CN115672683A - Anti-rust treatment process for bridge embedded part - Google Patents
Anti-rust treatment process for bridge embedded part Download PDFInfo
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- CN115672683A CN115672683A CN202211645363.1A CN202211645363A CN115672683A CN 115672683 A CN115672683 A CN 115672683A CN 202211645363 A CN202211645363 A CN 202211645363A CN 115672683 A CN115672683 A CN 115672683A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The invention discloses an anti-rust treatment process of a bridge embedded part, which comprises the steps of carrying out rust removal operation, checking the surface rust condition of the bridge embedded part, placing the corroded bridge embedded part on a rotating disc, driving the rotating disc to move downwards through a lifting supporting plate, carrying out rust removal operation on the surface of the bridge embedded part by using a laser rust remover, carrying out spraying operation, placing the bridge embedded part subjected to rust removal on rotating trays of a first conveying chain and a second conveying chain, moving the bridge embedded part to the inside of a sealing cover by using the first conveying chain and the second conveying chain, driving the bridge embedded part to rotate through the rotating trays, and carrying out anti-rust agent rotary spraying operation on the bridge embedded part by matching with a first spray head and a second spray head; the rotary spraying operation of the bridge embedded parts is completed, the spraying effect of the bridge embedded parts is improved, and the rotary automatic spraying operation of the two sets of bridge embedded parts can be performed by the process by arranging the first conveying chain and the second conveying chain, so that the rust prevention treatment of the bridge embedded parts is replaced by manpower, and the treatment efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of antirust treatment, and particularly relates to an antirust treatment process for a bridge embedded part.
Background
The anti-rust treatment process for the bridge embedded part is a construction process for carrying out anti-rust treatment operation on the bridge embedded part in a spraying mode, and an anti-rust layer can be wrapped on the surface of the bridge embedded part by using the anti-rust treatment process, so that the phenomenon of corrosion of the bridge embedded part is avoided, and the safety of the bridge embedded part is improved.
Patent document CN110961332a discloses a metal surface rust-proof treatment process, relating to the technical field of exhibition and exhibition, S1, heating the surface of a metal material; and S2, uniformly spraying mixed gas of atomized water-soluble paint gas and hot steam on the surface of the metal material. In addition, atomized water-soluble paint gas is mixed with hot steam, the temperature of the atomized water-soluble paint gas is increased, and meanwhile, a metal material is heated, so that the temperature difference between the atomized water-soluble paint gas and the surface of the metal material is reduced, the solidification of two sides of a water-soluble varnish layer at the same speed is facilitated, and the solidification quality of the water-soluble varnish layer is improved.
The process has certain defects when the anti-rust treatment operation of the bridge embedded parts is carried out, the bridge embedded parts are made of cylindrical and plate-shaped metal materials, the whole volume of the bridge embedded parts is small, a large number of bridge embedded parts are required to be reinforced in the bridge construction process, dead corners are easy to appear during the anti-rust treatment due to the influence of the volume and the structure of the bridge embedded parts, and the efficiency of the batch anti-rust treatment of the bridge embedded parts is reduced; secondly, when the surfaces of the bridge embedded parts are rusted, rust removal operation cannot be directly performed on the bridge embedded parts during spraying, the rusted bridge embedded parts still keep rusty after spraying rust prevention operation, the safety is reduced, and meanwhile, the use effect of the bridge embedded part rust prevention treatment process is reduced; secondly, when the process is used for carrying out the anti-rust treatment operation on the bridge embedded parts, the bridge embedded parts cannot be cleaned in batches, when impurities or moisture are remained on the surfaces of the bridge embedded parts, the spraying effect on the surfaces of the bridge embedded parts can be reduced, and the sprayed anti-rust agent is easy to fall off, so that the using effect of the anti-rust treatment process for the bridge embedded parts is reduced.
Disclosure of Invention
The invention aims to provide an antirust treatment process for a bridge embedded part, which can solve the existing problems.
