CN115651324B - Wide-temperature-range high-damping composite rubber material and preparation method thereof - Google Patents

Wide-temperature-range high-damping composite rubber material and preparation method thereof Download PDF

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CN115651324B
CN115651324B CN202211338346.3A CN202211338346A CN115651324B CN 115651324 B CN115651324 B CN 115651324B CN 202211338346 A CN202211338346 A CN 202211338346A CN 115651324 B CN115651324 B CN 115651324B
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rubber
damping
composite
rubber material
ethylene propylene
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CN115651324A (en
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吴宜峰
张啸天
司明非
鲁松
邓扬
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Beijing University of Civil Engineering and Architecture
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Beijing University of Civil Engineering and Architecture
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Abstract

The invention relates to the technical field of damping materials, in particular to a wide-temperature-range high-damping composite rubber material and a preparation method thereof. The composite rubber material comprises: raw rubber and a damping agent in a weight ratio of 2.5-5:1; the raw rubber consists of butyl rubber, polynorbornene rubber and ethylene propylene diene monomer rubber; the ethylene propylene diene monomer rubber accounts for 8-20% of the raw rubber by weight; the damping agent is at least one of terpene resin or modified terpene resin. The composite rubber material has good mechanical property, adhesive property and excellent damping property, and has a wider temperature range. Moreover, the preparation method of the composite rubber material is simple, and the composite rubber material is easy to popularize and use as a rubber elastic element material in the fields of construction, bridges and the like.

Description

Wide-temperature-range high-damping composite rubber material and preparation method thereof
Technical Field
The invention relates to the technical field of damping materials, in particular to a wide-temperature-range high-damping composite rubber material and a preparation method thereof.
Background
With the continuous development of the vibration isolation technology, the laminated rubber support is widely applied in structural engineering and mainly comprises a natural rubber support, a lead rubber support, a high-damping rubber support and the like. The natural rubber support has lower damping of only 0.02-0.04, poorer damping performance and needs matching of a viscoelastic damper and the like when in use. The damping ratio of the lead rubber support can reach 0.12-0.15, but heavy metal pollution is easy to generate in the production process, the current civil construction guidance concept of environment-friendly and green development is not met, and in the use process, the lead in the support is easy to deform and damage due to shearing fatigue (experiments show that the damping performance of the lead is reduced by 25 percent after 5000 times of small deformations). Unlike the former two, the high damping rubber support has better damping performance, the damping ratio is about 0.12-0.20, no pollution and low energy consumption are caused, but the effective unification of high damping and low modulus is difficult to achieve.
Under normal conditions, the damping performance of the halogenated butyl material is superior to that of other materials, but the damping factor is smaller at normal temperature, the effective damping temperature range of tan delta is more than or equal to 0.4 is only between minus 52 ℃ and 15 ℃, the damping is lower, the bonding performance is poorer, and the use requirement of the high damping rubber support cannot be effectively met. The traditional carbon black filler also has high energy consumption, high pollution and other environmental hazards, so that the traditional halogenated butyl material is used as the raw material of the high-damping rubber support and is greatly controversial and objectionable in the use process.
Therefore, how to overcome the defects and drawbacks, providing a composite rubber material with wide temperature range and high damping becomes a technical problem to be solved in the field.
Disclosure of Invention
First, the present invention provides a composite rubber material comprising: raw rubber and a damping agent in a weight ratio of 2.5-5:1;
the raw rubber consists of butyl rubber, polynorbornene rubber and ethylene propylene diene monomer rubber;
the ethylene propylene diene monomer rubber accounts for 8-20% of the raw rubber by weight;
The damping agent is at least one of terpene resin or modified terpene resin.
The invention discovers that the raw rubber composed of butyl rubber, polynorbornene rubber and ethylene propylene diene monomer rubber can enable the damping peak value (loss factor peak value) to move right under the composite rubber material system, effectively improves the damping performance of the rubber material at normal temperature and high temperature, and further widens the effective damping temperature range of the rubber material.
