Fixing device for tapping machine of blast furnace residual iron notch and using method of fixing device
Technical Field
The invention relates to the technical field of tapping machines, in particular to a fixing device of a blast furnace residual tapping machine and a using method thereof.
Background
The tapping machine is an important machine for opening a tap hole when a blast furnace is tapped, the tapping machine is essentially a long-rod electric drill which is hung by a cantilever and can rotate, advance and retreat, the tapping machine adopted at home and abroad mainly comprises five types of hanging type electric tapping machines, all pneumatic tapping machines and gas-liquid compound transmission tapping machines, and the tapping machine is excessively large in use, so that a fixed structure is possibly needed, wherein the 'low-consumption tapping machine for the blast furnace' disclosed by the application number of CN207062311U 'can not enable the tap hole to be opened once when the existing tapping machine is used, various defects of lower stability of blast furnace production are overcome, and the' tapping machine for the blast furnace 'disclosed by the application number of CN 206872861U' is found through further searching, through the specific technical structure, the problems that the existing tapping machine for the blast furnace is relatively poor in labor intensity, poor in operation environment, potential safety hazards of operators and the like when the existing tapping machine is used are practically solved, and the like are similar defects of the existing tapping machine in actual use are overcome: the tapping machine is easy to be unstable when in use, and the tapping machine is easy to shake, so that the tapping machine cannot finish tapping work, and a fixing device of the blast furnace residual tapping machine is required to be designed.
Disclosure of Invention
The invention aims to provide a fixing device of a blast furnace iron notch tapping machine and a use method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a blast furnace iron notch tapping machine fixing device, includes base, support frame and tapping machine body, the top fixed mounting of base has the second electric putter, the first electric putter of base top fixedly connected with of second electric putter both sides, the base top movable mounting of first electric putter both sides has the movable rod, the top fixedly connected with support frame of second electric putter, the inside fixed mounting of support frame has the third electric putter, the top movable mounting of support frame has the cardboard, the support frame top fixedly connected with tapping machine body between the cardboard, the opposite side fixed mounting of tapping machine body has the link, the inside fixedly connected with electric telescopic handle of link.
The working staff can utilize the idler wheels to move the base, the second electric push rod and the supporting frame, so that the base, the second electric push rod and the supporting frame can be pushed to the bottom of the tapping machine body, the controller can be opened after the working staff stops pushing, the supporting frame can be driven to move upwards after the second electric push rod is electrified, the top of the supporting frame is attached to the bottom of the tapping machine body, the sliding block is driven to move in the supporting frame after the third electric push rod is electrified, the clamping plate is driven to move in the top of the supporting frame in the moving process of the sliding block, the clamping plate is attached to the two ends of the tapping machine body, the supporting mechanism can be positioned under the bottom of the tapping machine body, the supporting effect can be optimized, the supporting effect can be improved, the contact area between the sliding block and the inside of the supporting frame can be reduced by utilizing the pulley in the moving process of the sliding block and the clamping plate, the friction between the sliding block and the inside of the supporting frame is reduced, the service life of the sliding block and the supporting frame is prolonged, the sliding block and the clamping plate are convenient to move, the friction force between the clamping plate and the tapping machine body can be increased by utilizing the anti-slip pad on the surface of the clamping plate, the situation that the clamping plate moves at two ends of the tapping machine body is prevented, the stability of the clamping plate is improved, when an iron opening is formed, a worker can open a switch of the tapping machine body, firstly, a motor of a slewing mechanism is started, the motor is decelerated through a turbine vortex reducer and drives a winding drum to rotate, the winding drum drives a walking beam to rotate around a fixed shaft through a traction steel rope after rotating, the tapping machine body can drive a base, a second electric push rod and the supporting frame to rotate and adjust by utilizing a roller in the rotation adjustment process, so that a connecting frame is connected with an external mechanism, the electric telescopic rod is electrified to drive the movable plate to move towards the two sides of the connecting frame, the electric telescopic rod is utilized to be matched with the tapping machine body, the connecting frame can be located at the middle position of an external mechanism, therefore, the drilling position of a drilling mechanism in the tapping machine body is more accurate, after the connecting frame is located at the middle position of the external mechanism, the rotary mechanism stops working, the first electric push rod is electrified to drive the support plate to move downwards, the support plate is enabled to be attached to the ground, the base can be prevented from moving, the supporting mechanism can be utilized to support and fix the tapping machine body, after the support plate is contacted with the ground, the friction force between the support plate and the ground can be increased by utilizing the second anti-slip pad, the base and the roller can be prevented from moving, the supporting effect is improved, the stability of the supporting mechanism is improved, the controller can be utilized to control the first electric push rod, the second electric push rod, the third electric push rod and the electric telescopic rod, and a worker can conveniently use the supporting mechanism and the adjusting mechanism.