The invention solves the problems that:
1. the bridge embedded parts are made of cylindrical and plate-shaped metal materials, the whole volume of the bridge embedded parts is small, a large number of bridge embedded parts are needed to be reinforced in the bridge construction process, dead angles are easy to occur in the anti-rust treatment process under the influence of the volume and the structure of the bridge embedded parts, and meanwhile, the efficiency of the bridge embedded parts in the batch anti-rust treatment process is reduced;
2. when the surfaces of the bridge embedded parts are rusted, rust removal operation can not be directly performed on the bridge embedded parts during spraying, the rusted bridge embedded parts still keep rusty after spraying rust prevention operation, the safety is reduced, and meanwhile, the use effect of the bridge embedded part rust prevention treatment process is reduced;
3. when the process is used for carrying out the anti-rust treatment operation on the bridge embedded parts, the bridge embedded parts cannot be cleaned in batches, when impurities or moisture remain on the surfaces of the bridge embedded parts, the spraying effect on the surfaces of the bridge embedded parts can be reduced, and the sprayed anti-rust agent is easy to fall off, so that the using effect of the anti-rust treatment process for the bridge embedded parts is reduced.
The purpose of the invention can be realized by the following technical scheme:
a bridge embedded part rust prevention treatment process comprises the following steps:
the method comprises the following steps that firstly, cleaning operation is carried out, namely bridge embedded parts are placed on a lifting filter plate of processing equipment, solvent gasoline is filled into a lower box body, the bridge embedded parts on the lifting filter plate are placed in the solvent gasoline to be cleaned through descending of the lifting filter plate, the bridge embedded parts are lifted up through the lifting filter plate after cleaning, the bridge embedded parts are separated from the solvent gasoline, and the bridge embedded parts are dried;
step two, derusting, namely checking the surface rust condition of the bridge embedded part, placing the corroded bridge embedded part on a rotating disc, driving the rotating disc to move downwards through a lifting supporting plate, and carrying out derusting operation on the surface of the bridge embedded part by using a laser deruster;
thirdly, spraying, namely placing the derusted bridge embedded parts on rotating trays of a first conveying chain and a second conveying chain, moving the bridge embedded parts to the inside of the sealing cover by using the first conveying chain and the second conveying chain, driving the bridge embedded parts to rotate through the rotating trays, and performing rotary spraying operation on the bridge embedded parts by matching with a first spray head and a second spray head;
and step four, drying operation, namely moving the sprayed bridge embedded parts to the inside of a dryer, driving the bridge embedded parts to rotate through a rotating tray, matching the dryer to carry out rotating drying operation on the bridge embedded parts, and placing the dried bridge embedded parts in a storage bin after being taken down.
As a further technical scheme of the invention, during cleaning operation, a winch is used for driving a pull rope, so that one end of the pull rope pulls a lifting filter plate to move up and down, when the lifting filter plate moves down, a bridge embedded part on the lifting filter plate is immersed into solvent gasoline of a lower box body, and when the lifting filter plate moves up, filter holes of the lifting filter plate are used for separating the solvent gasoline.
As a further technical scheme of the invention, when the lifting filter plate is used, the upper end of the lower box body is opened by pulling the pull-out plate, the lifting filter plate is lowered into the lower box body, and the solvent gasoline in the lower box body is sealed after the pull-out plate is closed.
As a further technical scheme, during rust removal operation, the corroded bridge embedded parts are placed on the upper portion of the rotating disc, the two sides of the bridge embedded parts are fixed through the first clamping heads matched with the tension springs, the lifting support plates are driven through the lifting ejector rods, the rotating disc is driven to move downwards by the lifting support plates integrally, and the bridge embedded parts are placed between the two groups of laser rust removal machines.
When the rotating disc is used, the first motor is matched with the rotating shaft to drive the rotating disc to rotate, so that the rotating disc drives the bridge embedded parts to rotate, and the laser derusting machines on two sides are matched to perform rotating derusting operation on the bridge embedded parts from two sides.
As a further technical scheme, during spraying operation, a motor is matched with a gear to drive a first conveying chain and a second conveying chain to move, the cleaned and derusted bridge embedded part is moved into a sealing cover, when the first conveying chain and the second conveying chain move, a rotating wheel structure on a butt joint rotating shaft of a rotating tray is contacted with a driving disc on a supporting column, the driving disc is driven by a motor to drive a rotating wheel on the butt joint rotating shaft, so that the rotating tray is driven, the rotating tray drives the bridge embedded part to rotate, and the first spray head and the second spray head are matched to finish the rotary spraying operation of the bridge embedded part.
According to the further technical scheme, during spraying operation, the rust remover in the raw material tank is pumped out through the pump body, the rust remover is conveyed to the first spray head and the second spray head through the pipelines and is sprayed out of the first spray head and the second spray head, and when the first conveying chain and the second conveying chain move, spraying operation is conducted on the two groups of bridge embedded parts.
