CN115673775A - Full-automatic production device and processing method for copper-clad edge filter screen - Google Patents
Full-automatic production device and processing method for copper-clad edge filter screen Download PDFInfo
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- CN115673775A CN115673775A CN202110861299.XA CN202110861299A CN115673775A CN 115673775 A CN115673775 A CN 115673775A CN 202110861299 A CN202110861299 A CN 202110861299A CN 115673775 A CN115673775 A CN 115673775A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000003672 processing method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims description 174
- 238000005520 cutting process Methods 0.000 claims description 87
- 239000011265 semifinished product Substances 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 18
- 239000002699 waste material Substances 0.000 claims description 18
- 239000000047 product Substances 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses a full-automatic production device of an air conditioner copper-clad filter screen and a processing method thereof, and aims to provide the full-automatic production device of the air conditioner copper-clad filter screen, which has high processing efficiency and strong practicability and reduces the production cost.
Description
Technical Field
The invention relates to the technical field of filter processing equipment, in particular to a full-automatic production device for a copper-clad filter screen and a processing method thereof.
Background
The traditional installation of the copper-clad edge filter of the air conditioner mostly adopts manual operation, but the traditional processing method reduces the processing efficiency and also increases the labor cost;
further, since the filter is small, the machining accuracy is poor when machining is performed, and the practicality of the filter is poor, and the yield is lowered.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the full-automatic production device for the copper-clad edge filter screen, which has the advantages of high processing efficiency and strong practicability and reduces the production cost.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic production device for an air conditioner copper-clad filter screen comprises a rack, wherein a feeding station is arranged on the rack and used for storing materials and conveying uncut filter screens;
the material cutting station is used for cutting the uncut filter screen;
the corner material cutting station is used for performing web forming treatment on the cut materials and cutting the materials;
the mounting seat feeding station is used for conveying and feeding the mounting seat;
the primary loading station is used for primarily loading the cut web-forming material into the mounting seat;
the mounting station is used for fixing and molding the filter screen by the mounting seat;
the conveying station is sequentially connected with the mounting seat conveying station, the primary loading station and the mounting station and is used for conveying the mounting seat to the primary loading station and then conveying the primary loading semi-finished product to the mounting station;
set up between cutting material station and corner cut material station and shift the first material transfer station of material to corner cut material station by cutting material station and set up between corner cut material station and the primary loading station and shift the second material transfer station of material to the primary loading station by corner cut material station, first material shifts the station including setting up the first swinging boom in the frame and being used for driving the rotatory first revolving cylinder of first swinging boom, the second material shifts the station including setting up the rotatory second revolving cylinder of second swinging boom in the frame and being used for driving the second swinging boom.
The invention is further configured to: the material loading station is including setting up removal frame in the frame, setting up storage frame on removing the frame, setting up material on the storage frame, the traction roller who sets up relatively with the storage frame, be used for the drive to remove the frame along material width direction front and back reciprocating motion's first actuating cylinder that drives.
The invention is further configured to: the material cutting station comprises a lower cutting block arranged on the rack, a first sleeve body arranged on the first rotating arm, an upper cutting block arranged on the first sleeve body, an inner core rod arranged in the lower cutting block and a second driving cylinder used for driving the lower cutting block and the inner core rod to do lifting reciprocating motion.
The invention is further configured to: the corner cutting material station comprises a lower cutting rod arranged on the frame, a second sleeve body arranged on the second rotating arm, a mounting frame arranged on the frame, an upper cutter arranged on the mounting frame, a discharge hole arranged on the upper cutter and coaxial with the second sleeve body, and a third driving cylinder used for driving the lower cutting rod to ascend to the second sleeve body of the second rotating arm and reciprocate, and further comprises a waste blanking hopper arranged below the joint of the first rotating arm and the second rotating arm, and the lower cutting rod penetrates through the waste blanking hopper.
The invention is further configured to: the mount pad material loading station includes the vibration material loading tray of being connected with the frame and is connected and extend to the material loading passageway of carrying the station with the vibration material loading tray.
