CN115676197A - Production workshop and line warehouse integrated flexible manufacturing system and electric heating tube manufacturing method - Google Patents
Production workshop and line warehouse integrated flexible manufacturing system and electric heating tube manufacturing method Download PDFInfo
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- CN115676197A CN115676197A CN202211169938.7A CN202211169938A CN115676197A CN 115676197 A CN115676197 A CN 115676197A CN 202211169938 A CN202211169938 A CN 202211169938A CN 115676197 A CN115676197 A CN 115676197A
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Abstract
An integrated flexible manufacturing system of a line warehouse between production vehicles and a manufacturing method of an electric heating tube belong to the technical field of flexible manufacturing. The system is based on a line library integrated flexible manufacturing system software system, an AGV control system, a vertical library control system and an enterprise resource management system; the system comprises a group of production lines, a shuttle storage system in process of goods and an AGV trolley, wherein each production line is provided with a corresponding production line side material calling device. In the invention, the storage system and various production lines of the product shuttle are connected by a line library integrated flexible manufacturing system software system, and the logistics contact is established between the storage system of the product shuttle and various production lines by an AGV; the manufacturing process is completed by intelligent logistics equipment, and unmanned operation of the whole process is realized; meanwhile, for the storage system of the shuttle car for storing the work-in-process, fine management is realized, real-time monitoring can be carried out on the work-in-process, and a reasonable production plan and balanced production can be formulated in an auxiliary mode.
Description
Technical Field
The invention belongs to the technical field of flexible manufacturing, and particularly relates to an integrated flexible manufacturing system of a line warehouse between production vehicles and a manufacturing method of an electric heating tube.
Background
The electric heating tube has a complex processing technology, especially a heat treatment technology, and due to the difference of specific products, the sequence of heat treatment also has great difference, and a part of products have multiple heat treatment phenomena. Therefore, the back-and-forth crossing phenomenon of the electric heating tube processing technology is serious, the frequent logistics backtracking phenomenon is caused, the smoothness of the logistics of a workshop is further influenced, and the difficulty of the workshop layout and the product management is increased. Therefore, aiming at the design scene of integrating multiple products, multiple processes and multiple logistics devices in an electrothermal tube manufacturing workshop, the line and library integrated flexible manufacturing system and method are provided.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide an integrated flexible manufacturing system of a production workshop and a line bank and an electric heating tube manufacturing method, which realize the integration and automation of the production and storage processes and improve the production and logistics efficiency.
The invention provides the following technical scheme:
the production workshop line-library integrated flexible manufacturing system is based on a line-library integrated flexible manufacturing system software system, an AGV control system, a vertical library control system and an enterprise resource management system; the system comprises a group of production lines, a shuttle storage system for products in process and an AGV trolley, wherein each production line is provided with a corresponding production line side material calling device; the line-library integrated flexible manufacturing system software system adopts a three-layer system architecture and comprises a production execution system and a storage management system, wherein the production execution system and the storage management system upwards accept an enterprise resource management system and are downwards compatible with an AGV control system, a vertical library control system, various production lines and sensor monitoring equipment, so that the production plan designation and feedback, the production line material request and feedback, and the in-out-of-library instruction and the transport instruction transmission are realized; the production line side material calling device can realize the binding of a material basket and a storage position and send a storage instruction to a storage management system; the shuttle vehicle storage system receives the storage management system instruction to complete the loading and unloading tasks of the charging basket carrying the products in each processing stage; the AGV dolly is used for transporting the in-process goods between all kinds of production lines and in-process goods shuttle storage system.
Furthermore, the production line material calling device has a code scanning function, and product information and storage quantity are bound after the two-dimensional codes on the corresponding distribution charging baskets are scanned; scanning two-dimensional codes on the storage positions, binding the charging basket material pieces with the storage positions, sending storage instructions to a storage management system, sending carrying task request instructions to an AGV control system in sequence according to a task list by the storage management system, responding tasks by the AGV control system, and scheduling the AGV trolley to carry the material pieces in a specified place.
Furthermore, the AGV control system comprises AGV management and AGV scheduling, and is used for receiving the tasks of the transport instruction persons of the warehousing management system and feeding back the tasks.
