CN115676826A - Activated carbon for industrial desulfurization and preparation method thereof - Google Patents

Activated carbon for industrial desulfurization and preparation method thereof Download PDF

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Publication number
CN115676826A
CN115676826A CN202211321358.5A CN202211321358A CN115676826A CN 115676826 A CN115676826 A CN 115676826A CN 202211321358 A CN202211321358 A CN 202211321358A CN 115676826 A CN115676826 A CN 115676826A
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activated carbon
parts
catalyst
anthracite
desulfurization
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韩初榆
崔国强
韩琍君
张婉芳
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Guangdong Hanyan Activated Carbon Technology Co ltd
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Guangdong Hanyan Activated Carbon Technology Co ltd
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Abstract

The invention discloses an activated carbon for industrial desulfurization and a preparation method thereof, belonging to the technical field of activated carbon materials, wherein the activated carbon comprises the following components in parts by weight: 70-80 parts of anthracite, 15-30 parts of bituminous coal, 10-20 parts of activating agent, 5-8 parts of catalyst, 2-4 parts of binder and 40-50 parts of water; the preparation method comprises the following steps: mixing anthracite, bituminous coal, binder and water, and kneading to obtain a mixture; pressing and forming; calcining to obtain primary activated carbon; soaking in an active agent, adding a catalyst, and drying to obtain an active carbon product. The activated carbon prepared by the method has large specific surface area and high strengthThe surface of the catalyst is rich in functional groups, and can effectively aim at removing carbonyl sulfide and H in industrial tail gas 2 S, the desulfurization speed is high, and the desulfurization efficiency is high.