The invention is further configured to: the primary installation station comprises a first lower die holder arranged on the frame and used for placing the mounting seat, a lower ejector rod penetrating through the first lower die holder, a first frame body arranged on the frame and above the first upper die holder, a first upper die holder arranged on the first frame body, an upper ejector rod arranged on the first frame body and opposite to the lower ejector rod, an ejector block arranged on the upper ejector rod, a first reset spring arranged between the upper ejector rod and the ejector block, a second reset spring arranged between the lower ejector seat and the lower ejector rod, a fourth driving cylinder arranged on the first frame body and used for driving the upper ejector rod to ascend and descend and a lifting cylinder arranged on the frame and used for driving the lower ejector rod to ascend and descend.
The invention is further configured to: the first lower die holder is arranged on the frame, the first upper die holder is arranged on the first support body, the second upper die holder is arranged on the second support body, and the fifth driving cylinder is arranged on the second support body and used for driving the second upper die holder to move up and down in a reciprocating mode.
The invention is further configured to: the conveying station comprises a material taking frame arranged on the rack, three material taking manipulators arranged on the material taking frame, a sixth driving cylinder used for driving the material taking manipulators to clamp or release, and a seventh driving cylinder used for driving the material taking frame to ascend and descend, move towards the direction of the mounting station from the conveying station and reciprocate, and each material taking manipulator corresponds to the mounting seat feeding station, the primary mounting station and the mounting station respectively.
The invention is further configured to: two material guiding rods are further arranged between the traction rollers and the storage rack, one material guiding rod is arranged above the materials, and the other material guiding rod is arranged below the materials.
By adopting the technical scheme, the filter production line has the beneficial effects that 1, the first material transfer station, the second material transfer station and the conveying station are used for transferring finished products in different stages through the feeding station, the cutting station, the corner cutting station, the mounting seat feeding station, the primary loading station and the actual loading station, so that the filter production line is formed, the stability is high, the number of the finished products produced per minute is 20-30, the processing speed is greatly improved, the automation degree is greatly improved, and the structure is simple;
2. the filter screen coiled material is used as a processing raw material, so that materials can be taken for 4 times, the utilization rate of the materials is increased, the waste of the materials is reduced, and the production cost is reduced;
3. the filter screen is clamped by the upper ejector rod and the lower ejector rod at the primary mounting station, so that the filter screen is prevented from shaking during mounting, the stability of the filter screen during mounting on the mounting base is improved, and the filter screen mounting device is high in practicability and stability;
4. the invention adopts two steps of initial assembly station and matching assembly station, reduces the phenomenon of dislocation or displacement when the filter screen is installed, improves the installation precision, and has strong stability and simple structure.
The use method of the full-automatic production device suitable for the copper-coated filter screen comprises the following steps of (1) feeding: the traction roller performs traction movement on the material on the storage rack to form continuous conveying material;
(2) Cutting: when the material moves below the upper cutting block, the lower cutting block and the upper cutting block form cutting of the material under the action of the first driving air cylinder, the cut material is ejected through the driving inner core rod, the cut material is ejected into the first sleeve body of the first rotating arm, and the cut material enters the next station along with the rotation of the first rotating air cylinder;
(3) And (3) corner cutting: the lower cutting rod is matched with the upper cutter on the second sleeve body to cut the hat-shaped filter screen, and then when the lower cutting rod moves downwards, the waste material freely descends and is discharged through a waste material discharge hopper;
(4) Mounting seat feeding: gradually feeding the mounting seat under the action of the vibration disc until the material taking position of the material taking manipulator, and feeding;
(5) Initially assembling a semi-finished product: the mounting base is taken by the taking manipulator and is conveyed to the first lower die base by the seventh driving device, the first lower die base is driven by the fourth driving cylinder to ascend until the lower port of the first upper die base, the upper ejector rod and the lower ejector rod move relatively at the moment and clamp the filter screen in the second sleeve, and the acting force of the upper ejector rod is greater than that of the lower ejector rod, so that the filter screen is ejected into the mounting base under the action of the upper ejector rod to form a primary semi-finished product;
(6) And (3) packaging a finished product: taking the material from the primary semi-finished product through a material taking manipulator, continuously clamping the primary semi-finished product through a second upper die base and a second lower die base, and clamping the filter screen again through the mounting base under the action of the second upper die base and the second lower die base to obtain a finished product;
(7) Blanking: and under the action of the material taking manipulator, blanking the finished product on the second lower die holder to complete the process.