According to a further technical scheme, the processing equipment comprises a fixed base, wherein a sealing cover is fixedly arranged on the outer surface of the upper end of the fixed base, a dryer is fixedly arranged on one side, located on the sealing cover, of the upper end of the fixed base, a first conveying chain and a second conveying chain are movably arranged on the inner side of the fixed base, located in the sealing cover and the dryer, respectively, the first conveying chain and the second conveying chain are arranged side by side, an upper box body is arranged on the inner side of one end of the fixed base, a lower box body is fixedly arranged on the outer surface of the lower end of the upper box body, a lifting filter plate is movably arranged on the inner side of the upper box body, a winch is arranged on the upper portion of the side edge of the upper box body, the winch is in butt joint with the lifting filter plate through a pull rope, a pull plate is movably sleeved on the inner side of the upper end of the lower box body, a partition plate is arranged on the middle position of the inner side edge of the sealing cover, a first spray nozzle and a second spray nozzle are respectively arranged on the inner surface of the sealing cover, a raw material tank is arranged in the fixed base, and the first spray nozzle, the second spray nozzle and the raw material tank are in butt joint through a pipeline;
the upper portion of first conveying chain and second conveying chain all movable mounting have rotatory tray, one side of first conveying chain and second conveying chain all is equipped with the support column that the rotatory tray of cooperation used, all through butt joint pivot swing joint between first conveying chain, second conveying chain and the rotatory tray, the outer fixed surface of butt joint pivot installs the runner, and the upper portion of support column is equipped with the driving-disc that the cooperation runner used, and the upper portion movable mounting of rotatory tray has two sets of second dops, and one side movable mounting of lift filter plate has the lift layer board, and the upper end middle part position movable mounting of lift layer board has the rolling disc, the lower part of lift layer board is equipped with the first motor that is used for driving the rolling disc, the upper portion movable mounting of rolling disc has two sets of first dops, and the lower part of first dop and second dop all is equipped with the extension spring, the both sides of lift layer board all are provided with the laser deruster, the lower extreme of lift layer board is equipped with two lift ejector pins, and unable adjustment base's the other end inboard is equipped with the storage silo.
The invention has the beneficial effects that:
1. the invention can automatically remove rust of two rows of bridge embedded parts by arranging the first conveying chain and the second conveying chain in cooperation with the rotary tray when the process is used for carrying out rust prevention treatment operation on the bridge embedded parts, so that the rust removal operation of a large batch of bridge embedded parts can be quickly finished, when in operation, a user installs the bridge embedded parts subjected to cleaning and rust removal operation on the upper part of the rotary tray, and can fix bridge embedded parts with different sizes by two groups of second clamping heads arranged on the upper part of the rotary tray, and pulls the two groups of second clamping heads inwards by a tension spring, so that the two groups of second clamping heads are clamped on the side edges of the bridge embedded parts, thereby finishing the fixation of the bridge embedded parts, and the first conveying chain and the second conveying chain are driven to move by a motor in cooperation with a gear to move the bridge embedded parts subjected to cleaning and rust removal into the sealing cover, when the first conveying chain and the second conveying chain move, the runner structure on the butt joint rotating shaft of the rotating tray is contacted with the driving disc on the supporting column, the driving disc is driven by a motor, the driving disc drives the runner on the butt joint rotating shaft, so as to drive the rotating tray, so that when the bridge embedded parts are conveyed into the sealing cover by the first conveying chain and the second conveying chain, the rotating tray drives the bridge embedded parts to rotate, the rust remover in the raw material tank is extracted by the pump body, the rust remover is conveyed to the first spray head and the second spray head by pipelines and is sprayed out by the first spray head and the second spray head, when the first conveying chain and the second conveying chain move, the rotating spraying operation of the bridge embedded parts is completed by matching with the first spray head and the second spray head, the spraying effect of the bridge embedded parts is improved, and by arranging the first conveying chain and the second conveying chain, the process can carry out the rotating automatic spraying operation on the two groups of bridge embedded parts, therefore, the anti-rust treatment is carried out on the bridge embedded part instead of manual work, and the treatment efficiency is improved.