Description

Activated carbon for industrial desulfurization and preparation method thereof
Technical Field
The invention belongs to the technical field of activated carbon materials, and particularly relates to an activated carbon for industrial desulfurization and a preparation method thereof.
Background
The clean conversion and high-efficiency utilization technology of coal resources is an important energy utilization technology for economic, social sustainable development and environmental protection in China, wherein the coke oven coalThe gas preparation process is one of clean coal technologies with the highest coal conversion efficiency. The coke oven gas mainly comprises 55-60% of hydrogen, 23-27% of methane, 5-8% of carbon monoxide and 1.5-3% of carbon dioxide and contains various sulfides, the existence of the sulfides can corrode equipment and pipelines, catalyst poisoning in subsequent conversion, reforming and synthesis processes is caused, if tail gas containing the sulfides is discharged into the air without treatment, environmental pollution can be caused to be changed into sulfur dioxide through ultraviolet irradiation, acid rain is further formed, soil and water sources are polluted, and the like, so that the harm is caused to the health of people. The sulfides mainly existing in the coke oven gas are carbonyl sulfide (COS) and H 2 S, wherein, H 2 S is a typical representative of sulfur-containing compound malodorous pollutants, is colorless and transparent gas, has a smelly egg taste, has strong irritation to a human body, is difficult to dissolve in water, is easy to dissolve in an organic solvent, has a simpler carbonyl sulfide molecular structure, belongs to a linear molecular structure, is connected by double bonds between oxygen atoms and carbon atoms, has special and stable physicochemical properties, is more difficult to remove carbonyl sulfide than hydrogen sulfide in the deep purification process of coke oven gas, and has fewer methods for removing carbonyl sulfide in the conventional industrial tail gas treatment.
And the prior industrial tail gas treatment aims at H 2 Most of S removal adopts dry method, semi-dry method and wet method desulfurization, wherein the dry method desulfurization mainly adopts activated carbon adsorption, the activated carbon used for desulfurization in the market mainly comprises conventional activated carbon and modified activated carbon, the conventional activated carbon is directly adsorbed by coal, desulfurization is carried out only by the self-pore adsorption capacity of the activated carbon, and the adsorption efficiency is low; the modified activated carbon is to modify the surface of the activated carbon so as to improve the H pair 2 Adsorption of S or to H 2 S is catalyzed to react H 2 S is converted into elemental sulfur, thereby improving the desulfurization effect. However, the modified activated carbon is used as a desulfurizer to remove hydrogen sulfide in tail gas, two problems are easily caused, one is that after adsorption reaches saturation, desorption regeneration, cleaning or replacement is required to be performed periodically, and the other is that elemental sulfur generated by the catalytic oxidation reaction of the modified activated carbon on the hydrogen sulfide blocks the pores of the activated carbon, so that the removal rate of the hydrogen sulfide is continuously increased along with the prolonging of the service time of the desulfurizerThe method has the disadvantages of low desulfurizing agent service life, high operating cost, complex operation management and the like.
Disclosure of Invention
In view of the above, the present invention provides an activated carbon for industrial desulfurization, which has a large specific surface area, high mechanical strength, and a surface rich in functional groups, and can effectively remove carbonyl sulfide (COS) and H in industrial exhaust gas 2 S, the desulfurization speed is high, and the desulfurization efficiency is high.
The invention is realized by the following technical scheme:
the active carbon for industrial desulfurization comprises the following components in parts by weight: 70-80 parts of anthracite, 15-30 parts of bituminous coal, 10-20 parts of activator, 5-8 parts of catalyst, 2-8 parts of binder and 40-50 parts of water.
According to the invention, anthracite and bituminous coal are mixed to prepare the activated carbon, and the microporous structure of the anthracite and the macroporous structure of the bituminous coal are mixed to prepare the activated carbon with a large proportion of mesoporous structure, so that the specific surface area of the activated carbon is improved, the pore diameter of the activated carbon is relatively balanced, the vulcanization speed is accelerated, and the vulcanization efficiency is improved; the surface of the activated carbon has higher activity by doping the activating agent, and the activation reaction on the surface of the activated carbon is accelerated; the catalyst is loaded on the surface of the activated carbon, so that the catalyst has larger surface area and higher mechanical strength, thereby accelerating the reaction of the sulfide and the activating agent on the surface of the activated carbon and improving the desulfurization speed.
Preferably, the activator is an aqueous hydroxide solution. The hydroxide aqueous solution is a common active agent in the field of activated carbon, can penetrate into the internal pores of the activated carbon, avoids the problem that the activated carbon is enriched on the surface of the activated carbon to block the pore structure, and simultaneously has COS and H 2 S reacts and is converted into elemental sulfur, and the desulfurization treatment of the industrial tail gas is realized. Further, the hydroxide aqueous solution is a sodium hydroxide solution.
Preferably, the catalyst is a metal oxide. And loading metal oxide on the surface of the activated carbon, and further reacting the metal oxide with COS to deeply degrade the COS in the industrial tail gas. Further, the metal oxide is selected from one or more of copper oxide, iron oxide, aluminum oxide, manganese oxide or nickel oxide.
Preferably, the binder is coal tar. The main component of the coal tar is pitch which has a good wetting effect on the coal dust particles, and when the coal tar and the coal dust particles are contacted, the coal tar firstly wets the surfaces of the coal dust particles to promote the mixing and kneading molding of the coal dust particles.
Another object of the present invention is to provide a method for preparing activated carbon for industrial desulfurization, which comprises the steps of:
s1: anthracite and anthracite are crushed and then mixed and sieved to obtain raw material particles;
s2: adding a certain amount of raw material particles into a kneader, adding an adhesive and water for mixing, kneading to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcining to form primary activated carbon;
s4: coating a catalyst on the surface of the primary activated carbon, then putting the primary activated carbon into an activating agent for soaking, and then drying to obtain the activated carbon.
Further, in step S2, the mixing time is 25 to 30min, and the kneading temperature is 55 to 60 ℃.
Furthermore, in step S3, the calcination time is 3-5 h, and the calcination temperature is 600-800 ℃.
Further, in step S4, the volume ratio of the primary activated carbon to the active agent is 1:2, and the active agent has the concentration of 30-50 wt%.
Further, in step S4, the impregnation time of the primary activated carbon and the activating agent is 3 to 10 hours.
Based on the scheme, the invention has the following beneficial effects:
the activated carbon prepared by the method has high mechanical strength, large sulfur capacity and high desulfurization speed, and the COS is degraded into H by utilizing the catalytic action and the activation action of the catalyst and the activator in and on the surface of the activated carbon 2 S, while removing H 2 And S, thereby realizing deep removal of sulfide in the industrial tail gas.
The active carbon is prepared from common chemical raw materials, is low in cost, is convenient to obtain raw materials, greatly reduces the production cost, and has remarkable economic benefit.
Detailed Description
In order to better understand the present invention, the contents of the present invention are further illustrated by the following examples, but the present invention is not limited to the following examples, and the scope of the present invention is not limited thereto.
It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be easily obtained without further specification.
Example 1
The embodiment provides an activated carbon for industrial desulfurization, which comprises the following components in percentage by weight:
s1: respectively putting 76 parts of anthracite and 18 parts of bituminous coal into a grinder for grinding, grinding to pass through a 200-mesh sieve, and then uniformly mixing to obtain raw material particles with uniform particle size;
s2: adding quantitative raw material particles into a kneader, adding 5 parts of coal tar and 45 parts of water, mixing and stirring for 25min, kneading at 55 ℃ to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcining to form primary activated carbon, adjusting the calcining temperature to 650 ℃, and calcining for 4 hours;
s4: and (2) soaking the primary activated carbon in a sodium hydroxide solution for 6 hours, wherein the volume ratio of the primary activated carbon to the sodium hydroxide solution is 1.5, the sodium hydroxide is 45wt%, simultaneously adding 6 parts of copper oxide into the sodium hydroxide solution, and drying after soaking to obtain the activated carbon.
Example 2
This example provides an activated carbon for industrial desulfurization, which comprises the following components by weight:
s1: respectively putting 70 parts of anthracite and 25 parts of bituminous coal into a grinder for grinding, grinding to pass through a 200-mesh sieve, and then uniformly mixing to obtain raw material particles with uniform particle size;
s2: adding a certain amount of raw material particles into a kneader, adding 2 parts of coal tar and 40 parts of water, mixing and stirring for 30min, kneading at the temperature of 57 ℃ to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcination to form primary activated carbon, adjusting the calcination temperature to 600 ℃, and calcining for 4 hours;
s4: and (2) soaking the primary activated carbon in a sodium hydroxide solution for 8 hours, wherein the volume ratio of the primary activated carbon to the sodium hydroxide solution is 1.
Example 3
The embodiment provides an activated carbon for industrial desulfurization, which comprises the following components in percentage by weight:
s1: respectively putting 80 parts of anthracite and 30 parts of bituminous coal into a grinder for grinding, grinding to pass through a 200-mesh sieve, and then uniformly mixing to obtain raw material particles with uniform particle size;
s2: adding quantitative raw material particles into a kneader, adding 8 parts of coal tar and 50 parts of water, mixing and stirring for 30min, kneading at the temperature of 60 ℃ to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcination to form primary activated carbon, adjusting the calcination temperature to 800 ℃, and calcining for 3 hours;
s4: and (2) soaking the primary activated carbon in a sodium hydroxide solution for 4 hours, wherein the volume ratio of the primary activated carbon to the sodium hydroxide solution is 1.
Example 4
This example provides an activated carbon for industrial desulfurization, which comprises the following components by weight:
s1: respectively putting 74 parts of anthracite and 20 parts of bituminous coal into a grinder for grinding, grinding to pass through a 200-mesh sieve, and then uniformly mixing to obtain raw material particles with uniform particle size;
s2: adding quantitative raw material particles into a kneader, adding 6 parts of coal tar and 46 parts of water, mixing and stirring for 25min, kneading at the temperature of 57 ℃ to obtain a mixture, compressing the mixture on a compressor, and naturally airing after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcination to form primary activated carbon, adjusting the calcination temperature to 550 ℃, and calcining for 4 hours;
s4: and (2) soaking the primary activated carbon in a sodium hydroxide solution for 8 hours, wherein the volume ratio of the primary activated carbon to the sodium hydroxide solution is 1.
Example 5
The embodiment provides an activated carbon for industrial desulfurization, which comprises the following components in percentage by weight:
s1: respectively putting 75 parts of anthracite and 25 parts of bituminous coal into a grinder for grinding, grinding to pass through a 200-mesh sieve, and then uniformly mixing to obtain raw material particles with uniform particle size;
s2: adding quantitative raw material particles into a kneader, adding 5 parts of coal tar and 50 parts of water, mixing and stirring for 30min, kneading at the temperature of 57 ℃ to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcination to form primary activated carbon, adjusting the calcination temperature to 700 ℃, and calcining for 4 hours;
s4: and (2) soaking the primary activated carbon in a sodium hydroxide solution for 5 hours, wherein the volume ratio of the primary activated carbon to the sodium hydroxide solution is 1.
Example 6
This example provides an activated carbon for industrial desulfurization, which comprises the following components by weight:
s1: respectively putting 75 parts of anthracite and 25 parts of bituminous coal into a grinder for grinding, grinding to pass through a 200-mesh sieve, and then uniformly mixing to obtain raw material particles with uniform particle size;
s2: adding quantitative raw material particles into a kneader, adding 5 parts of coal tar and 50 parts of water, mixing and stirring for 30min, kneading at the temperature of 57 ℃ to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcination to form primary activated carbon, adjusting the calcination temperature to 700 ℃, and calcining for 4 hours;
s4: and (2) soaking the primary activated carbon in a sodium hydroxide solution for 7 hours, wherein the volume ratio of the primary activated carbon to the sodium hydroxide solution is 1.
Each of the activities prepared in examples 1 to 6 was tested for each property. The test results are shown in table 1 below:
TABLE 1 Performance parameters of the activated carbons of examples 1-6
Figure RE-GDA0004011524520000061
As is apparent from the above tables, the activated carbon produced in examples 1 to 6 of the present invention satisfies the current activated carbon standard (GB/T7702-1997, strength ≧ 90 pore volume, cm 3 The/g is more than or equal to 0.6; specific surface area, m 2 The/g is more than or equal to 800; saturated sulfur capacity, mg/g is more than or equal to 900; ) And for H in industrial exhaust gas 2 S and COS have good removal effect, wherein the performance of the activated carbon prepared in the example 1 is the best.
The above description is only a few examples of the present invention, and does not limit the scope of the present invention, and it should be appreciated by those skilled in the art that the equivalent alternatives and obvious variations of the present invention are included in the scope of the present invention.