Further, the vertical warehouse control system comprises a three-dimensional warehouse control and conveying line control, and receives warehouse in and out instruction tasks of the warehouse management system and performs task feedback.
The method for manufacturing the electric heating tube based on the production workshop and line warehouse integrated flexible manufacturing system is characterized by comprising the steps of warehousing an electric heating tube empty tube, adding powder to the electric heating tube and carrying out heat treatment on the electric heating tube, and comprises the following specific steps:
s1, warehousing and carrying the electric heating tube empty tubes through an AGV trolley, and inspecting the warehoused electric heating tube empty tubes;
s2, powder adding treatment of the electric heating tube: conveying the empty electric heating pipe stored in the warehouse to a powder adding production line through an AGV trolley for powder adding treatment, and storing the electric heating pipe after powder adding is finished;
s3, electric heating pipe heat treatment: comprises the heat treatment of an empty tube and the heat treatment of an external nickel-infiltrated electric heating tube.
Further, the concrete process of warehousing the electric heating tube empty tube is as follows:
s1.1, when an electric heating tube is empty, manually operating a production line side material calling device to scan a two-dimensional code on a material frame, and inputting product information data to maintain material information;
s1.2, manually operating the production line and calling the material device to scan the two-dimensional code on the warehouse location, binding the material part with the warehouse location, and clicking to generate an empty management warehouse-in carrying instruction after the correctness is confirmed;
s1.3, sending a warehousing instruction to a warehousing management system by a production line side material calling device system, sequentially sending a carrying task request instruction to an AGV control system by the warehousing management system according to a task list, responding to a task by the AGV control system, and scheduling an AGV to carry a material piece at an appointed place;
s1.4, after the AGV finishes a carrying task, placing a material frame filled with the electric heating tube empty tubes on a warehousing conveying line of an electric heating tube three-dimensional warehouse, and after finishing shape inspection, scheduling corresponding shuttle vehicles by a three-dimensional warehouse control system to finish warehousing operation of the electric heating tube empty tube material frame;
s1.5, when the shape of the material frame is checked to be wrong, the material frame is automatically conveyed to a manual processing work section by the conveying line, after manual checking and processing, the material frame is conveyed to a warehousing conveying line again, after the shape checking is completed again, the warehousing operation of the empty tubular material frame of the electric heating tube is completed by the shuttle car.
Further, the specific process of the powder adding treatment of the electrothermal tube is as follows:
s2.1, the warehousing management system generates a corresponding ex-warehouse instruction according to a production task from the enterprise resource management system, and issues an execution instruction containing material warehouse location information to the electric heating tube three-dimensional warehouse control system;
s2.2, the three-dimensional garage control system dispatches the idle shuttle cars to carry out garage discharging operation, and the shuttle cars carry the electric heating tubes of the target garage position to a garage discharging opening to wait for the next carrying of the AGV trolley;
s2.3, after receiving the warehouse-out instruction, the AGV control system dispatches an idle AGV to convey the electric heating pipe material frame to a receiving station of a powder adding production line for adding powder; the powder feeding method comprises the steps of feeding powder by adopting a zero-disassembling and material-taking mode, and manually carrying the electric heating tube to a material placing frame of the powder feeding equipment by using a trolley.
Further, in step S3, the specific process of the heat treatment of the empty tube is as follows:
when the empty pipe is directly subjected to heat treatment, the warehousing management system generates a corresponding ex-warehouse instruction according to a production task from the enterprise resource management system, and issues an execution instruction containing material warehouse location information to the electric heating pipe three-dimensional warehouse control system, the three-dimensional warehouse control system dispatches an idle shuttle vehicle to carry out ex-warehouse operation, and the shuttle vehicle carries the electric heating pipe of a target warehouse location to an ex-warehouse outlet to wait for the next-step carrying of the AGV trolley.