Through adopting above-mentioned technical scheme, beneficial effect, through several steps of material loading, cutting material, corner cut material, mount pad material loading, first dress semi-manufactured goods, real dress finished product and unloading, formed the streamlined production to the filter, stability is strong, can reach every minute production finished product quantity between 20-30, very big improvement process velocity, degree of automation promotes greatly, and practical function is strong, and through first dress and real dress two steps, very big improvement the precision of assembly, the shaping is effectual.
Drawings
Fig. 1 is a plan view station distribution diagram of a full-automatic production device of a copper-clad filter screen and a processing method thereof according to an embodiment of the invention.
Fig. 2 is a schematic diagram of a feeding station structure of a full-automatic production device of a copper-clad edge filter screen and a processing method thereof.
Fig. 3 is a schematic diagram of a material cutting station structure of a full-automatic production device for a copper-clad edge filter screen and a processing method thereof according to an embodiment of the invention.
Fig. 4 is a schematic diagram of a corner cutting station structure of a full-automatic production device for a copper-clad edge filter screen and a processing method thereof according to an embodiment of the invention.
Fig. 5 is a schematic structural diagram of a primary assembly station of an embodiment of a full-automatic production device for a copper-clad filter screen and a processing method thereof.
Fig. 6 is a schematic diagram of a station structure of a mounting station in an embodiment of a full-automatic production device for a copper-clad edge filter screen and a processing method thereof.
In the figure, reference numeral, 1, a frame; 10. a material taking frame; 11. a material taking manipulator; 12. a sixth driving cylinder; 13. a seventh driving cylinder; 2. a feeding station; 20. a movable frame; 21. a material storage rack; 23. a traction roller; 24. a first driving cylinder; 25. a feed rod; 3. a material cutting station; 30. cutting into blocks; 31. a first sleeve body; 32. a fixed mount; 33. mounting holes; 34. cutting into blocks; 35. an inner core bar; 36. a second driving cylinder; 4. a corner material cutting station; 40. downward cutting the rod; 41. a second sleeve body; 42. a mounting frame; 43. an upper cutter; 44. a third driving cylinder; 5. a mounting seat feeding station; 50. vibrating the feeding disc; 51. a feeding channel; 6. a primary assembly station; 60. a first lower die holder; 61. a lower ejector rod; 62. a first frame body; 63. a first upper die holder; 64. feeding a material jacking rod; 65. a material ejection block; 66. a first return spring; 67. a fourth drive cylinder; 68. a second return spring; 69. a lifting cylinder; 7. a mounting station; 70. a second lower die holder; 71. a second frame body; 73. a fifth driving cylinder; 8. a first material transfer station; 80. a first rotating arm; 81. a first rotary cylinder; 9. a second material transfer station; 90. a second rotating arm; 91. a second rotary cylinder.
Detailed Description
Referring to fig. 1 to 6, embodiments of a full-automatic production device for a copper-clad filter screen and a processing method thereof according to the present invention are further described.
Spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used in the embodiments to describe one element or feature's relationship to another element or feature as illustrated in the figures for ease of description. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an upper and a lower orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
A full-automatic production device for a copper-clad filter screen comprises a rack 1, wherein a feeding station 2 is arranged on the rack 1 and used for storing materials and conveying uncut filter screens; a material cutting station 3, which is used for cutting the uncut filter screen; a leftover material cutting station 4, which is used for cutting the cut material after the web forming treatment is carried out on the cut material; a mounting seat feeding station 5 for conveying and feeding the mounting seat; the primary loading station 6 is used for primarily loading the cut material for forming the net into the mounting seat; a mounting station 7 for fixing and molding the filter screen by the mounting base; the conveying station is sequentially connected with the mounting seat conveying station, the primary mounting station 6 and the mounting station 7 and is used for conveying the mounting seat to the primary mounting station 6 and then conveying the primary mounting semi-finished product to the mounting station 7; set up and shift the material to the first material transfer station 8 of corner cut material station 4 and set up and shift the material from the material cutting station 3 between material cutting station 3 and corner cut material station 4 and set up and shift the material to the second material transfer station 9 of just adorning station 6 from corner cut material station 4 between corner cut material station 4 and just adorn the station 6, first material shifts station 8 including setting up first swinging boom 80 on frame 1 and being used for driving first swinging boom 80 rotatory first revolving cylinder 81, second material shifts station 9 is including setting up second swinging boom 90 and being used for driving the rotatory second revolving cylinder 91 of second swinging boom 90 on frame 1.
