CN115654894A - Weaving class processing is with weaving yarn disinfection drying device - Google Patents
Weaving class processing is with weaving yarn disinfection drying device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及纺织类消毒烘干技术领域,具体为一种纺织类加工用纺织纱消毒烘干装置。The invention relates to the technical field of textile disinfection and drying, in particular to a textile yarn disinfection and drying device for textile processing.
背景技术Background technique
纱线是一种纺织品,用各种纺织纤维加工成一定细度的产品,用于织布、制绳、制线、针织和刺绣等,分为短纤维纱,连续长丝等,纱线的细度有多种表示方法,例如号数、公制支数、英制支数、旦尼尔等,纱线的捻度用每米或每英寸的捻回数表示,毛纱及毛线一般用于纺织羊毛衫、毛裤、毛背心、围巾、帽子及手套和编织各种春秋季节服饰用品,除保暖外还有装饰作用,纺织纱在纺织业制衣中是必不可少的原材料,但是由于纺织纱在厂房地面的放置以及不同地方的摆放容易沾染到一些细菌,在使用纺织纱进行织布之间,在纺织纱生产过程中需进行消毒和烘干处理,目前,一般都是采用高温蒸煮晾干进行消毒处理,这种处理方式效率较低,影响工厂对纺织纱的生产效率,并且杀菌和烘干装置不能直接连接至流水线中进行杀菌消毒烘干处理,需进行二次拿取,再次降低了效率,为此我们提出了一种纺织类加工用纺织纱消毒烘干装置。Yarn is a kind of textile, which is processed into products of a certain fineness with various textile fibers. It is used for weaving, rope making, thread making, knitting and embroidery, etc. It is divided into staple fiber yarn, continuous filament, etc. There are many ways to express the fineness, such as number, metric count, imperial count, denier, etc. The twist of the yarn is expressed by the number of twists per meter or per inch. Wool yarn and wool are generally used to weave woolen sweaters , wool trousers, woolen vests, scarves, hats and gloves and weaving various spring and autumn clothing items, in addition to keeping warm, they also have a decorative effect. Textile yarn is an indispensable raw material in the textile industry, but because textile yarn is used on the factory floor The placement and placement in different places are easy to be contaminated with some bacteria. Before using textile yarn for weaving, disinfection and drying are required in the production process of textile yarn. At present, high temperature cooking and drying are generally used for disinfection Processing, this processing method is inefficient, which affects the production efficiency of textile yarn in the factory, and the sterilization and drying device cannot be directly connected to the assembly line for sterilization, disinfection and drying treatment, and it needs to be taken twice, which reduces the efficiency again. For this reason we have proposed a kind of textile class processing textile yarn disinfection and drying device.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种纺织类加工用纺织纱消毒烘干装置,解决了上述的问题。Aiming at the deficiencies of the prior art, the present invention provides a textile yarn disinfection and drying device for textile processing, which solves the above-mentioned problems.
(二)技术方案(2) Technical solution
为实现上述所述目的,本发明提供如下技术方案:一种纺织类加工用纺织纱消毒烘干装置,包括箱体,所述箱体的上端横向设置有箱盖,所述箱体的外侧一端上设置有消毒液搅拌箱,消毒液搅拌箱的外侧顶端远离中心位置上固定安装有入料管,消毒液搅拌箱的内部设置有搅拌装置,消毒液搅拌箱的内部底端中心位置固定安装有出液管,出液管上设置有第一阀门,箱体的外侧底端左右对应固定安装有第一固定板,第一固定板的底端上均开设有矩形槽,矩形槽内部均设置有移动装置,移动装置上设置有气缸伸缩杆,气缸伸缩杆的底端上固定安装有U型架,U型架内部设置有夹紧装置,箱体的内部竖向固定安装有隔板,隔板的左端为消毒腔,消毒腔左端壁上均匀开设有若干个进纱孔,隔板的右端为烘干腔,烘干腔右端壁上均匀开设有与进纱孔相同数量的出纱孔,消毒腔与烘干腔的内部均活动安装有压纱机构,消毒腔和烘干腔的左右两端均对应设置有第一压辊,第一压辊的两端均活动插接箱体的前后两端内壁上,消毒腔与烘干腔内部两个第一压辊的下方左右两端均对应设置有第二压辊,第二压辊的两端均活动插接箱体的前后两端内壁上,消毒腔内部两个第二压辊之间设置有喷洒装置,喷洒装置上设置有摇摆装置,隔板的顶端开设有矩形孔,且矩形孔的竖向中间位置与消毒腔右端第一压辊的顶部和烘干腔左端第一压辊的顶部为水平设置,矩形孔内部设置有挤压装置,烘干腔内部两个第二压辊之间设置有烘干装置,所述消毒腔的内部底端固定安装有收集箱,且收集箱贯穿隔板的底端延伸至烘干腔内部左端第一压辊的下方。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a textile yarn disinfection and drying device for textile processing, comprising a box, the upper end of the box is horizontally provided with a box cover, and one end of the outer side of the box is A disinfectant mixing box is arranged on the top, and a feeding pipe is fixedly installed on the outer top of the disinfectant mixing box far away from the center. The liquid outlet pipe is provided with a first valve, and the outer bottom of the box body is fixedly installed with a first fixed plate on the left and right. The bottom of the first fixed plate is provided with a rectangular groove, and the inside of the rectangular groove is provided with a The mobile device is equipped with a cylinder telescopic rod, a U-shaped frame is fixedly installed on the bottom end of the cylinder telescopic rod, a clamping device is arranged inside the U-shaped frame, and a partition is fixed vertically inside the box. The left end of the partition is the disinfection chamber, and several yarn inlet holes are evenly opened on the left end wall of the disinfection chamber. Both the inside of the chamber and the drying chamber are equipped with a yarn pressing mechanism. The left and right ends of the disinfection chamber and the drying chamber are respectively provided with first pressure rollers. On the inner wall of the end, there are second pressure rollers corresponding to the lower left and right ends of the two first pressure rollers inside the disinfection chamber and the drying chamber, and the two ends of the second pressure rollers are movably inserted into the inner walls of the front and rear ends of the box body. , there is a spraying device between the two second pressure rollers inside the disinfection chamber, a swing device is arranged on the spraying device, a rectangular hole is opened on the top of the partition, and the vertical middle position of the rectangular hole is the same as the first pressure roller at the right end of the disinfection chamber. The top of the top of the drying chamber and the top of the first pressure roller at the left end of the drying chamber are set horizontally, an extrusion device is arranged inside the rectangular hole, and a drying device is arranged between the two second pressure rollers inside the drying chamber. A collection box is fixedly installed at the bottom, and the collection box extends through the bottom of the partition to below the first pressure roller at the left end of the drying chamber.