Further, in step S3, the specific process of the heat treatment of the external nickel-infiltrated electrical heating tube is as follows:
the heat treatment of the external nickel-infiltrated electric heating tube is divided into two parts, one part is the outsourcing operation of the hollow tube, and the other part is the heat treatment operation of the external auxiliary tube; and generating a corresponding electric heating pipe warehouse-out instruction according to the warehouse management system of the outside task from the enterprise resource management system, and meanwhile, after receiving the warehouse-out instruction, the AGV control system dispatches an idle AGV trolley to convey the electric heating pipe material frames to a goods receiving and dispatching platform to wait for turning over and loading for delivery.
By adopting the technology, compared with the prior art, the invention has the following beneficial effects:
in the invention, the system is connected with a software system of a line-library integrated flexible manufacturing system, and the logistics contact is established between a product in-process shuttle storage system and various production lines through an AGV; in the online warehouse integrated flexible manufacturing system, when a material distribution request is initiated by a production line, a storage management system immediately triggers a related instruction after receiving the request, dispatches a shuttle vehicle to finish warehouse-out operation, and dispatches an idle AGV to execute material carrying operation, wherein the process is finished by intelligent logistics equipment, so that full-flow unmanned operation is realized; meanwhile, for the storage system of the shuttle vehicle for storing the products in process, the storage management system in the software system of the integrated flexible manufacturing system of the line library realizes fine management of the library positions, a manager can know the states of all the products in the library through a software interface, and can monitor the products in process in real time and assist in making a reasonable production plan and balance production.
Drawings
FIG. 1 is a schematic view of a flexible manufacturing system;
FIG. 2 is a schematic structural diagram of a line-library integrated flexible manufacturing system according to the present invention;
FIG. 3 is a schematic diagram of a software system architecture of the line-library integrated flexible manufacturing system of the present invention;
FIG. 4 is a flow chart of the present invention for the empty tube storage of the electric heating tube;
FIG. 5 is a flow chart of the operation of discharging the powder-to-be-added electrothermal tube;
FIG. 6 is a flow chart of the operation of delivering the electric heating tubes to be heat-treated.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
On the contrary, the invention is intended to cover alternatives, modifications, equivalents and alternatives which may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description of the present invention, certain specific details are set forth in order to provide a better understanding of the present invention. It will be apparent to one skilled in the art that the present invention may be practiced without these specific details.
Referring to fig. 1-6, the inter-production-vehicle line-library integrated flexible manufacturing system is a unitized production center consisting of several CNC centers, an industrial robot, a material conveying device, a handling robot and a storage device facility, and has flexibility of multi-product processing and adaptability of multi-process production. The flexible manufacturing unit has the functions of automatic processing, material transmission and storage, automatic inspection and monitoring and the like. The specific functions are described as follows:
1) The automatic processing function is as follows: in the FMC, there are devices for performing automatic processing, such as CNC, numerically controlled lathe, combination machine tool, etc., and these automatic devices can be controlled by a computer system, and can monitor the processing progress in real time to perform the processing operation.
2) Material transmission and storage function: the function is that the PMC is located with the apparent difference of single CNC or lathe, and the PMC passes through the transport of the material between the automatic floor truck completion operating equipment, cutter and finished product, docks the stereoscopic warehouse again and carries out the storage operation.
3) Automatic verification and monitoring functions: the FMC has a unified control terminal, and can monitor the state of a cutter, the processing progress of a product and the state of a workpiece in real time and protect and monitor equipment.
The production inter-vehicle line warehouse integrated flexible manufacturing system carries out seamless connection on each electric heating tube production line and the shuttle vehicle automatic stereoscopic warehouse through an AGV carrying system, overturns the manual operation mode of cutting production and storage links, and realizes integration and automation of the production and storage processes. FIG. 2 is a schematic view of a line bank integrated flexible manufacturing system. In addition, the line-library integrated flexible manufacturing system endows the production link and the storage link with the capability of automatic management through integration of the production link and the storage link.
The line storehouse integration flexible manufacturing system carries out physical connection with the storage system and the production system that originally separate through AGV handling system, very big improvement the convenience and the production speed of commodity circulation. The system is based on a line library integrated flexible manufacturing system software system, an AGV control system, a vertical library control system and an enterprise resource management system; the system comprises various production lines, a shuttle storage system in process of goods and an AGV trolley.