Through material loading station 2, cut out material station 3, corner cut material station 4, mount pad material loading station 5, the station of first dress 6, adorn the station 7 actually, shift the station and carry the station to the finished product of handling of different stages and shift first, two materials, then formed the streamlined production to the filter, stability is strong, can reach per minute production finished product quantity between 20-30, very big improvement process velocity, degree of automation promotes greatly, and simple structure moreover.
The invention is further arranged in that the feeding station 2 comprises a moving frame 20 arranged on the rack 1, a storage frame 21 arranged on the moving frame 20, materials arranged on the storage frame 21, a traction roller 23 arranged opposite to the storage frame 21, and a first driving cylinder 24 for driving the moving frame 20 to reciprocate forwards and backwards along the width direction of the materials, and the filter screen coiled material is used as a processing raw material, so that the materials can be taken for 4 times, the utilization rate of the materials is increased, the waste of the materials is reduced, and the production cost is reduced.
The invention is further arranged that the material cutting station 3 comprises a lower cutting block 30 arranged on the rack 1, a first sleeve 31 arranged on the first rotating arm 80, a fixed frame 32 arranged on the rack 1 and arranged between the material storage frame 21 and the traction roller 23, a mounting hole 33 arranged on the fixed frame 32 and coaxial with the first sleeve 31, an upper cutting block 34 arranged in the mounting hole 33, an inner core rod 35 arranged in the lower cutting block 30, and a second driving cylinder 36 used for driving the lower cutting block 30 and the inner core rod 35 to move up and down in a reciprocating manner, the material is cut through the upper cutting block 30 and the lower cutting block 30, the cut material is ejected into the first sleeve 31 through the inner core rod 35, and the material is transferred to the next station, the structure is simple, the stability is strong, and the continuity of automatic production is improved.
The invention is further arranged that the corner cutting station 4 comprises a lower cutting rod 40 arranged on the rack 1, a second sleeve body 41 arranged on the second rotating arm 90, a mounting frame 42 arranged on the rack 1, an upper cutting blade 43 arranged on the mounting frame 42, a discharge hole arranged on the upper cutting blade 43 and coaxial with the second sleeve body 41, and a third driving cylinder 44 for driving the lower cutting rod 40 to ascend into the second sleeve body 41 of the second rotating arm 90 and to reciprocate, and further comprises a waste blanking hopper arranged below the joint of the first rotating arm 80 and the second rotating arm 90, wherein the lower cutting rod 40 penetrates through the waste blanking hopper, the lower cutting rod 40 and the upper cutting blade 43 are used for blanking the materials, the materials are conveniently and subsequently arranged in the mounting seat, the good assembly effect is improved, the practicability is high, the corner cutting station 4 further comprises a waste blanking hopper arranged below the joint of the first rotating arm 80 and the second rotating arm 90, and the lower cutting rod 40 penetrates through the waste blanking hopper, so that the cut waste can be conveniently cut and the waste can be conveniently recycled.
The invention is further arranged that the mounting seat feeding station 5 comprises a vibration feeding tray 50 connected with the frame 1 and a feeding channel 51 connected with the vibration feeding tray 50 and extending to the conveying station, thereby improving the continuous feeding effect of the mounting seat, and having strong stability and simple structure.
The primary installation station 6 further comprises a first lower die holder 60 arranged on the frame 1 and used for placing an installation base, a lower ejector rod 61 penetrating through the first lower die holder 60, a first frame body 62 arranged on the frame 1 and above the first upper die holder 63, a first upper die holder 63 arranged on the first frame body 62, an upper ejector rod 64 arranged on the first frame body 62 and opposite to the lower ejector rod 61, an ejector block 65 arranged on the upper ejector rod, a first return spring 66 arranged between the upper ejector rod and the ejector block 65, a second return spring 68 arranged between the lower installation base and the lower ejector rod 61, a fourth driving cylinder 67 arranged on the first frame body 62 and used for driving the upper ejector rod 64 to move up and down in a reciprocating manner, and a lifting cylinder 69 arranged on the frame 1 and used for driving the lower ejector rod 61 to move up and down in a reciprocating manner, so that the filter screen is prevented from shaking, the filter screen is installed to be strong in installation stability when the primary installation base is achieved.