2. According to the invention, by arranging the lifting support plate and the rotating disc, when the process is used for carrying out the anti-rust treatment operation on the bridge embedded part, the rapid rust removal operation on the bridge embedded part containing rust can be completed in advance, the influence of the residual rust on the surface of the bridge embedded part on the subsequent rust removal operation is avoided, when the process is used, the first chuck is also arranged on the upper part of the rotating disc, the tension spring structural design which is the same as that of the second chuck is adopted, the bridge embedded parts with different sizes can be fixed between the two groups of first chucks, the bridge embedded part is fixed on the upper part of the rotating disc by using the first chuck, the lifting support plate is driven by the lifting ejector rod, the rotating disc is integrally driven by the lifting support plate to move downwards, the bridge embedded part is placed between the two groups of laser rust removal machines, the two groups of laser rust removal machines can carry out the rust removal operation on the bridge embedded part twice after the bridge embedded part rotates for one circle, the rust removal effect of the bridge embedded part is improved, the rotating disc is driven by using the first motor to cooperate with the rotating shaft to drive the rotating disc to rotate, the rotating disc to drive the bridge embedded part to rotate from two sides, the residual rust removal operation of the laser rust removal machine, the anti-rust removal operation on the bridge embedded part from two sides, the surface of the bridge embedded part is improved, and the anti-rust removal process is also can be used, the anti-rust removal process, the anti-rust removal effect of the anti-rust removal process, and the anti-rust treatment process is improved.
3. According to the invention, through arranging the lifting filter plate, when the process is used for carrying out the anti-rust treatment operation of the bridge embedded part, the bridge embedded part can be subjected to batch pre-cleaning operation through matching the lifting filter plate with the lower box body and the upper box body, during the operation, the bridge embedded part is placed on the lifting filter plate of the processing equipment, solvent gasoline is filled into the lower box body, the winch is used for driving the pull rope, so that one end of the pull rope pulls the lifting filter plate to move up and down, when the lifting filter plate moves down, the bridge embedded part on the lifting filter plate is immersed into the solvent gasoline of the lower box body, so that the cleaning operation is convenient, when the lifting filter plate moves up, the solvent gasoline is separated through the filter holes of the lifting filter plate, so that the bridge embedded part can be dried conveniently, after cleaning, the bridge embedded part is lifted up by using the lifting filter plate, the solvent gasoline in the lower box body can be sealed and stored, the volatilization of the bridge embedded part is avoided, and the anti-rust treatment effect of the bridge embedded part can be quickly dried by using the drying machine through the arrangement of the drying machine, and the lifting filter plate, so that the anti-rust treatment of the bridge embedded part can be carried out by closing the spraying treatment process.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is an overall structural view of a processing apparatus of the present invention;
FIG. 3 is a plan view of the lifting pallet of the present invention;
FIG. 4 is a partial block diagram of a first conveyor chain according to the present invention;
FIG. 5 is a plan view of the seal cap of the present invention;
fig. 6 is an overall structural view of an upper casing and a lower casing in the present invention.
In the figure: 1. a laser deruster; 2. a stock tank; 3. a fixed base; 4. a first conveyor chain; 5. a storage bin; 6. a second conveyor chain; 7. a dryer; 8. a sealing cover; 9. lifting the filter plate; 10. an upper box body; 11. lifting the supporting plate; 12. a first motor; 13. lifting the ejector rod; 14. a first chuck; 15. rotating the disc; 16. butting the rotating shafts; 17. a support column; 18. a drive disc; 19. rotating the tray; 20. a second chuck; 21. a first nozzle; 22. a lower box body; 23. pulling a rope; 24. a drawing plate; 25. a winch; 26. and a second spray head.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1-6, a bridge embedded part rust prevention treatment process comprises the following steps:
firstly, cleaning, namely placing bridge embedded parts on a lifting filter plate 9 of processing equipment, filling solvent gasoline into a lower box body 22, lowering the lifting filter plate 9 to place the bridge embedded parts on the lifting filter plate 9 into the solvent gasoline for cleaning, lifting the bridge embedded parts by using the lifting filter plate 9 after cleaning, separating the bridge embedded parts from the solvent gasoline, and airing the bridge embedded parts;
step two, performing rust removal operation, namely checking the corrosion condition of the surface of the bridge embedded part, placing the corroded bridge embedded part on a rotating disc 15, driving the rotating disc 15 to move downwards through a lifting supporting plate 11, and performing rust removal operation on the surface of the bridge embedded part by using a laser rust remover 1;
thirdly, spraying, namely placing the derusted bridge embedded parts on rotating trays 19 of a first conveying chain 4 and a second conveying chain 6, moving the bridge embedded parts to the inside of a sealing cover 8 by using the first conveying chain 4 and the second conveying chain 6, driving the bridge embedded parts to rotate through the rotating trays 19, and performing rotary spraying operation on the bridge embedded parts by matching with a first spray head 21 and a second spray head 26;
and step four, drying operation, namely moving the sprayed bridge embedded parts to the inside of a dryer 7, driving the bridge embedded parts to rotate through a rotating tray 19, performing rotating drying operation on the bridge embedded parts by matching with the dryer 7, and taking down the dried bridge embedded parts and placing the bridge embedded parts in a storage bin 5.