Specifically, the line library integrated flexible manufacturing system adopts a line library integrated flexible manufacturing system software system to better perform information interaction and simultaneously form information integration among subsystems. The line-library integrated flexible manufacturing system software system adopts a three-layer system architecture, comprises a production execution system, a storage management system and the like, upwards accepts an enterprise resource management system and the like, and is simultaneously downwards compatible with an AGV control system, a vertical library control system, various automatic production lines, sensor monitoring equipment and the like.
Specifically, each production line side material calling device has a code scanning function, product information and storage quantity are bound after scanning corresponding distribution charging basket two-dimensional codes, two-dimensional codes on a storage position are scanned, charging basket material pieces are bound with the storage position, a storage instruction is sent to a storage information system, the storage information system sends a carrying task request instruction to an AGV control system in sequence according to a task list, and the AGV control system responds to a task and dispatches the AGV to carry the material pieces in a specified place.
Specifically, the shuttle vehicle storage system receives the storage management system command to complete the storage and delivery tasks of the charging basket carrying the electric heating tube products in each stage.
Specifically, the AGV dolly transports in-process materials between all kinds of production lines and in-process materials shuttle storage system.
Specifically, the AGV control system comprises AGV management and AGV scheduling, and is used for receiving the tasks of the transport instruction persons of the warehousing management system and feeding back the tasks.
Specifically, the vertical warehouse control system comprises a three-dimensional warehouse control and conveying line control, and receives the warehouse entering and exiting instruction task of the warehouse management system and performs task feedback.
The system of the embodiment is applied to the manufacturing production of the electric heating tube, and comprises the steps of warehousing an electric heating tube empty tube, powder adding treatment of the electric heating tube and heat treatment of the electric heating tube; the specific process is as follows:
warehousing an electric heating tube empty tube: when the electric heating tube is unloaded, the material calling device is manually operated to scan the two-dimensional codes on the material frame, data such as product picture numbers and storage quantity are input to maintain material information, the material calling device is manually operated to scan the two-dimensional codes on the warehouse location to bind the material and the warehouse location, and an empty tube warehousing carrying instruction is generated by clicking after the situation that no fault exists. The production line side material calling device system sends a warehousing instruction to the warehousing management system, the warehousing management system sends a carrying task request instruction to the AGV control system in sequence according to the task list, and the AGV control system responds to the task and schedules the AGV to carry the material piece at an appointed place. After the AGV finishes the carrying task, the material frames filled with the electric heating tube empty tubes are placed on a warehousing conveying line of the electric heating tube three-dimensional warehouse, and after the shape inspection is finished, the three-dimensional warehouse control system dispatches corresponding shuttle vehicles to finish warehousing operation of the electric heating tube empty tube material frames. If the shape of the material frame is checked to be wrong, the conveying line automatically conveys the material frame to a manual processing working section, the material frame is conveyed to a warehousing conveying line again after the manual checking and processing, and the warehousing operation of the empty tubular material frame of the electric heating tube is finished by the shuttle vehicle after the shape checking is finished again.
Powder adding treatment of the electric heating tube: when the electric heating pipe needs to carry out powder adding operation, the warehousing management system generates a corresponding ex-warehouse instruction according to a production task from the enterprise resource management system, and sends an execution instruction containing material warehouse location information to the electric heating pipe three-dimensional warehouse control system, the three-dimensional warehouse control system dispatches an idle shuttle car to carry out ex-warehouse operation, and the shuttle car carries the electric heating pipe of a target warehouse location to an ex-warehouse outlet to wait for the next-step carrying of the AGV. And after receiving the delivery instruction, the AGV control system dispatches an idle AGV to convey the electric heating pipe material frame to a receiving station of the powder adding production line. The powder feeding adopts a zero-dismounting and material-taking mode to feed, and the staff uses a trolley to carry the electric heating tube to a material placing frame of the powder feeding equipment.
The powder adding is completed on the electric heating tube, and the electric heating tube still needs to be stored in a storage system of the shuttle vehicle for products, and the process is similar to the process of storing the electric heating tube in a storage system of an empty tube.