优选的,所述搅拌装置包括第二电机、搅拌轴、搅拌杆以及刮板,所述消毒液搅拌箱的外侧顶端中心位置固定安装有第二电机,第二电机的输出端贯穿消毒液搅拌箱顶部上焊接固定连接有搅拌轴,搅拌轴上均匀固定焊接有若干个搅拌杆,搅拌杆均远离搅拌轴一端均与刮板竖向中间位置焊接固定连接,刮板的另一端均与消毒液搅拌箱的内部贴合,消毒液搅拌箱的外壁通过两个连接杆与箱体的一端外壁固定连接。Preferably, the stirring device includes a second motor, a stirring shaft, a stirring rod and a scraper, a second motor is fixedly installed at the center of the outer top of the disinfectant stirring box, and the output end of the second motor runs through the disinfectant stirring box The top is welded and fixedly connected to the stirring shaft, and several stirring rods are evenly fixed and welded on the stirring shaft. The ends of the stirring rods away from the stirring shaft are welded and fixedly connected to the vertical middle position of the scraper, and the other end of the scraper is stirred with the disinfectant The inside of the box is fitted, and the outer wall of the disinfectant mixing box is fixedly connected to the outer wall of one end of the box through two connecting rods.
优选的,所述移动装置包括第一摇把、第一螺纹杆以及移动块,所述矩形槽内部活动安装有第一螺纹杆,第一螺纹杆的两端均螺纹连接有移动块,第一螺纹杆贯穿第一固定板的一端上焊接固定连接有第一摇把,所述第一螺纹杆的左右两端对应两个移动块位置上的螺纹相反设置,所述两个第一螺纹杆顶端上均垂直固定安装有气缸伸缩杆。Preferably, the moving device includes a first handle, a first threaded rod and a moving block, the first threaded rod is movably installed inside the rectangular slot, and both ends of the first threaded rod are screwed to the moving block, the first One end of the threaded rod passing through the first fixed plate is welded and fixedly connected with the first rocker, the left and right ends of the first threaded rod correspond to the opposite threads on the positions of the two moving blocks, and the top ends of the two first threaded rods Cylinder telescopic rods are vertically fixedly installed on the top.
优选的,所述夹紧装置包括压板、第二螺纹杆以及第二摇把,所述U型架的底端纵向中间位置上开设有螺纹孔,螺纹孔内部螺纹连接有第二螺纹杆,第二螺纹杆的顶端上通过第一轴承与压板活动连接,第二螺纹杆的底端上焊接有第二摇把,所述前后两端两个U型架均镜像设置。Preferably, the clamping device includes a pressure plate, a second threaded rod and a second rocker, a threaded hole is opened at the middle position of the bottom end of the U-shaped frame, and the second threaded rod is threaded inside the threaded hole. The tops of the two threaded rods are movably connected with the pressing plate through the first bearing, and the second rocker is welded on the bottom end of the second threaded rods, and the two U-shaped frames at the front and rear ends are mirror images.