During cleaning operation, the winch 25 is used for driving the pull rope 23, so that one end of the pull rope 23 pulls the lifting filter plate 9 to move up and down, when the lifting filter plate 9 moves down, the bridge embedded parts on the lifting filter plate 9 are immersed into the solvent gasoline of the lower box body 22, and when the lifting filter plate 9 moves up, the filter holes of the lifting filter plate 9 are used for separating the solvent gasoline.
When the lifting filter plate 9 is used, the upper end of the lower box body 22 is opened by pulling the pull plate 24, so that the lifting filter plate 9 is lowered into the lower box body 22, and after the pull plate 24 is closed, the solvent gasoline in the lower box body 22 is sealed.
During the derusting operation, the corroded bridge embedded part is placed on the upper portion of the rotating disc 15, the two sides of the bridge embedded part are fixed through the first clamping heads 14 in cooperation with the tension springs, the lifting support plate 11 is driven through the lifting ejector rod 13, the lifting support plate 11 integrally drives the rotating disc 15 to move downwards, and the bridge embedded part is placed between the two groups of laser derusters 1.
When the rotating disc 15 is used, the first motor 12 is matched with the rotating shaft to drive the rotating disc 15 to rotate, so that the rotating disc 15 drives the bridge embedded parts to rotate, and the laser derusters 1 on the two sides are matched to perform rotating derusting operation on the bridge embedded parts from the two sides.
During spraying operation, the first conveying chain 4 and the second conveying chain 6 are driven to move by the aid of a motor matched gear, cleaned and derusted bridge embedded parts are moved into the sealing cover 8, when the first conveying chain 4 and the second conveying chain 6 move, the driving disc 18 on the butting rotating shaft 16 of the rotating tray 19 is in contact with the driving disc 18 on the supporting column 17, the driving disc 18 is driven by the motor to drive the turning wheel on the butting rotating shaft 16, the rotating tray 19 is driven, the rotating tray 19 drives the bridge embedded parts to rotate, and rotary spraying operation on the bridge embedded parts is completed by matching with the first spray head 21 and the second spray head 26.
During spraying operation, the rust remover in the raw material tank 2 is pumped out through the pump body, the rust remover is conveyed to the first spray head 21 and the second spray head 26 through the pipelines and is sprayed out by the first spray head 21 and the second spray head 26, and when the first conveying chain 4 and the second conveying chain 6 move, spraying operation is carried out on the two groups of bridge embedded parts.
The processing equipment comprises a fixed base 3, wherein a sealing cover 8 is fixedly arranged on the outer surface of the upper end of the fixed base 3, a dryer 7 is fixedly arranged on one side, located on the sealing cover 8, of the upper end of the fixed base 3, a first conveying chain 4 and a second conveying chain 6 are movably arranged in the sealing cover 8 and the dryer 7 on the inner side of the fixed base 3, the first conveying chain 4 and the second conveying chain 6 are arranged side by side, an upper box body 10 is arranged on the inner side of one end of the fixed base 3, and a lower box body 22 is fixedly arranged on the outer surface of the lower end of the upper box body 10;
a lifting filter plate 9 is movably arranged on the inner side of the upper box body 10, a winch 25 is arranged on the upper portion of the side edge of the upper box body 10, the winch 25 and the lifting filter plate 9 are in butt joint through a pull rope 23, a pull plate 24 is movably sleeved on the inner side of the upper end of the lower box body 22, a partition plate is arranged on the middle portion of the inner side of the sealing cover 8, a first spray head 21 and a second spray head 26 are respectively arranged on the side edge of the partition plate and the inner surface of the sealing cover 8, a raw material tank 2 is arranged inside the fixed base 3, the first spray head 21, the second spray head 26 and the raw material tank 2 are in butt joint through pipelines, rotary trays 19 are movably arranged on the upper portions of the first conveying chain 4 and the second conveying chain 6, and supporting columns 17 matched with the rotary trays 19 are arranged on one side of the first conveying chain 4 and one side of the second conveying chain 6, the first conveying chain 4, the second conveying chain 6 and the rotary tray 19 are movably connected through a butt joint rotating shaft 16, a rotating wheel is fixedly mounted on the outer surface of the butt joint rotating shaft 16, a driving disc 18 matched with the rotating wheel for use is arranged at the upper part of a supporting column 17, two groups of second clamping heads 20 are movably mounted at the upper part of the rotary tray 19, a lifting support plate 11 is movably mounted at one side of the lifting filter plate 9, a rotating disc 15 is movably mounted at the middle position of the upper end of the lifting support plate 11, a first motor 12 used for driving the rotating disc 15 is arranged at the lower part of the lifting support plate 11, two groups of first clamping heads 14 are movably mounted at the upper part of the rotating disc 15, tension springs are arranged at the lower parts of the first clamping heads 14 and the second clamping heads 20, laser derusters 1 are arranged at two sides of the lifting support plate 11, two lifting ejector rods 13 are arranged at the lower end of the lifting support plate 11, and a storage bin 5 is arranged at the inner side of the other end of the fixed base 3;