Moreover, the glass transition temperatures of the raw rubber and the damping agent are greatly different, and when the raw rubber and the damping agent in the proportion are adopted, the integral damping factor of the composite rubber material can be obviously improved, and the effective damping temperature range of the low-temperature section and the high-temperature section of the rubber material is effectively widened. Meanwhile, under the condition of raw rubber and the damping agent in the proportion, the wettability of the rubber material and the metal material can be obviously improved, so that the damping agent can form a hydrogen bond effect with rubber and an adhesive (the adhesive is coated on the surface of the metal when the rubber is bonded with the metal), the bonding performance of the rubber material and the metal can be further improved on the premise of ensuring the high damping performance of the rubber material, and the bonding strength of the rubber material and the metal can be improved by more than 60%.
The composite rubber material disclosed by the invention has the advantages of good mechanical property, excellent damping property and wider effective damping temperature range.
As a preferred embodiment of the invention, the butyl rubber comprises 65 to 75 weight percent of the raw rubber.
As a preferred embodiment of the present invention, the weight ratio of the butyl rubber, the polynorbornene rubber, and the ethylene propylene diene monomer is 3 to 9: 0.4-4:1.
The raw rubber formed under the proportion can be better matched with the damping agent in a synergistic way, so that the mechanical property and damping property of the composite rubber material are further improved, and the damping temperature range is remarkably widened. Experiments prove that the peak value of the first loss factor of the composite rubber material at 0 ℃ can reach more than 1.5, the peak value of the second loss factor at 50 ℃ can reach more than 0.9, and the effective damping temperature range with tan delta more than or equal to 0.4 is widened to-70 ℃ to 70 ℃.
As a preferred embodiment of the present invention, the softening point of the damping agent is 80 to 120 ℃.
As a preferred embodiment of the present invention, the modified terpene resin is at least one of a phenol-modified terpene resin, and an aromatic hydrocarbon-modified terpene resin.
As a preferred embodiment of the present invention, the butyl rubber is chlorinated butyl rubber and/or brominated butyl rubber.
As a preferred embodiment of the present invention, the composite rubber material further comprises: a reinforcing filler;
The reinforcing filler is at least one of graphene, graphene oxide, graphite powder, single-arm or multi-arm carbon nanotubes, AO-2246, fumed silica, platy mica powder, kaolin, clay and montmorillonite;
the weight ratio of the reinforcing filler to the raw rubber is 1:2-2.5;
Preferably, the weight ratio of the reinforcing filler to the butyl rubber, the polynorbornene rubber and the ethylene propylene diene monomer rubber is 2 to 5:3 to 9:0.4 to 4:1.
The invention further discovers that in the system of the raw rubber and the damping agent, the adoption of the reinforcing filler with proper proportion can greatly improve the maximum damping factor of the composite rubber material and effectively reduce the defects of high pollution, high energy consumption and the like of the traditional carbon black material.
Preferably, the reinforcing filler is a single-arm carbon nanotube or graphene.
If the reinforcing effect is insufficient due to the adoption of the kaolin, mica powder and other reinforcing fillers, the reinforcing filler should be used together with carbon black, and the effect of the carbon black with the number of N330 is optimal.
The vulcanizing agent and accelerator in the present invention are not particularly limited, and the types and amounts used in the production of a usual halogenated butyl rubber can be used, and if the rubber material has high temperature resistance, a resin vulcanization system (such as t-butylphenol formaldehyde resin (2402 resin), reactive phenol resin, p-tert-octylphenol formaldehyde resin, etc.) is preferable. The present invention may use BZ, CZ, TMTD or other common accelerators for rubber.
In the concrete implementation process, various auxiliary agents such as processing auxiliary agents, scorch retarders and the like can be added into the composite rubber material of the invention if necessary.
As a preferred embodiment of the present invention, the composite rubber material comprises the following components in parts by weight:
100 parts of raw rubber, 20-40 parts of damping agent, 3-10 parts of zinc oxide, 1-3 parts of stearic acid, 0.5-2 parts of magnesium oxide, 40-80 parts of reinforcing filler, 1-5 parts of vulcanizing agent and 4-10 parts of accelerator.
As a preferred embodiment of the present invention, the composite rubber material comprises the following components in parts by weight:
65-75 parts of butyl rubber, 8-20 parts of polynorbornene rubber, 8-20 parts of ethylene propylene diene monomer rubber, 20-40 parts of damping agent, 3-10 parts of zinc oxide, 1-3 parts of stearic acid, 0.5-2 parts of magnesium oxide, 40-50 parts of reinforcing filler, 1-5 parts of vulcanizing agent and 4-10 parts of accelerator.