优选的,所述喷洒装置包括输液泵、L型水管、矩形水管、圆柱杆以及喷嘴,所述箱体的内部前后两端对应插接活动安装有圆柱杆,两个圆柱杆之间均与矩形水管的前后两端竖向中间位置固定连接,且矩形水管的竖向中间位置与两个第二压辊的顶部水平设置,矩形水管的纵向上下两端对应均匀固定安装有若干个喷嘴,圆柱杆贯穿箱体的消毒液搅拌箱一端通过第二轴承与L型水管一端固定连接,且消毒液搅拌箱一端的圆柱杆的中心位置开设有小圆孔,箱体的外侧消毒液搅拌箱左端固定安装有支撑板,支撑板上固定安装有输液泵,输液泵的输入端与连接管固定连接,连接管的另一端通过T型连接管的竖向上端与出液管固定连接,输液泵的输出端与L型水管的另一端固定连接。Preferably, the spraying device includes an infusion pump, an L-shaped water pipe, a rectangular water pipe, a cylindrical rod, and a nozzle. The front and rear ends of the box body are equipped with cylindrical rods for corresponding insertion and connection activities, and the two cylindrical rods are connected to the rectangular The vertical middle positions of the front and rear ends of the water pipe are fixedly connected, and the vertical middle position of the rectangular water pipe is set horizontally with the tops of the two second pressure rollers. The upper and lower longitudinal ends of the rectangular water pipe are correspondingly and evenly fixed with several nozzles and cylindrical rods. One end of the disinfectant mixing box that runs through the box is fixedly connected to one end of the L-shaped water pipe through the second bearing, and a small round hole is opened in the center of the cylindrical rod at one end of the disinfectant mixing box, and the left end of the disinfectant mixing box outside the box is fixed and installed There is a support plate, and an infusion pump is fixedly installed on the support plate. The input end of the infusion pump is fixedly connected to the connecting pipe, the other end of the connecting pipe is fixedly connected to the outlet pipe through the vertical upper end of the T-shaped connecting pipe, and the output end of the infusion pump It is fixedly connected with the other end of the L-shaped water pipe.
优选的,所述摇摆装置包括第一电机、第二皮带轮、第一皮带轮、L型杆、第一活动杆、轴杆以及固定块,所述支撑板上固定安装有第一电机,且第一电机的一侧与箱体的外壁固定连接,第一电机的输出端上固定安装有第二皮带轮,矩形水管的圆柱杆贯穿箱体一端顶部右侧固定安装有固定块,支撑板的左侧箱体上开设有圆孔,圆孔的内部活动插接有轴杆,轴杆的箱体外侧端上固定安装有第一皮带轮,第一皮带轮与第二皮带轮左右倾斜对应设置,第一皮带轮与第二皮带轮通过皮带转动连接,轴杆远离第一皮带轮一端固定安装有L型杆,L型杆纵向端与第一活动杆一端活动连接,第一活动杆的另一端通过第一销钉与固定块活动连接。Preferably, the swing device includes a first motor, a second pulley, a first pulley, an L-shaped rod, a first movable rod, a shaft rod and a fixed block, the first motor is fixedly installed on the support plate, and the first One side of the motor is fixedly connected with the outer wall of the box, the output end of the first motor is fixedly installed with a second pulley, the cylindrical rod of the rectangular water pipe runs through one end of the box, and a fixed block is fixedly installed on the right side of the top, and the left box of the support plate There is a round hole on the body, and a shaft is movably inserted into the inside of the round hole. The first pulley is fixedly installed on the outer end of the shaft. The two pulleys are connected by belt rotation, and the end of the shaft far away from the first pulley is fixedly installed with an L-shaped rod. The longitudinal end of the L-shaped rod is movably connected with one end of the first movable rod, and the other end of the first movable rod is movable with the fixed block through the first pin. connect.
优选的,所述挤压装置包括第三固定板、第二固定板、导杆、弹簧、活动块、第二活动杆、U型板、U型固定块以及第三压辊,所述矩形孔的上下两端均与第三固定板的横向中间位置固定连接,两个第三固定板的相对应端两侧均固定安装有第二固定板,上下端两个第二固定板之间分别均匀固定安装有若干个导杆。Preferably, the extrusion device includes a third fixed plate, a second fixed plate, a guide rod, a spring, a movable block, a second movable rod, a U-shaped plate, a U-shaped fixed block, and a third pressure roller, and the rectangular hole The upper and lower ends of the upper and lower ends are fixedly connected to the transverse middle position of the third fixed plate, and the second fixed plates are fixedly installed on both sides of the corresponding ends of the two third fixed plates, and the two second fixed plates at the upper and lower ends are respectively evenly spaced. Several guide rods are fixedly installed.
优选的,所述导杆的杆壁均滑动安装有活动块,导杆的两端均套接活动安装有弹簧,两个弹簧的一端均与活动块的侧壁固定连接,两个弹簧的另一端均与第二固定板的侧壁固定连接,两个活动块的相对应端均开设有U型槽,U型槽内部均插接有第二活动杆,且通过第二销钉活动连接,上下端的若干个导杆中间位置对应端均设置有U型板,两个U型板相背离端对应导杆的位置上均固定安装有两个U型固定块,且两个U型固定块对应设置,第二活动杆的另一端均插接U型固定块内部,且通过第三销钉活动连接,两个U型板相对应端的内部均活动安装有第三压辊,两个第三压辊之间贴合连接。Preferably, the rod walls of the guide rods are all slidably installed with movable blocks, the two ends of the guide rods are both socketed and movably installed with springs, one ends of the two springs are fixedly connected with the side walls of the movable blocks, and the other ends of the two springs One end is fixedly connected to the side wall of the second fixed plate, and the corresponding ends of the two movable blocks are provided with U-shaped grooves, and the second movable rods are inserted into the U-shaped grooves, and are movably connected by the second pins. There are U-shaped plates at the corresponding ends of the middle positions of several guide rods at the end, and two U-shaped fixing blocks are fixedly installed on the positions of the two U-shaped plates facing away from the corresponding guide rods, and the two U-shaped fixing blocks are set correspondingly. , the other end of the second movable rod is inserted into the inside of the U-shaped fixed block, and is movably connected by the third pin, and a third pressure roller is movably installed inside the corresponding ends of the two U-shaped plates, between the two third pressure rollers Fit connection between.