when the anti-rust treatment process for the bridge embedded parts is operated, the first conveying chain 4 and the second conveying chain 6 are arranged, when the anti-rust treatment process for the bridge embedded parts is operated, the first conveying chain 4 and the second conveying chain 6 are matched with the rotary tray 19, automatic rust removal operation can be performed on two rows of bridge embedded parts, so that rust removal operation of a large number of bridge embedded parts can be rapidly completed, when the anti-rust treatment process is operated, a user installs the bridge embedded parts subjected to cleaning and rust removal operation on the upper portion of the rotary tray 19, two groups of second chucks 20 arranged on the upper portion of the rotary tray 19 can fix bridge embedded parts with different sizes, two groups of second chucks 20 are pulled inwards by a tension spring, so that the two groups of second chucks 20 are clamped on the side edges of the bridge embedded parts, the bridge embedded parts are fixed, the first conveying chain 4 and the second conveying chain 6 are driven to move by a motor matched with gears, the cleaned and derusted bridge embedded part is moved into a seal cover 8, when a first conveying chain 4 and a second conveying chain 6 move, an upper runner structure of a butt joint rotating shaft 16 of a rotating tray 19 is contacted with a driving disc 18 on a support column 17, the driving disc 18 is driven by a motor, the driving disc 18 drives an upper runner of the butt joint rotating shaft 16, so that the rotating tray 19 is driven, when the bridge embedded part is conveyed into the seal cover 8 by the first conveying chain 4 and the second conveying chain 6, the rotating tray 19 drives the bridge embedded part to rotate, the derusting agent in a raw material tank 2 is extracted by a pump body, the derusting agent is conveyed to a first spray head 21 and a second spray head 26 by pipelines and is sprayed out by the first spray head 21 and the second spray head 26, when the first conveying chain 4 and the second conveying chain 6 move, the first spray head 21 and the second spray head 26 are matched, the rotary spraying operation of the bridge embedded parts is completed, the spraying effect of the bridge embedded parts is improved, and the rotary automatic spraying operation can be performed on the two groups of bridge embedded parts by the process through the arrangement of the first conveying chain 4 and the second conveying chain 6, so that the rust prevention treatment of the bridge embedded parts is replaced by manual work, and the treatment efficiency is improved;
when the process is used for carrying out the anti-rust treatment operation on the bridge embedded parts, the rapid rust removal operation on the bridge embedded parts containing rust can be completed in advance, the influence of residual rust on the surfaces of the bridge embedded parts on the subsequent rust removal operation is avoided, when in use, the upper part of the rotating disc 15 is also provided with the first clamping head 14, the tension spring structural design which is the same as that of the second clamping head 20 is adopted, so that the bridge embedded parts with different sizes can be fixed between the two groups of first clamping heads 14, the bridge embedded parts are fixed on the upper part of the rotating disc 15 by utilizing the first clamping heads 14, the lifting support plate 11 is driven by the lifting ejector rod 13, the lifting support plate 11 integrally drives the rotating disc 15 to move downwards, the bridge embedded parts are arranged between the two groups of laser rust removers 1, the two groups of laser derusters 1 can perform two derusting operations on the bridge embedded part after the bridge embedded part rotates for a circle, the derusting effect of the bridge embedded part is improved, the first motor 12 is used for matching with the rotating shaft to drive the rotating disc 15 to rotate, so that the rotating disc 15 drives the bridge embedded part to rotate, the laser derusters 1 on the two sides are matched to perform the rotating derusting operation on the bridge embedded part from the two sides, the residual rust on the surface of the bridge embedded part is removed, the use effect of the anti-rust treatment process of the bridge embedded part can be effectively improved by using the lifting support plate 11 and the rotating disc 15 to match with the two groups of laser derusters 1, the occurrence of the rust residue on the surface of the bridge embedded part is avoided, and the anti-rust treatment effect of the bridge embedded part is improved;