Heat treatment of the electric heating pipe: the heat treatment process of the electric heating tube comprises two types of heat treatment of an empty tube and heat treatment of an externally cooperated nickel-infiltrated electric heating tube. When the empty pipe is directly subjected to heat treatment, the warehousing management system generates a corresponding ex-warehouse instruction according to a production task from the enterprise resource management system, and issues an execution instruction containing material warehouse location information to the electric heating pipe three-dimensional warehouse control system, the three-dimensional warehouse control system dispatches an idle shuttle vehicle to carry out ex-warehouse operation, and the shuttle vehicle carries the electric heating pipe of a target warehouse location to an ex-warehouse outlet to wait for the next-step carrying of the AGV. The heat treatment of the external nickel-infiltrated electric heating tube is divided into two parts, one part is the outsourcing operation of the hollow tube, and the other part is the heat treatment operation of the external auxiliary tube. According to the method, a corresponding electric heating tube warehouse-out instruction is generated by an outside-commission task warehousing management system of an enterprise resource management system, and meanwhile, after the AGV control system receives the warehouse-out instruction, the AGV control system dispatches an idle AGV to convey an electric heating tube material frame to a goods receiving and dispatching platform, and waits for turning over a bag (converting the pipe material frame into a tray) and loading and delivering goods.
And (4) finishing the heat treatment of the electric heating tube, wherein the electric heating tube still needs to be warehoused to a shuttle vehicle warehousing system for products after the heat treatment is finished, and the process is similar to the warehousing process of the empty electric heating tube.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. Production line storehouse integration flexible manufacturing system between car, its characterized in that: the system comprises a line library-based integrated flexible manufacturing system software system, an AGV control system, a vertical library control system and an enterprise resource management system; the system comprises a group of production lines, a shuttle storage system for products in process and an AGV trolley, wherein each production line is provided with a corresponding line edge material calling device; the line-library integrated flexible manufacturing system software system adopts a three-layer system architecture and comprises a production execution system and a storage management system, wherein the production execution system and the storage management system upwards accept an enterprise resource management system and are downwards compatible with an AGV control system, a vertical library control system, various production lines and sensor monitoring equipment, so that the production plan designation and feedback, the production line material request and feedback, and the in-out-of-library instruction and the transport instruction transmission are realized; the production line side material calling device can realize the binding of a material basket and a storage position and send a storage instruction to a storage management system; the warehousing system of the shuttle vehicle for the products receives the instructions of the warehousing management system and finishes the task of loading and unloading the baskets carrying the products in each processing stage; the AGV dolly is used for transporting the in-process goods between all kinds of production lines and in-process goods shuttle storage system.
2. The production workshop and liner garage integrated flexible manufacturing system as claimed in claim 1, wherein the production line side material calling device has a code scanning function, and binds product information and storage quantity after scanning two-dimensional codes on corresponding distribution baskets; scanning two-dimensional codes on the storage positions, binding the charging basket material pieces with the storage positions, sending storage instructions to a storage management system, sending carrying task request instructions to an AGV control system in sequence according to a task list by the storage management system, responding tasks by the AGV control system, and scheduling the AGV trolley to carry the material pieces in a specified place.
3. The production workshop library integrated flexible manufacturing system according to claim 2, wherein the AGV control system comprises AGV management and AGV scheduling for receiving the handling instruction tasks of the warehouse management system and performing task feedback.
4. The production workshop and line bank integrated flexible manufacturing system according to claim 3, wherein the vertical bank control system comprises a three-dimensional bank control and conveying line control which receives the in-out command task of the storage management system and performs task feedback.
5. The manufacturing method of the electric heating tube based on the production workshop and line warehouse integrated flexible manufacturing system according to any one of claims 1 to 4, characterized by comprising the steps of warehousing an electric heating tube empty tube, powder adding treatment of the electric heating tube and heat treatment of the electric heating tube, and the specific steps are as follows:
s1, warehousing and carrying the electric heating tube empty tubes through an AGV trolley, and inspecting the warehoused electric heating tube empty tubes;
s2, powder adding treatment of the electric heating tube: conveying the empty electric heating pipe stored in the warehouse to a powder adding production line through an AGV trolley for powder adding treatment, and storing the electric heating pipe after powder adding is finished;
s3, electric heating pipe heat treatment: comprises the heat treatment of an empty tube and the heat treatment of an external nickel-infiltrated electric heating tube.
