CN115679184A - Production method of ultra-low-sulfur-resistant pipeline steel - Google Patents

Production method of ultra-low-sulfur-resistant pipeline steel Download PDF

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CN115679184A
CN115679184A CN202211286623.0A CN202211286623A CN115679184A CN 115679184 A CN115679184 A CN 115679184A CN 202211286623 A CN202211286623 A CN 202211286623A CN 115679184 A CN115679184 A CN 115679184A
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equal
refining
tapping
steel
slag
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刘中凯
安建平
刘奇
常尧
杜卓
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Shigang Jingcheng Equipment Development And Manufacturing Co ltd
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Shigang Jingcheng Equipment Development And Manufacturing Co ltd
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Abstract

The invention discloses a production method of ultra-low sulfur-resistant pipeline steel, which comprises the working procedures of converter smelting, LF refining, VD vacuum treatment and continuous casting; the converter smelting process comprises the following steps: the S content of the molten iron fed into the furnace is less than or equal to 0.020wt%; the tapping temperature of the converter is 1580-1620 ℃, the tapping carbon is more than or equal to 0.06wt%, the tapping phosphorus is less than or equal to 0.008wt%, the tapping sulfur is less than or equal to 0.025wt%, and 8-10 kg/t of low-titanium refined slag and 7-8 kg/t of lime are added in the tapping process; the LF refining process comprises the following steps: adding lime 10-13 kg/ton steel, low titanium refining slag 14-23 kg/ton steel and aluminum particles 0.4-0.5 kg/ton steel in the refining process; feeding pure calcium wire at the speed of 0.06-0.07 kg/t after refining and electrifying for 10-15 minutes; the continuous casting process comprises the following steps: the continuous casting tundish uses a high-alkalinity slag absorbing agent to replace a common carbon-free covering agent. The method reduces the sulfur content of molten iron in the early stage of smelting, selects steel-related raw materials for optimization during smelting, and controls the sulfur content of a second sample of molten steel in a refining position to be below 0.003 percent by adjusting the requirements on the sulfur content of the molten iron and the addition of tapping lime and refining slag.