when the process is used for carrying out the anti-rust treatment operation on the bridge embedded parts, the bridge embedded parts can be subjected to batch pre-cleaning operation by matching the lifting filter plate 9 with the lower box body 22 and the upper box body 10, during the operation, the bridge embedded parts are placed on the lifting filter plate 9 of the processing equipment, solvent gasoline is filled into the lower box body 22, the winch 25 is used for driving the pull rope 23, one end of the pull rope 23 pulls the lifting filter plate 9 to move up and down, when the lifting filter plate 9 moves down, the bridge embedded parts on the lifting filter plate 9 are immersed into the solvent gasoline of the lower box body 22, the cleaning operation is convenient, when the lifting filter plate 9 moves up, the solvent gasoline is separated by using filter holes of the lifting filter plate 9, the bridge embedded parts are convenient to dry, after the bridge embedded parts are cleaned, the bridge embedded parts are lifted by using the lifting filter plate 9, the bridge embedded parts are separated from the solvent gasoline, the bridge embedded parts are dried, meanwhile, the drying operation can be carried out on the bridge embedded parts after the spraying treatment by using the drier 7, the bridge embedded parts can be quickly dried by closing the pull plate 24 of the lower box body 22, the anti-rust treatment process can be prevented from volatilizing and the anti-rust treatment of the bridge embedded parts, the lifting filter plate 9 can be used for preventing the anti-rust treatment process from being matched with the anti-rust treatment process, and the lifting filter plate 10.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The rust prevention treatment process for the bridge embedded part is characterized by comprising the following steps of:
the method comprises the following steps that firstly, cleaning operation is carried out, bridge embedded parts are placed on a lifting filter plate (9) of processing equipment, solvent gasoline is filled into a lower box body (22), the bridge embedded parts on the lifting filter plate (9) are placed in the solvent gasoline for cleaning operation through descending of the lifting filter plate (9), the bridge embedded parts are lifted by the lifting filter plate (9) after cleaning, the bridge embedded parts are separated from the solvent gasoline, and the bridge embedded parts are dried;
step two, performing rust removal operation, namely checking the corrosion condition of the surface of the bridge embedded part, placing the corroded bridge embedded part on a rotating disc (15), driving the rotating disc (15) to move downwards through a lifting supporting plate (11), and performing rust removal operation on the surface of the bridge embedded part by using a laser rust remover (1);
thirdly, spraying, namely placing the bridge embedded parts subjected to rust removal on rotating trays (19) of a first conveying chain (4) and a second conveying chain (6), moving the bridge embedded parts to the inside of a sealing cover (8) by using the first conveying chain (4) and the second conveying chain (6), driving the bridge embedded parts to rotate through the rotating trays (19), and performing rust inhibitor rotary spraying operation on the bridge embedded parts by matching with a first spray head (21) and a second spray head (26);
and fourthly, drying, namely moving the sprayed bridge embedded parts to the inside of a dryer (7), driving the bridge embedded parts to rotate through a rotating tray (19), matching the dryer (7) to carry out rotating drying operation on the bridge embedded parts, taking down the dried bridge embedded parts and placing the bridge embedded parts in a storage bin (5).
2. The bridge embedded part rust prevention treatment process according to claim 1, characterized in that during cleaning operation, the winch (25) is used to drive the pull rope (23) so that one end of the pull rope (23) pulls the lifting filter plate (9) to move up and down, when the lifting filter plate (9) moves down, the bridge embedded part on the lifting filter plate (9) is immersed into the solvent gasoline in the lower box body (22), and when the lifting filter plate (9) moves up, the filter holes of the lifting filter plate (9) are used to separate the solvent gasoline.
3. The bridge embedded part rust prevention treatment process according to claim 2, characterized in that when the lifting filter plate (9) is used, the upper end of the lower box body (22) is opened by pulling the pull-out plate (24), the lifting filter plate (9) is lowered into the lower box body (22), and the solvent gasoline in the lower box body (22) is sealed after the pull-out plate (24) is closed.