优选的,所述烘干装置包括承载板、电动伸缩杆、移动板以及红外消毒器,所述烘干腔内部两个第二压辊横向中间位置上方箱体的前后两端上固定安装有承载板,承载板的底端纵向中间位置与烘干腔底端纵向中间位置均固定安装有电动伸缩杆,且两个电动伸缩杆上下对应设置,两个电动伸缩杆相对应端均固定安装有移动板,两个移动板相对应端分别均匀固定安装有若干个红外消毒器。Preferably, the drying device includes a bearing plate, an electric telescopic rod, a moving plate, and an infrared sterilizer, and the front and rear ends of the box above the lateral middle position of the two second pressure rollers inside the drying chamber are fixedly equipped with load bearings. Plate, the longitudinal middle position of the bottom end of the loading plate and the longitudinal middle position of the bottom end of the drying chamber are fixedly equipped with electric telescopic rods, and the two electric telescopic rods are set up and down correspondingly, and the corresponding ends of the two electric telescopic rods are fixedly installed with movable plate, and several infrared sterilizers are uniformly and fixedly installed on the corresponding ends of the two moving plates.
优选的,所述收集箱内部倾斜设置有坡度,箱体的外侧消毒液搅拌箱端对应坡度的底端固定安装有L型出液管,L型出液管的另一端与T型连接管的竖向下端插接固定连接,且L型出液管的纵向端上设置有第二阀门,所述入料管的顶端螺纹连接有管盖,箱盖的四个拐角处均通过第三螺纹杆与箱体螺纹连接。Preferably, the inside of the collection box is inclined to be provided with a slope, and the bottom end of the outer disinfectant mixing box end of the box corresponding to the slope is fixedly installed with an L-shaped liquid outlet pipe, and the other end of the L-shaped liquid outlet pipe is connected to the T-shaped connecting pipe. The vertical lower end is plugged and fixedly connected, and the longitudinal end of the L-shaped liquid outlet pipe is provided with a second valve. The top end of the feed pipe is threaded with a pipe cover, and the four corners of the box cover are passed through the third threaded rod. Threaded connection with the box body.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种纺织类加工用纺织纱消毒烘干装置,具备以下有益效果:Compared with the prior art, the present invention provides a textile yarn disinfection and drying device for textile processing, which has the following beneficial effects:
1、该纺织类加工用纺织纱消毒烘干装置,通过设置有搅拌装置,第二电机的输出端旋转,会带动搅拌轴旋转,搅拌轴旋转就会带动搅拌杆与刮板旋转,便于对消毒液与水进行搅拌混合,避免消毒液混合不均匀影响到对棉纱的消毒效果。1. The textile yarn disinfection and drying device for textile processing is equipped with a stirring device, and the output end of the second motor rotates, which will drive the stirring shaft to rotate, and the rotation of the stirring shaft will drive the stirring rod and the scraper to rotate, which is convenient for disinfection The liquid and water are stirred and mixed to avoid uneven mixing of the disinfectant and affect the disinfection effect on cotton yarn.
2、该纺织类加工用纺织纱消毒烘干装置,通过设置有移动装置,手动旋转第一摇把转动,会使第一螺纹杆转动,第一螺纹杆转动会使两个移动块互相远离或者互相靠近,方便调整U型架之间的距离,适应不同宽度的流水线安装,再通过气缸伸缩杆对箱体的高度进行调节,便于把进纱孔与纺织纱主体在同一水平面上,方便通过U型架把箱体直接连接至流水线中进行杀菌消毒烘干处理,再通过设置有夹紧装置,手动旋转第二摇把,由于第二螺纹杆与U型架螺纹连接,会使第二螺纹杆上下移动,便于通过压板把箱体直接固定连接在流水线两端上枝干上,使得杀菌消毒烘干处理与织布步骤一体化结合到一起,有效的提高了工作效率。2. The textile yarn disinfection and drying device for textile processing is equipped with a moving device, and the first handle is manually rotated to rotate the first threaded rod, and the rotation of the first threaded rod will cause the two moving blocks to move away from each other or Close to each other, it is convenient to adjust the distance between the U-shaped frames, adapt to the assembly line installation of different widths, and then adjust the height of the box through the cylinder telescopic rod, so that the yarn inlet hole and the main body of the textile yarn are on the same level, and it is convenient to pass through the U The type frame directly connects the box body to the assembly line for sterilization, disinfection and drying treatment, and then through the clamping device, the second handle is manually rotated. Since the second threaded rod is threaded with the U-shaped frame, the second threaded rod will Moving up and down, it is convenient to directly fix and connect the cabinet to the branches at both ends of the assembly line through the pressing plate, so that the sterilization, disinfection and drying treatment and the weaving process are integrated into one, effectively improving the work efficiency.