The invention is further arranged that the mounting station 7 comprises a second lower die holder 70 arranged on the frame 1 and used for placing the primary semi-finished product, a second frame body 71 arranged on the frame 1 and above the second lower die holder 70, a second upper die holder arranged on the second frame body 71 and opposite to the second lower die holder 70, and a fifth driving cylinder 73 arranged on the second frame body 71 and used for driving the second upper die holder to move up and down in a reciprocating manner.
The invention is further arranged that the conveying station comprises a material taking frame 10 arranged on the frame 1, three material taking manipulators 11 arranged on the material taking frame 10, a sixth driving cylinder 12 used for driving the material taking manipulators 11 to clamp or release, and a seventh driving cylinder 13 used for driving the material taking frame 10 to ascend and descend, move towards the direction of the actual assembly station 7 from the conveying station and reciprocate, each material taking manipulator 11 respectively corresponds to the mounting seat feeding station 5, the initial assembly station 6 and the actual assembly station 7, the conveying station sequentially penetrates through the mounting seat feeding station 5, the initial assembly station 6 and the actual assembly station 7 to transfer semi-finished products on each station, so that each station is connected, the structure is simple, and the automation degree is improved.
The invention is further provided that two feeding rods 25 are arranged between the traction roller 23 and the storage rack 21, one feeding rod 25 is arranged above the material, and the other feeding rod 25 is arranged below the material.
The use method of the full-automatic production device suitable for the copper-coated filter screen comprises the following steps of (1) feeding: the traction roller 23 performs traction movement on the materials on the storage rack to form continuous conveying of the materials;
(2) Cutting materials: when the material moves below the upper cutting block 34, the lower cutting block 30 cuts the material with the upper cutting block 34 under the action of the first driving air cylinder 24, then the cut material is ejected through the driving inner core rod 35, the cut material is ejected into the first sleeve 31 of the first rotating arm 80, and enters the next station along with the rotation of the first rotating air cylinder 81;
(3) And (3) corner cutting: the cap-shaped filter screen is cut by matching the lower cutting rod 40 with the upper cutting knife 43 on the mounting rack 42, and then when the lower cutting rod 40 moves downwards, the waste material freely descends and is discharged through a waste material discharge hopper;
(4) Mounting seat feeding: gradually feeding the mounting seat under the action of the vibration disc until the material taking position of the material taking manipulator 11, and feeding;
(5) Initially assembling a semi-finished product: taking materials from the mounting seat through the material taking manipulator 11, conveying the materials to the first lower die holder 60 through a seventh driving device, driving the first lower die holder 60 to ascend until the lower port of the first upper die holder 63 by the fourth driving cylinder 67, enabling the upper material ejecting rod 64 and the lower material ejecting rod 61 to move relatively at the moment to clamp the filter screen in the second sleeve body 41, and enabling the acting force of the upper material ejecting rod 64 to be larger than that of the lower material ejecting rod 61, so that the filter screen is ejected into the mounting seat under the action of the upper material ejecting rod 64 to form a primary semi-finished product;
(6) And (3) packaging a finished product: taking the primary semi-finished product by the material taking manipulator 11, continuously clamping the primary semi-finished product by the second upper die base and the second lower die base 70, and clamping the filter screen again by the mounting base under the action of the second upper die base and the second lower die base to obtain a finished product;
(7) Blanking: and (3) blanking the finished product on the second lower die holder 70 under the action of the material taking manipulator 11, so as to complete the above process.
By adopting the technical scheme, the filter forming device has the advantages that the assembly line production of the filter is formed through the steps of feeding, cutting, corner cutting, mounting seat feeding, initial assembly of semi-finished products, actual assembly of finished products and discharging, the stability is high, the number of finished products produced per minute is 20-30, the processing speed is greatly increased, the automation degree is greatly improved, the practical effect is high, the assembly precision is greatly improved through the steps of initial assembly and actual assembly, and the forming effect is good.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and those skilled in the art should be able to make general changes and substitutions within the technical scope of the present invention.