Preferably, the accelerator is at least one of BZ, CZ, TMTD, DTDM.
Preferably, the accelerator is a system using medium speed and overspeed accelerators as main accelerators.
Further, the present invention provides a method for producing the composite rubber material of any one of the above embodiments, comprising:
(1) Plasticating the raw rubber for 3-5min at 50-80 ℃;
(2) Mixing the plasticated raw rubber with other components, and banburying at a temperature higher than the softening point of the damping agent;
(3) Carrying out thin-pass and triangular packing on the banburying rubber composite material, and discharging;
(4) And (3) vulcanizing the discharged rubber composite material at 140-170 ℃ to obtain the rubber composite material.
As a preferred embodiment of the invention, plastication is carried out for 1 to 3 minutes.
As a preferred embodiment of the invention, the temperature of the banburying is 100-130 ℃.
As a preferable implementation scheme of the invention, the triangular bag can be packed and discharged after the thin tube is processed for 1-2 times.
In the specific implementation process, the vulcanizing temperature is kept between 140 ℃ and 170 ℃ according to the experimental result of the rotor-free vulcanizing instrument test, and the time is controlled between 20 minutes and 45 minutes.
As a more preferred embodiment of the present invention, the method for producing a composite rubber material comprises:
(1) Plasticating the raw rubber for 3-5min at 50-80 ℃; then banburying the plasticated raw rubber and the damping agent at a temperature higher than the softening point of the damping agent, so that the damping agent is completely softened and uniformly dispersed in the rubber matrix material;
(2) Adding zinc oxide, stearic acid and magnesium oxide for banburying so that the three small materials are uniformly dispersed in the rubber matrix material;
(3) Adding a reinforcing filler for banburying so that the reinforcing filler is uniformly dispersed in the rubber matrix material;
(4) After the sizing material is cooled to about 70 ℃, adding a vulcanizing agent, a peroxide crosslinking agent and an accelerator for banburying, so that various auxiliary agents are uniformly dispersed in the rubber matrix material;
(5) Vulcanizing the discharged rubber composite material at 140-170 ℃ to obtain the rubber composite material;
In the specific implementation process, banburying is carried out until complete feeding is achieved.
And (3) after discharging in the step (3), the rubber material is required to be completely eaten, and if residual reinforcing agent exists in the internal mixer or the reinforcing agent exists on the surface of the rubber material and is in a block shape or a sheet shape, the rubber material is put back into the internal mixer for continuous internal mixing.
In the specific implementation process, in order to prevent rubber vulcanizing agents from being vulcanized in advance in the banburying process to cause rubber compound scrapping, the temperature of an internal mixer needs to be adjusted to 70+/-5 ℃.
In the specific implementation process, after the rubber discharged in the step (4) is parked for more than 24 hours, vulcanization treatment is carried out.
Preferably, the rubber composite material after the discharge is pressed into a sheet of about 2mm by using an open mill, and vulcanized on a press vulcanizer.
Preferably, the step (1) is banburying for 2 to 5 minutes at the temperature of 100 to 120 ℃; or, banburying in the step (2) for 1-3 min; or, banburying in the step (3) for 3-10 min; or, banburying in the step (4) for 1-3 min.
Compared with the prior art, the invention has the beneficial effects that:
the composite rubber material has good mechanical property, adhesive property and excellent damping property, and has a wider temperature range. Moreover, the preparation method of the composite rubber material is simple, and the composite rubber material is easy to popularize and use as a rubber elastic element material in the fields of construction, bridges and the like.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Unless defined otherwise, all technical and scientific terms used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the scope of the present invention.
Unless otherwise specifically indicated, the various raw materials, reagents, instruments, equipment and the like used in the present invention are commercially available or may be prepared by existing methods.
Example 1
The embodiment provides a composite rubber material, which comprises the following specific components:
66.67g of brominated butyl rubber, 16.67g of polynorbornene rubber, 16.67g of ethylene propylene diene monomer rubber, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 10g of graphite powder and AO-2246 10g,N330 15g.
The preparation process comprises the following steps:
(1) Firstly, respectively placing brominated butyl rubber, polynorbornene rubber and ethylene propylene diene monomer into an open mill to plasticate for 3min at 70 ℃, and then adding the plasticated rubber and phenolic resin serving as a damping agent into an internal mixer to be mixed for 2min, wherein the mixing temperature is 100 ℃, so that the phenolic resin is completely softened and uniformly dispersed in a rubber matrix.