Description

Production method of ultra-low-sulfur-resistant pipeline steel
Technical Field
The invention relates to a smelting method, in particular to a production method of ultra-low sulfur-resistant pipeline steel.
Background
With the economic and social discovery, the quality requirements of the steel for the oil and natural gas transmission pipelines are gradually improved, and the demand of the Hydrogen Induced Cracking (HIC) resistant pipeline steel which is suitable for complex environment, humid environment and acidic environment is increasingly increased. Good HIC (hydrogen induced cracking) resistant and Sulfur Stress Crack (SSC) resistant steel is required to have good toughness, fatigue resistance and fracture resistance, and the sulfur content in molten steel is required to be less than or equal to 0.001%; therefore, stable and effective desulfurization in the production process is required.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production method of ultra-low sulfur-resistant pipeline steel capable of effectively reducing the sulfur content of a finished product.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the method comprises the working procedures of converter smelting, LF refining, VD vacuum treatment and continuous casting;
the converter smelting process comprises the following steps: the S content of the molten iron fed into the furnace is less than or equal to 0.020wt%; the tapping temperature of the converter is 1580-1620 ℃, the tapping carbon is more than or equal to 0.06wt%, the tapping phosphorus is less than or equal to 0.008wt%, the tapping sulfur is less than or equal to 0.025wt%, and 8-10 kg/t of low-titanium refined slag and 7-8 kg/t of lime are added in the tapping process;
the LF refining process comprises the following steps: adding lime 10-13 kg/ton steel, low titanium refining slag 14-23 kg/ton steel and aluminum particles 0.4-0.5 kg/ton steel in the refining process; feeding pure calcium wire at a rate of 0.06-0.07 kg/t steel after refining and energizing for 10-15 minutes;
the continuous casting process comprises the following steps: the continuous casting tundish uses a high-alkalinity slag absorbing agent to replace a common carbon-free covering agent.
Further, in the converter smelting process, S in the lime is less than or equal to 0.030wt%, and S in the low-titanium refining slag is less than or equal to 0.035wt%.
Further, in the LF refining process, the slag pouring amount is more than or equal to 3 tons before the VD is added.
Further, the VD vacuum treatment comprises the following steps: VD vacuum time is more than or equal to 23min, and VD holding time is more than or equal to 12min; after the first furnace VD is broken to be empty, the adding amount of the calcium wire is 0.13-0.17 kg/ton steel, the adding amount of the calcium wire of the continuous casting furnace is 0.04-0.08 kg/ton, after the calcium wire is fed, the high-alkalinity slag absorbing agent is added according to 0.4-0.7 kg/ton steel, and then the covering agent of the ladle is added.
Furthermore, in the continuous casting process, S in the high-alkalinity slag-absorbing agent is less than or equal to 0.064wt%.
Furthermore, the continuous casting process adopts a heavy calcium stopper.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in: by reducing the sulfur content of molten iron in the early stage of smelting, selecting steel-related raw and auxiliary materials for optimization during smelting, and adjusting the requirements on the sulfur content of the molten iron and the addition of tapping lime and refining slag, the sulfur content of a second sample of molten steel in a refining position is controlled to be below 0.003 percent, so that a good foundation is laid for deep desulfurization of a later LF refining furnace; performing intensified deoxidation at the early stage of LF refining, and performing a deep desulfurization process in a high-alkalinity large-slag-quantity strong stirring dual smelting mode after the temperature is raised; the continuous casting uses a high-alkalinity covering agent to prevent resulfurization, and uses a heavy calcium stopper to produce a finished product S meeting the requirements: 0.0008 to 0.001 percent of ultra-low sulfur pipeline steel.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
Examples 1 to 9: the production method of the ultra-low sulfur-resistant pipeline steel sequentially adopts the working procedures of raw material preparation, converter smelting, LF refining, VD vacuum treatment and continuous casting; the process of each procedure is as follows:
(1) A raw material preparation process: the charging of steel materials such as high S iron blocks is forbidden. The ladle adopts double air bricks. The ladle is required to be well baked without residual steel and residues, and the ladle edge residues must be thoroughly cleaned.
(2) A converter smelting process: the S content of the molten iron fed into the furnace is less than or equal to 0.020wt%; the tapping temperature of the converter is 1580-1620 ℃, the tapping carbon is more than or equal to 0.06wt%, the tapping phosphorus is less than or equal to 0.008wt%, and the tapping sulfur is less than or equal to 0.025wt%; during the converter tapping process, ferromolybdenum and low-titanium refining slag are added firstly, and then lime is added, wherein the adding amount of the low-titanium refining slag is 8-10 kg/t, the adding amount of the lime is 7-8 kg/t, the S content in the lime is less than or equal to 0.030wt%, and the S content in the low-titanium refining slag is less than or equal to 0.035wt%; the low-titanium refining slag comprises the following main components in percentage by weight: 48 to 55 percent of Cao and SiO 2 ≤6.0%、Al 2 O 3 34%~42%、TiO 2 ≤0.03%、B≤0.05%、CaF 2 Not more than 5.0 percent, 3.0 to 8.0 percent of MgO, not more than 0.3 percent of P and not more than 0.3 percent of S. The smelting process parameters of the converter in each embodiment are shown in a table 1; the main components of the low titanium slag are shown in Table 3 below.