Claims (10)
1. A full-automatic production device for a copper-clad edge filter screen comprises a rack (1), and is characterized in that a feeding station (2) is arranged on the rack (1) and used for storing materials and conveying the filter screen which is not cut;
the material cutting station (3) is used for cutting the uncut filter screen;
the corner material cutting station (4) is used for cutting the cut materials after the cut materials are subjected to web forming treatment;
the mounting seat feeding station (5) is used for conveying and feeding the mounting seat;
the initial installation station (6) is used for initially installing the cut material for forming the net into the installation seat;
a mounting station (7) for fixing and molding the filter screen by the mounting seat;
the conveying station is sequentially connected with the mounting seat conveying station, the primary loading station (6) and the mounting station (7) and is used for conveying the mounting seat to the primary loading station (6) and then conveying the primary loading semi-finished product to the mounting station (7);
set up between cutting material station (3) and corner cut material station (4) and shift the material to first material transfer station (8) of corner cut material station (4) and set up between corner cut material station (4) and primary charging station (6) and shift the material to second material transfer station (9) of primary charging station (6) by corner cut material station (4) by the material station (4), first material shifts station (8) including setting up first swinging boom (80) on frame (1) and being used for driving first swinging boom (80) rotatory first revolving cylinder (81), second material shifts station (9) including setting up second swinging boom (90) on frame (1) and being used for driving second swinging boom (90) rotatory second revolving cylinder (91).
2. The full-automatic production device of the copper-clad filter screen according to claim 1, wherein the feeding station (2) comprises a moving frame (20) arranged on the frame (1), a storage frame (21) arranged on the moving frame (20), a material arranged on the storage frame (21), a traction roller (23) arranged opposite to the storage frame (21), and a first driving cylinder (24) for driving the moving frame (20) to reciprocate forwards and backwards along the width direction of the material.
3. The full-automatic production device of the copper-clad edge filter screen according to claim 1, wherein the cutting station (3) comprises a lower cutting block (30) arranged on the rack (1), a first sleeve body (31) arranged on the first rotating arm (80), a fixing frame (32) arranged on the rack (1) and arranged between the storage frame (21) and the traction roller (23), a mounting hole (33) arranged on the fixing frame (32) and coaxially arranged with the first sleeve body (31), an upper cutting block (34) arranged in the mounting hole (33), an inner core rod (35) arranged in the lower cutting block (30), and a second driving cylinder (36) used for driving the lower cutting block (30) and the inner core rod (35) to move up and down in a reciprocating manner.
4. The full-automatic production device of the copper-clad edge filter screen according to claim 1, wherein the corner cutting station (4) comprises a lower cutting rod (40) arranged on the rack (1), a second sleeve body (41) arranged on the second rotating arm (90), a mounting rack (42) arranged on the rack (1), an upper cutter (43) arranged on the mounting rack (42), a discharge hole arranged on the upper cutter (43) and coaxial with the second sleeve body (41), and a third driving cylinder (44) used for driving the lower cutting rod (40) to ascend into the second sleeve body (41) of the second rotating arm (90) and to reciprocate, and further comprises a waste blanking hopper arranged below the joint of the first rotating arm (80) and the second rotating arm (90), and the lower cutting rod (40) penetrates through the waste blanking hopper.
5. The full-automatic production device of the copper-clad filter screen according to claim 1, wherein the mounting seat feeding station (5) comprises a vibrating feeding tray (50) connected with the frame (1) and a feeding channel (51) connected with the vibrating feeding tray (50) and extending to the conveying station.
6. The full-automatic production device of the copper-clad edge filter screen according to claim 1, wherein the initial assembly station (6) comprises a first lower die holder (60) which is arranged on the rack (1) and used for placing the mounting base, a lower ejector rod (61) which penetrates through the first lower die holder (60), a first frame body (62) which is arranged on the rack (1) and above the first upper die holder (63), a first upper die holder (63) which is arranged on the first frame body (62), an upper ejector rod (64) which is arranged on the first frame body (62) and opposite to the lower ejector rod (61), an ejector block (65) which is arranged on the upper ejector rod, a first return spring (66) which is arranged between the upper ejector rod and the ejector block (65), a second return spring (68) which is arranged between the lower placing base and the lower ejector rod (61), a fourth driving cylinder (67) which is arranged on the first frame body (62) and used for driving the upper ejector rod (64) to move up and down, and reciprocate, and a reciprocating cylinder (69) which is arranged on the rack (1) and used for driving the lower ejector rod (61) to move up and down.
7. The full-automatic production device of the copper-clad edge filter screen according to claim 1, wherein the mounting station (7) comprises a second lower die holder (70) which is arranged on the frame (1) and used for placing a primary semi-finished product, a second frame body (71) which is arranged on the frame (1) and arranged above the second lower die holder (70), a second upper die holder which is arranged on the second frame body (71) and opposite to the second lower die holder (70), and a fifth driving cylinder (73) which is arranged on the second frame body (71) and used for driving the second upper die holder to move up and down in a reciprocating manner.
