regeneration of an adsorbent according to claim 1, characterized in that: in the fourth step, the regeneration residual water amount of the adsorbent is obtained by dividing the difference between the regenerated weight of the adsorption tower (4) and the pre-adsorption weight of the adsorption tower (4) by the pre-adsorption weight of the adsorbent.
5. The method of measuring residual water content after regeneration of an adsorbent according to claim 1, characterized in that: the adsorption tower (4) is arranged on a weighing sensor (42), and the weighing sensor (42) is used for measuring the weight of the adsorption tower (4) after adsorption and the weight of the adsorption tower (4) after regeneration.
6. The method of measuring residual water content after regeneration of an adsorbent according to claim 1, characterized in that: a first flowmeter is arranged between the air compressor (1) and the constant-temperature water bath box (2), one side of the outlet of the adsorption tower (4) is connected with a dew point test device (5), a second flowmeter is arranged between the outlet of the adsorption tower (4) and the discharge port (41), a third flowmeter is arranged at the rear end of the dew point test device (5), the first flowmeter and the second flowmeter are used for detecting the flow of compressed air or regenerated gas, and the third flowmeter is used for detecting the flow of dew point analysis gas.
7. The method of measuring residual water content after regeneration of an adsorbent according to claim 1, characterized in that: a first temperature detection piece is arranged in the heater (7), a second temperature detection piece is arranged in the gas-liquid separator (3), a third temperature detection piece is arranged in the constant temperature water bath box (2), and a fourth temperature detection piece is arranged in the adsorption tower (4).
8. The method of measuring residual water content after regeneration of an adsorbent according to claim 1, characterized in that: be equipped with first manometer between air compressor (1) and constant temperature water bath (2), be connected with the second manometer on vapour and liquid separator (3), be equipped with the third manometer between adsorption tower (4) exit and discharge port (41), be equipped with the fourth manometer behind the dew point testing arrangement, and first manometer, second manometer and third manometer all are used for detecting compressed air pressure, and the fourth manometer is used for detecting dew point analysis gas pressure.
9. A device for measuring residual moisture content in adsorbent regeneration is characterized in that: the method for measuring residual water content in regeneration of an adsorbent according to any one of claims 1 to 8.
10. The adsorbent regeneration residual water content measuring apparatus according to claim 9, wherein: the device comprises an adsorption path and a regeneration path, wherein the adsorption path comprises an air compressor (1), a constant-temperature water bath box (2), a gas-liquid separator (3) and an adsorption tower (4) which are sequentially connected, and the regeneration path comprises an air blower (6), a heater (7) and the adsorption tower (4) which are sequentially connected.
CN202310005444.3A 2023-01-04 2023-01-04 Device and method for measuring residual water content in adsorbent regeneration Pending CN115683923A (en)

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