4. The rust prevention treatment process for the bridge embedded parts according to claim 1, characterized in that during rust removal operation, the corroded bridge embedded parts are placed on the upper portion of a rotating disc (15), the two sides of the bridge embedded parts are fixed through a first clamping head (14) in a manner of being matched with a tension spring, and a lifting support plate (11) is driven through a lifting ejector rod (13), so that the rotating disc (15) is driven by the lifting support plate (11) to move downwards integrally, and the bridge embedded parts are placed between two groups of laser rust removal machines (1).
5. The rust prevention treatment process for the bridge embedded parts according to claim 4, wherein when the rotating disc (15) is used, the first motor (12) is matched with the rotating shaft to drive the rotating disc (15) to rotate, so that the rotating disc (15) drives the bridge embedded parts to rotate, and the laser rust removers (1) on two sides are matched to perform rotating rust removal operation on the bridge embedded parts from two sides.
6. The anti-rust treatment process for the bridge embedded parts, as claimed in claim 1, is characterized in that during spraying, a motor is used to drive a matching gear to drive a first conveyor chain (4) and a second conveyor chain (6) to move, the bridge embedded parts after being cleaned and derusted are moved into a sealed cover (8), when the first conveyor chain (4) and the second conveyor chain (6) move, a driving disc (18) on a support column (17) is driven to contact with a driving wheel structure on a butt joint rotating shaft (16) of a rotating tray (19), and the driving disc (18) is driven by a motor to drive the upper rotating wheel of the butt joint rotating shaft (16) by the driving disc (18), so that the rotating tray (19) is driven to rotate the bridge embedded parts, and the rotary spraying operation for the bridge embedded parts is completed by matching the first spray nozzle (21) and the second spray nozzle (26).
7. The bridge embedded part rust prevention treatment process according to claim 1, characterized in that during spraying operation, the rust remover in the raw material tank (2) is extracted through the pump body, the rust remover is conveyed to the first spray head (21) and the second spray head (26) through pipelines and is sprayed out from the first spray head (21) and the second spray head (26), and when the first conveying chain (4) and the second conveying chain (6) move, the spraying operation is performed on two groups of bridge embedded parts.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211645363.1A CN115672683B (en) | 2022-12-21 | 2022-12-21 | Rust-proof treatment process for bridge embedded part |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211645363.1A CN115672683B (en) | 2022-12-21 | 2022-12-21 | Rust-proof treatment process for bridge embedded part |
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| Publication Number | Publication Date |
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| CN115672683A true CN115672683A (en) | 2023-02-03 |
| CN115672683B CN115672683B (en) | 2023-08-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493955A (en) * | 2023-06-26 | 2023-07-28 | 中国核工业二三建设有限公司 | Rectangular flange production device |
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| CN211134425U (en) * | 2019-11-15 | 2020-07-31 | 青岛酉信轨道装备有限公司 | Laser rust cleaning and spraying integrated device |
| CN212613865U (en) * | 2020-03-16 | 2021-02-26 | 张春泽 | Building engineering pre-buried exposed steel bar rust prevention device |
| CN213624400U (en) * | 2020-11-30 | 2021-07-06 | 深圳市东明兴金属制品有限公司 | Battery pole piece rust cleaning device with environmental protection function |
| CN215560663U (en) * | 2021-07-12 | 2022-01-18 | 盐城市万顺汽车配件有限公司 | Surface phosphating rust-proof treatment device for processing disc cores |
| CN215843742U (en) * | 2021-08-09 | 2022-02-18 | 福建省恒发家居饰品有限公司 | Iron art handicraft anticorrosion processing apparatus |
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|---|---|---|---|---|
| CN211134425U (en) * | 2019-11-15 | 2020-07-31 | 青岛酉信轨道装备有限公司 | Laser rust cleaning and spraying integrated device |
| CN212613865U (en) * | 2020-03-16 | 2021-02-26 | 张春泽 | Building engineering pre-buried exposed steel bar rust prevention device |
| CN213624400U (en) * | 2020-11-30 | 2021-07-06 | 深圳市东明兴金属制品有限公司 | Battery pole piece rust cleaning device with environmental protection function |
| CN215560663U (en) * | 2021-07-12 | 2022-01-18 | 盐城市万顺汽车配件有限公司 | Surface phosphating rust-proof treatment device for processing disc cores |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116493955A (en) * | 2023-06-26 | 2023-07-28 | 中国核工业二三建设有限公司 | Rectangular flange production device |
| CN116493955B (en) * | 2023-06-26 | 2023-10-27 | 中国核工业二三建设有限公司 | Rectangular flange production device |
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| Publication number | Publication date |
|---|---|
| CN115672683B (en) | 2023-08-15 |
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