8. The full-automatic production device of the copper-clad filter screen according to claim 1, wherein the conveying station comprises a material taking frame (10) arranged on the rack (1), three material taking manipulators (11) arranged on the material taking frame (10), a sixth driving cylinder (12) used for driving the material taking manipulators (11) to clamp or release, and a seventh driving cylinder (13) used for driving the material taking frame (10) to ascend and descend, move towards the direction of the actual assembly station (7) from the conveying station and reciprocate, and each material taking manipulator (11) corresponds to the mounting seat feeding station (5), the initial assembly station (6) and the actual assembly station (7) respectively.
9. The full-automatic production device of the copper-clad filter screen according to claim 2, wherein two feeding rods (25) are further arranged between the traction roller (23) and the storage rack (21), one feeding rod (25) is arranged above the material, and the other feeding rod (25) is arranged below the material.
10. A processing method suitable for the full-automatic production device of the copper-clad filter screen as claimed in any one of the claims 1 to 9, which is characterized by comprising the following steps of (1) feeding: the traction roller (23) performs traction movement on the materials on the storage rack to form continuous conveying of the materials;
(2) Cutting: when the material moves to the position below the upper cutting block (34), the lower cutting block (30) cuts the material under the action of the first driving air cylinder (24) and the upper cutting block (34), the cut material is ejected through the driving inner core rod (35), the cut material is ejected into the first sleeve body (31) of the first rotating arm (80), and the material enters the next station under the rotation of the first rotating air cylinder (81);
(3) And (3) corner cutting: the lower cutting rod (40) is matched with an upper cutter (43) on the mounting rack (42) to cut the hat-shaped filter screen, and then when the lower cutting rod (40) moves downwards, the waste material freely descends and is discharged through a waste material discharge hopper;
(4) Mounting seat feeding: gradually feeding the mounting seat under the action of the vibration disc until the material taking position of the material taking manipulator (11) and feeding;
(5) Initially assembling a semi-finished product: the mounting base is taken through a material taking manipulator (11), the mounting base is conveyed to a first lower die holder (60) through a seventh driving device, the first lower die holder (60) rises under the driving of a fourth driving cylinder (67) until reaching a lower port of a first upper die holder (63), an upper ejector rod (64) and a lower ejector rod (61) move relatively at the moment and clamp a filter screen in a second sleeve body (41), and the acting force of the upper ejector rod (64) is greater than that of the lower ejector rod (61), so that the filter screen is ejected into the mounting base under the action of the upper ejector rod (64) to form a primary semi-finished product;
(6) And (3) packaging a finished product: the primary semi-finished product is taken by a material taking manipulator (11), the primary semi-finished product is clamped continuously by a second upper die base and a second lower die base (70), and the mounting base clamps the filter screen again under the action of the second upper die base and the second lower die base to obtain a finished product;
(7) Blanking: and (3) blanking the finished product on the second lower die holder (70) under the action of the material taking manipulator (11) to complete the process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110861299.XA CN115673775A (en) | 2021-07-29 | 2021-07-29 | Full-automatic production device and processing method for copper-clad edge filter screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110861299.XA CN115673775A (en) | 2021-07-29 | 2021-07-29 | Full-automatic production device and processing method for copper-clad edge filter screen |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115673775A true CN115673775A (en) | 2023-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110861299.XA Pending CN115673775A (en) | 2021-07-29 | 2021-07-29 | Full-automatic production device and processing method for copper-clad edge filter screen |
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| Country | Link |
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| CN (1) | CN115673775A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106589A (en) * | 2022-06-23 | 2022-09-27 | 浙江精艺管件股份有限公司 | Processing production system for air conditioner filter screen |
| CN115106589B (en) * | 2022-06-23 | 2024-07-12 | 浙江精艺管件股份有限公司 | Processing production system for air conditioner filter screen |
-
2021
- 2021-07-29 CN CN202110861299.XA patent/CN115673775A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106589A (en) * | 2022-06-23 | 2022-09-27 | 浙江精艺管件股份有限公司 | Processing production system for air conditioner filter screen |
| CN115106589B (en) * | 2022-06-23 | 2024-07-12 | 浙江精艺管件股份有限公司 | Processing production system for air conditioner filter screen |
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Application publication date: 20230203 |