3、该纺织类加工用纺织纱消毒烘干装置,通过设置有喷洒装置,启动输液泵,打开第一阀门,通过T型连接管与连接管把消毒液输送到L型水管内部,经圆柱杆上的小圆孔进入到矩形水管内部,通过均匀设置的喷嘴喷出,对经过的纺织纱进行喷洒消毒液,同时再通过设置有摇摆装置,第一电机的输出端旋转,会带动第二皮带轮转动,第二皮带轮转动通过皮带转动带动第一皮带轮转动,第一皮带轮转动就会带动轴杆转动,轴杆转动会带动L型杆转动,L型杆转动就会通过第一活动杆、固定块以及第一销钉带动矩形水管进行轻微的左右摇摆,使得对纺织纱喷洒效果更好。3. The textile yarn disinfection and drying device for textile processing is equipped with a spraying device, starts the infusion pump, opens the first valve, and transports the disinfectant to the inside of the L-shaped water pipe through the T-shaped connecting pipe and the connecting pipe, and passes through the cylindrical rod. The small round hole on the top enters the inside of the rectangular water pipe, sprays out through uniformly arranged nozzles, and sprays disinfectant on the passing textile yarn. At the same time, through the installation of a swing device, the output end of the first motor rotates, which will drive the second pulley. Rotate, the rotation of the second pulley drives the first pulley to rotate through the rotation of the belt, the rotation of the first pulley will drive the shaft to rotate, the rotation of the shaft will drive the L-shaped rod to rotate, and the rotation of the L-shaped rod will pass through the first movable rod and the fixed block And the first pin drives the rectangular water pipe to swing slightly from side to side, so that the spraying effect on the textile yarn is better.
4、该纺织类加工用纺织纱消毒烘干装置,通过设置有挤压装置,两个弹簧的弹力推动侧壁固定连接的活动块移动,两个活动块推动侧壁转动连接的第二活动杆移动,两个第二活动杆带动转动连接的U型板移动,会使两个U型板相对应端的两个转动活动安装的第三压辊始终贴合,对经过的纺织纱上的消毒液进行挤压,将纺织纱上的消毒液挤干,便于对纺织纱上的消毒液进行烘干处理。4. The textile yarn disinfection and drying device for textile processing is equipped with an extrusion device, the elastic force of the two springs pushes the movable block fixedly connected to the side wall to move, and the two movable blocks push the second movable rod connected to the side wall in rotation Move, the two second movable rods drive the U-shaped plates connected by rotation to move, so that the two rotating movable third pressure rollers at the corresponding ends of the two U-shaped plates will always fit together, and the disinfectant on the passing textile yarn will Squeeze to squeeze out the disinfectant on the textile yarn, which is convenient for drying the disinfectant on the textile yarn.
5、该纺织类加工用纺织纱消毒烘干装置,通过设置有烘干装置,电动伸缩杆做伸长远动,进而带动红外消毒器,靠近纺织纱,对纺织纱进行干燥和消毒。5. The textile yarn disinfection and drying device for textile processing is equipped with a drying device, and the electric telescopic rod is extended and moved, and then the infrared sterilizer is driven close to the textile yarn to dry and disinfect the textile yarn.
附图说明Description of drawings
图1为本发明俯视立体示意图;Fig. 1 is the three-dimensional schematic diagram of top view of the present invention;
图2为本发明仰视示意图;Fig. 2 is a schematic view from the bottom of the present invention;
图3为本发明箱体内部仰视立体示意图;Fig. 3 is a three-dimensional schematic diagram of looking up inside the box of the present invention;
图4为本发明箱体内部剖视立体示意图;Fig. 4 is a three-dimensional schematic diagram of a cross-sectional view inside the box body of the present invention;
图5为本发明摇摆装置立体示意图;Fig. 5 is a three-dimensional schematic diagram of a rocking device of the present invention;
图6为本发明挤压装置立体示意图;Fig. 6 is a three-dimensional schematic diagram of an extrusion device of the present invention;
图7为本发明消毒液搅拌箱内部立体示意图;Fig. 7 is a three-dimensional schematic diagram of the interior of the disinfectant stirring tank of the present invention;
图8为图1中的A处局部放大示意图;Fig. 8 is a partially enlarged schematic diagram of A in Fig. 1;
图9为本发明U型板立体示意图;Fig. 9 is a three-dimensional schematic diagram of a U-shaped plate of the present invention;
图10为图6中的C处局部放大示意图;Fig. 10 is a partially enlarged schematic diagram at C in Fig. 6;
图11为图2中的B处局部放大示意图;Fig. 11 is a partially enlarged schematic diagram of B in Fig. 2;
图12为本发明喷洒装置局部剖视立体示意图。Fig. 12 is a partially cut-away perspective view of the spraying device of the present invention.