Claims (10)

1. The activated carbon for industrial desulfurization is characterized by comprising the following components in parts by weight: 70-80 parts of anthracite, 15-30 parts of bituminous coal, 10-20 parts of activating agent, 5-8 parts of catalyst, 2-4 parts of binder and 40-50 parts of water.
2. The activated carbon for industrial desulfurization according to claim 1, wherein the active agent is an aqueous hydroxide solution.
3. The activated carbon for industrial desulfurization according to claim 1, wherein the catalyst is a metal oxide.
4. The activated carbon for industrial desulfurization according to claim 3, wherein the metal oxide is one or more of copper oxide, iron oxide, aluminum oxide, manganese oxide or nickel oxide.
5. The activated carbon for industrial desulfurization according to claim 1, wherein the binder is coal tar.
6. A process for the preparation of activated carbon according to any one of claims 1 to 5, comprising the steps of:
s1: anthracite and anthracite are crushed and then mixed and sieved to obtain raw material particles;
s2: adding a certain amount of raw material particles into a kneader, adding a binder and water, mixing, kneading to obtain a mixture, compressing the mixture on a compressor, and naturally drying after compression molding;
s3: putting the formed mixture into a carbonization furnace for calcining to form primary activated carbon;
s4: and (3) soaking the primary activated carbon in an active agent, synchronously adding a catalyst, and drying to obtain the activated carbon.
7. The method according to claim 6, wherein in the step S2, the mixing time is 25 to 30min and the kneading temperature is 55 to 60 ℃.
8. The method of claim 6, wherein the calcination time in step S3 is 3 to 5 hours, and the calcination temperature is 600 to 800 ℃.
9. The method according to claim 6, wherein in step S4, the volume ratio of the primary activated carbon to the active agent is 1:2, and the concentration of the active agent is 30-50 wt%.
10. The method of claim 6, wherein the primary activated carbon is impregnated with the activating agent for 3 to 10 hours in step S4.
CN202211321358.5A 2022-10-26 2022-10-26 Activated carbon for industrial desulfurization and preparation method thereof Pending CN115676826A (en)

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