6. The method for manufacturing the electric heating tube based on the production workshop liner warehouse integrated flexible manufacturing system according to claim 5, wherein the specific process of warehousing the empty electric heating tube is as follows:
s1.1, when an empty electric heating tube is off line, scanning a two-dimensional code on a material frame through a material calling device at the side of a production line, and inputting product information data to maintain material information;
s1.2, operating the material calling device at the side of the production line to scan the two-dimensional code on the storage position, binding the material piece with the storage position, and generating an empty pipe warehousing and carrying instruction;
s1.3, sending a warehousing instruction to a warehousing management system by a production line side material calling device system, sequentially sending a carrying task request instruction to an AGV control system by the warehousing management system according to a task list, responding to a task by the AGV control system, and scheduling an AGV to carry a material piece at an appointed place;
s1.4, after the AGV finishes a carrying task, placing a material frame filled with the electric heating tube empty tubes on a warehousing conveying line of an electric heating tube three-dimensional warehouse, and after finishing shape inspection, scheduling corresponding shuttle vehicles by a three-dimensional warehouse control system to finish warehousing operation of the electric heating tube empty tube material frame;
s1.5, when the shape of the material frame is checked to be wrong, the material frame is automatically conveyed to a manual processing work section by the conveying line, and is conveyed to a warehousing conveying line again after being checked and processed, and after the shape check is completed again, the warehousing operation of the electric heating tube empty tube material frame is completed by the shuttle vehicle.
7. The method for manufacturing the electrothermal tube based on the production workshop liner-warehouse integrated flexible manufacturing system according to claim 5, wherein the specific process of the electrothermal tube powder adding treatment is as follows:
s2.1, the warehousing management system generates a corresponding ex-warehouse instruction according to a production task from the enterprise resource management system, and issues an execution instruction containing material warehouse location information to the electric heating tube three-dimensional warehouse control system;
s2.2, the three-dimensional garage control system dispatches the idle shuttle cars to carry out garage discharging operation, and the shuttle cars carry the electric heating tubes of the target garage position to a garage discharging opening to wait for the next carrying of the AGV trolley;
s2.3, after receiving the warehouse-out instruction, the AGV control system dispatches an idle AGV to convey the electric heating pipe material frame to a receiving station of a powder adding production line for adding powder.
8. The method for manufacturing an electrothermal tube based on the production-shop-and-warehouse integrated flexible manufacturing system according to claim 5, wherein in the step S3, the specific process of the heat treatment of the empty tube is as follows:
when the empty pipe is directly subjected to heat treatment, the warehousing management system generates a corresponding ex-warehouse instruction according to a production task from the enterprise resource management system, and issues an execution instruction containing the material warehouse location information to the three-dimensional warehouse control system, the three-dimensional warehouse control system dispatches an idle shuttle car to carry out ex-warehouse operation, and the shuttle car carries the electric heating pipe of the target warehouse location to an ex-warehouse port to wait for the next-step carrying of the AGV trolley.
9. The method for manufacturing an electrical heating tube based on the production workshop and line bank integrated flexible manufacturing system according to claim 8, wherein in the step S3, the specific process of the heat treatment of the externally cooperating nickel-infiltrated electrical heating tube is as follows:
the heat treatment of the external nickel-infiltrated electric heating tube comprises outsourcing operation of an empty tube and heat treatment operation of an external tube; according to an outsourcing task from the enterprise resource management system, the warehousing management system generates a corresponding electric heating tube warehouse-out instruction, and meanwhile, after receiving the warehouse-out instruction, the AGV control system dispatches an idle AGV trolley to convey electric heating tube material frames to a receiving and dispatching platform to wait for turning over and loading and delivering goods.
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| CN202211169938.7A CN115676197A (en) | 2022-09-22 | 2022-09-22 | Production workshop and line warehouse integrated flexible manufacturing system and electric heating tube manufacturing method |
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| CN202211169938.7A CN115676197A (en) | 2022-09-22 | 2022-09-22 | Production workshop and line warehouse integrated flexible manufacturing system and electric heating tube manufacturing method |
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