图中:1、箱体;2、第一压辊;3、纺织纱;4、进纱孔;5、第一固定板;6、第一摇把;7、L型水管;8、皮带;9、第一电机;10、支撑板;11、输液泵;12、T型连接管;13、消毒液搅拌箱;14、出纱孔;15、第一螺纹杆;16、第二压辊;17、连接杆;18、出液管;19、L型出液管;20、第二电机;21、搅拌轴;22、搅拌杆;23、刮板;24、连接管;25、第一皮带轮;26、第二皮带轮;27、L型杆;28、矩形槽;29、气缸伸缩杆;30、压板;31、第三固定板;32、第二螺纹杆;33、第二摇把;34、U型架;35、第三螺纹杆;36、固定块;37、第一活动杆;38、矩形水管;39、圆柱杆;40、喷嘴;41、第二固定板;42、导杆;43、弹簧;44、活动块;45、第二活动杆;46、U型板;47、U型固定块;48、第三压辊;49、隔板;50、电动伸缩杆;51、移动板;52、矩形孔;53、承载板;54、红外消毒器;55、移动块;56、轴杆。In the figure: 1. Box body; 2. First pressure roller; 3. Textile yarn; 4. Yarn inlet hole; 5. First fixing plate; 6. First crank handle; 7. L-shaped water pipe; 8. Belt; 9. The first motor; 10. The support plate; 11. The infusion pump; 12. The T-shaped connecting pipe; 13. The disinfectant mixing box; 14. The yarn outlet hole; 15. The first threaded rod; 16. The second pressure roller; 17. Connecting rod; 18. Liquid outlet pipe; 19. L-shaped liquid outlet pipe; 20. Second motor; 21. Stirring shaft; 22. Stirring rod; 23. Scraper; 24. Connecting pipe; 25. First pulley ; 26, the second belt pulley; 27, L-shaped bar; 28, rectangular slot; 29, cylinder expansion rod; 30, pressing plate; 31, the third fixed plate; 32, the second threaded rod; 33, the second crank; 34 , U-shaped frame; 35, the third threaded rod; 36, the fixed block; 37, the first movable rod; 38, the rectangular water pipe; 39, the cylindrical rod; 40, the nozzle; 41, the second fixed plate; 42, the guide rod; 43, spring; 44, movable block; 45, the second movable rod; 46, U-shaped plate; 47, U-shaped fixed block; 48, the third pressure roller; 49, clapboard; 50, electric telescopic rod; 51, moving plate; 52, a rectangular hole; 53, a bearing plate; 54, an infrared sterilizer; 55, a moving block; 56, a shaft.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-12,一种纺织类加工用纺织纱消毒烘干装置,包括箱体1,箱体1的上端横向设置有箱盖,箱体1的外侧一端上设置有消毒液搅拌箱13,消毒液搅拌箱13的外侧顶端远离中心位置上固定安装有入料管,消毒液搅拌箱13的内部设置有搅拌装置,消毒液搅拌箱13的内部底端中心位置固定安装有出液管18,出液管18上设置有第一阀门,箱体1的外侧底端左右对应固定安装有第一固定板5,第一固定板5的底端上均开设有矩形槽28,矩形槽28内部均设置有移动装置,移动装置上设置有气缸伸缩杆29,气缸伸缩杆29的底端上固定安装有U型架34,U型架34内部设置有夹紧装置,箱体1的内部竖向固定安装有隔板49,隔板49的左端为消毒腔,消毒腔左端壁上均匀开设有若干个进纱孔4,隔板49的右端为烘干腔,烘干腔右端壁上均匀开设有与进纱孔4相同数量的出纱孔14,消毒腔与烘干腔的内部均活动安装有压纱机构,消毒腔和烘干腔的左右两端均对应设置有第一压辊2,第一压辊2的两端均活动插接箱体1的前后两端内壁上,消毒腔与烘干腔内部两个第一压辊2的下方左右两端均对应设置有第二压辊16,第二压辊16的两端均活动插接箱体1的前后两端内壁上,消毒腔内部两个第二压辊16之间设置有喷洒装置,喷洒装置上设置有摇摆装置,隔板49的顶端开设有矩形孔52,且矩形孔52的竖向中间位置与消毒腔右端第一压辊2的顶部和烘干腔左端第一压辊2的顶部为水平设置,矩形孔52内部设置有挤压装置,烘干腔内部两个第二压辊16之间设置有烘干装置,消毒腔的内部底端固定安装有收集箱,且收集箱贯穿隔板49的底端延伸至烘干腔内部左端第一压辊2的下方,收集箱对喷洒掉入消毒腔底端的消毒液与挤压装置挤掉的消毒液进行收集,收集箱内部集满消毒液时,通过打开L型出液管19上的第二阀门,启动输液泵11工作,输液泵11将收集箱内部的消毒液,再次经过矩形水管38上的喷嘴40对经过纺织纱进行喷洒,避免消毒液的浪费,同时节约了成本,根据纺织纱主体的数量设置进纱孔4和出纱孔14数量。