Preferably, a first anti-slip pad is fixedly connected between the clamping plates, and movable plates are fixedly connected to two sides of the electric telescopic rod. Utilize slipmat can increase the frictional force between cardboard and the tapping machine body to prevent that the cardboard from appearing the condition of removing at the both ends of tapping machine body, through utilizing electric telescopic handle to drive the fly leaf and remove to the link outside, the accessible fly leaf removes the regulation, thereby can remove the regulation to the position of link.
Preferably, the base bottom movable mounting has the backup pad, and backup pad and first electric putter's bottom fixed connection, and the bottom fixed mounting of backup pad has the second slipmat. Through utilizing first electric putter to drive the backup pad and remove downwards for laminate mutually between backup pad and the ground, can prevent that the condition that removes from appearing in the base, thereby available supporting mechanism plays the fixed effect of support to the tapping machine body, and the backup pad utilizes the second slipmat after with ground contact, can increase the friction dynamics between backup pad and the ground, can prevent that the condition that removes from appearing in base and gyro wheel, thereby has improved supporting effect, has improved supporting mechanism's stability performance.
Preferably, the movable rod is movably connected with the base through a movable seat, and the bottom of the support frame is movably connected with the movable rod through a rotary seat. Through mutually supporting between movable seat and the rotation seat, can make the movable rod when the second electric putter carries out flexible regulation, rotate simultaneously and adjust to the flexibility property of movable rod has been improved.
Preferably, a sliding block is fixedly arranged on the outer side of the third electric push rod, the sliding block is fixedly connected with the bottom of the clamping plate, and a pulley is fixedly connected with the bottom of the sliding block. The contact area between the sliding block and the inside of the support frame can be reduced by utilizing the pulley, and the friction between the sliding block and the inside of the support frame is reduced, so that the sliding block and the clamping plate can be conveniently moved, and the service life of the sliding block and the support frame is prolonged.
Preferably, the both sides fixed mounting of base bottom has the gyro wheel, and one side fixedly connected with controller of second electric putter is through mounting fixed connection between top and the support frame of second electric putter, through connecting piece fixed connection between the bottom of second electric putter and the base. The contact area between the base and the ground can be reduced by utilizing the idler wheels, so that a worker can conveniently move the supporting mechanism, the flexibility of the supporting mechanism is improved, the first electric push rod, the second electric push rod, the third electric push rod and the electric telescopic rod can be controlled by utilizing the controller, the device can be conveniently used by the worker, the top of the second electric push rod can be fixedly connected with the supporting frame by utilizing the mounting piece, the bottom of the second electric push rod can be fixedly connected with the base by utilizing the connecting piece, and the base and the supporting frame can be connected by utilizing the second electric push rod, so that the supporting frame can move up and down.
The application method of the blast furnace iron notch tapping machine comprises the following steps:
step one: the operator pushes the supporting mechanism to the bottom of the tapping machine body, and the second electric push rod drives the supporting frame to move upwards, so that the supporting frame can be used for supporting the bottom of the tapping machine body;
step two: after a worker presses a button on the controller, a third electric push rod can drive the sliding block 11, and the clamping plate is driven to move in the moving process of the sliding block, so that the clamping plate can be used for clamping the two ends of the tapping machine body, the situation that the clamping plate moves at the two ends of the tapping machine body is prevented, and the supporting mechanism is positioned under the bottom of the tapping machine body, so that the supporting effect is optimal, and the supporting effect is improved;
step three: then, a worker opens the tapping machine body, the tapping machine body is rotated and moved after being opened, and the tapping machine body can be aligned and adjusted according to the drilling position of the tapping machine body, so that the connecting frame is connected with an external mechanism, and the supporting mechanism can be driven by the idler wheels to simultaneously rotate and adjust along with the tapping machine body in the process of adjusting the tapping machine body;
step four: the staff presses the button on the controller again, through the mutual cooperation between the electric telescopic rod and the tapping machine body, the movable plate can be driven to move towards the two sides of the connecting frame by the electric telescopic rod, the position of the connecting frame in the external mechanism is adjusted, and therefore the drilling position of the drilling mechanism in the tapping machine body can be adjusted;
step five: after the connecting frame is arranged at the middle position inside the external mechanism, the drilling mechanism in the tapping machine body and the position needing to be drilled are also agreed, a worker presses a button on the controller again, and the first electric push rod is used for driving the supporting plate to move downwards, so that the supporting plate is attached to the ground, and the tapping machine body can be supported and fixed by the supporting mechanism.
Compared with the prior art, the invention has the beneficial effects that:
1. through mutually supporting between the supporting mechanism for the staff utilizes the gyro wheel, can promote supporting mechanism to the bottom of tapping machine body, utilizes the second electric putter to make the support frame carry out supporting work to the tapping machine body, utilizes third electric putter to make cardboard and tapping machine body's both ends laminate mutually, makes supporting mechanism be located tapping machine body under, makes supporting effect reach the best, thereby has improved supporting effect, prevents that the cardboard from appearing the condition of removal at tapping machine body's both ends.