(2) Then adding zinc oxide, stearic acid and magnesium oxide which are uniformly premixed, and banburying for 2min.
(3) And then adding the reinforcing filler for banburying for 8min, so that the reinforcing filler is uniformly dispersed in the rubber matrix material, and stopping cooling after the rubber is completely eaten.
(4) Cooling to about 70 ℃, adding a vulcanizing agent, a peroxide crosslinking agent and an accelerator which are mixed uniformly in advance, and banburying for 2min to ensure that various auxiliary agents are uniformly dispersed in the rubber matrix material.
(5) And (5) discharging sheets on an open mill with the roll spacing of 2mm, and cooling to obtain master batch.
(6) And standing the masterbatch for 24 hours, and then putting the masterbatch into a vulcanizing machine to be vulcanized for 30 minutes at 150 ℃ to obtain the composite rubber material.
Example 2
The embodiment provides a composite rubber material, which comprises the following specific components:
16.67g of brominated butyl rubber, 66.67g of polynorbornene rubber, 16.67g of ethylene propylene diene monomer rubber, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 5g of graphite powder, 10g of zinc oxide whisker and AO-2246 10g,N330 15g.
The preparation process is the same as in example 1.
Example 3
The embodiment provides a composite rubber material, which comprises the following specific components:
75g of brominated butyl rubber, 8.33g of polynorbornene rubber, 16.67g of ethylene propylene diene monomer, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 10g of graphite powder and AO-2246 10g,N330 15g.
The preparation process is the same as in example 1.
Example 4
The embodiment provides a composite rubber material, which comprises the following specific components:
75g of brominated butyl rubber, 16.67g of polynorbornene rubber, 8.33g of ethylene propylene diene monomer, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 10g of graphite powder and AO-2246 10g,N330 15g.
The preparation process is the same as in example 1.
Comparative example 1
The comparative example provides a composite rubber material, which comprises the following specific components:
100g of brominated butyl rubber, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur and 2402 20g,N330 40g of phenolic resin.
The preparation process comprises the following steps:
(1) Firstly, adding brominated butyl rubber and phenolic resin serving as a damping agent into an internal mixer, and mixing for 2min at the temperature of 100 ℃ to ensure that the phenolic resin is completely softened and uniformly dispersed in a rubber matrix.
(2) Then adding zinc oxide, stearic acid and magnesium oxide which are uniformly premixed, and banburying for 2min.
(3) And then adding the reinforcing filler for banburying for 8min, so that the reinforcing filler is uniformly dispersed in the rubber matrix material, and stopping cooling after the rubber is completely eaten.
(4) Cooling to about 70 ℃, adding a vulcanizing agent, a peroxide crosslinking agent and an accelerator which are mixed uniformly in advance, and banburying for 2min to ensure that various auxiliary agents are uniformly dispersed in the rubber matrix material.
(5) And (5) discharging sheets on an open mill with the roll spacing of 2mm, and cooling to obtain master batch.
(6) After the masterbatch is kept stand for 24 hours, the masterbatch is put into a vulcanizing machine to be vulcanized for 30 minutes at 150 ℃.
Comparative example 2
This comparative example provides a composite rubber material differing from example 1 only in specific composition:
the polynorbornene rubber is replaced by nitrile rubber.
The preparation process is the same as in example 1.
Test examples
The properties of the composite rubber materials prepared in the above examples and comparative examples were tested. The results are shown in Table 1.
TABLE 1
As can be seen from the data in the table, the wide-temperature-range high-damping composite rubber material prepared by the invention can simultaneously improve the basic mechanical property, damping property and adhesive property of the rubber material, and the preparation process is simple. The mechanical properties of the sizing material prepared by the invention are basically consistent, the damping performance at normal temperature and high temperature is obviously improved, the damping peak value is improved, the effective damping temperature range with tan delta more than or equal to 0.4 is obviously widened, and meanwhile, the adhesive strength of the rubber and the metal material is obviously improved.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (2)

1. The composite rubber material is characterized by comprising the following specific components:
66.67g of brominated butyl rubber, 16.67g of polynorbornene rubber, 16.67g of ethylene propylene diene monomer rubber, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 10g of graphite powder and AO-2246 10g,N330 15g;
or the specific composition is as follows:
75g of brominated butyl rubber, 8.33g of polynorbornene rubber, 16.67g of ethylene propylene diene monomer, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 10g of graphite powder and AO-2246 10g,N330 15g;
or the specific composition is as follows:
75g of brominated butyl rubber, 16.67g of polynorbornene rubber, 8.33g of ethylene propylene diene monomer, 10g of zinc oxide, 3g of stearic acid, 2g of magnesium oxide, 2g,BZ 2g,CZ 3g,DCP 3g,TMTD 1g,DMDT 3g g of sulfur, 2402 g of phenolic resin, 5g of single-walled carbon nano tube, 10g of graphite powder and AO-2246 10g,N330 15g.