Please refer to Figure 1-12, a textile yarn disinfection and drying device for textile processing, including a box body 1, the upper end of the box body 1 is horizontally provided with a box cover, and the outer end of the box body 1 is provided with a disinfectant mixing box 13 , the outer top of the disinfectant mixing box 13 is fixedly installed with a feeding pipe away from the center position, the inside of the disinfectant mixing box 13 is provided with a stirring device, and the inner bottom center of the disinfectant mixing box 13 is fixedly installed with a liquid outlet pipe 18 , the liquid outlet pipe 18 is provided with a first valve, the outer bottom of the box body 1 is fixedly installed with the first fixed plate 5 on the left and right, the bottom of the first fixed plate 5 is provided with a rectangular groove 28, and the inside of the rectangular groove 28 All are provided with mobile device, and mobile device is provided with cylinder telescopic rod 29, and the bottom end of cylinder telescopic rod 29 is fixedly installed with U-shaped frame 34, and U-shaped frame 34 interior is provided with clamping device, and the inside of box body 1 is vertically A partition 49 is fixedly installed, and the left end of the partition 49 is a disinfection chamber. Several yarn inlet holes 4 are evenly provided on the left end wall of the disinfection chamber. The same number of yarn outlet holes 14 as the yarn inlet holes 4, the interior of the disinfection chamber and the drying chamber are all movable with a yarn pressing mechanism, and the left and right ends of the disinfection chamber and the drying chamber are correspondingly provided with the
进一步的,搅拌装置包括第二电机20、搅拌轴21、搅拌杆22以及刮板23,消毒液搅拌箱13的外侧顶端中心位置固定安装有第二电机20,第二电机20的输出端贯穿消毒液搅拌箱13顶部上焊接固定连接有搅拌轴21,搅拌轴21上均匀固定焊接有若干个搅拌杆22,搅拌杆22均远离搅拌轴21一端均与刮板23竖向中间位置焊接固定连接,刮板23的另一端均与消毒液搅拌箱13的内部贴合,消毒液搅拌箱13的外壁通过两个连接杆17与箱体1的一端外壁固定连接,第二电机20的输出端旋转,会带动搅拌轴21旋转,搅拌轴21旋转就会带动搅拌杆22与刮板23旋转,便于对消毒液与水进行搅拌混合,避免消毒液混合不均匀影响到对纺织纱的消毒效果。Further, the stirring device includes a
进一步的,移动装置包括第一摇把6、第一螺纹杆15以及移动块55,矩形槽28内部活动安装有第一螺纹杆15,第一螺纹杆15的两端均螺纹连接有移动块55,第一螺纹杆15贯穿第一固定板5的一端上焊接固定连接有第一摇把6,第一螺纹杆15的左右两端对应两个移动块55位置上的螺纹相反设置,两个第一螺纹杆15顶端上均垂直固定安装有气缸伸缩杆29,手动旋转第一摇把6转动,会使第一螺纹杆15转动,第一螺纹杆15转动会使两个移动块55互相远离或者互相靠近,方便调整U型架34之间的距离,适应不同宽度的流水线安装,再通过气缸伸缩杆29对箱体1的高度进行调节,便于把进纱孔4与纺织纱主体在同一水平面上,方便通过U型架34把箱体1直接连接至流水线中。Further, the moving device includes a
进一步的,夹紧装置包括压板30、第二螺纹杆32以及第二摇把33,U型架34的底端纵向中间位置上开设有螺纹孔,螺纹孔内部螺纹连接有第二螺纹杆32,第二螺纹杆32的顶端上通过第一轴承与压板30活动连接,第二螺纹杆32的底端上焊接有第二摇把33,前后两端两个U型架34均镜像设置,手动旋转第二摇把33,由于第二螺纹杆32与U型架34螺纹连接,会使第二螺纹杆32上下移动,便于通过压板30把箱体1直接固定连接在流水线两端上枝干上,使得杀菌消毒烘干处理与织布步骤一体化结合到一起,有效的提高了工作效率。Further, the clamping device includes a
进一步的,喷洒装置包括输液泵11、L型水管7、矩形水管38、圆柱杆39以及喷嘴40,箱体1的内部前后两端对应插接活动安装有圆柱杆39,两个圆柱杆39之间均与矩形水管38的前后两端竖向中间位置固定连接,且矩形水管38的竖向中间位置与两个第二压辊16的顶部水平设置,矩形水管38的纵向上下两端对应均匀固定安装有若干个喷嘴40,圆柱杆39贯穿箱体1的消毒液搅拌箱13一端通过第二轴承与L型水管7一端固定连接,且消毒液搅拌箱13一端的圆柱杆39的中心位置开设有小圆孔,箱体1的外侧消毒液搅拌箱13左端固定安装有支撑板10,支撑板10上固定安装有输液泵11,输液泵11的输入端与连接管24固定连接,连接管24的另一端通过T型连接管12的竖向上端与出液管18固定连接,输液泵11的输出端与L型水管7的另一端固定连接,启动输液泵11,打开第一阀门,通过T型连接管12与连接管24把消毒液输送到L型水管7内部,经圆柱杆39上的小圆孔进入到矩形水管38内部,通过均匀设置的喷嘴40喷出,方便对经过的纺织纱进行喷洒消毒液。Further, the spraying device includes an