2. Through mutually supporting between adjustment mechanism, can be after link and external mechanism are connected, utilize electric telescopic handle and tapping machine body to cooperate for the link is located intermediate position, thereby makes the position of drilling mechanism drilling more accurate in the tapping machine body, after the location is confirmed, utilize first electric putter can make laminating mutually between backup pad and the ground, utilize the second slipmat, can increase the frictional force between backup pad and the ground, can prevent that base and gyro wheel from appearing the condition of removal, improved the stability performance of supporting effect and supporting mechanism, thereby available supporting mechanism plays the fixed effect of support to the tapping machine body.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic view of a partial structure of a supporting frame according to the present invention;
FIG. 3 is a schematic side view of a partial structure of a support frame according to the present invention;
FIG. 4 is a schematic side view of a partial structure of the present invention;
FIG. 5 is a schematic view of a part of a connecting frame according to the present invention;
fig. 6 is a schematic side view of a partial structure of a connector of the present invention.
In the figure: 1. a base; 101. a movable seat; 102. a roller; 2. a first electric push rod; 3. a second electric push rod; 301. a connecting piece; 302. a mounting member; 4. a connecting frame; 5. a clamping plate; 501. a first cleat; 6. a support frame; 601. a rotating seat; 7. a tapping machine body; 8. a controller; 9. a movable rod; 10. a support plate; 1001. a second cleat; 11. a slide block; 1101. a pulley; 12. a third electric push rod; 13. an electric telescopic rod; 1301. a movable plate.
Detailed Description
The technical scheme of the invention is further described below with reference to the attached drawings and specific embodiments.
Example 1
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the fixing device for a blast furnace scrap iron notch tapping machine provided by the invention comprises a base 1, a support frame 6 and a tapping machine body 7, wherein a second electric push rod 3 is fixedly arranged at the top of the base 1, a first electric push rod 2 is fixedly connected to the top of the base 1 at two sides of the second electric push rod 3, and a movable rod 9 is movably arranged at the top of the base 1 at two sides of the first electric push rod 2;
the top of the second electric push rod 3 is fixedly connected with a support frame 6, a third electric push rod 12 is fixedly arranged in the support frame 6, a clamping plate 5 is movably arranged at the top of the support frame 6, an opening machine body 7 is fixedly connected at the top of the support frame 6 between the clamping plates 5, a connecting frame 4 is fixedly arranged at the other side of the opening machine body 7, and an electric telescopic rod 13 is fixedly connected in the connecting frame 4;
a first anti-slip pad 501 is fixedly connected between the clamping plates 5, two sides of the electric telescopic rod 13 are fixedly connected with a movable plate 1301, a supporting plate 10 is movably arranged at the bottom of the base 1, the supporting plate 10 is fixedly connected with the bottom of the first electric push rod 2, a second anti-slip pad 1001 is fixedly arranged at the bottom of the supporting plate 10, the movable rod 9 is movably connected with the base 1 through a movable seat 101, and the bottom of the supporting frame 6 is movably connected with the movable rod 9 through a rotary seat 601;
the outside fixed mounting of third electric putter 12 has slider 11, and slider 11 and the bottom fixed connection of cardboard 5, and the bottom fixedly connected with pulley 1101 of slider 11, the both sides fixed mounting of base 1 bottom have gyro wheel 102, and one side fixedly connected with controller 8 of second electric putter 3.