Table 1: converter smelting process parameters
Figure DEST_PATH_IMAGE002
(3) An LF refining procedure: after the molten steel reaches a refining position, adding lime 10-13 kg/ton steel, low-titanium refining slag 14-23 kg/ton steel and aluminum particles 0.4-0.5 kg/ton steel, wherein S in the lime is less than or equal to 0.030wt%, and S in the lime is lowS in the titanium refining slag is less than or equal to 0.035wt%; feeding pure calcium wire at a rate of 0.06-0.07 kg/t steel after refining and energizing for 10-15 minutes; performing intensified deoxidation at the early stage of refining, and performing a deep desulfurization process in a high-alkalinity large-slag-quantity strong stirring dual smelting mode after the temperature is raised; the slag pouring amount is more than or equal to 3 tons before VD is added. The low-titanium refining slag comprises the following main components in percentage by weight: 48 to 55 percent of Cao and SiO 2 ≤6.0%、Al 2 O 3 34%~42%、TiO 2 ≤0.03%、B≤0.05%、CaF 2 Not more than 5.0 percent, 3.0 to 8.0 percent of MgO, not more than 0.3 percent of P and not more than 0.3 percent of S. The LF refining process parameters of each example are shown in a table 2, and the main components of the low-titanium refining slag of each example are shown in a table 3.
Table 2: LF refining process parameters
Figure DEST_PATH_IMAGE004
In table 2, the power feeding time refers to the power feeding time at the sampling interval of the refining process.
Table 3: main component (wt%) of low-titanium refining slag
Figure DEST_PATH_IMAGE006
(4) VD vacuum treatment: VD vacuum time is more than or equal to 23min, and VD holding time is more than or equal to 12min; after the first furnace VD is empty, the adding amount of the calcium line is 0.13-0.17 kg/ton steel, the adding amount of the calcium line of the continuous casting furnace is 0.04-0.08 kg/ton steel, after the calcium line is fed, the high-alkalinity slag-absorbing agent is added according to 0.4-0.7 kg/ton steel, and then the pre-melted covering agent for the steel ladle is added according to 1.2-1.5 kg/ton steel. The VD process parameters for each example are shown in Table 4.
Table 4: VD vacuum treatment process parameters
Figure DEST_PATH_IMAGE008
(5) And (3) continuous casting process: the S in the coating material of the tundish is less than or equal to 0.061wt%. The continuous casting tundish covering agent uses a high-alkalinity slag absorbing agent to replace a conventional carbon-free covering agent, the adding amount is 0.07-0.09 kg/t ton steel, and the high-alkalinity tundish covering agent is added according to 1.0-2.0 kg/t steel after the high-alkalinity slag absorbing agent is added; s in the high-alkalinity slag-absorbing agent is less than or equal to 0.064wt%, the alkalinity in the high-alkalinity slag-absorbing agent is 10-20, and S in the high-alkalinity tundish covering agent is less than or equal to 0.181wt%; three major pieces of continuous casting use anti-erosion triple superphosphate stopper rods. Continuously casting round billet with the diameter of 600mm at the continuous casting speed of 0.22-0.24 m/min; the degree of superheat of the casting heat of the tundish is 45-55 ℃, the degree of superheat of the second casting heat is 20-45 ℃, and the degree of superheat of the continuous casting heat is 25-35 ℃. The continuous casting process parameters of each example are shown in Table 5.
Table 5: parameters of continuous casting process
Figure DEST_PATH_IMAGE010
(6) The sulfur-resistant pipeline steel comprises the following chemical components in percentage by weight: 0.24 to 0.28 percent of C, 0.15 to 0.35 percent of Si, 0.45 to 0.55 percent of Mn, less than or equal to 0.012 percent of P, less than or equal to 0.0015 percent of S, 0.010 to 0.040 percent of TAl, 0.45 to 0.55 percent of Cr, 0.70 to 0.80 percent of Mo, 0.09 to 0.11 percent of V, 0.010 to 0.025 percent of Ti, 0.02 to 0.04 percent of Nb, 0.002 to 0.0035 percent of B, and the balance of Fe and inevitable impurities; the chemical compositions of the sulfur-resistant pipeline steel obtained in each example are shown in Table 5;
table 5: chemical composition (wt%) of sulfur-resistant pipeline steel
Figure DEST_PATH_IMAGE012
(7) The power of the sulfur-resistant pipeline steel is cut off after LF smelting is carried out for 20-30 minutes, and the sample is taken 1 after argon stirring is carried out for 3 minutes; powering off and sampling 2 after the smelting is carried out for 10-12 minutes again, and analyzing the content of S by using a carbon-sulfur instrument; powering off and sampling 3 after 9-10 minutes of secondary power transmission smelting, and analyzing the content of S by using a carbon-sulfur instrument; and (4) after the VD is broken, taking a broken sample, and analyzing the S content by using a carbon sulfur instrument. The results of the process sulfur and finished sulfur tests for each example are shown in table 6.
Table 6: results of Process and finished Sulfur tests (wt%)
Figure DEST_PATH_IMAGE014
Remarking: in table 6 above, the S content of sample 1 is the result of spectrometer analysis, and the S contents of sample 2, sample 3, the broken blank and the finished product are the result of carbon sulfur instrument (CS) analysis.