2. The method for preparing the composite rubber material according to claim 1, comprising:
(1) Firstly, respectively placing brominated butyl rubber, polynorbornene rubber and ethylene propylene diene monomer into an open mill to plasticate for 3min at 70 ℃, and then adding the plasticated rubber and damping agent phenolic resin 2402 into an internal mixer to be mixed for 2min, wherein the mixing temperature is 100 ℃, so that the phenolic resin 2402 is completely softened and uniformly dispersed in a rubber matrix;
(2) Then adding zinc oxide, stearic acid and magnesium oxide which are uniformly premixed, and banburying for 2min;
(3) Then adding reinforcing filler for banburying for 8min to enable the reinforcing filler to be uniformly dispersed in the rubber matrix material, and stopping cooling after the rubber is completely eaten; the reinforcing filler is single-walled carbon nanotube, graphite powder, AO-2246 and N330;
(4) Cooling to about 70 ℃, adding a vulcanizing agent and an accelerator which are mixed uniformly in advance, and banburying for 2min to ensure that various auxiliary agents are uniformly dispersed in the rubber matrix material; the vulcanizing agent is sulfur; the accelerator is BZ, CZ, DCP, TMTD and DMDT;
(5) Discharging sheets on an open mill with the roll spacing of 2mm, and cooling to obtain master batch;
(6) And standing the masterbatch for 24 hours, and then putting the masterbatch into a vulcanizing machine to be vulcanized for 30 minutes at 150 ℃ to obtain the composite rubber material.
CN202211338346.3A 2022-10-28 2022-10-28 Wide-temperature-range high-damping composite rubber material and preparation method thereof Active CN115651324B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11198269A (en) * 1998-01-16 1999-07-27 Bando Chem Ind Ltd Seismic isolation structure and its manufacture
JP2005089727A (en) * 2003-08-11 2005-04-07 Du Pont Mitsui Polychem Co Ltd Vulcanized rubber composition
CN101418109A (en) * 2007-10-23 2009-04-29 上海华向橡胶制品有限公司 High temperature and high damping resistant rubber composite using polynorbornene rubber as main body
CN109320861A (en) * 2018-10-25 2019-02-12 株洲时代新材料科技股份有限公司 A kind of wide temperature zone high damping halogenated butyl rubber material and preparation method thereof
CN111675859A (en) * 2020-06-28 2020-09-18 天津东丰和美新材料科技有限公司 Damping material and preparation method thereof
CN112266540A (en) * 2020-10-29 2021-01-26 新力紧科技(深圳)有限公司 Low-modulus ultrahigh-damping elastic material for building rubber support

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11198269A (en) * 1998-01-16 1999-07-27 Bando Chem Ind Ltd Seismic isolation structure and its manufacture
JP2005089727A (en) * 2003-08-11 2005-04-07 Du Pont Mitsui Polychem Co Ltd Vulcanized rubber composition
CN101418109A (en) * 2007-10-23 2009-04-29 上海华向橡胶制品有限公司 High temperature and high damping resistant rubber composite using polynorbornene rubber as main body
CN109320861A (en) * 2018-10-25 2019-02-12 株洲时代新材料科技股份有限公司 A kind of wide temperature zone high damping halogenated butyl rubber material and preparation method thereof
CN111675859A (en) * 2020-06-28 2020-09-18 天津东丰和美新材料科技有限公司 Damping material and preparation method thereof
CN112266540A (en) * 2020-10-29 2021-01-26 新力紧科技(深圳)有限公司 Low-modulus ultrahigh-damping elastic material for building rubber support

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