The working principle of the blast furnace scrap iron notch tapping machine fixing device based on the embodiment 1 is as follows: the working personnel can utilize the idler wheels 102 to move the base 1, the second electric push rod 3 and the support frame 6, so that the base 1, the second electric push rod 3 and the support frame 6 can be pushed to the bottom of the tapping machine body 7, the top of the second electric push rod and the support frame can be connected and fixed by utilizing the installation piece, the bottom of the second electric push rod and the base can be connected and fixed by utilizing the connection piece, and the base and the support frame can be connected by utilizing the second electric push rod, so that the support frame can move up and down;
after stopping pushing, the operator can open the controller 8, the second electric push rod 3 can drive the support frame 6 to move upwards after being electrified, so that the top of the support frame 6 is attached to the bottom of the tapping machine body 7, and the third electric push rod 12 drives the sliding block 11 to move in the support frame 6 after being electrified;
the clamping plate 5 is driven to move at the top of the supporting frame 6 in the moving process of the sliding block 11, so that the clamping plate 5 is attached to two ends of the tapping machine body 7, a supporting mechanism is arranged right below the bottom of the tapping machine body 7, the supporting effect is optimal, the supporting effect is improved, the contact area between the sliding block 11 and the inside of the supporting frame 6 can be reduced by utilizing the pulley 1101 in the moving process of the sliding block 11 and the clamping plate 5, the friction between the sliding block 11 and the inside of the supporting frame 6 is reduced, the service life of the sliding block 11 and the service life of the supporting frame 6 are prolonged, and the sliding block 11 and the clamping plate 5 are convenient to move;
the friction force between the clamping plate 5 and the tapping machine body 7 can be increased by utilizing the anti-slip pad 501 on the surface of the clamping plate 5, so that the situation that the clamping plate 5 moves at two ends of the tapping machine body 7 is prevented, the stability of the clamping plate 5 is improved, when tapping, a worker can open a switch of the tapping machine body 7, firstly, a motor of a slewing mechanism is started, the motor is decelerated through a turbine vortex rod decelerator and a winding drum is driven to rotate after rotating, a walking beam is driven to rotate around a fixed shaft through a traction steel rope after rotating, and the tapping machine body 7 can drive a base 1, a second electric push rod 3 and a supporting frame 6 to rotate and adjust through a roller 102 in the process of rotating and adjusting, so that a connecting frame 4 is connected with an external mechanism;
the electric telescopic rod 13 is electrified to drive the movable plate 1301 to move towards the two sides of the connecting frame 4, and the connecting frame 4 can be positioned at the middle position of an external mechanism by utilizing the mutual coordination between the electric telescopic rod 13 and the tapping machine body 7, so that the drilling position of a drilling mechanism in the tapping machine body 7 is more accurate, when the connecting frame 4 is determined to be positioned at the middle position of the external mechanism, the rotary mechanism stops working, the first electric push rod 2 is electrified to drive the supporting plate 10 to move downwards, the supporting plate 10 is attached to the ground, the situation that the base 1 moves can be prevented, and the tapping machine body 7 can be supported and fixed by utilizing the supporting mechanism;
after the backup pad 10 and ground contact, utilize the second slipmat 1001, can increase the frictional force between backup pad 10 and the ground, can prevent that base 1 and gyro wheel 102 from appearing the condition of removal, thereby improved the supporting effect, the stability of supporting mechanism has been improved, utilize controller 8 can control first electric putter 2, second electric putter 3, third electric putter 12, and electric telescopic handle 13, thereby the staff of being convenient for uses supporting mechanism and adjustment mechanism, through the cooperation between movable seat and the rotation seat, can make the movable rod rotate simultaneously when the flexible regulation of second electric putter, thereby the work that the usable movable rod played auxiliary stay to support frame 6.
Example two
As shown in fig. 1, 2, 3, 4, 5 and 6, the method for using the blast furnace residual iron notch tapping machine provided by the invention comprises the following steps:
step one: the staff pushes the supporting mechanism to the bottom of the tapping machine body 7, and the second electric push rod 3 drives the supporting frame 6 to move upwards, so that the supporting frame 6 can be used for supporting the bottom of the tapping machine body 7;
step two: after a worker presses a button on the controller 8, the third electric push rod 12 can drive the slide block 11, the clamping plate 5 is driven to move in the moving process of the slide block 11, the clamping plate 5 can be used for clamping two ends of the tapping machine body 7, the situation that the clamping plate 5 moves at two ends of the tapping machine body 7 is prevented, and therefore the supporting mechanism can be located under the bottom of the tapping machine body 7, the supporting effect is optimal, and the supporting effect is improved;
step three: then, a worker opens the tapping machine body 7, the tapping machine body 7 is rotated and moved after being opened, and alignment adjustment can be carried out according to the drilling position of the tapping machine body 7, so that the connecting frame 4 is connected with an external mechanism, and the supporting mechanism can be driven by the idler wheels 102 to simultaneously rotate and adjust along with the tapping machine body 7 in the process of adjusting the tapping machine body 7;
step four: the worker presses the button on the controller 8 again, and through the mutual matching between the electric telescopic rod 13 and the tapping machine body 7, the electric telescopic rod 13 can be utilized to drive the movable plate 1301 to move towards the two sides of the connecting frame 4, and the position of the connecting frame 4 in the external mechanism is adjusted, so that the drilling position of the drilling mechanism in the tapping machine body 7 can be adjusted;
step five: after the connecting frame 4 is arranged at the middle position inside the external mechanism, the drilling mechanism in the tapping machine body 7 is also consistent with the position needing to be drilled, a worker presses a button on the controller 8 again, and the first electric push rod 2 is used for driving the supporting plate 10 to move downwards, so that the supporting plate 10 is attached to the ground, and the tapping machine body 7 can be supported and fixed by the supporting mechanism.
The above-described embodiments are merely a few preferred embodiments of the present invention, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present invention and the related teachings of the above-described embodiments.