Claims (6)

1. A production method of ultra-low sulfur-resistant pipeline steel is characterized by comprising the following steps: the method comprises the working procedures of converter smelting, LF refining, VD vacuum treatment and continuous casting;
the converter smelting process comprises the following steps: the S content of the molten iron fed into the furnace is less than or equal to 0.020wt%; the tapping temperature of the converter is 1580-1620 ℃, the tapping carbon is more than or equal to 0.06wt%, the tapping phosphorus is less than or equal to 0.008wt%, the tapping sulfur is less than or equal to 0.025wt%, and 8-10 kg/t of low-titanium refined slag and 7-8 kg/t of lime are added in the tapping process;
the LF refining process comprises the following steps: adding lime 10-13 kg/ton steel, low titanium refining slag 14-23 kg/ton steel and aluminum particles 0.4-0.5 kg/ton steel in the refining process; feeding pure calcium wire at a rate of 0.06-0.07 kg/t steel after refining and energizing for 10-15 minutes;
the continuous casting process comprises the following steps: the continuous casting tundish uses a high-alkalinity slag absorbing agent to replace a common carbon-free covering agent.
2. The method for producing ultra-low sulfur-resistant pipeline steel according to claim 1, wherein: in the converter smelting process, the S content in the lime is less than or equal to 0.030wt%, and the S content in the low-titanium refining slag is less than or equal to 0.035wt%.
3. The method for producing ultra-low sulfur-resistant pipeline steel according to claim 1, wherein: in the LF refining process, the slag pouring amount is more than or equal to 3 tons before VD feeding.
4. The method for producing ultra-low sulfur-resistant pipeline steel according to claim 1, wherein: and (3) VD vacuum treatment: VD vacuum time is more than or equal to 23min, and VD holding time is more than or equal to 12min; after the first furnace VD is broken to be empty, the adding amount of the calcium wire is 0.13-0.17 kg/ton steel, the adding amount of the calcium wire of the continuous casting furnace is 0.04-0.08 kg/ton, after the calcium wire is fed, the high-alkalinity slag absorbing agent is added according to 0.4-0.7 kg/ton steel, and then the covering agent of the ladle is added.
5. The method for producing ultra-low sulfur-resistant pipeline steel according to claim 1, wherein: in the continuous casting process, S in the high-alkalinity slag absorbent is less than or equal to 0.064wt%.
6. The method for producing an ultra low sulfur resistant pipeline steel according to any one of claims 1 to 5, wherein: in the continuous casting process, a coarse whiting stopper rod is adopted.
CN202211286623.0A 2022-10-20 2022-10-20 Production method of ultra-low-sulfur-resistant pipeline steel Withdrawn CN115679184A (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102534120A (en) * 2012-02-29 2012-07-04 首钢总公司 Smelting process for production of super-low sulphur steel
CN103898269A (en) * 2014-04-02 2014-07-02 南京钢铁股份有限公司 Ultralow sulfur steel quick smelting method
CN106011377A (en) * 2015-10-20 2016-10-12 南京钢铁股份有限公司 Control technology for B-class inclusions of low-carbon low-sulfur pipeline steel
CN108893683A (en) * 2018-08-01 2018-11-27 石钢京诚装备技术有限公司 A kind of sulfur resistive pipe line steel and its production method
CN109355461A (en) * 2018-11-13 2019-02-19 石钢京诚装备技术有限公司 The production method of ultralow-sulfur steel in the case of a kind of iron-free water pretreatment
CN109628820A (en) * 2019-01-10 2019-04-16 石钢京诚装备技术有限公司 A kind of low-phosphorous, low-sulfur sulfur resistive pipe line steel continuous cast round billets production method
CN110055450A (en) * 2019-04-18 2019-07-26 石钢京诚装备技术有限公司 A kind of smelting process of non-hardened and tempered steel
CN110373600A (en) * 2019-07-26 2019-10-25 石钢京诚装备技术有限公司 A kind of high alumina sulfur-bearing control calcium steel smelting process
CN110669895A (en) * 2019-10-08 2020-01-10 石家庄钢铁有限责任公司 Smelting method of low-oxygen sulfur-containing steel
CN112126746A (en) * 2020-08-17 2020-12-25 石钢京诚装备技术有限公司 anti-H2Smelting method of S corrosion ultra-low sulfur steel

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102534120A (en) * 2012-02-29 2012-07-04 首钢总公司 Smelting process for production of super-low sulphur steel
CN103898269A (en) * 2014-04-02 2014-07-02 南京钢铁股份有限公司 Ultralow sulfur steel quick smelting method
CN106011377A (en) * 2015-10-20 2016-10-12 南京钢铁股份有限公司 Control technology for B-class inclusions of low-carbon low-sulfur pipeline steel
CN108893683A (en) * 2018-08-01 2018-11-27 石钢京诚装备技术有限公司 A kind of sulfur resistive pipe line steel and its production method
CN109355461A (en) * 2018-11-13 2019-02-19 石钢京诚装备技术有限公司 The production method of ultralow-sulfur steel in the case of a kind of iron-free water pretreatment
CN109628820A (en) * 2019-01-10 2019-04-16 石钢京诚装备技术有限公司 A kind of low-phosphorous, low-sulfur sulfur resistive pipe line steel continuous cast round billets production method
CN110055450A (en) * 2019-04-18 2019-07-26 石钢京诚装备技术有限公司 A kind of smelting process of non-hardened and tempered steel
CN110373600A (en) * 2019-07-26 2019-10-25 石钢京诚装备技术有限公司 A kind of high alumina sulfur-bearing control calcium steel smelting process
CN110669895A (en) * 2019-10-08 2020-01-10 石家庄钢铁有限责任公司 Smelting method of low-oxygen sulfur-containing steel
CN112126746A (en) * 2020-08-17 2020-12-25 石钢京诚装备技术有限公司 anti-H2Smelting method of S corrosion ultra-low sulfur steel

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