进一步的,摇摆装置包括第一电机9、第二皮带轮26、第一皮带轮25、L型杆27、第一活动杆37、轴杆56以及固定块36,支撑板10上固定安装有第一电机9,且第一电机9的一侧与箱体1的外壁固定连接,第一电机9的输出端上固定安装有第二皮带轮26,矩形水管38的圆柱杆39贯穿箱体1一端顶部右侧固定安装有固定块36,支撑板10的左侧箱体1上开设有圆孔,圆孔的内部活动插接有轴杆56,轴杆56的箱体1外侧端上固定安装有第一皮带轮25,第一皮带轮25与第二皮带轮26左右倾斜对应设置,第一皮带轮25与第二皮带轮26通过皮带8转动连接,轴杆56远离第一皮带轮25一端固定安装有L型杆27,L型杆27纵向端与第一活动杆37一端活动连接,第一活动杆37的另一端通过第一销钉与固定块36活动连接,第一电机9的输出端旋转,会带动第二皮带轮26转动,第二皮带轮26转动通过皮带8转动带动第一皮带轮25转动,第一皮带轮25转动就会带动轴杆56转动,轴杆56转动会带动L型杆27转动,L型杆27转动就会通过第一活动杆37、固定块36以及第一销钉带动矩形水管38进行轻微的左右摇摆,使得对纺织纱喷洒效果更好。Further, the rocking device includes a
进一步的,挤压装置包括第三固定板31、第二固定板41、导杆42、弹簧43、活动块44、第二活动杆45、U型板46、U型固定块47以及第三压辊48,矩形孔52的上下两端均与第三固定板31的横向中间位置固定连接,两个第三固定板31的相对应端两侧均固定安装有第二固定板41,上下端两个第二固定板41之间分别均匀固定安装有若干个导杆42。Further, the extrusion device includes a third
进一步的,导杆42的杆壁均滑动安装有活动块44,导杆42的两端均套接活动安装有弹簧43,两个弹簧43的一端均与活动块44的侧壁固定连接,两个弹簧43的另一端均与第二固定板41的侧壁固定连接,两个活动块44的相对应端均开设有U型槽,U型槽内部均插接有第二活动杆45,且通过第二销钉活动连接,上下端的若干个导杆42中间位置对应端均设置有U型板46,两个U型板46相背离端对应导杆42的位置上均固定安装有两个U型固定块47,且两个U型固定块47对应设置,第二活动杆45的另一端均插接U型固定块47内部,且通过第三销钉活动连接,两个U型板46相对应端的内部均活动安装有第三压辊48,两个第三压辊48之间贴合连接,两个弹簧43的弹力推动侧壁固定连接的活动块44移动,两个活动块44推动侧壁转动连接的第二活动杆45移动,两个第二活动杆45带动转动连接的U型板46移动,会使两个U型板46相对应端的两个转动活动安装的第三压辊48始终贴合,对经过的纺织纱上的消毒液进行挤压,将纺织纱上的消毒液挤干,便于对纺织纱上的消毒液进行烘干处理。Further, the rod wall of the
进一步的,烘干装置包括承载板53、电动伸缩杆50、移动板51以及红外消毒器54,烘干腔内部两个第二压辊16横向中间位置上方箱体1的前后两端上固定安装有承载板53,承载板53的底端纵向中间位置与烘干腔底端纵向中间位置均固定安装有电动伸缩杆50,且两个电动伸缩杆50上下对应设置,两个电动伸缩杆50相对应端均固定安装有移动板51,两个移动板51相对应端分别均匀固定安装有若干个红外消毒器54,电动伸缩杆50做伸长远动,进而带动红外消毒器54,靠近纺织纱,对纺织纱进行干燥和消毒。Further, the drying device includes a bearing
进一步的,收集箱内部倾斜设置有坡度,箱体1的外侧消毒液搅拌箱13端对应坡度的底端固定安装有L型出液管19,L型出液管19的另一端与T型连接管12的竖向下端插接固定连接,且L型出液管19的纵向端上设置有第二阀门,入料管的顶端螺纹连接有管盖,箱盖的四个拐角处均通过第三螺纹杆35与箱体1螺纹连接,通过箱盖与箱体1螺纹连接,便于拆卸对箱体1进行的配件进行更换与维护,管盖设置增加消毒液搅拌箱13的密封性,防止消毒液气味从入料管上入料口进入到空气中,避免操作人员吸入体内,对身体造成伤害。Further, the interior of the collection box is inclined to be provided with a slope, and the bottom end of the outer
工作原理;当在使用本设备时,首先手动旋转第一摇把6转动,会使第一螺纹杆15转动,第一螺纹杆15转动会使两个移动块55互相远离或者互相靠近,方便调整U型架34之间的距离,适应不同宽度的流水线安装,再通过气缸伸缩杆29对箱体1的高度进行调节,把进纱孔4与纺织纱主体在同一水平面上,便于纺织纱通过进纱孔4进行到箱体1内部,通过手动旋转第二摇把33,由于第二螺纹杆32与U型架34螺纹连接,会使第二螺纹杆32上下移动,便于通过压板30把箱体1直接固定连接在流水线两端上枝干上,使得杀菌消毒烘干处理与织布步骤一体化结合到一起,有效的提高了工作效率,第二电机20的输出端旋转,会带动搅拌轴21旋转,搅拌轴21旋转就会带动搅拌杆22与刮板23旋转,便于对消毒液与水进行搅拌混合,避免消毒液混合不均匀影响到对纺织纱的消毒效果,启动输液泵11,打开第一阀门,通过T型连接管12与连接管24把消毒液输送到L型水管7内部,经圆柱杆39上的小圆孔进入到矩形水管38内部,通过均匀设置的喷嘴40喷出,方便对经过的纺织纱进行喷洒消毒液,第一电机9的输出端旋转,会带动第二皮带轮26转动,第二皮带轮26转动通过皮带8转动带动第一皮带轮25转动,第一皮带轮25转动就会带动轴杆56转动,轴杆56转动会带动L型杆27转动,L型杆27转动就会通过第一活动杆37、固定块36以及第一销钉带动矩形水管38进行轻微的左右摇摆,使得对纺织纱喷洒效果更好,两个弹簧43的弹力推动侧壁固定连接的活动块44移动,两个活动块44推动侧壁转动连接的第二活动杆45移动,两个第二活动杆45带动转动连接的U型板46移动,会使两个U型板46相对应端的两个转动活动安装的第三压辊48始终贴合,对经过的纺织纱上的消毒液进行挤压,将纺织纱上的消毒液挤干,电动伸缩杆50做伸长远动,进而带动红外消毒器54,靠近纺织纱,对经过纺织纱进行干燥和消毒。Working principle: When using this device, firstly, manually rotate the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Denomination of invention: A textile disinfection and drying device used for textile yarn processing Granted publication date: 20240517 Pledgee: Gongqing Rural Commercial Bank branch of Limited by Share Ltd. Dean Pledgor: Jiangxi Magnesium Qi Industrial Co.,Ltd. Registration number: Y2025980059779 |